Asset No: 0000

Plant: Pump
Machine: TOYODA M/c FH-80
Required
activities
Time
1 Clean all Electrical Fans 20
2 Clean Elect.Pl. & Coolant Unit Panel 40
Weekly Clean Filters for NC System & Spindle
3 20
Cooling Unit
Electrical preventive

Weekly required Time

1 Wash Electrical Fans if Required 45
2 Tight all Electrical Connections 30
Monthly 3 Clean Sensors & Proximity Switches 60
4 Clean Controllers for Servo Motor Drive & 60
Spindle Drive
Monthly required Time
1 Check Limit Switches & Dogs 45
2 Check Solenoid Valve 45
Yearly
3 Check & Replace Back Up Batteries 20
Yearly required Time
1 Clean Pneumatic & Hyd. Parts 40
2 Check for Air Leak 15
weekly 3 Check abnormal noise 15
4 Clean Cooling Unit filter 15
Mechanical preventive

Weekly required Time

1 Lubricate all grease points 30
2 Check Tool Arm 20
3 Clean Lubri.tank and Filter 60
monthly 4 Check supply of Spindle Lubrication 20
5 Check Slide Covers 15
6 Check Slide Ways 15
Monthly required Time
1 Clean Hyd. Tank 90
2 Change Hyd. Oil 30
Yearly
3 Change Gear Oil 90
Yearly required Time
Total required Time
 Total

80 Min

195 Min

110 Min

85Min

160 Min

220 Min
850 Min
Asset No: 0000
Plant: Pipe
Machine: Slitting
Required
activities
Time
1 Clean Control Panel 30
Change Indicator Bulb for all Operator
Weekly 2 30
Electrical preventive

Panels, if required.
Weekly required Time
1 Clean & tight all electrical connections 30
2 Check & clean all AC Motors 90
Monthly
3 Check switches & sensors 30
Monthly required Time
Check Bearings for all AC Motors and
1 30
Yearly Replace if required
Yearly required Time
1 Check Air Leaks 15
2 Clean Hydraulic and Pneumatic Parts 45
Mechanical preventive

weekly
3 Check Bearings for Abnormal Noise 20
Weekly required Time
1 Lubricate All Grease Nipples 30
Tight Bolts & Screws of Hydraulic &
monthly 2 30
Electrical Motors
Monthly required Time
1 CHANGE HYDRAULIC OIL 90
2 CHANGE HYDRAULIC FILTERS 30
Yearly
3 CHANGE OIL IN GEAR BOXES 60
Yearly required Time
Total required Time
 Required
Total
Time
30

30

60 Min
30
90
30
120 Min
30
30 Min
15
45
20
120 Min
30
30
60 Min
90
30
60
180 Min
al required Time 570 Min
Asset No: 0000
Plant: ISP
Machine: LINCOLN ROBOT
Required
activities
Time
Inspect the Teach pendant cable
1 15
frequently
Keep the Fanuc Controller free of
2 15
obstacles
Weekly Check Fan for feeding unit. Be sure it is
3 15
working
Electrical preventive

Weekly required Time

1 Check & Clean power wave 60
2 Check & clean feeding unit (Arcmate) 45
Check the battery alarm, replace if
Monthly 3 15
required.
4 Check & Tight all electrical connectors 20
Monthly required Time
Replace 4 pcs Lithium Battery for Robot
1 20
Arm
Replace 1 pc Lithium battery for Robot
2 15
Yearly Controller
Purge all electrical components with dry
3 45
air only
Yearly required Time
1 Clean Pneumatic & Hyd. Parts 20
weekly 2 Check & Clean Solenoid valves 20
Mechanical

Weekly required Time

preventive

1 Check & Clean P. Cylinder system 20

monthly
Monthly required Time
1 Lubricate & Grease LMX of J1,J2,J3,J4, 25
Yearly 2 Check nuts & bolts, tight if required 25
Yearly required Time
Total required Time
 Total

45Min

120 Min

80 Min

40 Min

20 Min

50 Min
355 Min
Asset No: 0000
Plant: PLS
Machine: Truss Rod

activities

1 Check the capacitors for leaking

Inspect all lamps, switches & buttons, rectify
2
as required
Inspect all components & controls, rectify as
Weekly 3
required
4 Check all limit & proximity switches
Electrical preventive

Weekly requaierd Time

Check all emergency stops, doors & switches
1
for damage
Ensure the correct operation of the
2
temperature protection
Check all contactors forcircuit
burning, replace as
Monthly 3
required
4 Check & Tight all electrical connectors
Monthly requaierd Time
1 Check the solenoid valves, replace if required
Check PLC System, replace backup battery if
2
required.
Yearly 3 Check & Clean all AC Motors
Check bearings for all AC Motors, replace as
4
required.
Yearly requaierd Time
1 Check oil level in air lubricator
Mechanical preventive

weekly 2 Grease of all points

Weekly requaierd Time
1 Check cooling water filter
2 Check & Clean Hyd. Parts
monthly
3 Check & clean Pnumatic parts
Monthly requaierd Time
1 Change oil filter for Hyd.
Yearly 2 Change Hyd. Oil
Yearly requaierd Time
Total required Time
 Required
Total
Time
30
30
30
30
120 Min
20
20
45
45
130 Min
25
25
30
40
120 Min
20
40
60 Min
30
45
45
120 Min
30
90
120 Min
tal required Time 670 Min