Dryclon 75-160 Service Schedule

Every 16000 hours

Every 24000 hours

Every 48000 hours

Every 4000 hours

Every 8000 hours

or 12 months1

or 24 months1

or 48 months1

or 48 months1

or 72 months1
Weekly2
Daily2
Delcos Controller Note and record all pressures • • • • • • •
Service A

Delcos Controller Note and record all temperatures • • • • • • •

Enclosure and VSD Filters Check condition, clean if required • • • • • • •
Water cooling system 3 Check water flow • • • • • • •
Delcos Controller Check fault history • • • • • •
Service B

Delcos Controller Check for any service requirements • • • • • •

Oil System Check oil level and top up if required • • • • • •
Cooling System Check water level & top if required • • • • • •
Condensate Drains Check operation • • • • • •
Compressor Controller Note and record all pressures and temperatures • • • • •
Compressor Controller Note and record all faults • • • • •
Compressor Controller Check all connections and plugs • • • • •
Control System Check for correct operation • • • • •
Blowdown System Check for correct operation • • • • •
Vacumn Generator System Check and adjust if required • • • • •
Discharge NRV Check operation • • • • •
Service C

Pipework Connections Check condition and tightness • • • • •

Air Filter Replace air filter element • • • • •
Oil Filter Replace oil filter. • • • • •
Powered Breather Filter Replace filter element. • • • • •
Motor Lubrication Grease Replace motor lubrication grease cartridges • • • • •
Safety temperature switch (S21 + S22) Replace switches • • • • •
Electrical wiring Check connections and condition • • • • •
Compressor Maintain the compressor room • • • • •
Inlet Water Strainer (only water-cooled compressors) Remove sieve and clean • • • • •
Electrical Cabinet Filters (RS only) Replace Filters • • • •
Balance piston Diaphragm Replace diaphragm (1st airend) • • • •
Balance piston Diaphragm Replace diaphragm (2nd airend) • • • •
Service D

Solenoid valve Y3 (vacuum generator) Replace valve. • • • •

Control Line Filter Replace Filter Element • • • •
Lubricating oil Change the oil. • • • •
Cooling Water (water cooled models) Check cooling water quality • • • •
Starter Contactors (fixed speed) Check contactor points • • • •
Intercooler and aftercooler (watercooled) Check and clean tubestack if required • • • •
Intake Regulator Replace the diaphragm. • •
Intake Regulator Replacement solenoid valve Y1. • •
Intake Regulator Replacement solenoid valve Y2. • •
Intake Regulator Replace sealing washers. • •
Non-return valve Replace complete valve. • •
Service E

Drive coupling Check for play and replace inserts if necessary. • •

Pulsation Damper (1st airend) Replace seals. • •
Pulsation Damper / Silencer (2nd airend) Replace seals. • •
Intercooler Replace inlet seal • •
Aftercooler Replace inlet seal. • •
Blow Down silencer Replace silencer. • •

Condensate Drain Service Condensate drain - replace wear items • •

Compressor cabinet Filter renew • •

Drive Motor Bearings Renew drive motor bearings • •
• •
Additional

Internal water circuit Replace coolant

Internal water circuit Check water pump • •

Oil circuit Check oil pump • •

Drive Motor AVM's Renew AVM's •

Air End 1
Whichever occurs soonest Renew Air End Predictive - only when required
2
Normally undertaken by end user through visual check or via iConn remote monitoring where available
3
Water-cooled units only
# Inspection of the pressure vessel in accordance with local guidelines
Where the compressor is part of an integrated unit, please refer to the separate dryer manual for any dryer related service tasks. Receiver certification beyond the initial period is the
customers responsibility. Please refer to the Operators handbook if there are specific local service requirements relevant to the territory you are in e.g. Filter change intervals which
may be different to those shown above.
Service intervals could be shorter depending on the ambient operating conditions (heat, humidity, dirt etc.), Effecting Lubricants, filters, separators etc.

Service Schedules 2021 V1.0 10