MAHARASHTRA STATE OF TECHNICAL EDUCATION

VIDYAVARDHINI’S
BHAUSAHEB VARTAK POLYTECHNIC
MICRO PROJECT
Academic year: 2020-2021

TITLE OF PROJECT
Sketch types of Jigs and Fixtures

Program/ Code: M.E. / 1738. Semester: V

Course/ Code: Advance Manufacturing Processes. / 22565.
Roll No..: 2137-2140. Group No.: 10
Name of Faculty: Mr. Vincent Pereira.
 MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION

Certificate

This is to certify that Mr. /Ms.                                                                                        

Roll No.                     Of                         Semester of Diploma in                                  
                                                    Of Institute, B. V. POLYTECHNIC
(Code :               )
Has completed the Micro-Project satisfactorily in course                                             
For the academic year                            as prescribed in the Curriculum.

Place:                                          
Date:                                           

Enrollment No.:                                 

Exam Seat No.:                                  
 Subject Teacher Head of Department Principal
Maharashtra State Board of Technical Education
MICRO PROJECT
Seal of PROPASAL
Institution
ANNEXURE– I
Semester: V
Academic Year: 2021-2022 Course/ Code: T.E.N/ 22565.
Program: T.Y.M.E. (Shift- II).
Name of Faculty: Mr. Vincent Pereira.
Title of Project
Sketch types of Jigs and Fixtures
Course Outcomes addressed:
a) Interpret Geometry of Various Cutting tools.
b) Use relevant Jigs and Fixture for Components and Machine Operations.

ACTIONS PLAN:
Name of
Planned Start Planned
Sr. No. Details of Activity Responsible
Date Finished Date
Team Member
1. Making of Chart Shubh Mistry
2. Making of Report Shubh Mistry
 NAME OF TEAM MEMBERS:
Marks of out of 6 Marks out of 4
Roll Name of performance in for individual Total out
Sr. No.
No. Students. group activity. (D5 performance. of 10.
Col. 8) (D5 Col.9)
1. 2137 Shubh Mistry.
2. 2138 Mangesh Rajput.
Hardik
3. 2139
Kharakhandi.
4. 2140 Omkar Tare

MICRO PROJECT EVALUATION SHEET

Annexure IV
Academic Year: 2020-2021
Institute Code: 1738 Program: T.Y.M.E. (Shift- II).
Course/ Code: T.E.N/ 22565. Semester: V
Group No.: 10 Roll No.: 2137-2140.

SR. POOR AVERAGE GOOD EXCELLENT

CHARACTERISTICS SUB TOTAL
NO. (1-3) (4-5) (6-8) (9-10)
(A) Process and Product Assessment (convert above total marks out of 6 marks)
1. Relevance to course.
2. Literature Survey.
Completion of
3. Target as per Project
proposal.
 Analysis of data/
4.
Representation.
Quality of Prototype/
5.
Model.
6. Report Presentation.
(B) Individual Presentation / VIVA (convert above total marks out of 4 marks)

1. Presentation (oral)
2. VIVA

Process and Product Individual Presentation/ Total Marks (10 Marks)

Assessment (6 Marks) VIVA (4 Marks)
 WEEKLY ACTIVITY SHEET
Annexure IV
Institute Code: 1738. Semester: V
Program: T.Y.M.E. (Shift-II). Academic Year: 2020-2021.
Group No.: 10. Roll No.: 2337-2340.
Name of Faculty: Mr. Vincent Pereira. Course/ Code: T.E.N/ 22565.
Sr. SIGN OF
WEEK ACTIVITY PERFORMED DATE
No. GUIDE
1. 1ST Discussion and Finalizing of Topic.
2. 2ND Literature review.
3. 3RD Collection of Data.
4. 4TH Collection of Data.
5. 5TH Discussion and outline of Content.
6. 6TH Formulation of Content.
7. 7TH Editing and Proof reading of Content.
8. 8TH Compilation of Report.
9. 9TH Report Presentation.
10. 10TH Final Submission of Micro-Project.
11. 11TH
12. 12TH
 Micro-Project Report
Annexure II
Title of Micro-Project
Sketch types of Jigs and Fixtures
Rationale:
Tools are basic component required for any machining process.
The quality and efficiency of any machining operation basically
depends upon quality of tools which in turn depends upon the
proper shape, size and material of the tools. Productivity and
quality of machining operations may further be enhanced by
proper and quick mounting of tools and jobs on machines using
suitable Jigs and fixtures. Therefore, this course attempts to
develop abilities in students to select a tool of proper size and
shape for required machining operation. The in students to
select a tool of proper size and shape for required machining
operation. The design of basic cutting tools, jigs and fixtures are
also dealt with in this course.
 INDEX
SR. NO. CONTENT PAGE NO.

Sketch various types of Jigs and Fixtures

1) Types of Jigs 8
2) Types of Fixtures 15
 Content (Report of Micro-Project)
Types of Jigs
Leaf Jig

The leaf jig is illustrated in the above figure. It has a leaf

or a plate 13 hinged on the body at 11 and the leaf may be
swung open or closed on the work for loading or loading
purposes. The work 1 is located by the buttons 10 and is
clamped by set screws 12. The drill bush 3 guides the
tool.
Box Jig

The box jig is illustrated in the above figure. It is of box-

like construction within which the component is located
by the buttons 18. The work 1 is clamped by rotating the
cam handle 19 which also locates it. The drill bush 3
guides the tool. The box jigs are generally employed to
drill a number of holes on a component from different
angles.
Template Jig

The template jig is the simplest of all the types. A plate 2

having holes at the desired positions serves as which is
fixed on component 1 to be drilled. The drill 21 is guided
through these holes of the template 2 and the required
holes are drilled on the work piece at the same relative
positions with each other as on the template. A template
jig is shown in the figure.
Plate Jig

1.A fixture holds and positions the work but does not
guide the tool. Whereas a jig holds, locates and as
well as guides the tool.
2.The fixtures are heavier in construction and are bolted
rigidly on the machine table. Whereas the jigs are
made lighter for quicker handling, and clamping with
the table is often unnecessary.
3.The fixtures are employed for handling work in
milling, grinding, planning, or turning operations.
Whereas the jigs are used for holding work and
guiding the tool particularly in drilling, reaming or
tapping operations.
Channel Jig

The channel jig is illustrated in the fig. It is a simple type

of jig having a channel-like cross-section. The component
1 is fitted within the channel 4 and is located and clamped
by rotating the knurled knob 5. The tool is guided through
the drill bush 3.
Diameter Jig

The diameter jig is shown in fig. It is used to drill radial

holes on a cylindrical or spherical workpiece. The work 1
is placed on the fixed V-block 6 and then clamped by the
clamping plate 7 which is also locate the work. The tool is
guided through the drill bush 8 which is set radially with
the work.
Ring Jig

The ring jig is shown in the above figure. It is employed

to drill holes on circular flanged parts. The work is
securely clamped on the drill body and the holes are
drilled by guiding the tool through drill bushes.
 Types of Fixtures
Turning fixtures

Simple odd shaped jobs can be held in chuck also, say by

proper adjustment of jaws in a four-jaw chuck or by using
shaped soft jaws. However, workpieces having
complicated shaped have to be necessarily held in
position with the help of turning fixtures. These fixtures
are normally mounted on the nose of the machine spindle
or on a faceplate and the workpieces held them.
Milling fixtures

The table is shifted and set in the proper position, in

relation to the cutter. The workpieces are located no the
base of the fixture and clamped before starting the
operation.
Broaching Fixtures

These fixtures are used on different types of broaching

machines to locate, hold, and support the workpieces
during the operations, such as keyway broaching
operations, such as keyway broaching, hole broaching,
etc. The use of a clamping plate as a fixture for internal
pull-type hole broaching.
Grinding Fixture
Several different forms of fixtures are used in grinding
machines to locate, hold, and support the workpieces
during the operations. These fixtures may be the standard
work-holding devices, such as chucks, mandrels, chuck
with shaped jaws, magnetic chucks, etc.

For example; a vertical surface grinder with a rotary table

will normally have a rotary fixture secured to its table.
Similarly, a plain or string fixture may be provided on a
surface grinder with the reciprocating table. A drill
grinding attachment is a glaring example of a standard
fixture used for grinding of drill geometry.
 Resources /References Used
We have collected the data from the following sources;
a) By Mr. Vincent Pereira (Solid Modelling and Additive Machining Teacher at
V.B. Vartak Polytechnic).
b) From Internet
c) And from the Textbook of Solid Modelling and Additive Machining(I-Scheme)
(Ref. By Mr. Vincent Pereira).

Skills Developed / Learning Outcomes of Micro- Project

a) Working as Leader/Team Member.
b) Follow Ethical Practices.
c) Practice Good House Keeping.