Casting Yard Minimum Machinery/Equipment Requirement

A. Cycle Time for 1 Long-Line Bed (For Intermediate Segemnt) : 15 Segment/Month

B. Cycle Time for 1 Short -Line Bed (For EJ Segment): 5 Segment/Month

Total Segment in Reach-1A (Package-1): 3400 Segemnts (Approx.)

C. Intermediate Segments 2800 Segemnts (Approx.)
D. EJ Segments 600 Segemnts (Approx.)

E. KD-6: Casting of 1st Segment 20 Weeks

KD-12: Launching of Last Span 115 Weeks
F. Accordingly, Casting of Last Segment (KD12 - 5weeks) 110 Weeks
G. Hence, Total no. of weeks available for segment casting (E - F): 90 Weeks

Long-Line Bed
No. of segments req. in 1 week (C/G): 31
H. in 1 Month 135
Hence, no. of Long Line Casting Bend Req. (G/A): 8 Nos.

Short-Line Bed
No. of segments req. in 1 week (D/G): 7
I. in 1 Month 29
Hence, no. of Long Line Casting Bend Req. (H/A): 6 Nos.

Stack Yard Area

Stacking area req. for Precast Segement:
Two Months reserve for Segments with Double stacking is Preferred.
Segment Consumption percieved for each month: 200 Nos.
Accordingly, Total segments to be stacked in stack yard: 400 Nos.
Total Area of Stack yard req. (For Precast Segments) 1.3 Hectares
Area req. for Precast RCC girders: 0.5 Hectares
J. Hence, Total area req. for Stack yard: 1.8 Hectares

K. Batching Plant (60 cum/hr.): 2 Nos.

L. Shuttering/Moulds for Precast Segments

Intermediate Segments 2 Nos./Long-Line Bed
EJ Segments 1 Nos./Short-Line Bed

M. Goliath Gantry Crane

60 MT Capacity 3 Nos.
20 MT Capacity 3 Nos.