Workbook Contents

Click on tabs at the bottom of the screen to access the following:

Tab 1. Contents (current tab)

Tab 2. General WW Information Input (Flow & concentrations)

Tab 3. Aeration Tank Sizing Calculations

Tab 4. Aeration Tank Operations Calculations

Tab 5. Oxygen Requirement/Blower Sizing Calculations

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Activated Sludge Waste Water Treatment Calculations - U.S. units

1. Input of General Parameter Values:

Instructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes

Inputs

Design ww Flow Rate, Qo = 3.5 MGD Prim. Effl. TSS, Xo = 180 mg/L
Waste/recycle activated
Prim. Effl. BOD, So = 175 mg/L sludge SS conc., Xw = 6,800 mg/L

Aeration tank MLSS, X = 2100 mg/L Secondary Effl. TSS, Xe = 20 mg/L

% volatile MLSS, %Vol = 75%

NOTE: The above values will be used for these parameters in the other three worksheets.

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Copyright © 2017 Harlan H. Bengtson. All Rights Reserved.

Ref.: Bengtson, Harlan H., Activated Sludge Calculations Spreadsheet: Aeration Tank Calculations
an Amazon Kindle ebook

Ref.: Bengtson, Harlan H., Biological Wastewater Treatment Process Design Calculations
available as a paperback book and as an Amazon Kindle ebook
worksheets.

nk Calculations

indle ebook
Activated Sludge Waste Water Treatment Calculations - U.S. units

2. Aeration Tank Sizing Calculations

Instructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes

A. Aeration Tank Sizing based on volumetric loading

Inputs Calculations (based on Volumetric Loading)

Design Vol. Loading, VL = 30 Aeration tank volume, V = 170,275

(lb BOD/day/1000 ft3)

Aeration tank vol. VMG = 1.274

Values Transferred from Worksheet 2:

Design ww Flow Rate, Qo = 3.5 MGD Check on other design parameters:

Prim. Effl. BOD, So = 175 mg/L Aeration tank HRT = 8.73

Aeration tank MLSS, X = 2100 mg/L Aeration tank F:M = 0.305

% volatile MLSS, %Vol = 75% (lb BOD/day/lb MLVSS)

Equations used for Calculations: A note on unit conversions:

V = [ (8.34*So*Qo)/VL ](1000) (8.34)*(mg/L) = lb/MG

VMG = V*7.48/1,000,000 Thus, lb/day of BOD or TSS, for known

conc in mg/L and flow rate in MGD
HRT = 24*VMG/Qo can be calculated from:

F:M = (8.34*So*Qo)/(8.34*%Vol*X*VMG) (8.34)*(mg/L)*(MGD) = lb/day

B. Aeration Tank Sizing based on Hydraulic Retention Time

Input Check on other design parameters:

Aeration tank HRT = 7 hr Vol. Loading, VL = 37.4

Calculations (based on Hydr. Retention Time) Aeration tank F:M = 0.381

Aeration tank vol. VMG = 1.021 MG

Aeration tank volume, V = 136,475 ft3

C. Aeration Tank Sizing based on F:M ratio

Inputs Check on other design parameters:

Design Aer. tank F:M = 0.35 Vol. Loading, VL = 34.4

(lb BOD/day/lb MLVSS) (lb BOD/day/1000 ft3)

Calculations (based on F:M ratio) Aeration tank HRT = 7.62

Aeration tank vol. VMG = 1.111 MG

Aeration tank volume, V = 148,544 ft3

U.S. units

lumetric Loading)

ft3

MG

hr

Adapted from: Metcalf & Eddy, Inc, (Revised by Tchobanoglous, G, Burton, F.L., Stensel, H.D.,
S, for known Wastewater Engineering, Treatment and Reuse, 4th Ed., New York, NY, 2003.

Find more Excel spreadsheets for engineering at:

EngineeringExcelTemplates.com
 Copyright © 2017 Harlan H. Bengtson. All Rights Reserved.

Ref.: Bengtson, Harlan H., Activated Sludge Calculations Spreadsheet: Aeration Tank Calcul
an Amazon Kindle ebook

Ref.: Bengtson, Harlan H., Biological Wastewater Treatment Process Design Calculations

lb BOD/day/1000 ft3 available as a paperback book and as an Amazon Kindle eb

lb BOD/day/lb MLVSS

hr
dsheet: Aeration Tank Calculations

ocess Design Calculations

d as an Amazon Kindle ebook

Activated Sludge Waste Water Treatment Calculations - U.S. units

3. Aeration Tank Operational Calculations

Instructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes

Values Transferred from Worksheet 2: Inputs

Design ww Flow Rate, Qo = 3.5 MGD Aeration tank volume, V = 170,275

Prim. Effl. BOD, So = 175 mg/L Sludge ret. time, SRT = 12

Aeration tank MLSS, X = 2100 mg/L Calculations

% volatile MLSS, %Vol = 75% Aeration tank vol. VMG = 1.274

Waste/recycle activated
sludge SS conc., Xw = 6,800 mg/L Aeration tank F:M = 0.305
(lb BOD/day/lb MLVSS)

Prim. Effl. TSS, Xo = 180 mg/L Waste Act. Sludge Rate, Qw = 0.02248

Recycle Activated
Secondary Effl. TSS, Xe = 20 mg/L Sludge Flow Rate, Qr = 1.430

Equations used for Calculations: A note on unit conversions:

Qr = Qo(X - Xo)/(Xw - X) (8.34)*(mg/L) = lb/MG

VMG = V*7.48/1,000,000 Thus, lb/day of BOD or TSS, for known

conc in mg/L and flow rate in MGD
Qw = (1/Xw)[(VMG*X/SRT) - QeXe] can be calculated from:

F:M = (8.34*So*Qo)/(8.34*%Vol*X*VMG) (8.34)*(mg/L)*(MGD) = lb/day

 Find more Excel spreadsheets for engineering at:
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Copyright © 2017 Harlan H. Bengtson. All Rights Reserved.

U.S. units

ft3

days

MG

MGD

MGD

Adapted from: Metcalf & Eddy, Inc, (Revised by Tchobanoglous, G, Burton, F.L., Stensel, H.D.,
SS, for known Wastewater Engineering, Treatment and Reuse, 4th Ed., New York, NY, 2003.

Ref.: Bengtson, Harlan H., Activated Sludge Calculations Spreadsheet: Aeration Tank Calculations
an Amazon Kindle ebook

Ref.: Bengtson, Harlan H., Biological Wastewater Treatment Process Design Calculations
available as a paperback book and as an Amazon Kindle ebook
Tank Calculations

ons
Activated Sludge Waste Water Treatment Calculations - U.S. units
4. Oxygen Requirement/Blower Sizing Calculations

Instructions: Enter values in blue boxes. Spreadsheet calculates values in yellow boxes

Values Transferred from Previous Worksheets:

Design ww Flow Rate, Qo = 3.5 MGD Prim. Effl. BOD, So =

Additional User Inputs:

Influent TKN, TKNo = 35 mg/L Target Effl NH4-N conc, Ne =

(needed only if nitrification is to be achieved) (needed only if nitrification is to be achieved)

Target Effluent BOD, Se = 20 mg/L

A. Simplified Estimates Using "Rules of Thumb" - See Notes at Right

1. Inputs: (Values of "Rule of Thumb" Constants to be used in Calculations - See notes at right)

O2 needed per lb BOD = 1.20 lb O2/lb BOD Depth of Diffusers =

O2 needed per lb NH3-N = 4.57 lb O2/lb NH3-N Standard Temperature =
SOTE as Function of Depth = 2.00% % per ft depth Standard Pressure =
AOTE/SOTE = 0.33 Atmospheric Pressure =
Press. Drop across Diffuser = 12.0 in W.C. Air Density at STP =
(from mfr/vendor) O2 Content in Air =

2. Calculations for BOD Removal Only:

BOD Daily Loading = 188.5 lb/hr AOTE =

Oxygen Requirement = 226.2 lb/hr Air Requirement =
SOTE = 24.0% Blower Outlet Pressure =

3. Calculations for BOD Removal and Nitrification:

NH3-N Daily Loading = 42.0 lb/hr AOTE =

Oxygen Requirement = 418.0 lb/hr Air Requirement =
SOTE = 24.0% Blower Outlet Pressure =
B. More Detailed Estimates Using Biol. Kinetics and Diffuser Parameters

1. Inputs (See tables at right for typical values of kinetic coefficients and oxygen transfer parameters.)

Std O2 Transf. Effic., SOTE = 20.0% Ratio of BOD5/BODu, f =

(from diffuser mfr or vendor)
D.O. conc to be maintained for WW
Design ww Temp., Tww = 50 F
o
trtmt operation, CL =

Ratio of oxygen transfer rate in wastewater

Blower efficiency, h = 70% to that in clean water, a =

Ratio of D.O. saturation in wastewater to that

Rel. Humidity of Air, RHa = 50% in clean water at same T & P, B =

D.O. saturation conc. For clean water

Design air Temperature, Ta = 50 F
o
at ww temp. & 1 atm, Cs =

Diffuser fouling factor, F = 0.8 Press. drop at blower inlet, DPin =

(due to filter, silencer, etc.)

Synthesis Yield Coeff, Y = 0.60 lb VSS/lb BOD5 Peaking Factor, Fp =

Endog. Decay Coeff, kd20 = 0.060 lb VSS/d/lbVSS Sludge ret. time, SRT =
(at 20 C)
o

Standard Rel. Humidity, RHs =

2. Calculations for BOD Removal Only:

Endog. Decay Coeff, kdT = 0.0473 lbVSS/d/lb VSS Design Air Density, rair =
(at ww temperature)

Observed Yield, Yobs = 0.383 lb VSS/lbBOD5 Required O2 flow rate =

(with recycle)
Press. at mid depth, PD = 17.3 psi Required air flow rate =

Act. O2 Transf. Effic., AOTE = 7.8% Design Act. Air Flow Rate, ACFM =
(with peaking factor)

Vapor Press at Ta, PVa = 0.177 psi Des. Std. Air Flow Rate, SCFM =

Vapor Press at Ts, PVs = 0.338 psi Blower outlet press, PB2 =
3. Calculations for BOD Removal and Nitrification:

Design Actual
Required O2 flow rate = 371 lb/hr Air Flow Rate, ACFM =
(with peaking factor)

Required air flow rate = 4425 cfm Des. Std. Air Flow Rate, SCFM =

Blower outlet press, PB2 =

Reference: Bengtson, Harlan H., Activated Sludge Calculations Spreadsheet: Aeration Tank Calculations
an Amazon Kindle ebook

Reference: Bengtson, Harlan H., Biological Wastewater Treatment Process Design Calculations
available as a paperback book and as an Amazon Kindle ebook
 175 mg/L

Rules of Thumb for Estimating Oxygen/Air Requirements for Coarse or Fine Bubb
0.50 mg/L
cation is to be achieved)
Source:
http://www.xylemwatersolutions.com/scs/sweden/sv-se/produkter/cirkulationspumpar/docum

1. The typical AOR/SOR (or AOTE/SOTE) is 0.50 for a coarse bubble aertion system.

2. The typical AOR/SOR (or AOTE/SOTE) is 0.33 for a fine bubble aertion system.

12.0 ft 3. The typical SOTE is 0.75% per foot of diffuser submergence for a coarse bubble system
68 o
F
14.7 psi 4. The typical SOTE is 2.0% per foot of diffuser submergence for a fine bubble system
14.7 psi
0.075 lbm/SCF 5. 1 SCF of air weighs 0.075 lb/ft3 and contains 23% oxygen by weight, thus:
0.017 lbm/SCF

6. 1 SCF of air contains 0.0173 lbm of oxygen.

7. For biological treatment with SRT from 5 to 10 days, lb oxygen required /lb BOD removed
7.9% is typically in the range from 0.92 - 1.1 lb O2/lb BOD. Higher SRT results in a higher value
2751.8 SCFM of lb O2 required/lb BOD removed.
20.3 psia

8. The oxidation of 1 lb of ammonia nitrogen typically requires 4.1 to 4.6 lb of oxygen.

7.9% Activated Sludge Kinetic Coefficients for heterotrophic bacteria at 20oC (for BO
5084.4 SCFM
20.3 psia Coefficient Unit Range Typical Value
 Y lb VSS/day/lb bCOD 0.30 - 0.50 0.40
kd lb VSS/day/lb VSS 0.06 - 0.20 0.12

meters.) fd dimensionless 0.08 - 0.20 0.15

q values for temperature corrections
0.67 for kd dimensionless 1.03 - 1.08 1.04

ined for WW
2.0 mg/L Parameters used to calculate AOTE from SOTE
in wastewater Parameter Range of Values Typical Value Units
0.5 a (fine bubble) 0.4 - 0.7 0.5 - 0.6 dimensionless

tewater to that a (coarse bubble) 0.6 - 0.95 0.7 - 0.8 dimensionless

1.0 B 0.95 - 0.99 dimensionless

P 0.9 - 1 dimensionless
11.28 mg/L CL 2 mg/L
F 0.65 - 0.9 dimensionless
0.3 psi

Adapted from: Metcalf & Eddy, Inc, (Revised by Tchobanoglous, G, Burton, F.L., Stensel, H.D
1.2 Wastewater Engineering, Treatment and Reuse, 4th Ed., New York, NY, 2003.

12 days and http://www.xylemwatersolutions.com/scs/sweden/sv-se/produkter/cirkulationspum

36% Equations used for these Calculations

Temperature correction for kd: kd at temp. T = (kd at 20oC)1.024(T - 20) (T

0.0779 lb/ft3 Observed Yield (with recycle): Yobs = Y/(1 + kd*SRT)

179 lb/hr Required O2 Flow Rate (BOD removal only): lb/day O2 = Qo*(So - Se)*8.34[(1/f) - 1.4

2136 cfm Required O2 Flow Rate (BOD removal & Nitrification):

lb/day O2 = 8.34Qo*{(So - Se)[1/f - 1.42 Yobs] + 4.57(TKNo - N
2563 cfm NOTE: With nitrification, Se is typically taken to be zero because o

2621 cfm Actual O2 transfer effic. = AOTE = SOTE*a*F*[(B*(PD/Pstd)*Cs -CL)/Css]1.024(T-20)

(Css = saturation D.O. in water at 20oC & 1 atm = 9.17 mg/L)
20.3 psi
 See descriptions of the parameters in the User Entry section above left

Des. Actual Air Flow Rate: ACFM = (lb/hr O2/AOTE)*MWair/[O2 fract in air)(MW

Des. Std Air Flow Rate: SCFM = ACFM(Ts/Ta)(Pa/Pb){[Pb - (RHa*PVa)]/[Ps - (RHs*PV

5310 cfm

( T is abs temp., P is abs press., RH is relative humidity, PV is vapor press., P b is barometric pr

5430 cfm actual conditions and subscript s is for standard conditions.)

20.3 psia Blower outlet pressure: PB2 = Patm + DPdiff + gH2O*ddiff

Tank Calculations Calculation of vapor pressure at Ta and Ts (the Antoine Equation):

log VP = 8.07131 - [1730.63/(233.426 + T) with T in oC and VP in mm Hg

ations
Reference for Antoine Eqn: Perry's Chemical Engineers' Handbook, 8th Ed. - Table 13.4

Reference: Metcalf & Eddy, Inc, (Revised by Tchobanoglous, G, Burton, F.L., Stensel, H.D.,
Wastewater Engineering, Treatment and Reuse, 4th Ed., New York, NY, 2003.

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Copyright © 2017 Harlan H. Bengtson. All Rights Reserved.

Coarse or Fine Bubble Diffusers

ulationspumpar/documents/san3.pdf

aertion system.

tion system.

arse bubble system

bubble system

ed /lb BOD removed

sults in a higher value

6 lb of oxygen.

cteria at 20oC (for BOD removal)

Typical Value
 0.40
0.12

0.15

1.04

TE
Units
dimensionless

dimensionless
dimensionless

dimensionless
mg/L
dimensionless

rton, F.L., Stensel, H.D.,

Y, 2003.

odukter/cirkulationspumpar/documents/san3.pdf

.024(T - 20) ( T is in oC )

o - Se)*8.34[(1/f) - 1.42 Yobs]

Yobs] + 4.57(TKNo - Ne)}

to be zero because of the long SRT used.

s -CL)/Css]1.024(T-20)
9.17 mg/L)
 y section above left.

2 fract in air)(MWO2)(rair)(60 min/hr)]

Ha*PVa)]/[Ps - (RHs*PVs)]}

ess., P b is barometric press., subscript a is for

in mm Hg

ok, 8th Ed. - Table 13.4

n, F.L., Stensel, H.D.,

Y, 2003.