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Overview of Assessment
This is a written assessment task you will assess on your knowledge of diagnosing
and repairing automotive electrical systems.
The topics that will be covered in the assessment are:
This assessment will ensure that the elements, performance criteria, performance
evidence and knowledge evidence required, and conditions are adhered to
demonstrate competency in this unit assessment task.
· Your Assessor will use the assessment criteria in this document and will provide
feedback / comment.
· You MUST answer all the questions in the assessment tasks in your own words and
own handwriting.
This is an “Open Book” assessment, and students can use the resources listed in the
“Resources Required” section below.
Task/s to be assessed
To complete this written assessment, you will need to answer the 106 questions consisting of
Multiple Choice, True and False, Fill-in the Gap and Short Answer questions.
Location
This theory assessment will be completed in a google classroom under the supervision of a
trainer/assessor.
To receive a ‘satisfactory’ outcome for this assessment students MUST successfully answer all
questions. If a student achieves less than 100%, they can reattempt the assessment after further
study has taken place. Students who cannot achieve a minimum of 100% you will not have
satisfactorily completed this assessment
Your assessor will be looking for the following in this assessment task: -
· Work health and safety (WHS) and occupational health and safety (OHS) requirements
relating to diagnosing and repairing automotive electrical systems, including procedures
for:
o Series circuits
o Parallel circuits
o Ohm’s law
o Faraday’s law
o Kirchhoff's law
o Wiper motors
o Electric windows
o Fan motors
o Horns
o Lighting
o Radio aerials
‒ Open circuits
‒ Short circuits
‒ Damaged insulation
‒ Frayed wires
‒ Burnt wiring
‒ Connector damage
‒ Terminal damage
‒ Digital multimeters
‒ Oscilloscopes
Assessment conditions
evidence that links them to the automotive electrical systems that they have worked on, e.g.
repair orders.
Assessors MUST verify performance evidence through questioning on skills and knowledge to
ensure correct interpretation and application.
The following resources MUST be made available:
· Automotive repair workplace or simulated workplace
· Workplace instructions
· Tools, equipment and materials appropriate for repairing automotive electrical systems,
including:
● Automotive wiring
● Heat shrink
● Soldering iron.
Resources required
Reasonable Adjustment
Assessment 1 – Questioning
Written Assessment
1. Why should you NEVER use a test-light to diagnose components and wires in computer
systems?
Some test lights have much current drawing capacity that can damage the wires as well other
3. You should NEVER connect a ‘self-powered’ test-light to a circuit that is powered. Why?
Battery in a self-powered test-light system may not be able to provide enough current to
illuminate the test light even when a complete circuit is made, so we should avoid to connect
5. Explain why the leads of an ammeter should NEVER be place the across the battery or a
load.
An ammeter has low resistance so when it is connected in parallel to the battery a large
Current may flow through it and we will not be able to measure the exact values of the
current.
1 Safety Helmet
2 Safety Goggles
3 Safety jacket
4 Safety shoes
5 Safety gloves
7. What precautions should be observed when working around high voltage ignition systems.
1. Always wear OSHA -approved safety goggles when treating with H.V ignition system.
2. Remember to keep away your hands from the wires of spark plug.
3. Remember to turn off the system we doing any kind of change in the system
4. Remember not to putt any tool into the fans and pulleys of the engine
5. Always use the correct tools to do any specific work at ignition system
☐True or ☐ False
☐True or ☐ False
☐True or ☐ False
☐ or ☐ False
True
☐True or ☐ False
☐True or ☐ False
The circuit in which the battery as well as the components attached to it have the
same/common nodes.
A. Has one or more resistors (load) connected to a voltage source with only one path for
electron flow.
B. Has two or more different paths for the current to flow through.
C. Has some loads that are in series with each other and some that are in parallel.
Ohm’s law states that, the voltage across a conductor is directly proportional to the current
Flowing through it provided the physical conditions and temperature are constant.
It states that, the magnitude or the value of the electric field E circulating around a closed
Loop is equal to the rate of change of the magnetic flux through the area enclosed by the
loop.
☐True or ☐ False
☐True or ☐ False
A. Ohm’s law.
B. Watt’s law.
C. Kirchhoff’s law.
D. Power law.
☐True or ☐ False
☐True or ☐ False
☐True or ☐ False
☐True or ☐ False
A. Stranded wire has more resistance for given diameter and they are more flexible.
B. Stranded wire has less resistance for given diameter and they are more flexible.
C. Both “Stranded wire has more resistance for given diameter and they are more flexible”
and “Stranded wire has less resistance for given diameter and they are more flexible”.
D. Nether “Stranded wire has more resistance for given diameter and they are more
flexible” and “Stranded wire has less resistance for given diameter and they are more
flexible”.
American wire guage system is used to size a wire.it gives the size if the wire related to
a numerical value that runs opposite to the diameter of the conductor or wire.
A. The higher the AWG number the smaller the diameter of the wire conductor.
B. The lower the AWG number the larger the diameter of the wire conductor.
C. Both “The higher the AWG number the smaller the diameter of the wire conductor” and
“The lower the AWG number the larger the diameter of the wire conductor”.
D. Nether “The higher the AWG number the smaller the diameter of the wire conductor”
and “The lower the AWG number the larger the diameter of the wire conductor”.
28. There are three [3] major factors that determine the proper size of wire to be used. What
are they?
2 Current carrying capacity that determines the cross sectional size of the
wire
Cable jacket.
Fill in the gap (Please write and highlight the correct Answer in the fill in the blank space)
29. The protection device is designed to "_______________" the system that it protects. This is
done by creating an open to prevent a complete circuit.
☐ True or ☐ False
☐ True or ☐ False
A. Interval
B. Rest
C. Overrun
D. Park
A. A stepped resistor between the wiper switch and the motor power terminal.
B. Additional brushes that increase the strength of the magnetic field in the armature.
C. Series and shunt field windings that increase the strength of the magnetic field.
A. Cam.
B. Reduction gears.
C. Brushes.
B. In the grill.
Fill in the gap (Please write and highlight the correct Answer)
38. The windscreen washer pump is normally located in the _______________.
☐True or ☐ False
☐True or ☐ False
A. Electric motors.
C. Reversible motors.
C. Both “Electrical power for the window motor” and “The ground for the window motor”.
D. Neither “Electrical power for the window motor” and “The ground for the window
motor”.
☐True or ☐ False
A. PCM.
B. TCM.
C. BCM.
A. Solenoids.
46. Today, most power door lock systems place the motor in the door latch assembly and are
controlled by the BCM. Why?
In modern automobiles the doors have an automatic door lock system that enable the driver
Or the first passenger to lock all the doors simultaneously by pressing a single button.
The actuator in power doors locking are mounted on a low point under the latch.
Connecting rod attaches to the actuator and the other connects the latch to the hand knob
Attached over the door. The machine allows the rods to work together to power the actuator.
Inside the actuator, a small electric motor drives a series of gears that drive the rack and
Pinion gear set attachment to the actuator rod. The circular motion of the motor is converted
48. Some vehicles have an Auto-lock or automatic door lock system. How does this system
work?
In this system the button to lock or open the door is not manually pushed but instead a
Computer system is placed in the vehicle that is settled with background programming and
Gives commands in electric signals after sensing the situation and drives motor to lock or
49.
Name the five [5] components of the blower fan [heater fan] assembly below.
50. Explain the function of the of the blower fan [heater fan] in the vehicle?
The blower fan is used in the vehicle to blow a hot air through the vehicle when the heating
System is turned ON and it also pushes the air through the ac evaporator to provide cool air
☐ True or ☐ False
☐ True or ☐ False
53. Explain how the blower fan [heater fan] multi-position switch direct electricity to power the
fan?
54. How does the stepped resistor block change the blower fan [heater fan] speed?
The stepped resister Block contain resister so the change in the resistance give rise to a
Change in the current to the fan motor and the speed of the fan motor is changed.
☐True or ☐ False
☐True or ☐ False
Electrical horns in vehicles are driven by the circular steel diaphragm attached with an
Electromagnet acting upon it in one direction only. And there Is a spring that pulls the
Diaphragm in opposite direction. There are contact points on the diaphragm that interrupts
the
current to that electromagnet and the spring pulls it .and the circuit is completed.in this way
This arrangement opens and closes circuit many times per second and this operation creates
a
Sound.
58.
Name the seven [7] components of the horn assembly below.
1 5
2 6
3 7
☐True or ☐ False
☐True or ☐ False
A. Headlights.
B. Parking lights.
C. Taillights.
B. Taillights.
C. Brake lamps.
A. Instrument panel.
B. Transmission.
A. Sealed beam.
B. Acetylene.
C. Composite.
D. High-intensity discharge.
A. Instrument panel.
C. Steering column.
A. Chlorine.
B. Fluorine.
C. Iodine.
D. Bromine.
A. The light beam made by HID headlights is brighter and more consistent than halogen-
type headlights.
Fill in the gap (Please write and highlight the correct Answer)
68. Fog lamps are usually tinted _______________.
The lights placed at the rear of vehicle to warn the following traffic from the rear end collapse
When the brake is pushed hardly are called adaptive brake lights.
Adaptive headlights are made to drive at night or in low light condition so that the driver can
See easily to its front side while driving. These lights shine according to the steering of the
Driver and shows the bends, abruptions and curves and jumps on the roads.
The daytime running lights do not illuminate the road while driving as they are also on
Whenever the engine is turned on. These lights increase the visibility of your vehicle and
Enables the other traffic drivers to see the vehicle clearly on the road.
☐True or ☐ False
☐True or ☐ False
A. 5-volts.
B. 6-volts.
C. 12-volts.
D. 24-volts.
☐True or ☐ False
Fill in the gap (Please write and highlight the correct Answer)
77. You should visually inspect wiring and connectors for the following faults:
Wires:
Loose or _______________, frayed, broken or oil-soaked wires.
Connectors:
Nearly all connectors have pushdown release-type locks. Make sure these are not
_______________. Many connectors have covers over them to protect them from dirt
and _______________. Make sure these are properly installed to provide for that
protection.
A. Ohmmeter test.
C. Inductive ammeter.
D. Infrared pyrometer.
Fill in the gap (Please write and highlight the correct Answer)
79. The most common cause of high resistance in electrical wiring and connectors is
_______________.
☐True or ☐ False
A. Is shorted to ground.
B. Is open.
C. Is good.
A. 1/60 ohms.
B. 1/6 ohm.
C. 6 ohms.
D. 60 ohms.
85. Explain how you would bench test a relay [the relay is removed from the vehicle].
☐True or ☐ False
☐True or ☐ False
☐True or ☐ False
A. Corrosion.
C. Looseness.
☐ or ☐ False
True
☐True or ☐ False
A. Decision trees.
B. Symptom-based diagnostics.
☐True or ☐ False
☐True or ☐ False
95. Taking electrical measurements from the external wire terminal ends on the outside of a
plugged-in electrical connector is called?
A. Front probing.
B. Side probing.
C. Back probing.
B. The arrow on the clamp faces toward the battery [source voltage]
☐True or ☐ False
A. 100 millivolts.
B. 500 millivolts.
C. 1 volt
D. 2 volts
C. Digital voltmeter.
D. Test light
First off all you peel off your wires from the insulation and tin your wires connect them
manually by turning the wires around each other and the heat up your soldier and melt the
Head shrinks or tubes are used to insulate wires when they are soldiered together or made
Any other wire to wire connection. These shrinks tubes provide the wire conductor protection
In this connection the connecting end of the stranded wire is pushed into a portion on the
Connector and then pressed mechanically around the wire. Crimped connections do not
103. How is the male and female terminals removed and replaced in a multipin
connector?
104. When replacing basic electrical components such as headlight bulb, what care is
needed?
1. Choose the correct and good quality bulb for the correct side.
2. See whether your tool or your hands may not damage the inner reflecting surface of the
head light.
105. After the replacing the headlight bulb, why is it important to correctly fit the rear cap?
The rear cap of the head light is made in accordance with the design of the vehicle body .if
Is is not fitted correctly it may be loose and front transparent mirror of headlight will not be
Fitted correctly and can cause a damage and also look odd relative to the vehicle design.
106. Why is it important to verify that the vehicle you have repaired is operating correctly?
After repairing a vehicle one must verify that the vehicle is operating correctly or not .
This verification may avoid us from a big accident during the driving on the road due to any
fault produced during the repair. because any other thing remain untouched or opened may