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  • Problem Efek: Root Cause Analysis (WWA, Etc.)

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    La Ode Gustirizkiawan
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    The document summarizes a problem at a paper machine where the chest pump stopped working, causing the pick up roll and stock level to rise. This was because the machine chest level went empty after the buburan (pulp) was pumped to the silo but the mixing chest pump was not supplying it due to a thermal relay alarm from overheating. The root cause was identified as a parameter setting issue causing the motor trip alarm to indicate in the DCS even when the motor was functioning properly. The proposed solution was to change the program parameter to only give a thermal relay indication in the DCS if the motor actually trips.

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    Original Title

    RCA [2022-02-17] - Level Machine Chest Kosong

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    The document summarizes a problem at a paper machine where the chest pump stopped working, causing the pick up roll and stock level to rise. This was because the machine chest level went empty after the buburan (pulp) was pumped to the silo but the mixing chest pump was not supplying it due to a thermal relay alarm from overheating. The root cause was identified as a parameter setting issue causing the motor trip alarm to indicate in the DCS even when the motor was functioning properly. The proposed solution was to change the program parameter to only give a thermal relay indication in the DCS if the motor actually trips.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    8 views2 pages

    Problem Efek: Root Cause Analysis (WWA, Etc.)

    Uploaded by

    La Ode Gustirizkiawan
    The document summarizes a problem at a paper machine where the chest pump stopped working, causing the pick up roll and stock level to rise. This was because the machine chest level went empty after the buburan (pulp) was pumped to the silo but the mixing chest pump was not supplying it due to a thermal relay alarm from overheating. The root cause was identified as a parameter setting issue causing the motor trip alarm to indicate in the DCS even when the motor was functioning properly. The proposed solution was to change the program parameter to only give a thermal relay indication in the DCS if the motor actually trips.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    of 2

    Date Time

    Problem Mode Level machine


    Machine / Cost_Ctr. PM 8 Area ; Location PM-1st Floor
    Notif_st chest
    Feb 17, 22
    (from - to) (from - to)

    Problem Description
    Buburan di machine chest habis
    Clarification / Control valve tutup bersamaan dengan control valve dilution starch tutup juga
    Turbo 1 trip
    Problem
    Phenomena (What,
    When, Where, On reel ada putus lagi di 1D, white water consistency belum stabil
    Which, How ) Speed turun 1206 Efek
    Root Cause Analysis ( WWA, etc. ) Activity Req. End Date
    Pers. Respon sible / PIC
    Problem Mode Notif_st (1st Lv.Sub-bone) [ Restoration, Prevention ] / Deadline

    1 Kenapa pick up rise dan stock bubur?

    Karena pompa machine chest mati

    2 Kenapa pompa machine chest mati?

    Karena level machine chest habis

    3 Kenapa level machine chest habis?

    Karena buburan dipompa ke silo, tapi tidak


    mendapat supply dari mixing chest

    4 Kenapa buburan dipompa ke silo, tapi tidak


    mendapat supply dari mixing chest

    Karena pompa mixing chest stop alarm


    thermal relay

    5 Kenapa pompa mixing chest stop alarm


    thermal relay

    P: Ubah parameter program jadi bila motor


    I/O sudah function reduction benar-benar trip, baru kasih indikasi thermal Haryadi A. 18-Feb-22
    relay di DCS
    Doc.No./ Ref. Prepared by Acknowledged by
    Manager
    RCA/22/02/02 [ Signature & La Ode G. [ Signature & Jarwono
    Name ] Name ]
    Losses
    01:04-02:14 70 min
    (type - qty)

    eq. End Date


    Status & Notes
    / Deadline

    18-Feb-22 Close

    Acknowledged by
    Dept. / Div. Head Lukman Hakim
    [ Signature &
    Name ]

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