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Design of Aeration Blower
Design of Aeration Blower
BASIC DATA:
This is an outline design to produce 10:20 BOD5:SS effluent.
LOADING
-0.11
Peak Flow Factor Pff = 4.7(P)
= 4.29
Number of Channels = 1
Number of Back-up Channel = 1
Screen Design
Bar Size Bs = 10 mm
Clear Opening Co = 25 mm
= 0.71
= 0.026 m2
= 0.036 m2
= 0.72 m
= 29
Number of Bars Nbars = No - 1
= 28
= 1.00 m
Check velocities
Required size of raw sewage pipe = [ 4 x Qraw / (2.5 m/s x 3.14] 1/2
= 0.115 m
TDH = hst + hf + hm
= 0.83 m/sec
hm = KV²
2g
hm = 0.25 m
Therefore ,
To plot chart for the System Curve & Pump Curve from the above equitition:-
Pump head
Q (L/s) V (m/s) hst (m) hf (m) hm (m) TDH (m)
(m)
System Curve
15.00
Head (m)
5.00
Pump Curve
0.00
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Flowrate, Q (L/sec)
FINE SCREEN DESIGN
Parameters
Population PE = 2,300
Design
= 0.55
= 0.0257 m2
= 0.05 m2
= 0.47 m
= 39
Vs = Qpeak
Wclr x d1
= 0.65 m/sec
X2 E2
= + d2 + (v2^2 /2g)
X3 = E3 + d3 + (v3^2 /2g) + hLs
X2 = X3
Where,
E2 = 0.000 m Height above datum
Trial and Error d1 = 0.09 m Upstream Depth
v1 = 0.60 m/sec Upstream Velocity
E3 = 0.000 m Height above datum
d2 = 0.055 m Downstream Depth @ Qpeak
v2 = 0.93 m/sec Channel Velocity
Therefore, X2 = 0.10
X3 = 0.10 ok
0.000
= 0.92 m/sec
hLcs = 0.05
Therefore,
X2 = 2 + d" + (v"^2 /2g)
E
X3 = E3 + d3 + (v3^2 /2g) + hLcs
X2 = X3
Where,
E2 = 0.00 m Height above datum
Trial and Error d" = 0.120 m Upstream Depth
v" = 0.43 m/sec Upstream Velocity
E3 = 0.00 m Height above datum
d3 = 0.055 m Downstream Depth @ Qpeak
v3 = 0.93 m/sec Channel Velocity
Check:
X2 = 0.13
X3 = 0.15 ok
-0.018
Q = 1.71 B (H1.5)
Q = Flow m3/s
B = Width of Throat m
H = Depth of Flow m
Q = A x V
= 2/3 W H x V
Therefore W = 1.5 Q
H x V
Assume: B = 0.33 m
Qavg per Channel = 517.50 m3/day 0.0060 m3/s
Q AT DIFFERENT
FLOW FACTOR FACTOR Depth Width
( x QAVG) m3/sec H(m) W(m)
Length of Channel L = V x H
Vs
L = 1.29 m
1500 mm
700 mm
50 mm
450 mm
1000 mm
Ratio W: D = 1 : 2 W D
2.00 1
Ratio W: L = 1 : 2 W L
1 2
Volume, V = 4.69 m3
Tr = V / Qpeak
= 3.04 min >= 3 min ok
X-Axis Y-Axis
-0.837 0.161
-0.787 0.143
-0.748 0.129
-0.731 0.123
-0.664 0.101
-0.580 0.077
-0.460 0.049
-0.365 0.031
-0.290 0.019
-0.214 0.011
0 0
0.214 0.011
0.290 0.019
0.365 0.031
0.460 0.049
0.580 0.077
0.664 0.101
0.731 0.123
0.748 0.129
0.787 0.143
0.837 0.161
0.6
)
0.7
0.6
Depth (m)
0.5
0.4
0.3
0.2
0.1
0 GRIT STORAG
-0.1
-0.5 -0.4 -0.3 -0.2 -0.1 0 0.1
Width (m)
Width Depth
X - Axis Y - Axis
0.427 0.011
0.580 0.019
0.731 0.031
0.921 0.049
1.160 0.077
1.328 0.101
1.462 0.123
1.496 0.129
1.575 0.143
1.673 0.161
1.150
1.050
0.950
Depth (m)
0.850
0.750
0.650
0.550
0.450
0.350
0.250
0.150
0.050
-0.050
GRIT
STORAGE
-0.150
-0.650 -0.450 -0.250 -0.050Width (m)
Channel 0.150 0.350 0.550
DESIGN OF A GRIT / GREASE CHAMBER
Guidelines : Detension time T = 360 sec @ Qpeak
Provide:
Length L = 2.90 m
Width W = 1.60 m
Depth D = 0.85 m
Quantity of grit
Quantity of grease
Length = 1.50 m
Width = 0.75 m
Area = 1.13 m2 > 2.39 m2 error
DESIGN OF A GREASE CHAMBER
Provide:
Length L = 3.80 m
Width W = 1.20 m
Depth D = 1.10 m
Grease Quantities
Therefore Le = 0.3704 m
Therefore Le = 0.578 m
Assume
Formula : Ua = U x 1.09(Temp-20)X(1-DO)
0.20 per day
Formula : T = Ni - Ne
Ua x MLVSS x 24 hrs/day
= 43.13 m3
Tank Dimension
Length = 2.30 m
Width = 1.50 m
Depth = 4.50 m
=
Anoxic tank volume = 31.05 m3 > 21.56 m3 ok
SA = 20.53 days ok
Oxygen Requirements
= 48.75 Use 52 ok
AL = INBOD / Vp
= 0.31 kg/m3/day ok
Number of clarifiers = 2
L = 6.20 m
W = 6.20 m
HRT
Per guidelines: < 2 hours
= Total Volume m3 / Qpeak m3/day x 24 hours
= 2.29 >= 2 hours ok
Overflow Weir
Per guidelines: 150 - 180 m3/day/m
= 125.73 kg/m2/day ok
= 46.04 kg/m2/day ok
Launder Calculation
Launder size
Length = 3.00 m
Width = 0.25 m
Flow velocity = 0.80 m /s < 1.0 m/s ok
Depth of flow in launder = 21.41 mm < 0.3m as provided
Determine Volume of Cone
L
L W
h h
60 y
BW 1 A BW2 B
L = 6.20 m
W = 6.20 m
BW 1 = 2.20 m
BW 2 = 2.20 m
A = (L - BW1) / 2
= 2.00
B = (W - BW2) / 2
= 2.00
h = height of cone
= A x Tan 60
3.46 m
Tan y = h /B
y = Tan -1 (h/B)
= 60.00 degrees
V = 65.73 m3
L (m)
W (m)
h (m)
Scum Airlift
Hs = 3.8 m
Hl = 0.7 m
Percent Submergence = 84.44 %
Therefore, Total Solids Remaining After Digestion TSd = Nonvolatile Solid + VS Remaining
Depth = 4.5 m
Width = 3.3 m
Length = 8.0 m
Volume = 118.80 m3 > 118.62 m3 ok
OXYGEN REQUIREMENT FOR DIGESTION
Guidelines: 1.5kgO2/kgBOD
= 1.65 m3/min
Digested Sludge From Aerobic Digester DS = 40.13 kg/day (See Aerobic Digester cals)
Concentration of Sludge C = 1%
= 10 kg/m3
Per guidelines: Provide 4 week cycle for 450mm thick feed depth
Dimension of Bed
Length = 16.50 m
Width = 2.50 m
Area = 41.25 m2
DS = Vs x Si x SGi x n
SGo x So
Therefore
DS = 0.15 m3/day @ 25% solid
= 4.44 m3
= 0.068 m
= 80 mm > 68 mm ok
TDH = hst + hf + hm
V = Q/A = 8 L/sec
1000 x 3.142 x 0.10 2 / 4
= 1.16 m/sec
hm = KV²
2g
hm = 0.29 m
Therefore ,
To plot chart for the System Curve & Pump Curve from the above equitition:-
Pump Curve
18
16
Pump Operating Point
9.2 L/sec @ 4.7 m
14
Head (m)
12
10
System Curve
8
0
0 2 4 6 8 10
Flowrate, Q (L/sec)
X-Axis Pump System Pump System
0 16.2 4 0
3.3 14.2 4.25 198
6.67 12.4 4.92 400.2
10 11 5.97 600
13.33 9 7.39 799.8
16.67 7.4 9.17 1000.2
19.98 5.6 11.27 1198.8
3.580986
Blower- 1 Sizing
Air Requirement for Aeration = 4.88 m3/min
Air Requirement for Aerobic Sludge Digestion = 1.65 m3/min
Therefore,
Qs = 8.88 m3/min
Ps = 1.0332 + Pd - 1 x 1.0332
1.0332 + PS
= 0.48 kgf/cm2
Therefore,
Qs = 4.08 m3/min
Ps = 1.0332 + Pd - 1 x 1.0332
1.0332 + PS
= 0.53 kgf/cm2
where
S = 13.01 ft 3.97 m
where
Blower efficiency e = 75 %
Equations
No. Valves & Fittings Size (mm) Quantity K Value Q (m3/min) T (deg K) hL, headloss (mm)
1 Check valve 80 1 2.50 6.53 336.77 59.32
2 Gate valve 80 1 0.80 6.53 336.77 18.98
9 Reducer 80 0.20 6.53 336.77 0.00
3 Tee thru side 80 1 1.80 6.53 336.77 42.71
4 Tee thru run 80 1 0.60 6.53 336.77 14.24
5 Elbow 90 deg 80 2 0.30 6.53 336.77 14.24
6 Elbow 90 deg 80 0.30 6.53 336.77 0.00
4 Tee thru run 50 2 0.60 4.35 336.77 82.93
9 Reducer 25 2 0.20 1.09 336.77 27.64
7 Tee thru run 25 0.60 1.09 336.77 0.00
4 Tee thru run 25 0.60 1.09 336.77 0.00
5 Elbow 90 deg 25 1 0.30 1.09 336.77 20.73
8 Elbow 90 deg 25 0.30 1.09 336.77 0.00
9 Reducer 25 0.20 1.09 336.77 0.00
10 Gate valve 25 1 0.80 1.09 336.77 55.29
Subtotal 336.08
No. Length (m) DIA (mm) Velocity (m/min) Q (m3/min) f, fric. factor T (deg K) hL, headloss (mm)
1 8.00 100 1130.94 8.88 0.02000 336.77 28.80
2 4.00 50 3015.84 5.92 0.02100 336.77 215.03
3 7.00 50 1507.92 2.96 0.02300 336.77 103.04
4 4.00 25 3015.84 1.48 0.02500 336.77 511.98
Subtotal 858.84
C. Supply Pressure At The Blower
P = w RTo x [ (P/Po)^0.283 - 1 ]
8.41 e
Therefore, P = 7 Kw or 9 HP
Number of Tanks N = 1
Check:
Ratio Ratio ok
Wetted depth : Width
1.50 : 0.75
2 : 1
Length : Width
4.50 : 0.75
6 : 1
Formula for flow calculation with diffrent throat width of Parshall Flume by Harlan Bengtson
LIQUID FLOW
SOLID FLOW
WAS
* Assume 15% of BOD/TSS is removed from screenings and grit
* Assume 2% of flow is removed from screenings WAS = 1%
Flow (m3/d) 6.84
TSS(kg/d) 68.45
DIGESTED SLUDGE DEWATERED SLUDGE
Flow (m3/d) 3.95 Flow (m3/d) 0.15
TSS(kg/d) 40.13 TSS(kg/d) 38.13
AEROBIC SLUDGE
SLUDGE HOLDING DRYING BEDS
TANK
(75% VSS) (25-40% SOLIDS)
(55% VSS Destruction) (95% CAPTURE)
SUPERNATANT
Flow (m3/d) 3.81
TSS(kg/d) 2.01
LIQUID FLOW
SOLID FLOW
WAS = 1%
Flow (m3/d) 9.10
TSS(kg/d) 91.03
THICKENED SLUDGE DIGESTED SLUDGE DEWATERED SLUDGE
Flow (m3/d) 2.09 Flow (m3/d) 1.23 Flow (m3/d) 0.05
TSS(kg/d) 62.79 TSS(kg/d) 36.89 TSS(kg/d) 35.05
SUPERNATANT SUPERNATANT
Flow (m3/d) 7.01 Flow (m3/d) 1.18
TSS(kg/d) 28.24 TSS(kg/d) 1.84