Beban kerja

Tim Oiler

Durasi/Item Total durasi

Area Kerja Item (Min) satuan
per area
Turning Crane 10 3 30 Menit
Tilting Table Cutting 14 2 28 Menit
Dispersing Crane Cutting BP 12 2 24 Menit
PRODUKSI

Dispersing Crane Cutting SP 12 2 24 Menit

Fery Car Before Autoclave 12 2 24 Menit
Cutting 26 3 78 Menit
FC Pouring 8 3 24 Menit
232 menit
Total: 94
3.9 jam

Tilting Table Packing 13 2 26 Menit

STOCKPREP & PACKING

FC After 17 2 34 Menit
Crane 0,6 7 2 14 Menit
Tangki T.RS dan T.SS 34 2 68 Menit
Ballmill 14 2 28 Menit
Dispersing Crane Packing 7 2 14 Menit
184 menit
Total: 92
3.1 jam

Total jam kerja aktif lapangan : 416 Menit

Total jam kerja aktif laporan : 24 Menit
Total jam kerja Istirahat : 40 Menit
Total : 480 Menit
Tanggal : ROUTINE ACTIVITIES CHECK LIST
Production Preventif Maintenance

LEVEL OIL

LEVEL OIL
GREASE

GREASE
OILING

OILING
NO MACHINE DESCRIPTION KETERANGAN NO MACHINE DESCRIPTION KETERANGAN

Turning Crane (20 Min) Dispersing Crane Cutting SP

1 Tangki Hydraulic 12 Motorgbx Moving Crane
2 Kopling Cross Join Crane 13 Motor Hydraulic
3 Line Shaft Pinion Fery Car Before Autoclave (24 Min)
4 Gigi Pinion Moving 1 Bearing Positioning
5 Gigi Pinion Rotary Encoder Moving 2 Roda Pelurus FC
6 Roda Pelurus Crane 3 Bearing Roda FC
7 Reel Roda Crane 4 Chain Penodorong Kereta
8 Bearing Roda Crane 5 Sproket Pendorong Kereta
9 Bearing Pinion 6 Kopling Cross Join
7 Motor & gearbox Moving
8 Motor & gearbox + brake Friction Wheel 1
Tilting Table Cutting (28 Min) 9 Motor & gearbox + brake Friction Wheel 2
1 Tangki Hydraulic 10 Motor & gearbox +bgx Lock / Unlock
2 Plumer Block Tiang Tilting 11 Motor & gearbox +brake Pendorong Kereta
3 Roda Pelurus Plate Cutting (52 Min)
4 Bearing Linier & As Meja Bottom Plate 1 Bearing Roda Car 1 & 2
5 Bearing Linier & As Meja Side Plate 2 Chain Up Down Jacking Cross Cutting
Bearing Piston Flip Tilting 3 Chain Vacum Cross Cutting
7 Sproket Roll Moving Bottom Plate 4 Chain Up Down Cross Cutting
8 Chain Roll Moving Bottom Plate 5 Rantai Penggerak Car 1
9 Chain Reel Side Plate 6 Rantai Penggerak Car 2
10 Sproket Reel Side Plate 7 Sproket Rantai Penggerak Car 1
11 Motor & gearbox Moving Bottom Plate 8 Sproket Rantai Penggerak Car 2
12 Motor & gearbox Moving Side Plate 9 Tangki Hidrolis Jacking Cross Cutting
13 Motor Hydraulic 10 Pillow Block Line Shaft Cross Cutting
Dispersing Crane Cutting BP (24 Min) 11 Pillow Block Line Shaft Oscilator
1 Tangki Hydraulic 12 Bearing Linier & As
2 Kopling Cross Join Crane 13 Bearing Oscilator
3 Line Shaft Pinion 14 PillowRoll SidePlate TiltingTable To TC 1-12
4 Gigi Pinion Moving 15 Motorgearbox+brakeMoving Car 1
5 Gigi Pinion Rotary Encoder Moving 16 Motor Hydraulic Jacking Cross Cutting
6 Roda Pelurus Moving Crane 17 Motorgearbox+brake Moving Car 2
7 Reel Roda Moving Crane 18 Motor Vacum Cross Cutting
8 Roda Pelurus Up Down 19 Motor & gearbox Oscilator Cross Cutting
9 Reel Roda up Down 20 Motor & gearbox Up Down Cross Cutting
10 Bearing Roda Crane 21 Motor & gearbox Return sideplate
11 Bearing Pinion 22 Motor & gearbox Pembersih Side Plate
12 Motor & gearbox Moving Crane 23 Motor & gearbox Pembersih Bottom Plate 1-3
13 Motor Hydraulic 24 Motor Pompa Tranfer Sumur Cutting
Dispersing Crane Cutting SP (24 Min) 25 Motor Pompa Sirkulasi Sumur Cutting
1 Tangki Hydraulic 26 Motor & gearbox Agitator Sumur Cutting
2 Kopling Cross Join Crane FC Pouring (16 Min)
3 Line Shaft Pinion 1 Bearing Positioning
4 Gigi Pinion Moving 2 Roda Pelurus FC
5 Gigi Pinion Rotary Encoder Moving 3 Bearing Roda FC
6 Roda Pelurus Moving Crane 4 Kopling Cross Join
7 Reel Roda Moving Crane 5 Motor & gearbox +brake Moving
8 Roda Pelurus Up Down 6 Motor & gearbox Friction Wheel 1-6
9 Reel Roda up Down 7 Motor & gearbox + brake Lock / Unlock 1-2
10 Bearing Roda Crane 8 Kompresor
11 Bearing Pinion
Tanggal : ROUTINE ACTIVITIES CHECK LIST
Production Preventif Maintenance

LEVEL OIL

LEVEL OIL
GREASE

GREASE
OILING

OILING
NO MACHINE DESCRIPTION KETERANGAN NO MACHINE DESCRIPTION KETERANGAN

Tilting Table Packing (26 Min) Tangki T.RS dan T.SS (68 Min)
1 Plumer Block Tiang Tilting 12 Bearing Center Rotary Tiang Tangki 3
2 Roda Pelurus Bottom Plate 13 Bearing Roda Traveler Tangki 4
3 Roda Pelurus Side Plate 14 Chain Tangki 4
4 Bearing Linier & As Meja Bottom Plate 15 Sproket Tangki 4
5 Bearing Linier & As Meja Side Plate 16 Bearing Center Rotary Tiang Tangki 4
6 Sproket Roll Moving Bottom Plate 17 Bearing Agitator Tangki RS
7 Chain Roll Moving Bottom Plate 18 Motor & gearbox Agitator Tangki 1
8 Chain Reel Side Plate 19 Motor & gearbox Traveller Tangki 1
9 Sproket Reel Side Plate 20 Carbon Brush Tangki 1
10 Piston Hydraulic Flip Tilting 21 Motor & gearbox Agitator Tangki 2
11 Motor gbx +brakeMoving Bottom Plate 22 Motor & gearbox Traveller Tangki 2
12 Motor gbx +brakeMoving Side Plate 23 Carbon Brush Tangki 2
13 Motor Hydraulic 24 Motor & gearbox Agitator Tangki 3
FC After (34 Min) 25 Motor & gearbox Traveller Tangki 3
1 Bearing Positioning 26 Carbon Brush Tangki 3
2 Roda Pelurus FC 27 Pneumatic Valve Tangki 3 Input
3 Bearing Roda FC 28 Pneumatic Valve Tangki 3 Output
4 Seling Motor Traction 29 Motor & gearbox Agitator Tangki 4
5 Bearing Roda Cart Rolling 30 Motor & gearbox Traveller Tangki 4
6 Bearing Drum Roll Seling 31 Carbon Brush Tangki 4
7 Kopling Cross Join 32 Pneumatic Valve Tangki 4 Input
8 Roll Pelurus Seling 33 Pneumatic Valve Tangki 4 Output
9 Chain Cart Rolling 34 Motor & gearbox Agitator Tangki RS
10 Motor Moving Ballmill (28 Min)
11 Motor Friction Wheel 1 1 Gear Pinion 1
12 Motor Friction Wheel 2 2 Bearing Gear Pinion 1
13 Motor Lock / Unlock 3 Gear Matahari 1
14 Motor Traction 4 Tangki Oli Bushing Ballmill Depan 1
15 Motor Cart Rolling 5 Tangki Oli Bushing Ballmill Belakang 1
16 Motor Roll Kabel 6 Pillow Bearing Roll Conveyor Panjang 1
17 Kompresor 7 Pillow Bearing Roll Conveyor Pendek 1
Crane 0,6 (14 Min) 8 Gear Pinion 2
1 Tangki Hydraulic 9 Bearing Gear Pinion 2
2 Kopling Cross Join Crane 10 Gear Matahari 2
3 Roda Pelurus Moving Crane 11 Tangki Oli Bushing Ballmill Depan 2
4 Reel Roda Moving Crane 12 Tangki Oli Bushing Ballmill Belakang 2
5 Roda Pelurus Up Down 13 Pillow Bearing Roll Conveyor Panjang 2
6 Reel Roda up Down 14 Pillow Bearing Roll Conveyor Pendek 2
7 Bearing Roda Crane Dispersing Crane Packing (14 Min)
Tangki T.RS dan T.SS (68 Min) 1 Tangki Hydraulic
1 Bearing Roda Traveler Tangki 1 2 Kopling Cross Join Crane
2 Chain Tangki 1 3 Roda Pelurus Moving Crane
3 Sproket Tangki 1 4 Reel Roda Moving Crane
4 Bearing Center Rotary Tiang Tangki 1 5 Roda Pelurus Up Down
5 Bearing Roda Traveler Tangki 2 6 Reel Roda up Down
6 Chain Tangki 2 7 Bearing Roda Crane
7 Sproket Tangki 2 8 Piston Hydrolis up Down
8 Bearing Center Rotary Tiang Tangki 2 9 Motor & gearbox Moving Crane
9 Bearing Roda Traveler Tangki 3 10 Motor Hydraulic
10 Chain Tangki 3
11 Sproket Tangki 3
 DAILY EQUIPMENT ROUTINE CHECK LIST
MECHANICAL ENGINEERING SUPERIOR

Tanggal : Location : Crane Dispersing Cutting (Side Plate)

CHECK LIST ITEM

KEBOCORON
KEBERSIHAN
BEARING

BOLT & NUT

PENDINGIN
VIBRATION
COUPLING

KE AUSAN
TEMP.

LEVEL OIL

GREASE

OILING

NOICE
NO MACHINE DESCRIPTION KETERANGAN

DE NDE BODY MAX

1 Tangki Hydraulic 55°
2 Kopling Cross Join Crane
3 Line Shaft Pinion
4 Gigi Pinion Moving
5 Gigi Pinion Rotary Encoder Moving
6 Roda Pelurus Moving Crane
7 Reel Roda Moving Crane
8 Roda Pelurus Up Down
9 Reel Roda up Down 75°
10 Bearing Roda Crane 75°
11 Bearing Pinion 75°
12 Piston Hydrolis up Down

Approve By : Checked By : Prev. Personnel :

Note: ( - ) Not Aplication
( X ) Indikasi Problem, Problem
( V ) Good ( Value Test )
 DAILY EQUIPMENT ROUTINE CHECK LIST
MECHANICAL ENGINEERING SUPERIOR

Tanggal : Location : Crane Dispersing Cutting (Side Plate)

AMP. MOTOR
KEBOCORON
KEBERSIHAN
BEARING

BOLT & NUT

VIBRATION
RATIO GBX

TEMP.

LEVEL OIL

KEAUSAN
GREASE

NOICE
NO MACHINE DESCRIPTION KETERANGAN

DE NDE BODY MAX

1 Motorgbx Moving Crane 75°
2 75°
3 Motor Hydraulic 75°
4 Pompa Hydraulic 75°
5 Panel JB Crane
6 Reel Busbar + Carbon Brush
7 75°
8 Radiator Hydraulic
9 Fan Radiator Hydraulic 75°
10 Power Pack Selenoid Valve
11 Filter Oil Hydraulic
12 Selenoid Valve Hydraulic
13 Line Pipa Hydraulic
14 Selang Hydraulic
15 Proximity Positioning Up/Down Crane
16 Limit Switch Forward/Reserve
17 Proximity Reset Positioning Crane (0)
18 Sensor Positioning Pass Crane
19 Photo Sensor Line Cutting

Approve By : Checked By : Prev. Personnel :

Note: ( - ) Not Aplication
( X ) Indikasi Problem, Problem
( V ) Good ( Value Test )
Tanggal : Location : Crane Dispersing Cutting (Side Plate)

ACTUAL AMPERE
AMPERE
NO MACHINE DESCRIPTION KETERANGAN

RPM
KW
1 Motorgbx Moving Crane 7.5 15.29 47.7
2 Motor Hydraulic 18.5 36.3 1470
3 Fan Radiator Hydraulic 0.075 0.24 1380

Approve By : Checked By : Prev. Personnel :

Note: ( - ) Not Aplication
( X ) Indikasi Problem, Problem
( V ) Good ( Value Test )
 DAILY EQUIPMENT ROUTINE CHECK LIST
MECHANICAL ENGINEERING SUPERIOR

84
Tanggal : Location : Pompa Air
CHECK LIST ITEM

ACTUAL AMPERE

AMP. MOTOR
KEBOCORON
BEARING

KEBERSIHAN
BOLT & NUT

PENDINGIN

TEGANGAN
VIBRATION
COUPLING
TEMP.

KE AUSAN
LEVEL OIL
AMPERE

GREASE

NOICE
NO MACHINE DESCRIPTION KETERANGAN

RPM
KW
DE NDE BODY MAX
1 Motor Pompa Umum 2.2 4.95 1425 75°
2 Gland Packing Pompa Umum
3 Motor Pompa Produksi 1 2.2 4.95 1425 75°
4 Gland Packing Pompa Produksi 1
5 Motor Pompa Produksi 2 2.2 4.95 1425 75°
6 Gland Packing Pompa Produksi 2
7 Motor Pompa Ballmill 15 29 1460 75°
8 Gland Packing Pompa Ballmill
9 Motor Pompa Boiler 1 7.5 15.1 2920 75°
10 Gland Packing Pompa Boiler 1
11 Motor Pompa Boiler 2 7.5 15.1 2920 75°
12 Gland Packing Pompa Boiler 2
13 Panel Pompa
14 WLC Bak Air
15 Panel Sumur 1
16 Panel Sumur 2
17 Panel Sumur 3
18 Panel Sumur 4
19 Motor Pompa PDAM 15 29 1460 75°
20 Gland Packing Pompa PDAM
21 Panel Pompa PDAM
22 WLC Bak PDAM

Approve By : Checked By : Prev. Personnel :

Note: ( - ) Not Aplication
( X ) Indikasi Problem, Problem
( V ) Good ( Value Test )