Professional Documents
Culture Documents
Manual PK
Manual PK
RJ70531 RJ7053 I
1I04C-44TA 2006110/04
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any ·existing rights of third parties. the information given in this document is the property of Perkins En-
gines Limited and should not be copied. in whole or part. without the prior written consent of the Company.
Contents
1. Introduction Pg.4
Always quote your build list and engine serial number when contacting your Perkins outlet.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Eng;n' Ureakdown I
Page 5
Section Page Section Page
Oil Filter 67
JDHR0023 Turbocharger 93
SBHR1548
Water Pump 71
LBHR2253 Leak-Off Pipes 97
SBHR1548
Water Pump 73
LBHR2253 Pipework & Connections 99
SBHR1548
Pipes 75
LBHR2253 Exhaust Manifold 101
SBHRI548
Timing Case 81
QCHR0024 Air Charge Cooler 107
TBHR0980
Timing Case 83
QCHR0024 Pipework & Connections 109
TBHR0980
Timing Cover 85
QCHR0024 Lift Pump 111
VBHR2178
Blanking Plates 87
Q DHR1380
Page 6
Engine Breakdown I
Section Page
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
Alternative
Order
Remanufactured Part
Number of Teeth
~
T Thickness
Bottom
Top
Left Hand
Right Hand
Cylinder Number
Page 9
Short Engine Plate A
ACE40004
Page 10
Short Engine Plate A
I ACE40004
Footnotes
Page II
k & Liners
Cylinder Bloc ~_~_ _ _ _ _ __
ACHR0047
10
.fS\
~
'y
6
4
I
8-~ 3
Page 12
Cylinder Block & Liners Plate A
I ACI-IR0047
History
a.
I ZZ50311 I CYLINDER BLOCK ASSEMBLY
19 L2113AOOI 4 PISTON COOLING JET
Page 13
Crankshaft, Main & BOIg End Bearings Plate A
.0 PPL026421 ACHR0047
Page 14
Crankshaft, Main & Big End Bearings Plate A
History
a.
I
4
ZZ90222
LU5MEOOl3
-.0... I
I
CRANKSHAFT KIT
BIG END BEARING KIT
Page 15
Pistons & Rings Plate A
I ACHR0047
Page 16
Pistons & Rings Plate A
I ACHR0047
Footnotes
Page 17
Connecting Rods
=====-______JL ACHR0047
Page 18
Connecting Rods Plate A
ACHROO47
I
Item I Part No. I References I Qty. I Description I Notes
I 0 4 CONRODKIT
2 = SERVICE OPTION I CON ROD
3 t3112AOO5 SMALL END BUSH
4 3212VOO3 2 CON ROD BOLT
Service Options
4115C311 4 CON ROD ASSEMBLY GRADE F
4115C312 4 CON ROD ASSEMBLY GRADEG
4115C3 \3 4 CON ROD ASSEMBLY GRADE H
4115C314 4 CON ROD ASSEMBLY GRADEJ
4115C315 4 CON ROD ASSEMBLY GRADE K
4115C316 4 CON ROD ASSEMBLY GRADEL
Page 19
Rear End Oil Seal Plate A
ACHR0047
Page 20
Rear End Oil Seal Plate A
I ACHR0047
Page 21
Cylinder Head t \ ssembly
ACHR0047
25
~19
~20
,.~21 14~ ~18
13~ 8/16
24
11-8 ~17 r'
I 12~
.--{j
Lt,
0
I
-I
6~ @-7
23
Page 22
Cylinder Head Assembly Plate A
ACHROO47
I
Item IPart No. IReferences I
Qty. I Description I Notes
ZZ80268 CYLINDER HEAD KIT
2 =- ZZ80269 CYLINDER HEAD ASSEMBLY
3 - ~ ZZ80268 CYLINDER HEAD
4 -3313E021 4 VALVE GUIDE
5 -3313E021 4 VALVE GUIDE
6 -3314A151 4 VALVE SEAT INSERT
7 -3314A161 4 VALVE SEAT INSERT
8 -32416117 2 PLUG
9 -0650588 4 PLUG
10 f-3142H071 4 INTAKE VALVE
II r--2418M519 4 VALVE STEM SEAL (A)
12 f-3174A016 4 VALVE SPRING
13 r--3342AOII 4 CAP
14 r--3142W004 8 VALVE COLLET
15 r--3142A151 4 EXHAUST VALVE
16 f-2418M517 4 SEAL - VALVE STEM (B)
17 f-3174A016 4 VALVE SPRING
18 f-3342AOII 4 CAP
19 f-3142W004 8 VALVE COLLET
20 f-3278A006 PLUG
21 r--2415H003 SEAL-SENSOR
22 '-2431154 PLUG
23 3681E051 GASKET - CYLINDER HEAD
24 3218AOII 7 CYLINDER HEAD BOLT
25 3218AOl2 3 CYLINDER HEAD BOLT
l'OO'"ot~
(A) I GREEN
Page 23
Rocker Shaft Assembly Plate A
I ACHR0047
Page 24
Rocker Shaft Assembly Plate A
ACHROO47
I
Item I Part No. I References I Qty. I Description I Notes
4115R612 ROCKER SHAFT ASSEMBLY
2 -4115R703 ROCKER SHAFT ASSY - MINOR
3 ~ 4115R703 ROCKER ARM SHAFT
4 [2485A104 2 PLUG
5 -4115R314 4 ROCKER ARM ASSEMBLY
~ 4115R314 ROCKER ARM
6
7 ~ 4115R314 PAD
8 EOS76052 NUT
9 32114145 SCREW
10 -3174A015 3 ROCKER SHAFT SPRING
11 -4115R315 4 ROCKER ARM ASSEMBLY
~ ROCKER ARM
12 4115R315 I
~
13 4115R315 PAD
14 E0576052 NUT
15 32114145 SCREW
16 -2722A022 2 CIRCLIP
17 ~2134A502 2 WASHER
18 ,-2316A901 I SCREW
19 ,-2316A902 3 SCREW
Page 25
1"·
Immg Gear & C amshaft Plate A
ACHR0047
Page 26
Timing Gear & Camshaft Plate A
I ACHR0047
Page 27
Fuel InJ· eel"IOn Pump
AFHR4291
12
'~
~)))®
\ 14
13
Page 28
Fuel Injection Pump Plate A
I AFHR4291
History
a.
1 2644H016 1 FUEL INJECTION PUMP
b.
1 2644H009 1 FUEL INJECTION PUMP
Page 29
High Pressure Fuel Pipes Plate A
I AFHR4291
Page 30
High Pressure Fuel Pipes Plate A
I AFHR4291
History
a.
1 3525A061 I PIPE - FUEL IN] NO I CYL
2 3525A062 I PIPE - FUEL IN] NO 2 CYL
3 3525A063 1 PIPE - FUEL IN] NO 3 CYL
4 3525A064 I PIPE - FUEL IN] NO 4 CYL
5 2646E017 1 CLIP
Page 31
Atomisers Plate A
AFHR4291
Page 32
Atomisers Plate A
I AFHR4291
History
a.
6 3751A231 4 INJECTOR CLAMP
b.
6 3274A004 4 INJECTOR CLAMP
7 2314W008 4 SCREW
Page 33
Throttle & Stop C on t rols Plate A
AFHR4291
Page 34
Throttle & Stop Controls Plate A
I AFHR4291
History
a.
I 3651AOl6 I SUPPORT BRACKET
4 24810556 I CLIP
Page 35
Pick-Up Sensor Plate A
AFHR4291
Page 36
Pick-Up Sensor Plate A
I AFHR4291
History
a.
3278A005 PLUG
2415HOOI SEAL - 0 RING
3278A006 PLUG
2415H003 SEAL-SENSOR
b.
2848AI23 WATER TEMPERATURE SWITCH
Page 37
Pick-Up Se nsor Plate B
AFHR4291
Page 38
Pick-Up Sensor Plate B
I AFHR4291
2485AI09 PLUG
Page 39
- - - - - - - - IPlateA
Boos t Control Pipe
- - - - - - i:AF.HHIR4291
Page 40
Boost Control Pipe Plate A
I AFHR4291
PIPE - BOOST
Page 41
Fuel Leak-Off Pipe Plate A
I AFHR4291
Page 42
Fuel Leak-Off Pipe Plate A
AFHR4291
I
Part No. References Description Notes
2646F501 3 HOSE
2 2646E501 CAP
Page 43
Fan Drive Plate A
I FBHR0895
Page 44
Fan Drive Plate A
I FBHR0895
Page 45
Sump Plate A
GBHR2758
Page 46
Sump Plate A
GBHR2758
I
Item I Part No. IReferences I
Qty. I Description I Notes
3717E241 SUMP
2 3681K037 GASKET - SUMP
3 3627P041 BRIDGE PIECE
4 23110039 2 SCREW
5 3211POl] 2 STUD
6 2318A603 2 NUT
7 32186405 2 PLUG
8 2415715 2 SEAL - 0 RING
9 2431154 I PLUG
10 2431154 PLUG
II 2431AOl6 I PLUG
12 2314H023 2 SCREW
I] 2314H759 rnI. a. 4 SCREW
14 2314HOl5 4 SCREW
15 2314H003 8 SCREW
IHi"",
'°1] 2] 14H020 4 SCREW
Page 47
Dipstick & Filler Tube Plate A
I GBHR2758
(
\
4
Page 48
Dipstick & Filler Tube Plate A
I GBI-IR2758
Page 49
Oil Strainer Plate A
I GBHR2758
1
/
Page 50
Oil Strainer Plate A
I GBHR2758
Page 51
--------- Plate A
Cylinder Hea d Cover
-------1-
----- ===------
HHBBI-HR2744
10
o
Page 52
Cylinder Head Cover Plate A
I HBHR2744
History
a.
I 4 I 42X292 I CYL HEAD COVER ASSY
Page 53
Cylinder I-lead Cover Plate B
I HBHR2744
Page 54
Cylinder Head Cover Plate B
HBHR2744
I
Part No. References Description Notes
3788NOO3 I COVER
2 2314FOO3 3 SCREW
Page 55
Breather Plate A
HBHR2744
~5
Page 56
Breather Plate A
I HBHR2744
History
a.
I 4134KOl5 I PIPE - BREATHER
4 C3688A038 I GASKET - BREATHER
2161AOII 2 SCREW
Page 57
Blanking Plates Plate A
HBHR2744
Page 58
Blanking Plates Plate'\
I HBHR2744
2485AI24 PLUG
Page 59
Oil Cooler
eo PPL026084 JBHR2349
I~
~
)
9
I
8
~ I
Page 60
Oil Cooler Plate A
Page 61
Oil Filter PJateA
--------T JJEBIHHR2349
Page 62
Oil Filter Plate A
I JBHR2349
Page 63
Blanking Plates Plate A
JBHR2349
Page 64
Blanking Plates Plate A
I JBHR2349
Page 65
Oil Filter Plate A
JDHR0023
Page 66
Oil Filter Plate A
I JDHR0023
Page 67
Front End Drive Input Plate A
I KBHR0535
Page 68
Front End Drive Input Plate A
I KBHR0535
Page 69
Water Pump Plate A
LBHR2253
Page 70
Water Pump Plate A
I LBHR2253
Footnotes
Page 71
Water Pump Plate B
LBHR2253
Pnge 72
Water Pump Plate B
LBHR2253
I
Item I Part No. I References I Qty. I Description I Notes
I U7LWOI72 REPAIR KIT - WATER PUMP
2 - ~ U7LWOI72 IMPELLER
3 - ~ U7LWOI72 ROLLER BEARING
4 - ~ U7LWOI72 BEARING
5 - ~
U7LWOI72 OIL SEAL
6 - ~ U7LWOI72 SEAL
7 - ~ U7LWOI72 CIRCLIP
8 - ~ U7LWOI72 CIRCLIP
9 -24880234 GASKET - WATER PUMP
10 - ~ U7LWOI72 DRIVE SHAFT
II -3682AOII GASKET - WATER PUMP
Page 73
Pipes Plate A
LBHR2253
Page 74
Pipes Plate A
I LBHR2253
~
2 0=1> 4133L048 CONNECTION
3 2418F002 SEAL - 0 RING
4 t2418FOOI I SEAL- 0 RING
5 2314H003 2 SCREW
Page 75
Water Outlet Housing Plate A
- 3\ /0\12004 LDHR0702
r'
2
Page 76
Water Outlet I-lousing Plate A
- 31101/2004 I LDHR0702
I 4133L501 CONNECTION
2 = 4133L501 CONNECTION
3 I- 2485C041 THERMOSTAT
4 t2415H008 I SEAL - WATER OUTLET
5 2314H004 2 SCREW
Page 77
Water Outlet Housing Plate A
'-5
2
Page 78
Water Outlet Housing Plate A
I 4133L507 CONNECTION
2 =- 4133L507 CONNECTION
3 ~ 4133L507 THERMOSTAT
4
5
t"15H219
2314H004 2
SEAL - WATER OUTLET
SCREW
Page 79
Timing Case
QCHR0024
Page 80
Timing Case Plate A
I QCHR0024
Page 81
Timing Case Plate B
QCHR0024
Page 82
Timing Case Plate B
I QCHR0024
History
a.
5 3241A021 I PLATE
b.
4 3272A026 I HUB
c.
5 3241H009 I PLATE
6 2314JOIO 3 SCREW
d.
I 4111A034 I IDLER GEAR
3 L0050345 2 IDLER GEAR BUSH
e.
I 3117N042 I IDLER GEAR
f.
4 33426161 I HUB
g.
I 3117N041 I IDLER GEAR
Page 83
Timing Cover
QCHR0024
Page 84
Timing Cover Plate A
I QCHR0024
History
3.
I 4142A502 I TIMINGGEAR COVER
Page 85
Blanking Plates PlatcA
QDHR1380
2
~
4
/
~
Page 86
Blanking Plates Plate A
I QDHRI380
Page 87
Blanking Plugs Plate A
QDHRI380
Page 88
Blanking Plugs Plate A
I QDHRI380
PLUG
Page 89
. Oil Pump & Delivery Housing
Lubricating Plate A
RBHR0029
?-20
I I
/~ 18
~~5 ~19
16,
~ I
!-22
Page 90
Lubricating Oil Pump & Delivery Housing Plate A
I RBHR0029
e>
41 I IK068
4111K068
I
I
ROTOR
ROTOR
16 r-U5MK0695 I RELIEF VALVE
17 ~3245A002 I CONTACT
18 3174A021 I SPRING
19 3218A013 I PLUG
20 r--3244AOI3 I DOWEL
21 '-33137409 I THIMBLE
22 2314JOl2 6 SCREW
History
a.
I 4111K073 I BALANCER
4 L3272AOI8 I SHAFT
Page 91
Turbocharger Plate A
SBHRI548
2
~,
I
cb
0
I
I
Page 92
Turbocharger Plate A
I SBHRI548
Page 93
Feed Pipes
--------ISSIBIJHHRI548
Page 94
Feed Pipes Plate A
I SBHRI548
Page 95
Leak-Off Pipes
SBHRI548
Page 96
Leak-Off Pipes Plate A
SBHRI548
Page 97
Pipework & C onnections Plate A
SBHRIS48
Page 98
Pipework & Connections Plate A
I SBHRI548
Page 99
Exhaust Manifold Plate A
SBHRI548
Page 100
Exhaust Manifold Plate A
I SBHR1548
Page 101
Air Charge Cooler Plate A
TBIIR0980
Page 102
Air Charge Cooler Plate A
I TBHR0980
Page 103
Air Charge Cooler Plate B
TBHR0980
Page 104
Air Charge Cooler Plate B
I TBHR0980
I 3611M006 PLATE
2 3684N503 GASKET
3 2314H033 4 SCREW
Page 105
Air Charge Cooler Plate C
TBHR0980
Page 106
Air Charge Cooler Plate C
I TBHR0980
Page 107
Pipework & Connections Plate A
I TBHR0980
Page 108
Pipework & Connections Plate A
I TBHR0980
Page 109
Lift Pump
............-8 I /'
"-.....
~ 13
'-
~~
I i"-
;/
I
- _I
~!
7
1-
Page 110
Lift Pump Plate C
eo PPL023952 I VBHR2178
~2314F009
9 e> U5MK0696 6 MOUNTING
10 ~ U5MK0696 3 SPACER
11 W. a. 3 SCREW
12 213IA507 3 WASHER
13 3763A046 I CONNECTION
History
a.
8 U5MK0696 I MOUNTING KIT
II L2314F909 3 SCREW
Page III
Filter to Injection Pump Pipe Plate A
I VBHR2178
Page 112
Filter to Injection Pump Pipe Plate A
I VBHR2178
Pagc 113
Injection Pum p to Filter p.Ipe
eo PPL030522 VBHR2178
Page 114
Injection Pump to Filter Pipe Plate B
.0 PPL030522 I VBHR2178
Page 115
Heater Plugs Plate A
WDHR0345
Page 116
Heater Plugs Plate A
I WDHR0345
2666AOl6 4 GLOWPLUG
3161COl9 I!l a. I BAR
BAR
Page 117
Engine Lifting Eyes Plate A
XBHR0458
Page 118
Engine Lifting Eyes Plate A
I XBHR0458
LIFTING BRACKET
Page 119
Engine Mounts Plate A
I ZCHR1I75
Page 120
Engine Mounts Plate A
I ZCHRI175
3212V004 4 PLUG
Page 121
Lubricating Oil Pressure Switch/G auge Plate A
---
ZJHR0547
Page 122
Lubricating Oil Pressure Switch/Gauge Plate A
I ZJHR0547
Page 123
. Oil Pressure Switch/Gaugc
Lubricatmg Plate B
ZJHR0547
Page 124
Lubricating Oil Pressure Switch/Gauge Plate B
I Z.IHROS47
I
Fool.. ,,,
Page 125
Temp eraturc Gauge & Sender Plate A
ZLHRO~360~_ _ =====
Page 126
Temperature Gauge & Sender Plate A
I ZLHR0360
Page 127
Miscellaneous & Auxiliaries Plate A
ZZHRI012
Page 128
Miscellaneous & Auxiliaries Plate A
I ZZHRI012
Page 129
Top Service Kit Plate A
1
I
Page 130
Top Service Kit Plate A
IFool.oI"
(A) I BROWN
Page 131
Bottom Service Kit Plate A
I SGBR0381
1
I
Page 132
Bottom Service Kit Plate A
I SGBR0381
Page 133
Parts Index
Page 134
Parts Ind" I
4111A029 91 3788A002 53
Page 135
I P"ts Inde,
Page 136
P.,1s Index I
Page 137
Description Part No. Page Description Part No. Page
33811112 41 2113A003 13
4121A063 41 3241A025 83
3525AIOI 31 0650710 13
3525AI03 31 2485AI08 13
Page 138
p"" Index I
32416117 23 2314F004 97
3241AOII 13 2314F005 57
2311D039 47 23141003 99
2311D060 61 23141004 99
2314C049 89 23141005 45
2314C945 91 23141010 83
2314FOOI 13 23141011 83
2314F003 55 23141012 91
Page 139
Description Part No. Page Description Part No. Page
Page 140
p.,,, Index I
3314AI61 23
2131A507 III
2134A502 25
24110008 29
Page 141