WELDING PROCEDURE SPECIFICATION

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REGISTER
Dia. Thk. Diameter range Thickness range
Consumable Impact Hardnes Tested
# WPS No. PQR No. Material spec. Standards Group Process Polarity Pos. Tested [mm] [mm]
O
test ( C) s test
Spec. Class. [mm] [mm] Min. Max. Min. Max.
E71T1-
WPS-01 Rev. ASTM A572 ISO 15614-1 AWS 150.0
1 PQR-01 1.2 136 C1A0- DCEP All (*) Yes N/A - 12.00 Unlimited 3.00 24.00
0 50 2017 A5.36 (*)
CS1
E71T1-
WPS-02 Rev. ASTM A572 ISO 15614-1 AWS 150.0
2 PQR-02 1.2 136 C1A0- DCEP All (*) Yes N/A - 12.00 Unlimited 3.00 24.00
0 50 2017 A5.36 (*)
CS1
E71T1-
WPS-03 Rev. ASTM A572 ISO 15614-1 AWS 150.0
3 PQR-03 1.2 136 C1A0- DCEP All (*) Yes N/A - 50.00 Unlimited 25.00 100.00
0 50 2017 A5.36 (*)
CS1
E71T1-
WPS-04 Rev. ASTM A572 ISO 15614-1 AWS 150.0
4 PQR-04 1.2 136 C1A0- DCEP All (*) Yes N/A - 50.00 Unlimited 25.00 100.00
0 50 2017 A5.36 (*)
CS1

WPS-05 Rev. ASTM A240 ISO 15614-1 AWS 150.0

5 PQR-05 2.4 141 ER308L DCEN All (*) N//A N/A - 4.00 Unlimited 3.00 8.00
0 TP304L 2017 A5.9 (*)

Note:
(*) In vertial up weldin at PA, PB, PC, PD, PE, PF, H-L045; Pipe OD >150 mm in PC, in PF, PA rotated

Prapred by: Reviewed by: Approved by:

 Logo WELDER QUALIFICATION REGISTER LIST Company name & address

Welder Welder Weld Date of Approved Gr- Test piece [mm] Range qualified
# Pos. WPS No. Standard Process
No. name Type test by No. Spec. Class. Material Dia. Th'k. Gr-no. Thickness [mm] Diamteter [mm] F-No.
E71T1-
Nguyen Van VMS-WPS-01 ISO 9606- AWS
1 W-01 PF BW 26-May-21 BCK 1.2 136 C1A0- Plate - 12.7 1~11 3.0 Unlimited 75.0 Unlimited FM1 ~FM4
A rev. 0 1 A5.36
CS1

- - - - - - - - - - - - - - - - - - - - -

Note:

Prepared by: Reviewed by: Approved by:

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Preliminary WELDING PROCEDURE SPECIFICATION

(ISO 15609-1; BS EN ISO 15614-1 - 2017 Edition, Level 2)

DESCRIPTION
1. WPS No.: WIC-pWPS-123 Rev. 00 7. Method of preparation and cleaning: grinding / brushing
2. WPQR No.: - 8. Parent material designation: group 1
3. Manufacturer: The Welding Inspections Community 9. Material thickness (mm): 10.97
4. Mode of metal transfer: None 10. Outside diameter (mm): 168.3
5. Joint type and weld type: Butt Joint - Butt Weld 11. Welding position: H-L045
6. Weld preparation details: see joint design 12. Other: Test Piece ASTM A333 Gr. 6 to ASTM A333 Gr. 6
JOINT DESIGN WELDING SEQUENCES

Root gap: max. 4.0 mm

Root face: max. 1.0 mm
Groove preparation: Single V
Angle bevel: 25º – 30º

WELDING DETAILS
Filler metal Heat input
Welding Current & Amperage Travel speed
Run Dia. Voltage range [kJ/mm] Other
process Class. polarity range [mm/minute]
[mm] k=0.6 / 0.8
Root 141/ TIG ER70S-6 2.4 DC EN 90 - 140 9 - 12 80 - 120 0.24 – 0.76 k=0.6
Hot 141/ TIG ER70S-6 2.4 DC EN 90 - 140 9 - 12 80 – 120 0.24 – 0.76 k=0.6
Fill 111/ MMA E7018-1 3.2 / 4.0 DC EP 90 - 130 18 - 26 80 - 130 0.60 – 2.03 k=0.8
Cap 111/ MMA E7018-1 3.2 / 4.0 DC EP 90 – 130 18 - 26 80 - 130 0.60 – 1.87 k=0.8
13. Filler metal designation and make:
AWS A5.18 ER70S-6
23. Heating and cooling rate: None
AWS A5.5 E7018-1
24. Weaving: 3x of the core wire (111)
14. Any special baking and drying: manufacturer’s recommendations
25. Oscillation
15. Designation gas / flux:
- Amplitude: None
- Shielding: 99.99% Argon
- Frequency: None
- Backing: None
- Method: None
16. Gas flow rate:
26. Pulse welding details: None
- Shielding: 10 – 15 LPM
27. Distance contact tube/work pipe: None
- Backing: None
28: Plasma welding details: None
17. Tungsten electrode type/size: 2.4 or 2.6 / 2% Thoriated
29. Touch angle: None
18. Detail of back gouging/backing: None
30. Other information: None
19. Preheat temperature: min. 10º C
-
20. Inter-pass temperature: max. 250º C
-
21. Pre-heat maintenance temperature: None
-
22. PWHT and/or ageing: None
-
- Time: -
-
- Temperature: -
- Method: -
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WELDING PROCEDURE QUALIFICATION RECORD
(BS EN ISO 15614-1 - 2017 EDITION, LEVEL 2)

PQR record number WIC-PQR-123 Rev. 00 pWPS record number WIC-pWPS-123 Rev. 00
Date dd-mmm-yyyy
TEST PIECE MATERIAL SPECIFICATION
Product form Specification (type or grade) Group no. Diameter Thickness
Pipe ASTM A790 UNS31803 10.1 168.3 mm 10.97 mm
Welded to Pipe ASTM A790 UNS31803 10.1 168.3 mm 10.97 mm
and tested Without PWHT, with impact test
Notes -
TEST PIECE JOINT SPECIFICATION SKETCH
Joint design Butt-pipe ss
Backing None
Retainers None
-
Groove angle (deg.) 60
Root opening (mm) 3.2
Root face (mm) 0.5
WELDING PROCESS
Welding process 141 / TIG 111 / MMA
Type Manual Manual
FILLER METALS
Manufacturer / trade name -
-
Designation type -
-
Designation -
-
Size (mm) -
-
Deposited thickness (mm) -
Basic
MMA Coating N/A
POSITION
Position of groove All
PREHEAT
Min. preheat temperature (ºC)
Max. inter-pass temperature (ºC)
GAS
Shielding gas / type
Flow rate (l/min.)
Composition
Backing gas / type
Flow rate (l/min.)
Composition
ELECTRICAL (root) (hot) (fill) (cap)
Filler size (mm) 2.4 2.4 3.2 3.2
Welding parameter - - - -
Tungsten size/type (mm) - - - -
Current & polarity - - - -
DC pulsing current - - - -
TECHNIQUE
String or weave Weave -
Maximum width of run (mm) n/a -
Orifice / gas cup size 12 -
Multi or Single pass per side Multi-pass only -
Closed or out-of-chamber n/a -
Surface preparation Degreased before welding -
Initial or inter-pass cleaning Brushing -
Back gouging method None -
EXTENT OF APPROVAL (JOINT / WELDING CONDITIONS)
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Joint type Butt plate ss mb nb; T-butt ss bs; Fillet plate; Fillet pipe
Parent metal (s) Group 10.1
Coupon thickness (mm) 3.0 – 24.5
Coupon outside diameter (mm) Greater than 500.0
Fillet throat thickness (mm) No restriction
Branch angle (deg.) n/a
Preheat temperature (ºC) 50
Inter-pass temperature (ºC) 200
PWHT and / or ageing -
EXTENT OF APPROVAL (PROCESS)
Welding process 111 – MMA
Welding process type Manual
Welded thickness (mm) 3-35.4
Welded outside diameter (mm) Greater than 500.0
Filler metal type EN
Shielding gas/flux None
Welding position PA, PC, PE, PF
Preheat temperature (ºC) 50
Inter-pass temperature (ºC) 200
Current / polarity DC +VE
Multi/Single pass per side Multi
Heat input (kJ/mm) Max. 2.5
Metal transfer mode n/a
Backing gas n/a
WELDING PARAMETERS
Filler metal Current & Travel speed Heat input
Run Process Amperage Voltage Other
Class Dia. [mm] Polarity [mm/min.] [kJ/mm]
- - - - - - - - - -

TEST RESULTS
Visual: - Temperature -
PT/MPI - Examiner or examining body -
RT/UT - Reference number -
TENSILE TESTS
Type/No. Re [MPa] Rm [MPa] A % on Z% Fracture location Remarks
Requirement
#
#

BEND TESTS
Former diameter:
Type/No. Bend angle Elongation Results

MACROSCOPIC EXAMINATION

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Results: Accepted

IMPACT TEST
Type: Size: Requirement:
Notch Temperature Values J
Average J Remarks
location/direction °C 1 2 3
Weld metal
Fusion line (FL)
Fusion line +2 mm
Fusion line +5 mm

HARDNESS TEST
Type: Load:
Test sample Parent metal HAZ Weld metal HAZ Parent metal
Line 1
Line 2

OTHER TESTS
- Tests carried out in accordance with the requirements of:
- Laboratory report reference no.:
- Test results:
- Test carried out in the presence of:
- Remarks:

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WELDING PROCEDURE SPECIFICATION

WPS number xxx-WPS-00 Rev. 00 Qualified to ISO 15614-1:2017, Level 2
Date 20-May-2021 Company Name Company name
Supporting WPQR(s) -
References documents -
MATERIAL / JOINTS QUALIFIED
Joint type Butt plate ss mb bs gg; Butt-pipe ss mb bs gg; Fillet-plate; Fillet-pipe
Parent metal(s) Any group 1-1; 1-1.1; 1.1-1.2, 1-1.2
Notes Detailed joint sketch sees in the next page.
TEST PIECE MATERIAL SPECIFICATION MATERIAL SIZE QUALIFIED Min. Max.
Type Pipe API 5L X52 Gr-no. 1.2 Material thickness fillet (mm) 3 25.4
Welded to Pipe API 5L X52 Gr-no. 1.2 Material thickness butt (mm) 3 25.4
Backing With or without Outside diameter (mm) 150 No Min.
Other Back gouging or griding Throat thickness (mm) No Min. No Max.
WELDING PROCESS
Welding process 111
Type Manual
FILLER METALS
Manufacturer / trade name Equivalent
Classification ASTM A5.1 E7018
Size (mm) 2.6 – 4.0
Deposited thickness (mm) 3.0 – 25.4
Handling Baking/Drying/Holding follow manufacturer recommends or code construction
POSITION
Position of groove Pipe/Plate PA, PB, PC, PD, PE, PF, H-L045; Pipe OD >150 mm in PC, in PF, PA rotated
PREHEAT
Min. preheat temperature (ºC) 10
Preheat maintenance temperature -
Max. inter-pass temperature (ºC) 250
PWHT
Temperature range (ºC) None
ELECTRICAL (root) (hot) (fill) (cap)
Filler size (mm) 2.4-3.2 2.4-3.2 2.4-3.2 2.4-3.2
Amperages 115-200 115-200 115-200 115-200
Voltages 22-28 22-28 22-28 22-28
Run-out length (mm/min.) 160-190 160-190 160-190 160-190
Heat input (kJ/mm) 0.64-1.68 0.64-1.68 0.64-1.68 0.64-1.68
Current & polarity DCEP DCEP DCEP DCEP
DC pulsing current None None None None
TECHNIQUE
Maximum width of run (mm) 12
Number of electrodes 1
Multi or Single pass per side Multi-pass
Surface preparation Degreased, grinding, chipping before welding.
Initial or inter-pass cleaning Brushing, grinding
Legends: fb = flux backing, gg = gouging or griding, bs = welding from both side, ss = single side welding, gb = gas backing, mb
= metal/non-metal backing, nb = welding with no material backing, sl = single layer, ml = multi-layers,

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JOINT SKETCH

α=45º~50º
R=4.0~6.0 mm
t=thickness of base metal

α = 55º~70º α = 45º~50º
f=0~3.0 mm R=4.0~6.0 mm
R=0~3.0 mm t=thickness of base metal
t=thickness of base metal

α = 55º~70º
R=0~3.0 mm
f=0~3.0 mm
t=thickness of base metal

R=0~3.0 mm
t=thickness of base metal

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Company logo Company name and address

WELDING PROCEDURE SPECIFICATION

WPS number xxx-WPS-00 Rev. 00 Qualified to ISO 15614-1:2017, Level 2
Date 20-May-2021 Company name Company name
Supporting WPQR(s) -
References documents -
MATERIAL / JOINTS QUALIFIED
Joint type Butt plate ss mb bs gg; Butt-pipe ss mb bs gg; Fillet-plate; Fillet-pipe
Parent metal(s) Any group 1-1; 1-1.1; 1.1-1.2, 1-1.2
Notes Detailed joint sketch sees in the next page.
TEST PIECE MATERIAL SPECIFICATION MATERIAL SIZE QUALIFIED Min. Max.
Type Plate ASTM A572 Gr. 50 Gr-no. 1.2 Material thickness fillet (mm) 12.5 50
Welded to Plate ASTM A572 Gr. 50 Gr-no. 1.2 Material thickness butt (mm) 12.5 50
Backing With or without Outside diameter (mm) 500 No Min.
Other Back gouging or griding Throat thickness (mm) No Min. No Max.
WELDING PROCESS
Welding process 121
Type Automatic
FILLER METALS
Manufacturer / trade name Equivalent
Classification ASTM A5.17
Size (mm) 4.0 – 6.0
Deposited thickness (mm) 3.0 – 100
Handling Baking/Drying/Holding follow manufacturer recommends or code construction
POSITION
Position of groove Plate PA, PC; Pipe OD >500 mm in PA rotated
PREHEAT
Min. preheat temperature (ºC) 10
Preheat maintenance temperature -
Max. inter-pass temperature (ºC) 250
PWHT
Temperature range (ºC) None
ELECTRICAL (root) (hot) (fill) (cap)
Filler size (mm) 4.0 4.0 4.0 4.0
Amperages - - - -
Voltages - - - -
Travel speed (mm/min.) - - - -
Wire feed speed range (mm/min.) - - - -
Heat input (kJ/mm) DCEP DCEP DCEP DCEP
Current & polarity None None None None
TECHNIQUE
Maximum width of run (mm) Stringer
Number of electrodes 1
Multi or Single pass per side Multi-pass
Contact tip to work (mm) 20~25 mm
Method of preparation and clean. Degreased, grinding, chipping before welding.
Legends: fb = flux backing, gg = gouging or griding, bs = welding from both side, ss = single side welding, gb = gas backing, mb
= metal/non-metal backing, nb = welding with no material backing, sl = single layer, ml = multi-layers,

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JOINT SKETCH

α=30º~35º
R=6.0~10 mm
t=thickness of base metal

α = 55º~70º α = 30º~35º
f=8~16 mm R=6.0~10 mm
R=0 mm t=thickness of base metal
t=thickness of base metal

α = 55º~70º
R=0 mm
f=8~16 mm
t=thickness of base metal

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 WELDING PROCEDURE SPECIFICATION
WPS number BCK-WPS-01 Rev. 00 (E) Qualified to BS EN ISO 15614-1:2017 (E), Level 2
Date 26-May-2021 Company name -
Supporting WPQR(s) BCK-PQR-01 Rev. 00
References documents ISO 15609-1:2019 (E)
MATERIAL / JOINTS QUALIFIED
Joint type Butt plate ss mb bs gg; Butt-pipe ss mb bs gg; Fillet-plate; Fillet-pipe
Parent metal(s) Any group 1-1; 1-1.1; 1.1-1.2, 1-1.2
Notes Detailed joint sketch sees in the next page
TEST PIECE MATERIAL SPECIFICATION MATERIAL SIZE QUALIFIED Min. Max.
Material spec. Plate ASTM A572 Gr. 50 Gr-no. 1.2 Material thickness fillet (mm) 3 24
Welded to Plate ASTM A572 Gr. 50 Gr-no. 1.2 Material thickness butt (mm) 3 24
Backing With or without Outside diameter (mm) 500 (*) No Min.
Surface preparation Mechanical, back gouging or grinding Throat thickness (mm) No Min. No Max.
WELDING PROCESS
Welding process 136
Type Semi-Automatic
FILLER METALS
Manufacturer / trade name KISWEL K-71T or Equivalent
Classification EN ISO 17632-A T42 0 P C1 H10 or AWS A5.36 E71T1-C1A0-CS1, Equivalent
Size 1.2 mm
Deposited thickness 3.0 – 24.0 mm
POSITION
Position PA, PB, PC, PD, PE, PF, H-L045; (*) Pipe OD >150 mm in PC, in PF, PA rotated
PREHEAT
Min. preheat temperature 10º C
Preheat maintenance temperature Min. 10º C
Max. inter-pass temperature 185º C
PWHT
Temperature range & time Not performed
GAS
Shielding gas / type ISO 14175-C1
Flow rate 14-22 l/minute
Composition 99.999% CO2
ELECTRICAL (root) (hot) (fill) (cap)
Filler size (mm) 1.2 1.2 1.2 1.2
Amperages 115-200 115-200 115-200 115-200
Voltages 22-28 22-28 22-28 22-28
Travel speed (mm/minute) 160-190 160-190 160-190 160-190
Heat input (kJ/mm) 0.64-1.68 0.64-1.68 0.64-1.68 0.64-1.68
Current & polarity DCEP DCEP DCEP DCEP
DC pulsing current None None None None
TECHNIQUE
String or weave Both
Number of wire electrodes 1
Orifice/gas cup size 19 mm
Multi or Single pass per side Multi-passes
Contact tip to work 18~25 mm
Method of preparation and clean. Degreased, grinding, chipping, brushing
Mode of metal transfer Globular, Spray, Pulse
Legends: fb = flux backing, gg = gouging or griding, bs = welding from both sides, ss = single side welding, gb = gas
backing, mb = metal/non-metal backing, nb = welding with no material backing, sl = single layer, ml = multi-layers.

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 JOINT SKETCH

α=35º~45º
R=6.0~10 mm
t=thickness of base metal

α = 55º~70º α = 30º~45º
f=0~3.0 mm R=6.0~10 mm
R=0~3.0 mm t=thickness of base metal
t=thickness of base metal

α = 55º~70º
R=0~3.0 mm
f=0~3.0 mm
t=thickness of base metal

R=0~5.0 mm
t=thickness of base metal

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 ĐẶC TÍNH KỸ THUẬT QUÁ TRÌNH HÀN
Số quy trình BCK-WPS-01 Rev. 00 (VI) Quy chuẩn áp dụng BS EN ISO 15614-1:2017, Level 2
Ngày ban hành 26/05/2021 Công ty -
Số WPQR(s) BCK-PQR-01 Rev. 00
Tài liệu tham khảo ISO 15609-1:2019 (E)
KIM LOẠI CƠ BẢN
Loại mối nối Tấm đối đầu ss mb bs gg; Ống đối đầu ss mb bs gg; Tấm mối hàn góc, Ống mối hàn góc
Kim loại cơ bản Bất kỳ nhóm 1-1; 1-1.1; 1.1-1.2, 1-1.2
Ghi chú Xem đính kèm chi tiết mối nối.
QUY CÁCH MẪU KIỂM TRA KHOẢNG CHIỀU DÀY Tôi thiểu Tối đa
Loại vật liệu 1 Tấm ASTM A572 Gr. 50 Nhóm 1.2 Mối hàn góc (mm) 3 24
Loại vật liệu 2 Tấm ASTM A572 Gr. 50 Nhóm 1.2 Mối hàn đối đầu (mm) 3 24
Đệm lót Dính kèm hoặc không, xem ghi chú Đường kính ngoài (mm) 500 (*) No Min.
Chuân bị mép Cơ khí, mài hoặc thổi điện cực Chiều dày hiệu dụng (mm) No Min. No Max.
QUÁ TRÌNH HÀN
Quá trình hàn Hàn hồ quang dây kim loại lõi thuốc trong khí hoạt tính / 136
Loại Hàn bán tự động
VẬT LIỆU TIÊU THỤ
Nhà sản xuất / nhãn hiệu KISWEL K-71T hoặc tương đương
Đặc tính kỹ thuật / loại EN ISO 17632-A T42 0 P C1 H10 or AWS A5.36 E71T1-C1A0-CS1, tương đương
Đường kính dây 1.2 mm
Chiều dày điền đầy 3.0~24.0 mm
THẾ HÀN
Thế hàn PA, PB, PC, PD, PE, PF, H-L045; (*)Ống OD. >150 mm tư thế PC, PF, PA xoay vòng
NUNG NÓNG TRƯỚC KHI HÀN
Nhiệt độ làm nóng sơ bộ Tối thiểu 10º C
Nhiệt độ duy trì (nếu có) Tối thiểu 10º C
Nhiệt độ giữa lớp hàn Tối đa 185º C
XỬ LÝ NHIỆT SAU KHI HÀN
Dãy nhiệt độ Không áp dụng
KHÍ BẢO VỆ
Loại khí bảo vệ ISO 14175-C1
Lưu lượng 14~22 lít / phút
Thành phần 100% khí CO2
ĐẶC TÍNH DÒNG ĐIỆN (lớp lót) (lớp nóng) (lớp trung gian) (lớp phủ)
Đường kính dây hàn (mm) 1.2 1.2 1.2 1.2
Dòng điện (A) 115-200 115-200 115-200 115-200
Hiệu điện thế (V) 22-28 22-28 22-28 22-28
Tốc độ di chuyển (mm/phút) 160-190 160-190 160-190 160-190
Nhiệt lượng đưa vào (kJ/mm) 0.64-1.68 0.64-1.68 0.64-1.68 0.64-1.68
Loại điện cực DCEP DCEP DCEP DCEP
Xung DC - - - -
KỸ THUẬT HÀN
Đường hàn Thẳng hoặc đan Ziczac
Số lượng điện cực 1
Kích thước ống chụp khí 19 mm
Hàn một hoặc nhiều lớp/mỗi mặt Nhiều lớp
Khoảng cách ống kẹp đến phôi 18~25 mm
Phương pháp làm sạch bề mặt Cơ học, mài hoặc đánh sạch
Kiểu chuyển dịch kim loại hàn Phun, xung, cầu
Ghi chú: fb = Đệm lót loại thuốc, gg = thổi hoặc mài, bs = hàn từ 2 phía, ss = hàn từ 1 phía, gb = khí bảo vệ lớp lót, mb =
mối nối có đệm lót, nb = mối nối không hỗ trợ đệm lót, sl = một lớp, ml = nhiều lớp.

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 KIỂU MỐI GHÉP

α = 35º~45º
R=6-10 mm
t=chiều dày kim loại cơ bản

α = 55º~70º α = 35º~45º
f=0~3.0 mm R=6.0~10 mm
R=0~3.0 mm t=chiều dày kim loại cơ bản
t=chiều dày kim loại cơ bản

α = 55º~60º
R=0~3.0 mm
f=0~3.0 mm
t=chiều dày kim loại cơ bản

R=0~5.0 mm
t=chiều dày kim loại cơ bản

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 WELDING PROCEDURE SPECIFICATION
WPS number BCK-WPS-02 Rev. 00 (E) Qualified to BS EN ISO 15614-1:2017 (E), Level 2
Date 26-May-2021 Company Name -
Supporting WPQR(s) BCK-PQR-02 rev. 00
References documents ISO 15609-1:2019 (E)
MATERIAL / JOINTS QUALIFIED
Joint type Butt plate ss mb bs gg; Butt-pipe ss mb bs gg; Fillet-plate; Fillet-pipe
Parent metal(s) Any group 8.1~8.1
Notes Detailed joint sketch sees in the next page
TEST PIECE MATERIAL SPECIFICATION MATERIAL SIZE QUALIFIED Min. Max.
Type Plate ASTM A240 TP304 Gr-no. 8.1 Material thickness fillet (mm) 3 8
Welded to Plate ASTM A240 TP304 Gr-no. 8.1 Material thickness butt (mm) 3 8
Backing With or without Outside diameter (mm) 150 No Min.
Surface preparation Mechanical, back gouging or grinding Throat thickness (mm) No Min. No Max.
WELDING PROCESS
Welding process TIG / 141
Type Manual
FILLER METALS
Manufacturer / trade name KUANGTAI KTS-308L or equivalent
Classification BS EN ISO 14343 W 19 9 L or AWS A5.9 ER308L, equivalent
Size 1.6~2.4 mm
Deposited thickness 3.0~8.0 mm
POSITION
Position PA, PB, PC, PD, PE, PF, H-L045; Pipe OD >150 mm in PC, in PF, PA rotated
PREHEAT
Min. preheat temperature 10º C
Preheat maintenance temperature -
Max. inter-pass temperature 150º C
PWHT
Temperature range None
GAS
Shielding gas / type ISO 14175-I1
Flow rate 10~16 l/minute
Composition 100% Argon
Backing ISO 14175-I1
Flow rate 14~22 l/minute
Composition 100% Argon
ELECTRICAL (root) (hot) (fill) (cap)
Filler size (mm) 2.4 2.4 2.4 2.4
Amperages 80~110 80~110 80~110 80~110
Voltages 9~12 9~12 9~12 9~12
Travel speed (mm/minute) 40~60 40~60 40~60 40~60
Heat input (kJ/mm) 0.43~1.19 0.43~1.19 0.43~1.19 0.43~1.19
Current & polarity DCEN DCEN DCEN DCEN
Tungsten electrode WT20, 2.4 mm WT20, 2.4 mm WT20, 2.4 mm WT20, 2.4 mm
DC pulsing current None None None None
TECHNIQUE
String or weave Weave
Orifice/gas cup size (mm) 6~12 mm
Multi or Single pass per side Multi-pass
Method of preparation and clean. Degreased, grinding, chipping, or brushing
Legends: fb = flux backing, gg = gouging or griding, bs = welding from both sides, ss = single side welding, gb = gas
backing, mb = metal/non-metal backing, nb = welding with no material backing, sl = single layer, ml = multi-layers,
WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT
 JOINT SKETCH

α=55º~70º
f=0~3.0 mm α=55º~70º
R=0~5.0 mm R=0~3.0 mm
t=thickness of base metal f=0~3.0 mm
t=thickness of base metal

R=0~3.0 mm
t=thickness of base metal

WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT

 ĐẶC TÍNH KỸ THUẬT QUÁ TRÌNH HÀN
Số quy trình BCK-WPS-02 Rev. 00 (VI) Quy chuẩn áp dụng BS EN ISO 15614-1:2017, Level 2
Ngày ban hành 26/05/2021 Công ty -
Số WPQR(s) BCK-PQR-02 Rev. 00
Tài liệu tham khảo ISO 15609-1:2019 (E)
KIM LOẠI CƠ BẢN
Loại mối nối Tấm đối đầu ss mb bs gg; Ống đối đầu ss mb bs gg; Tấm mối hàn góc, Ống mối hàn góc
Kim loại cơ bản Bất kỳ nhóm 8.1~8.1.
Ghi chú Xem đính kèm chi tiết mối nối.
QUY CÁCH MẪU KIỂM TRA KHOẢNG CHIỀU DÀY Tôi thiểu Tối đa
Loại vật liệu 1 Tấm ASTM A240 TP304 Nhóm 8.1 Mối hàn góc (mm) 3 8
Loại vật liệu 2 Tấm ASTM A240 TP304 Nhóm 8.1 Mối hàn đối đầu (mm) 3 8
Đệm lót Có hoặc không, xem ghi chú Đường kính ngoài (mm) 150 No Min.
Chuân bị mép Cơ khí, mài hoặc thổi Chiều dày hiệu dụng (mm) No Min. No Max.
QUÁ TRÌNH HÀN
Quá trình hàn Hàn hồ quang điện cực Vonfram trong khí trơ / 141
Loại Hàn thủ công
VẬT LIỆU TIÊU THỤ
Nhà sản xuất / nhãn hiệu KUANGTAI KTS-308L hoặc tương đương
Đặc tính kỹ thuật / loại BS EN ISO 14343 W 19 9 L or AWS A5.9 ER308L, tương đương
Đường kính dây 1.6~2.4 mm
Kim loại điền đầy 3.0~8.0 mm
THẾ HÀN
Thế hàn PA, PB, PC, PD, PE, PF, H-L045; Ống OD. >150 mm tư thế PC, PF, PA xoay vòng
NUNG NÓNG TRƯỚC KHI HÀN
Nhiệt độ nung nóng Tối thiểu 10º C
Nhiệt độ duy trì (nếu có) -
Nhiệt độ giữa lớp hàn Tối đa 150º C
XỬ LÝ NHIỆT SAU KHI HÀN
Dãy nhiệt độ Không áp dụng
KHÍ BẢO VỆ
Loại khí bảo vệ ISO 14175-I1
Lưu lượng 10~16 lít / phút
Thành phần 100% Argon
Loại khí hỗ trợ lớp đáy ISO 14175-I1
Lưu lượng 14~22 lít / phút
Thành phần 100% Argon
ĐẶC TÍNH DÒNG ĐIỆN (lớp lót) (lớp nóng) (lớp trung gian) (lớp phủ)
Đường kính dây hàn (mm) 2.4 2.4 2.4 2.4
Dòng điện (A) 80~110 80~110 80~110 80~110
Hiệu điện thế (V) 9~12 9~12 9~12 9~12
Tốc độ di chuyển (mm/phút) 40~60 40~60 40~60 40~60
Nhiệt lượng đưa vào (kJ/mm) 0.43~1.19 0.43~1.19 0.43~1.19 0.43~1.19
Loại điện cực DCEN DCEN DCEN DCEN
Điện cực Vonfram WT20, 2.4 mm WT20, 2.4 mm WT20, 2.4 mm WT20, 2.4 mm
Xung DC None None None None
KỸ THUẬT HÀN
Đường hàn Đan Ziczac
Lỗ miệng ống khí 6~12 mm
Một hoặc hiều lớp/mỗi mặt Nhiều lớp
Phương pháp làm sạch bề mặt Cơ học, mài hoặc đánh sạch
Ghi chú: fb = Đệm lót loại thuốc, gg = thổi hoặc mài, bs = hàn từ 2 phía, ss = hàn từ 1 phía, gb = khí bảo vệ lớp lót, mb =
mối nối có đệm lót, nb = mối nối không hỗ trợ đệm lót, sl = một lớp, ml = nhiều lớp.

WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT

 JOINT SKETCH

α= 55º~70º
f=0~3.0 mm α=55º~70º
R=0~5.0 mm R=0~3.0 mm
t=thickness of base metal f=0~3.0 mm
t=thickness of base metal

R=0~3.0 mm
t=thickness of base metal

WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT

Logo Company name and address

WELDER’S QUALIFICATION TEST CERTIFICATE

(Certificate number: xxx)

1. Designation: BS EN ISO 9606-1: 2017 (E) 136 P BW FW FM1 t12.7 PD PE PF

2. WPS No.: VMS-WPS-01 Rev. 00 (E)
3. Examiner or Examining body: -
4. Welder’s name: xxx
5. Identification / Welder no.: xxx
6. Date and place birth: dd/mmm/yyyy
7. Employer: -
8. Code / test standard: BS EN ISO 9606-1 : 2017 (E)
9. Job knowledge: Accepted

TEST PIECE RANGE OF QUALIFICATION

10. Welding process (es) 136 136
11. Transfer mode: Globular -
12. Product type (plate or pipe): Plate P and T
13. Type of weld: Butt weld BW
14. Parent material group(s)/subgroup(s): 1.2 1 through 11
15. Filler metal group(s) FM1 FM1, FM2, FM3, FM4
16. Filler metal (designation): EN ISO 17632-A T42 0 P C1 H10 R, P, V, W, Y, Z
17. Shielding gas: 100% CO2 None
18. Auxiliaries: None -
19. Type of current and polarity: DC EP -
20. Material thickness: 12.7 mm Min. 3 mm
21. Deposited thickness: 12.7 mm Min. 3 mm
22. Outside pipe diameter: N/A Min. 75 mm in PA, PB, PC, PD rotating pipe
23. Welding position: BW-PE/PF and FW-PD/PF PA, PB, PC, PD, PE, PF
24. Weld details: BW-bs and FW-ss ss,mb; bs
25. Multi-layer / single layer: ml sl; ml
26. Supplementary fillet weld test: not applicable
TYPE OF TEST PERFORMED AND ACCEPTED NOT TEST REPORT NUMBER
27. Visual testing X - -
28. Radiographic testing X - -
29. Fracture testing - X -
30. Bend test - X -
31. Notch tensile test - X -
32. Macroscopic examination X - -

Revalidation Valid until Revalidation Valid until Revalidation Valid until

9.3 a) Dd/mmm/2024 9.3 b) Dd/mmm/2023 9.3 c) Dd/mmm/yyyy

Welding Engineer QA/QC Manager Examiner or Examining body

Page | 1
Logo Company name and address

WELDER’S QUALIFICATION TEST CERTIFICATE

(Certificate number: xxx)

Confirmation of the validity by employer / welding coordinator / examiner or examining body for the following 6 months [refer 9.2)]
**Revalidation for qualification by examiner or examining body for the following 2 years [refer to 9.3 b)] (if applicable)
Confirmation based on
Date Valid until Signature / position or title
(report number etc)

**

**

**

**

**

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