Professional Documents
Culture Documents
IN THERMAL ENGINEERING
PHASE I
PROJECT WORK
DECEMBER-2020
Submitted by
AARON P
Register No: 1953201
Under the Guidance of
Dr. S. SIVALAKSHMI Ph.D.,
PHASE I
PROJECT WORK
DECEMBER 2020
The combination of vortex generators (VGs) and dimples on a microchannel heat sink
constant heat flux of 100 W/cm2. Three pairs of VGs are evenly distributed along flow
direction, while the dimples are placed downstream of VGs with the same intervals.
Numerical simulations are performed with de-ionized water as working fluid for the
Reynolds number in the range from 140 to 285. The result indicates that the adoption
of VGs and dimples could improve the heat transfer as the Nusselts number is increased
VGs is much stronger than those induced by dimples and the interaction between
ACKNOWLEDGEMENT
I would like to thank GOD, the Almighty for giving me the strength to remain
on the path to success.
I am forever grateful to my beloved mother for her blessings, help and wishes for
the successful completion of this project..
I would like to thank my Faculty advisor Dr. M. Raja Ph.D., Assistant Professor,
Department of Mechanical Engineering, who has given his continuous support
encouragement.
I thank all the faculty members of the Department of Mechanical Engineering for
their cooperation during the course of this project work and I owe my grateful thanks to
my friends who had helped and encouraged me.
iii
TABLE OF CONTENTS
2 LITERATURE REVIEW 3
2.1 Literature Review 3
2.2 Conclusions from the Literature Review 5
2.3 Objective of this Project 5
3 METHODOLOGY 6
4 MODEL DESCRIPTION 7
4.1. Model Description 7
4.2 CAD Model 8
4.2.1 Case 1: Smooth Channel configuration 8
4.2.2 Case 2: Channel with pure dimples configuration 8
4.2.3 Case 3: Channel with pure VGs configuration 9
4.2.4 Case 4: Channel with dimples with VGs configuration 9
4.3 Mathematic model
10
4.3.1Continuity equation
4.3.2 Momentum equation: 10
4.3.3 Energy equation: 10
4.3.4 Energy Equation for silicon 10
4.4 Boundary conditions and solving methods
10
4.4.1 Boundary conditions at the inlet:
4.4.2 At the outlet: 10
4.4.3 At the interface between solid and liquid: 10
4.4.4 Solving methods 11
4.5 Material Properties 11
iv
5 MESHING 13
5.1 Meshing Parameter 13
5.1.1 Case1: Smooth Channel configuration 13
5.1.2 Case2: Channel with pure dimples configuration 14
5.1.2 Case3: Channel with pure VGs configuration 14
5.1.2 Case4: Channel with dimples and VGs configuration 15
6 CFD ANALYSIS
6.1 Introduction to FEM 16
8 Conclusion 24
v
LIST OF TABLES
TABLE PAGE
TITLE
NO NO
LIST OF GRAPHS
TABLE PAGE
TITLE
NO NO
LIST OF FIGURES
FIGURE PAGE
TITLE
NO NO
1
temperature of the heat sink is therefore higher, which also results in a higher heat
sink base temperature. If there is no air flow around the heat sink, energy cannot be
transferred. Natural convection requires free flow of air over the heat sink. If fins
are not aligned vertically, or if fins are too close together to allow sufficient air flow
between them, the efficiency of the heat sink will decline. Thermal resistance for
semiconductor devices used in a variety of consumer and industrial electronics, the
idea of thermal resistance simplifies the selection of heat sinks. The heat flow
between the semiconductor die and ambient air is modelled as a series of resistances
to heat flow; there is a resistance from the die to the device case, from the case to
the heat sink, and from the heat sink to the ambient air. The sum of these resistances
is the total thermal resistance from the die to the ambient air. Thermal resistance is
defined as temperature rise per unit of power, analogous to electrical resistance. If
the device dissipation in watts is known, and the total thermal resistance is
calculated, the temperature rise of the die over the ambient air can be calculated.
The idea of thermal resistance of a semiconductor heat sink is an approximation. It
does not take into account non-uniform distribution of heat over a device or heat
sink. It only models a system in thermal equilibrium, and does not take into account
the change in temperatures with time. Nor does it reflect the non-linearity of
radiation and convection with respect to temperature rise.
2
CHAPTER-2
Literature Review
Biswas et al., (2010) performed numerical simulations considering delta winglet pair
and concluded that thermal performance can be improved by as high as up to 240%
behind the tube in wake region.
Yonghui Xie et al., (2015) studied the flow and heat transfer characteristics of teardrop
dimple and protrusion with different eccentricities and compared with hemispherical
dimple/protrusion in the present study. The teardrop dimple/protrusion shows good
performance for lower Reynolds number.
Y. Xu, M.D. Islamet et al., (2018) studied four VGs, fitted in a circular pattern inside
a smooth pipe, were characterized by different attack angles and blockage ratios and a
specific configuration generated the highest thermal performance enhancement (TPE).
A.Leontiev et.al(2018) studied about the dimples of six different shapes were
considered, namely, spherical, oval, and teardrop dimples, spherical dimples with
rounded edges, turned teardrop dimples, and dimples obtained by milling a sphere along
a circular arc.
Yu Jiao et al., (2019) studied the numerical investigation to probe the heat transfer
performance and flow behaviour in a channel having miniature cuboid vortex
generators (MCVGs) at Reynolds number 7490.
3
Sung Goon Park et al.,(2019) studied the influence of the inclination angle and the
bending rigidity of the flexible vortex generator on the thermal performance is mainly
examined. The flapping mode of the flexible vortex generator largely depends on the
inclination angle, which is measured counter-clockwise from the positive x-axis.
S. Caliskan et al., (2019) studied both new punched triangular vortex generators
(PTVGs) and punched rectangular vortex generators (PRVGs) and they were directly
punched, which created higher turbulence due to the separated and reattached flows.
Li Zhang et al., (2019) innovated the vortex generator (VG) named as streamlined
winglet pair (SWP) VG. Among all types of VGs used in this study, the SWP VGs
exhibits the least pressure drop.
Wang Jiansheng et al., (2020) puts forward a novel idea which can be used to control
the turbulent coherent structures and it shows that the wake and vortices induced by
cuboids can restrict turbulent movement in span wise direction, which results in
enhancement of the heat transfer performances well as reduction of the skin-friction in
the channel.
4
Myunggeun Jeong, et.al(2020) Performed the numerical simulations on general
dimpled shapes with longitudinal crescent shaped vortex generators. The vortex
generators are placed downstream of the dimples with six different angles of attacks in
the Reynolds and Prandtl number in the range of 2800 and 0.7.
Lei Luo et al., (2020) studied the interaction between the dimples and DWVGs is of
interest. The results showed that the heat transfer was increased significantly at the
protrusion (dimple with negative depth) leading edge, rear of the dimple and
downstream on the dimple because of flow impingement and flow reattachment.
As reviewed above, both VGs and dimples are efficient structures to enhance heat
transfer rate with moderate pressure loss. However, the heat transfer effects of
microchannel with the combination of VGs and dimples were rarely reported. The
vortices generated by VGs may have an influence on the flow structure of dimples and
improve the heat transfer performance in low Re regime. Therefore, different types of
microchannel with VGs or dimples are compared for the purpose of revealing such
combination effects. The interaction effects of vortices induced by VGs and dimples on
heat transfer performance and flow resistance are also analysed.
5
CHAPTER-3
METHODOLOGY
6
CHAPTER-4
MODEL DESCRIPTION
4.1 Description
The microchannel heat sink used in industrial power electronics heat dissipation
consists of 25 micro channels. For the modelling purpose, a single microchannel is
taken as a reference design.
A uniform heat flux is imposed on the bottom of the microchannel, and the heat is
dissipated by de-ionized water. The high pressure drop between inlet and outlet and the
non-uniform temperature distribution are the main limitations of the microchannel heat
sink. In the present study, dimples and VGs are adopted on the side wall of
microchannel to improve heat transfer performance with relatively low pressure loss
penalty. However, the arrangement of dimples and VGs requires special design. For the
internal flow, the heat transfer coefficient near the entrance is quite high due to the
entrance effect and application of VGs in this region has little effect to improve no-
uniform temperature distribution. Therefore, the first row of VGs are placed at a
distance of 2.5 mm from the entrance. For the present study, the distance between the
7
VGs is set to be 25 times the height of VG, i.e., 2.5 mm. The interaction of VGs and
dimples is one of the considerations for the present study. As the VGs are arranged in
pairs, the dimples are also placed in pairs with the same interval at downstream of VGs.
8
4.2.3 Case 3: Channel with pure VGs configuration
The coolant used in the microchannel is de-ionized water. The following assumptions
are made to analyze the fluid flow and heat transfer in microchannel.
The fluid is incompressible and the flow is steady and laminar.
The fluid properties are piecewise-linear function of temperature
The viscous dissipation is neglected.
The effects of body forces and radiation are negligible
Based on the above assumptions, the governing equations of mass, momentum and
energy equations of fluid can be expressed as follows
9
4.3.1 Continuity equation
10
4.4.4 Solving methods
The commercial software ANSYS Fluent is adopted in the present simulation. The
SIMPLEC algorithm is applied to solve the coupling of pressure and velocity. For
momentum and energy equations, the convective terms are discretized by second-order
upwind scheme. The residual criteria are set as 10−5 for continuity equation and
momentum and 10−7 for energy equation. The under relaxation factors for pressure,
momentum and energy are 0.3, 0.7 and 1, respectively.
11
4.6 PARAMETER DEFINITION
12
CHAPTER 5
MESHING
13
5.1.2 Case 2: Channel with pure dimples configuration
14
5.1.2 Case 4: Channel with dimples and VGs configuration
15
CHAPTER 6
CFD ANALYSIS
FEM is best understood from its practical application, known as finite element
analysis (FEA). FEA as applied in engineering is a computational tool for performing
engineering analysis. It includes the use of mesh generation techniques for dividing a
complex problem into small elements, as well as the use of software program coded
with FEM algorithm. In applying FEA, the complex problem is usually a physical
system with the underlying physics such as the Euler-Bernoulli beam equation, the heat
equation, or the Navier-Stokes equations expressed in either PDE or integral equations,
while the divided small elements of the complex problem represent different areas in
the physical system.
17
6.5 Boundary conditions
Setting up boundary conditions is also an important part in the CFD simulation.
Boundary conditions help the software determine the fluid inlets and outlets and how
each surface will behave when in contact with the fluid. The values and type of inlets
and outlets can all be selected by the user. The user can also select a wide array of
turbulence models if the flow is not laminar.
6.6 Calculation
After all the variables are set, the solution is then processed via ‘Run Calculation.’ This
is the part where the iterations of formulations are carried out so that they can be
converged. Here, the solver uses complex mathematical equations to generate the
results. For results to be precise, it is necessary for the calculations to converge.
18
CHAPTER 7
19
Fig.7.2 Temperature Contour
This way the design engineers can visually evaluate their design and make tweets as
needed. There are different sets of inputs that the user can put in to get their desired
results in the CFD-post. The Nusselt number for all the cases
20
7.1.1 Case 1: Smooth Channel configuration
21
7.1.1 Case 3: Channel with pure VGs configuration
22
7.2 Discussion
As stated before, both VGs and dimples are efficient structures to enhance heat transfer
performance with moderate pressure drop. In order to investigate the effect of VG and
dimple, microchannel with different configurations of dimples and VGs are designed.
The heat transfer performance and pressure drop of these microchannel are firstly
compared, and then the flow structure around the VGs and dimples as well as the heat
transfer mechanism are analyzed. Finally, the influences of vortices induced by VGs
and dimples on heat transfer enhancement are evaluated by dimensionless secondary
flow intensity. The Nusselt number is compared with the smooth channel and the
Nusselt number for dimpled channel is increased by 5.8%, for channel with dimple by
44.2% and for dimpled channel with vg the nusselt number increased by 58.2%.
The longitudinal vortices induced by VGs could intensify the momentum transfer in the
dimples which indicates the interaction between dimples and VGs is beneficial for heat
transfer enhancement. The vortex intensity induced by the dimples is quite small
compared with the vortices generated by VGs and the flow structure in the dimples is
mainly influenced by the VGs.
23
CHAPTER 8
Conclusions
The heat transfer performance and fluid flow characteristics in a microchannel with
dimples and VGs are numerically studied. Three pairs of VGs are distributed evenly
along flow direction on the liquid-solid interface. Pairs of dimples are arranged behind
VGs with the same interval. In order to investigate the interaction effect of dimples and
VGs on the performance of microchannel, different case are taken and Analysis is
performed.
(1).The longitudinal vortices induced by VGs could intensify the momentum transfer in
the dimples which indicates the interaction between dimples and VGs is beneficial for
heat transfer enhancement.
(2).The fluid flow analysis indicates that the interaction effect of dimples and VGs on
heat transfer enhancement is always positive.
(3). The Nusselt number is compared with the smooth channel and the Nusselt number
for dimpled channel is increased by 5.8%, for channel with dimple the Nusselt number
increased by 44.2% and for dimpled channel with vg the Nusselt number increased by
58.2%.
24