BOSS GEARS LIMITED

COST ESTIMATION SHEET

DATE: 01-Oct-19
Component THROTTLE SHAFT Part Number A2C17045600
Customer Sunbeam, Bhiwadi Quantity/ Month 50,000
A RAW MATERIAL COST
Raw Material Grade SUS416 Material Rate (Rs./ kg.) 130
RM Bar Dia.(Ground Bar) 6.1 mm Pcking & Transport 5.00
RM Length reqd./Pc. Total Material cost (Rs./ kg.) 135.00
Total Component Length 82.1 mm
Parting & facing allowance 2.00 mm
Endbits & Wstg 9.50 mm
Net length reqd. / pc 93.60 mm
RM Weight (In Kg/-) 0.021

Raw Matl. Cost /Pc 2.90

B PROCESSING COST
OPN TOOL
S.NO. OPERATION M/C MHR PPH TOTAL
COST COST
1 Turning, Grooving, Slitting Sliding Head 550.00 35 15.71 5.00 20.71
2 OD Grinding Centerless Grinder 250.00 200 1.25 0.25 1.50
3 Cleaning Ultrasonic Cleaning 0.50 0.50

PROCESS COST (in Rs.) 22.71

C Total Cost (A+B) 25.62
D Process loss @ 1% for machining & Grinding 0.26
E Inspection Cost 1% 0.26
F Inventory Carrying Cost @1.5% 0.38
G Overheads 1.92
H Profit 1.92
I Packing (As actual) 0.30
J Freight (As actual) 0.25
SELLING PRICE (IN Rs.) 30.91
REMARKS:
1. TAXES NOT INCLUDED (EXTRA -AS APPLICABLE)

PREPARED BY: Suraj CHECKED BY : DP Rao APPROVED BY: Vinod Mehta