Ducting BOQ

Cold Casing Hot casing

Type of Duct Rectangular Height/Do Width/Di Thickness

Inlet X-Section 1569 713 mm 3 mm

Outlet X-Section
Duct Density 7850
Duct Volume 61042320.00 mm3
Duct Weight 0.48 Ton
4700.78 N

Kgs
Casing Kgs

meter
Frame Thickness Kgs

Weights
 Thickness

meter
Support Structure Kgs
Weights
Insulation
GI Sheet

Fins Wt
Tubes
Filled Tubes
 0 1 Circular
2 Rectangular
3 square
Duct Length

4470 mm Inlet 2

Thickness

Height

Length

Width
 Q BILL OF QUANTITIES
DESCON ENGINEERING LIMITED
PRODUCT ENGINEERING DEPARTMENT

Client : Bosicor Direct Fired Boiler

Proposal # 4481 Date : 4-Jun-08

Plant : WATER TUBE BOILER Rev. : 0

Capacity : 50 TPH @ 45.6 Bar (BOQ OF ONE BOILER)

ESTIMATED
MAT. SR. DESCRIPTION
TYPE NO.
BOILER

Plates (Kgs) ~ A-36

Base Frame & Saddle 2100
Front & Rear wall casing 4500
Drum Internals 2050
Membrane Strips 3,200
Boiler & Soot Blower Platform 3000
Wind Box 1750 Add

Plates (Kgs) ~ A - 516 - 70

Steam Drum 60 mm thk, 1344 mm ID ; 7200 LG 16675
Water Drum 42 mm thk, 960 mm ID ; 7200 LG 8625
Dishends Semi Elliptical 2:1 ; 28 mm thk. ID 1344 mm , NOS.~ A-516-70 2
Dishends Semi Elliptical 2:1 ; 20 mm thk. ID 960 mm , NOS.~ A-516-70 2
Manhole 752
End plates 200
Repads 150

Plates (Kgs) ~SA-240 304

Steam Silencer / Tube sheet/ baffle plate
Casing & Inner Sheeting
Perforated Plates 1.5 mm ; 3 mm ; 6 mm THK
Profiles (Kgs.) ~ A36
Casing Supports St 3000
Raw Material

Economiser
Platform & Platform Support Struture 5000
Buck Stays 5500
Profiles (Kgs.) ~ SS-304
Tube Plate / Supports

Header Pipes ( meters ) meters

Superheater 1 &2 Headers
Pipe 6" SCH.120 P-11 8.0
Pipe 1" SCH 80 P-11 2.0
Membrane wall Headers
Pipe 6" SCH.160 A-106-B 24.00

Down Comer Headers

Pipe 4" SCH 80 A-106-B 24.00
Pipe 3" SCH 80 A-106-B 6.00
Pipe 1 1/2" SCH 80 A-106-B 1.00
Pipe 1 " SCH 80 A-106-B 12.00
Inter Connecting Headers
Pipe 8" SCH.80 A-106-B 8.00
Pipe 4" SCH.80 A-106-B
Pipe 3" SCH 80 (DSH) A-106-B

Tubes ( meters )
Evaporator Tubes
Plain Tubes (No.s) ; 50.8 OD; 4.0 mm THK.; A-192 4450.00

Page # 4 of 7
 ESTIMATED
MAT. SR. DESCRIPTION
TYPE NO.
BOILER

Membrane Tubes
Plain Tubes (No.s) ; 63.5 OD; 4.0 mm THK.; A-192 1750.00
Plain Tubes (No.s) ; 63.5 OD; 4.0 mm THK.; A-192 360.00 Screen Wall

Super Heater Tubes

Plain Tubes (No.s) ; 31.8 OD; 2.9 mm THK.; T-11 960.00

Stubs (Kg's)
Rod/Bar ; Plain Round . A-105 1265.00

Fittings ( No.s )
Inter Connecting Headers
90º Elbow CS, LR, Butt Weld 8" NPS, SCH 80 A 234 WPB
90º Elbow CS, LR, Butt Weld 10" NPS, SCH 80 A 234 WPB 4
90º Elbow CS, LR, Butt Weld 6" NPS, SCH 80 A 234 WPB
90º Elbow CS, LR, Butt Weld 4" NPS, SCH 80 A 234 WPB 4
45º Elbow CS, LR, Butt Weld 4" NPS, SCH 80 A 234 WPB
90º Elbow CS, LR, Butt Weld 2" NPS, SCH 80 A 234 WPB 6
Conc.Reducer 3" X 6" NPS, Sch 80 A 234 WPB 2
Conc.Reducer 3" X 8" NPS, Sch 80 A 234 WPB 2
Conc.Reducer 6" X 8" NPS, Sch 80 A 234 WPB 2
End Cap, threaded, 3" NPS A 234 WPB

Super Heater Headers

90º Elbow CS, LR, Butt Weld 6" NPS, SCH 80 A 234 WPB 6

Flanges (No.)
Drum Nozzles
CL600 ; WNRF ;SCH80 ; 6" NPS. A 105 N 1
CL600 ; WNRF ;SCH80 ; 4" NPS. A 105 N 2
CL600 ; WNRF;SCH80 ; 3" NPS. A 105 N 2
CL600 ; WNRF; SCH80 ; 2" NPS. A 105 N 2
CL600;WNRF;SCH80;1 1/2" NPS. A 105 N 1
CL600 ; WNRF ;SCH80 ; 1" NPS. A 105 N 10

Excess Openings
CL600 ; WNRF ;SCH80 ; 1 1/2" NPS. A 105 N 2
CL600 ; WNRF ;SCH80 ; 2 1/2" NPS. A 105 N 1

Super Heater Flanges

CL600 ; WNRF ;SCH80 ; 6" NPS. F-11 2
CL600 ; WNRF;SCH80 ; 3" NPS. F-11
CL600 ; WNRF ;SCH80 ; 1" NPS. F-11 2

Miscellaneous ( No.s )
Refractories Castable (Kgs) @1600ºC, 2400 kg/m3 650
Rock wool Insulation (Kgs) 150 mm THK , 100 kg/m3 3,200
Ceramic Fibre Insulation [Kgs) 50 mm THK , 120 kg/m3
Demister Pads 125 x 325 x 5.5 2
GI Sheet 1,670
Railing Pipe ( meters ) 1" SCH 40 200 m
Gasket felt /Non-Asbestos 6 mm thk 1.00
Gaskets wire woven klingerite
Gasket wire woven klingerite 3 mm thk, 20" NPS 1.00
Gasket wire woven klingerite 3 mm thk, 4" NPS 1.00
Gasket wire woven klingerite 3 mm thk, 1" NPS 1.00
Coupling SS, CL 3000; NPT ; 1/2" NPS A 336 F 304 1
Rods ( No.s ) 10 mm Dia ; 275 mm LG ; SS 304
M10 ; HEX NUTS & Washers (No.s )
M12 ; STD; 50 mm; Hex Bolts A 193-B7 12
Washer OD=25 x ID nominal size, speed type 60
End Cap CS, threaded ; 3" NPS A234WPB 1
Plug SS; CL 3000; threaded; 1/2 " NPS A 336 F 304 1

NOTES :

Prepared By Approved By
Abbreviations RH SC
Initials

Page # 5 of 7
 Q BILL OF QUANTITIES
DESCON ENGINEERING LIMITED
PRODUCT ENGINEERING DEPARTMENT

Client : Bosicor Direct Fired Boiler

Proposal # 4175 Date : 5-Jun-08

Plant : WATER TUBE BOILER Rev. : 0

Capacity : 50 TPH @ 45.6 Bar (BOQ OF ONE BOILER)

ESTIMATED
MAT. SR. DESCRIPTION
TYPE NO.
Economizer Dimensions

1650 * 2950 * 1630

1 Plates (Kgs) ~ A36
Tube Plate 750
Casing & Frame 1,250
Platform 250
2 Profiles (Kgs.) ~ A36
Casing 250
Top & Bottom Frame 1185
Platform & Supporting Structure 2500
3 Headers, Pipes meters
Pipe 1 1/4" SCH 40 A-106-B 50
Raw Material

Pipe 4" SCH 80 A-106-B 2

Pipe 1" SCH 40 A-106-B 2

Tubes( No.s)

Tube Dia: 31.8mm; 2.9mm Thk. Mat: A-192; 2500 mm Finned Length; 200/200mm Plain
Ends; Fin Height: 16 mm; 1.9 mm Thk.; Spiral; CS; 118 Fins/Mtr . 320

Tube Dia: 38mm; 2.9mm Thk. Mat: A-192; 2500 mm Finned Length; 200/500mm Plain Ends;
Fin Height: 16 mm; 1.9 mm Thk.; Spiral; CS; 118 Fins/Mtr .
40
Finned Tubes ; 31.8 OD; 3.2 mm THK.; 6000 mm ;Fin CS-SeratedTube SA 192 .
Tube Bends ; 31.8 OD; 2.9 mm THK.; 235 mm Long ; SA 192 . 360 No.s

4 Fittings etc ( No.s )

Conc.Reducer 4" X 3" Sch 80, Butt Weld A 234 WPB / Eq. 2.00
5 Flanges (Nos.)
Inlet & Outlet Header
CL600 ; WNRF ;SCH80 ; 4" NPS. A 105 N 2
CL600 ; WNRF;SCH80 ; 3" NPS. A 105 N 2
CL600 ; WNRF ;SCH80 ; 1" NPS. A 105 N 2
Blind Flange ; CL600 ; WNRF ;SCH80 ; 4" NPS. A 105-N 2

6 Miscellaneous ( No.s )
Rock wool Insulation (Kgs) 525
Sheet Cladding GI ; 0.8 mm thk (Kgs) 290
M 24; 120 mm ; Hex Bolts ; A 193 /B7 8
Aluminum Pop Rivets ; 3 mm ; 10 mm 250
Gasket Reinforced /Non-Asbestos Fiber 6 mm thk, 4" NPS, Cl 600 2

NOTES :

Prepared By Approved By
Abbreviations RH SC
Initials

Page # 6 of 7
 Q BILL OF QUANTITIES
DESCON ENGINEERING LIMITED
PRODUCT ENGINEERING DEPARTMENT

Client : Bosicor Direct Fired Boiler

Proposal # 4481 Date : 5-Jun-08

Plant : WATER TUBE BOILER Rev. : 0

Capacity : 50 TPH @ 45.6 Bar (BOQ OF ONE BOILER)

ESTIMATED
MAT. SR. DESCRIPTION
TYPE No.
STACK &
DUCTS

1 Chimney (Heigth= 30 m , Dia=1200 mm )30 m from Ground

Plates (Kgs) ~ PS-1010 ; 6 - 8 mm 6700.00
Profiles(kgs)~ A-36 275.00
Gasket Felt Gasket(Compressed Fabric Non-Asbestos) No.s 6mm thk 2.00
M 36 ; 650 mm ; Hex Bolts ; with nuts & washers (No.s ) ; A 193-B7 ; 36
M 12 ; 40 mm ; Hex Bolts ; with nuts & washers (No.s ) ; SA-307 ; Hot dip galvanized . 88
GI Sheet (Kgs) ; 0.8 mm THK 425
Rock Wool (Kgs) ; 120 Kg/M3 ; 100 mm THK ; (upto 12 meter) 625
2 Expansion Bellow E1, E2
Plates (Kgs) ~ SS-304 550
GI Sheet (Kgs) ; 0.8 mm THK 25
Gasket Felt (Compressed Fabric Non-Asbestos) No.s 6 mm thk; ID 2014 ; OD 2133 4
Aluminum Pop Rivets (No.s ) ; 3 mm ; 10 mm ; 40
Raw Material

Rock Wool (Kgs) ; 80 Kg/M3 ; 50 mm THK ; 190

M 20 ; 100 mm ; Hex Bolts ; with nuts & washers (No.s ) ; A 193-B7 ; 150

3 Boiler Outlet Ducts to Stack

Plates & Flats (Kgs) ~ A-36 1750.00
Profiles (Kgs.) ~ A36 550.00
Rock Wool (Kgs) ; 120 Kg/M3 ; 200 mm THK ; 445.00
GI Sheet (Kgs) ; 0.8 mm THK 290.00
Aluminum Pop Rivets (No.s ) ; 3 mm ; 10 mm ; 50.00
Compressed Non Asbestos Fiber Rope ; 10 mm THK ; 25 m

4 Miscellaneous

NOTES :

Prepared By Approved By
Abbreviations RH SC
Initials

Page # 7 of 7