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Vertical High Thrust Motors

INSTALLATION, OPERATION
AND MAINTENANCE MANUAL

Countless Solutions. Expert Support.


Safety First

High voltage and rotating parts can cause serious injury or loss of life. Installation, operation, and
PDLQWHQDQFHPXVWEHSHUIRUPHGE\TXDOL¿HGSHUVRQQHO)DPLOLDUL]DWLRQZLWKDQGDGKHUHQFHWR1(0$
MG2®†, the National Electrical Code, and local codes is recommended. It is important to observe safety
precautions to protect personnel from possible injury. Personnel should be instructed to:

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RUUHSDLUV$OVRHQVXUHWKDWGULYHQHTXLSPHQWFRQQHFWHGWRWKHPRWRUVKDIWZLOOQRWFDXVHWKH
PRWRUWRURWDWH ZLQGPLOOLQJRIIDQVZDWHUÀRZLQJEDFNWKURXJKSXPSHWF 
$YRLGFRQWDFWZLWKURWDWLQJSDUWV
$FWZLWKFDUHLQDFFRUGDQFHZLWKWKLVPDQXDO¶VSUHVFULEHGSURFHGXUHVLQKDQGOLQJDQG
installing this equipment.
4. Be sure unit and accessories are electrically grounded and proper electrical installation
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5HIHUWR³1DWLRQDO(OHFWULFDO&RGH+DQGERRN´1)3$1R(PSOR\TXDOL¿HG
electricians.
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personnel in order to prevent possible accidents.
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3URYLGHSURSHUVDIHJXDUGVIRUSHUVRQQHODJDLQVWURWDWLQJSDUWVDQGDSSOLFDWLRQVLQYROYLQJKLJK
LQHUWLDORDGVZKLFKFDQFDXVHRYHUVSHHG
$YRLGH[WHQGHGH[SRVXUHWRHTXLSPHQWZLWKKLJKQRLVHOHYHOV
9. Observe good safety habits at all times and use care to avoid injury to yourself or damage
to equipment.
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ZRUNLQJRQHTXLSPHQW
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VRHTXLSSHGEHIRUHHQHUJL]LQJXQLW
&KHFNPRWRUDQGGULYHQHTXLSPHQWIRUSURSHUURWDWLRQDQGSKDVHVHTXHQFHSULRUWR
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 VSDFHKHDWHUVHWF DUHQRUPDOO\HQHUJL]HGZKHQWKHPRWRULVWXUQHGRႇ2WKHUDFFHVVRULHV
VXFKDVSRZHUIDFWRUFRUUHFWLRQFDSDFLWRUVVXUJHFDSDFLWRUVHWFFDQUHWDLQDQHOHFWULFDO 
FKDUJHDIWHUEHLQJVKXWRႇDQGGLVFRQQHFWHG
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IUHTXHQF\GULYHV6HULRXVGDPDJHWRWKHGULYHZLOOUHVXOWLIFDSDFLWRUVDUHSODFHG  
EHWZHHQWKHPRWRUDQGGULYH&RQVXOWGULYHVXSSOLHUIRUIXUWKHULQIRUPDWLRQ

† All marks shown within this document are properties of their respective owners.
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Table of Contents

Table of Contents

6DIHW\)LUVWL

Table of Contents ....................................................................................................................... ii

I. Shipment ................................................................................................................................. 1

II Handling .................................................................................................................................. 1

III. Storage ................................................................................................................................. 2

IV. Installation Location .............................................................................................................. 6

9,QLWLDO,QVWDOODWLRQ 

VI. Normal Operation ............................................................................................................... 12

9,,1RQ5HYHUVH5DWFKHW

VIII. End Play Adjustment ........................................................................................................ 13

,;/XEULFDWLRQ

X. Troubleshooting ................................................................................................................... 21

XI. Spare Parts ........................................................................................................................ 23

;,,,QGH[&XWDZD\DQG([SORVLRQ9LHZV 

XII. Nameplate & Installation Record ....................................................................................... 65

Appendices .............................................................................................................................. 66
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$SSHQGL[%(ႇHFWVRI8QEDODQFHG/LQH9ROWDJH
$SSHQGL[&9DULDEOH)UHTXHQF\'ULYHV
$SSHQGL['0HWHU/RDG7HVW8VLQJ:DWW+RXU0HWHU

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Shipment & Handling

I. Shipment

Prior to shipment, all motors undergo extensive mechanical and electrical testing, and are thoroughly
inspected. Upon receipt of the motor, carefully inspect the unit for any signs of damage that may have
RFFXUUHGGXULQJVKLSPHQW6KRXOGVXFKGDPDJHEHHYLGHQWXQSDFNWKHPRWRUDWRQFHLQWKHSUHVHQFH
RIDFODLPVDGMXVWHUDQGLPPHGLDWHO\UHSRUWDOOGDPDJHDQGEUHDNDJHWRWKHWUDQVSRUWDWLRQFRPSDQ\

:KHQFRQWDFWLQJ1LGHF0RWRU&RUSRUDWLRQ 10& FRQFHUQLQJWKHPRWRUEHVXUHWRLQFOXGHWKH


FRPSOHWHPRWRULGHQWL¿FDWLRQQXPEHUIUDPHDQGW\SHZKLFKDSSHDURQWKHQDPHSODWH

II. Handling

The equipment needed to handle the motor includes a hoist and spreader bar arrangement
VHH)LJXUH RIVXႈFLHQWVWUHQJWKWROLIWWKHPRWRUVDIHO\7KHVSUHDGHUEDUVKRXOGKDYHWKHOLIWLQJ
ULQJVRUKRRNVSRVLWLRQHGWRHTXDOWKHVSDQRIWKHOLIWLQJOXJVRUH\HEROWV7KHOLIWLQJOXJVRUH\HEROWVDUH
LQWHQGHGWROLIWWKHPRWRUZHLJKWRQO\

! WARNING
Lifting the motor by other means can result in damage to the motor or injury to personnel.

! CAUTION
'RQRWPRYHPRWRUZLWKRLOVXPSV¿OOHG6ORVKLQJDFWLRQRIRLOLQVXPSV
can result in oil leaks and motor damage.

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CAUTION

MOTOR MUST BE
SPREADER BAR
SHIPPED OR STORED
IN UPRIGHT POSITION.

SERIOUS COMPONENT
DAMAGE MAY OCCUR
IF MOTOR IS SHIPPED
ON ITS SIDE.

391728

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Storage

III. Storage

 :KHQ7R3XW$0RWRU,Q6WRUDJH

,IDPRWRULVQRWSXWLQWRLPPHGLDWHVHUYLFH RQHPRQWKRUOHVV RULILWLVWDNHQRXWRIVHUYLFHIRUD


SURORQJHGSHULRGVSHFLDOVWRUDJHSUHFDXWLRQVVKRXOGEHWDNHQWRSUHYHQWGDPDJH7KHIROORZLQJ
schedule is recommended as a guide to determine storage needs.

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 KHDWHUVLIVXSSOLHGPXVWEHHQHUJL]HGDWDQ\WLPHWKHPRWRULVQRWUXQQLQJ
%2XWRIVHUYLFHRULQVWRUDJHIRUPRUHWKDQRQHPRQWKEXWOHVVWKDQVL[PRQWKVVWRUHSHU 
LWHPV$%&'()  DQG*LWHPV$%DQG&DQGLWHP
&2XWRIVHUYLFHRULQVWRUDJHIRUVL[PRQWKVRUPRUHDOOUHFRPPHQGDWLRQV

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A. Where possible, motors should be stored indoors in a clean, dry area.

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VKRXOGH[WHQGWRWKHJURXQGKRZHYHULWVKRXOGQRWWLJKWO\ZUDSWKHPRWRU7KLVZLOODOORZ 
WKHFDSWLYHDLUVSDFHWREUHDWKHPLQLPL]LQJIRUPDWLRQRIFRQGHQVDWLRQ&DUHPXVWDOVREH 
WDNHQWRSURWHFWWKHPRWRUIURPÀRRGLQJRUIURPKDUPIXOFKHPLFDOYDSRUV

NOTICE
Immediately remove any shrink wrap used during shipping.
Never wrap any motor in plastic for storage. This can turn the motor into a moisture trap
causing severe damage not covered by Nidec Motor Corporation's limited warranty.

C. Whether indoors or out, the area of storage should be free from excessive ambient vibration
ZKLFKFDQFDXVHEHDULQJGDPDJH

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 QHVWLQJLQVLGHWKHPRWRUV,QDUHDVZKHUHWKH\DUHSUHYDOHQWSUHFDXWLRQVPXVWEHWDNHQWR 
SUHYHQWLQVHFWVVXFKDVGDXEHUZDVSVIURPJDLQLQJDFFHVVWRWKHLQWHULRURIWKHPRWRU

E. Inspect the rust preventative coating on all external machined surfaces, including shaft
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Rust Veto®†1R PDQXIDFWXUHGE\()+RXJKWRQ&R RUDQHTXLYDOHQW7KHFRQGLWLRQRI
WKHFRDWLQJVKRXOGEHFKHFNHGSHULRGLFDOO\DQGVXUIDFHVUHFRDWHGDVQHHGHG

)%HDULQJV

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 FRPSOHWHO\¿OOHGZLWKOXEULFDQW5HPRYHWKHGUDLQSOXJDQG¿OOFDYLW\ZLWKJUHDVHXQWLO
grease begins to purge from drain opening. Refer to section IX. “LUBRICATION”
DQGRUUHYLHZPRWRU¶VOXEULFDWLRQQDPHSODWHIRUFRUUHFWOXEULFDQW

! CAUTION
Do not re-grease bearings with drain closed or with unit running.
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Storage

 2LOOXEULFDWHGPRWRUVDUHVKLSSHGZLWKRXWRLO:KHQVWRUDJHWLPHH[FHHGVRQH   
 PRQWKWKHRLOVXPSVPXVWEH¿OOHGWRWKHPD[LPXPFDSDFLW\DVLQGLFDWHGRQWKHRLO
FKDPEHUVLJKWJDXJHZLQGRZ5HIHUWRPRWRUOXEULFDWLRQQDPHSODWHRU6HFWLRQ,; 
³/XEULFDWLRQ´IRUSURSHURLO

NOTE:0RWRUPXVWQRWEHPRYHGZLWKRLOLQUHVHUYRLU'UDLQRLOEHIRUHPRYLQJWRSUHYHQW 
VORVKLQJDQGSRVVLEOHGDPDJH:LWKDFOHDQFORWKZLSHDQ\H[FHVVRLOIURPWKHWKUHDGV
of the drain plug and the inside of the drain hole. Apply Gasoila®†3166RU  
equivalent thread sealant to the threads of the drain plug and replace the plug in the oil
GUDLQKROH5HILOORLOZKHQPRWRUKDVEHHQPRYHGWRWKHQHZORFDWLRQ

*7RSUHYHQWPRLVWXUHDFFXPXODWLRQVRPHIRUPRIKHDWLQJPXVWEHXWLOL]HG7KLVKHDWLQJ 
VKRXOGPDLQWDLQWKHZLQGLQJWHPSHUDWXUHDWDPLQLPXPRIƒDERYHDPELHQW,IVSDFH
KHDWHUVDUHVXSSOLHGWKH\VKRXOGEHHQHUJL]HG,IQRQHDUHDYDLODEOHVLQJOHSKDVHRU 
³WULFNOH´KHDWLQJPD\EHXWLOL]HGE\HQHUJL]LQJRQHSKDVHRIWKHPRWRU¶VZLQGLQJZLWKDORZ
voltage. Request the required voltage and transformer capacity from Nidec Motor
&RUSRUDWLRQ$WKLUGRSWLRQLVWRXVHDQDX[LOLDU\KHDWVRXUFHDQGNHHSWKHZLQGLQJZDUPE\ 
HLWKHUFRQYHFWLRQRUEORZLQJ¿OWHUHGZDUPDLULQWRWKHPRWRU

 3HULRGLF0DLQWHQDQFH

A. Oil should be inspected monthly for evidence of moisture or oxidation. The oil must be
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,WLVLPSRUWDQWWRZLSHH[FHVVRLOIURPWKHWKUHDGVRIWKHGUDLQSOXJDQGWKHGUDLQKROHDQGWR 
 FRDWWKHSOXJWKUHDGVZLWK*DVRLOD®†3166RUHTXLYDOHQWWKUHDGVHDODQWEHIRUHUHSODFLQJ
the drain plug.

B. Grease lubricated bearings must be inspected once a month for moisture and oxidation by
purging a small quantity of grease through the drain. If any contamination is present, the
grease must be completely removed and replaced.

C. All motors must have the shaft rotated once a month to maintain a lubricant film on the
bearing races and journals.

D. Insulation Testing:
 7ZRWHVWVDUHXVHGWRHYDOXDWHWKHFRQGLWLRQRIWKHZLQGLQJLQVXODWLRQ7KHILUVWRIWKHVHLVWKH
one minute insulation resistance test (IR1 DQGWKHVHFRQGLVWKHSRODUL]DWLRQLQGH[WHVW 3,  
ZKLFKFDQDOVREHUHIHUUHGWRDVDGLHOHFWULFDEVRUSWLRQWHVW7KHUHVXOWVRIHLWKHURIWKHVH
WHVWVFDQEHVNHZHGE\IDFWRUVVXFKDVWKHZLQGLQJWHPSHUDWXUHDQGLWVUHODWLRQWRWKHGHZ 
SRLQWWHPSHUDWXUHDWWKHWLPHWKHWHVWZDVFRQGXFWHG7KH3,WHVWLVOHVVVHQVLWLYHWRWKHVH
factors than the IR1 test, but its results can still be affected significantly. Due to these factors,
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a record of periodic measurements, accumulated over months or years of service, for one
or both of these tests. It is important that these tests be conducted under similar conditions
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months or years of service, for one or both of these tests. It is important that these tests be
FRQGXFWHGXQGHUVLPLODUFRQGLWLRQVRIZLQGLQJWHPSHUDWXUHGHZSRLQWWHPSHUDWXUHYROWDJH 
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GDWDIRUHLWKHUWHVWRULIWKHUHDGLQJVIURPERWKWHVWVGURSEHORZDPLQLPXPDFFHSWDEOH 
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ZLQGLQJDQGUHWUHDWLIQHFHVVDU\
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Storage

1. The recommended procedure for the IR1WHVWLVDVIROORZV

 'LVFRQQHFWDOOH[WHUQDODFFHVVRULHVRUHTXLSPHQWWKDWKDYHOHDGVFRQQHFWHGWRWKHZLQGLQJ 
and connect them to a common ground. Connect all other accessories that are in contact
ZLWKWKHZLQGLQJWRDFRPPRQJURXQG

! WARNING
Failure to have accessories grounded during this test can lead to the accumulation
of a hazardous charge on the accessories.

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UHDGLQJRIWKHLQVXODWLRQUHVLVWDQFHEHWZHHQWKHPRWRUOHDGVDQGJURXQG

Rated Motor Voltage Recommended DC Test Voltage


83WR LQFOXVLYH 9'&
WR LQFOXVLYH WR9'&
WR LQFOXVLYH WR9'&
DQGXS WR9'&

! WARNING
Follow appropriate safety procedures during and after high voltage testing. Refer to the
instruction manual for the test equipment. Make sure the winding insulation is discharged
before beginning the test. The winding insulation will retain a potentially dangerous charge
after the DC volatge source is removed, so use proper procedures to discharge the
winding insulation at the end of the test. Refer to IEEE 43TM Standard for additonal safety
information.

 7KHUHDGLQJVKRXOGEHFRUUHFWHGWRDƒ&EDVHWHPSHUDWXUHE\XWLOL]LQJWKHIRUPXOD

R& = KTRT

Where:
R& LQVXODWLRQUHVLVWDQFH LQPHJRKPV FRUUHFWHGWRƒ&
KT LQVXODWLRQUHVLVWDQFHWHPSHUDWXUHFRHႈFLHQWDWWHPSHUDWXUH7ƒ&
RT PHDVXUHGLQVXODWLRQUHVLVWDQFH LQPHJRKPV DWWHPSHUDWXUH7ƒ&

The value of KT can be approximated by using the formula:

KT   7 

Where:
7 WKHZLQGLQJWHPSHUDWXUHLQƒ&WKDWWKHLQVXODWLRQUHVLVWDQFHZDVPHDVXUHGDW

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Storage

7KHUHFRPPHQGHGSURFHGXUHIRUWKH3,WHVWLVDVIROORZV

 3HUIRUPVWHSVDQGIURPWKH,51WHVWSURFHGXUH+HHGWKHVDIHW\ZDUQLQJVJLYHQ
in the IR1 test procedure.

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 LQVXODWLRQUHVLVWDQFHEHWZHHQWKHPRWRUOHDGVDQGJURXQGPLQXWHVDIWHUWKH'&YRODWJH
ZDVLQLWLDOO\DSSOLHG7RPLQLPL]HPHDVXUHPHQWHUURUVWKHYDULDWLRQLQZLQGLQJWHPSHUDWXUH 
EHWZHHQWKHPLQXWHDQGPLQXWHUHDGLQJVVKRXOGEHNHSWWRDPLQLPXP

 2EWDLQWKHSRODUL]DWLRQLQGH[E\WDNLQJWKHUDWLRRIWKHPLQXWHUHVLVWDQFHUHDGLQJWRWKH
1 minute resistance reading.

If historical data from previous IR1 and / or PI tests is available, then a comparison of the present
WHVWUHVXOWWRSUHYLRXVWHVWVFDQEHXVHGWRHYDOXDWHWKHFRQGLWLRQRIWKHLQVXODWLRQ7RPLQLPL]HHUURU
DOOUHDGLQJVWKDWDUHFRPSDUHGVKRXOGEHWDNHQDWWHVWYROWDJHVZLQGLQJWHPSHUDWXUHVDQGUHODWLYH
KXPLGLWLHVWKDWDUHVLPLODUDVSRVVLEOH,IDGRZQZDUGWUHQGLQWKHUHDGLQJVGHYHORSVRYHUWLPHKDYH
DQDXWKRUL]HGHOHFWULFDODSSDUDWXVVHUYLFHVKRSWKRURXJKO\FOHDQDQGGU\WKHZLQGLQJDQGLIQHFHVVDU\
UHWUHDWWKHZLQGLQJ7KHQUHSHDWWKHWHVWDQGUHFKHFNUHVXOWVEHIRUHUHWXUQLQJWKHPRWRUVHUYLFH

If historical data from previous IR1 or PI tests is not available, then compare readings from the present
WHVWWRWKHUHFRPPHQGHGPLQLPXPYDOXHVOLVWHGEHORZ,IWKHUHDGLQJVIURPERWKWHVWVIDOOEHORZWKH
PLQLPXPKDYHDQDXWKRUL]HGHOHFWULFDODSSDUDWXVVHUYLFHVKRSWKRURXJKO\FOHDQDQGGU\WKHZLQGLQJ
DQGLIQHFHVVDU\UHWUHDWWKHZLQGLQJ7KHQUHSHDWWKHWHVWVDQGUHFKHFNUHVXOWVEHIRUHWXUQLQJWKH
motor to service.

7KHUHFRPPHQGHGPLQLPXPYDOXHIRUWKHPLQXWHLQVXODWLRQUHVLVWDQFHUHDGLQJFRUUHFWHGWRƒ&LV

Rated Motor Voltage Minimum Insulation Resistance


8SWR LQFOXVLYH 5 Megohms
DQGXS 0HJRKPV

7KHUHFRPPHQGHGPLQLPXPYDOXHIRUWKHSRODUL]DWLRQLQGH[LVLIWKHPLQXWHLQVXODWLRQUHVLVWDQFH
UHDGLQJFRUUHFWHGWRƒ&LVDERYHPHJRKPVKRZHYHUWKHSRODUL]DWLRQLQGH[PD\QRWEH
PHDQLQJIXO,QVXFKFDVHVWKHSRODUL]DWLRQLQGH[PD\EHGLVUHJDUGHGDVDPHDVXUHRILQVXODWLRQ
condition.

Refer any question to the Nidec Motor Corporation Product Service Department.

)RUPRUHLQIRUPDWLRQUHIHUWRWKH,(((TM Standard.

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Storage & Installation Location

6WDUWXS3UHSDUDWLRQV$IWHU6WRUDJH

$0RWRUVKRXOGEHWKRURXJKO\LQVSHFWHGDQGFOHDQHGWRUHVWRUHWRDQ³$V6KLSSHG´FRQGLWLRQ

%0RWRUZKLFKKDVEHHQVXEMHFWHGWRYLEUDWLRQPXVWEHGLVDVVHPEOHGDQGHDFKEHDULQJ 
inspected for damage.

&:KHQVWRUDJHWLPHKDVEHHQVL[  PRQWKVRUPRUHRLODQGRUJUHDVHPXVWEHFRPSOHWHO\ 
changed using lubricants and methods recommended on the motor's lubrication plate,
or in Section IX - “LUBRICATION”

'7KHZLQGLQJPXVWEHWHVWHGWRREWDLQLQVXODWLRQUHVLVWDQFHDQGGLHOHFWULFDEVRUSWLRQUDWLRDV 
described in Section III., item 3.

(&RQWDFW1LGHF0RWRU&RUSRUDWLRQ3URGXFW6HUYLFH'HSDUWPHQWSULRUWRVWDUWXSLIVWRUDJHWLPH
has exceeded one year.

IV. Installation Location

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 7KHORFDWLRQVKRXOGEHFOHDQGU\ZHOOYHQWLODWHGSURSHUO\GUDLQHGDQGSURYLGHDFFHVVLELOLW\IRU 
LQVSHFWLRQOXEULFDWLRQDQGPDLQWHQDQFH$PELHQWYLEUDWLRQVKRXOGEHNHSWWRDPLQLPXP
Outdoor installations on open dripproof motors require protection from the elements.

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 7HPSHUDWXUHULVHRIDVWDQGDUGPRWRULVEDVHGXSRQRSHUDWLRQDWDQDOWLWXGHQRWH[FHHGLQJ 
IHHW PHWHUV DERYHVHDOHYHODQGDPD[LPXPDPELHQWWHPSHUDWXUHRIƒ&XQOHVVVSHFLILHG 
RWKHUZLVHRQQDPHSODWH6HH1(0$®†0*IRUXVXDOVHUYLFHFRQGLWLRQV

 7RDYRLGFRQGHQVDWLRQLQVLGHWKHPRWRULWVKRXOGQRWEHVWRUHGRURSHUDWHGLQDUHDVVXEMHFWWRUDSLG 
WHPSHUDWXUHFKDQJHVXQOHVVLWLVHQHUJL]HGRUSURWHFWHGE\VSDFHKHDWHUV

 7KHPRWRUVKRXOGQRWEHLQVWDOOHGLQFORVHSUR[LPLW\WRDQ\FRPEXVWLEOHPDWHULDORUZKHUHIODPPDEOH
gases maybe present, unless it is specifically built for that environment and is U.L. labeled
accordingly.

 2LOOXEULFDWHGPRWRUVPXVWEHPRXQWHGZLWKLQRQHGHJUHHRIWUXHYHUWLFDO)DLOXUHWRGRVRZLOOUHVXOW 
LQRLOOHDNDJHDQGSRVVLEO\EHDULQJIDLOXUH

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Installation Location | Initial Installation

 5HFRPPHQGHG0LQLPXP,QVWDOODWLRQ&OHDUDQFHV

This is a general guide and cannot cover all circumstances. Unusual arrangements should have
inquiries to Nidec Motor Corporation Product Service Department. Unusual arrangements might
include high ambient, limited ventilation, or a large number of motors in a conned space.
7KHGLVWDQFHWRWKHZDOOLVDWWKHVLGHRUHQGRIWKHPRWRU7KHGLVWDQFHWRDQRWKHUPRWRULV  
FRQVLGHUHGDVVXUIDFHWRVXUIDFHDQGIRUVLGHE\VLGHDUUDQJHPHQWV7KLVUHFRPPHQGDWLRQ
FRQVLGHUVDOOPRWRUVWREHPRXQWHGLQWKHVDPHRULHQWDWLRQ HJDOOPDLQFRQGXLWER[HVIDFLQJHDVW 

Distance to Another
Speed Distance to Wall
Motor
530 [PRWRUZLGWK
[PRWRUZLGWK
530RU/HVV [PRWRUZLGWK

V. Initial Installation

! CAUTION
Any rotating component removed to facilitate installation of motor should be witness marked to
DVVLVWLQUHDVVHPEO\DVQRWWRD௺HFWWKHRYHUDOOPRWRUEDODQFH$OOORRVHQHGRUUHPRYHGSDUWVPXVW
EHUHDVVHPEOHGDQGWLJKWHQHGWRRULJLQDOVSHFL¿FDWLRQV
1. General
Reliable, trouble free operation of a motor and driven unit depends on a properly designed
foundation and base plus good alignment. If the motor and driven unit are not installed properly, the
IROORZLQJPD\UHVXOW

* Noisy Operation * Excessive vibration


* Bearing damage or failure * Motor failure

2. Shaft Alignment
2Q+2//26+$)7®PRWRUVWKHSXPSVKDIWDQGPRWRUFRXSOLQJPXVWEHDOLJQHGZLWKLQ´7,52Q
VROLGVKDIWPRWRUVWKHPRWRUDQGSXPSVKDIWVPXVWEHDOLJQHGZLWKLQ´7,5

3XPS6KDIW$GMXVWPHQW +2//26+$)7®PRWRUVRQO\
7RIDFLOLWDWHD[LDOSXPSVKDIWDGMXVWPHQWDORFNLQJIHDWXUHLVSURYLGHGWRORFNWKHPRWRUVKDIWDJDLQVW
URWDWLRQ7KHWZRW\SHVRIORFNLQJIHDWXUHVDUHDVIROORZV

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XSDOORZLQJLQVHUWLRQRIDSLQ
Page 7

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 7


Initial Installation

)LJXUH

LOCKING ARM LOCKS


MOTOR SHAFT AGAINST ROTATION
(LOCKING ARM SWINGS ASIDE FOR STORAGE)

! WARNING
Locking device must be disengaged prior to starting motor
or motor damage and/or injury to personnel can result.

! CAUTION
Care should be exercised when lowering the motor over the pump shaft so that the oil retaining
tube in the lower bracket is not damaged (applies only to motors with oil lubricated lower bearing).

'ULYH&RXSOLQJ +2//26+$)7®XQLWVRQO\ 

7KHGULYHFRXSOLQJPD\EHXWLOL]HGLQRQHRIWZRZD\V

 $%ROWHGW\SH )LJXUH +ROGGRZQEROWVDUHLQVWDOOHG VRPHPRWRUVUHTXLUHUHPRYDORI


 GULYLQJSLQVWRDOORZLQVWDOODWLRQRIKROGGRZQEROWV LQWKHGULYHFRXSOLQJWRSUHYHQW
 XSZDUGPRYHPHQWRIWKHSXPSVKDIW7KLVZLOODOORZPRPHQWDU\XSWKUXVWIURPWKH
 SXPSWREHWDNHQE\WKHPRWRU¶VJXLGHEHDULQJ

! WARNING
Failure to tighten coupling and non-reverse ratchet bolts to required torque values
can cause bolts to break, resulting in equipment damage or injury to personnel.

Page 8

8 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Initial Installation

! WARNING
Failure to tighten coupling and non-reverse ratchet bolts to the required torque values shall
cause bolts to break, resulting in equipment damage or injury to personnel.

)LJXUH )LJXUH
Bolted Coupling Self Release Coupling

DRILLED DRIVE
HOLES COUPLING
HOLD TO
DOWN ENGAGE DRIVING
BOLTS DRIVING PINS
PINS

DRIVE
COUPLING

Engaged Disengaged

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URWRU$SRZHUUHYHUVDOPD\XQVFUHZWKHMRLQWVRIWKHSXPSVKDIWLQJFDXVLQJWKHVKDIWLQJWR
 OHQJWKHQDQGEXFNOHRUEUHDNLIWKHVKDIWLQJLVUHVWUDLQHG7KHVHOIUHOHDVHFRXSOLQJZLOOOLIW
 RXWRIHQJDJHPHQWZLWKSDUWLDOXQVFUHZLQJRIWKHVKDIWLQJWKXVVWRSSLQJIXUWKHUURWDWLRQRI 
WKHSXPS7KHIROORZLQJLWHPVPXVWEHIROORZHGIRUSURSHUIXQFWLRQLQJRIWKHVHOIUHOHDVH
coupling:

• 7KHSXPSVKDIWDGMXVWLQJQXWPXVWEHSURSHUO\VHFXUHGWRWKHGULYHFRXSOLQJZLWKD
ORFNLQJVFUHZ
• The drive coupling should not bind on the driving pins
• 7KHGULYHFRXSOLQJPXVWQRWEHEROWHGGRZQ

• The pump shaft must be concentric to the motor shaft to prevent rubbing of the pump shaft
inside the motor shaft
• There must be no potential for upthrust in the application
• 'RQRWXVHWKHVHOIUHOHDVHIHDWXUHLQFRQMXQFWLRQZLWKDORZHUVWHDG\EXVKLQJDVIULFWLRQ 
EHWZHHQWKHSDUWVFDQGDPDJHWKHOLQHVKDIWLQJDQGRUEXVKLQJ
• 'XHWRWKHSRVVLELOLW\RIVSDUNLQJDVWKHSDUWVVHSDUDWHWKHVHOIUHOHDVHIHDWXUHPXVWQRWEH
XVHGLQDQHQYLURQPHQWZKHUHH[SORVLYHJDVHVRUGXVWPD\EHSUHVHQW

!! WARNING
Should a motor supplied with a self-release coupling become uncoupled, the motor and pump
must be stationary and all power locked out before manually re-coupling.

Page 9

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 9


Initial Installation

:DWHU&RROLQJ)RU%HDULQJ2LO5HVHUYRLU

,IWKHPRWRULVHTXLSSHGZLWKFRROLQJFRLOVLQWKHRLOUHVHUYRLUDPLQLPXPZDWHUVXSSO\RI*30PXVW
EHPDLQWDLQHGDWDPD[LPXPRI36,ZLWKDƒ& ƒ) PD[LPXPLQOHWWHPSHUDWXUH([WHUQDOZDWHU
FRQQHFWLRQVPXVWEHVHOIGUDLQLQJWRSUHYHQWFRROLQJFRLOUXSWXUHDWIUHH]LQJWHPSHUDWXUHV8VHFOHDQ
QRQFRUURVLYHZDWHURQO\,IFRUURVLYHFRQGLWLRQVH[LVWDQGDUHVSHFLILHGDWWLPHRIPRWRURUGHUVSHFLDO
corrosion resistant fittings can be supplied.

6. Electrical Connection

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PRWRU%HVXUHFRQQHFWLRQVDUHWLJKW&KHFNFDUHIXOO\DQGDVVXUHWKDWWKH\DJUHHZLWKWKHFRQQHFWLRQ
GLDJUDPWKHQLQVXODWHDOOFRQQHFWLRQVWREHVXUHWKDWWKH\ZLOOQRWVKRUWDJDLQVWHDFKRWKHURUWR
JURXQG%HVXUHWKHPRWRULVJURXQGHGWRJXDUGDJDLQVWSRVVLEOHHOHFWULFDOVKRFN5HIHUWRWKH1DWLRQDO
(OHFWULFDO&RGH+DQGERRN 1)3$1R DQGWRORFDOHOHFWULFDOFRGHVIRUSURSHUZLULQJSURWHFWLRQDQG
ZLUHVL]LQJ%HVXUHSURSHUVWDUWLQJHTXLSPHQWDQGSURWHFWLYHGHYLFHVDUHXVHGIRUHYHU\PRWRU
)RUDVVLVWDQFHFRQWDFWWKHPRWRUVWDUWHUPDQXIDFWXUHU

3DUW:LQGLQJ6WDUWHUV3DUWZLQGLQJVWDUWHUVXVHGZLWKSDUWZLQGLQJVWDUWPRWRUVVKRXOGKDYHWKHWLPHU
VHWDWDPLQLPXPWLPHFRQVLVWHQWZLWKWKHSRZHUFRPSDQ\UHTXLUHPHQWV7KHUHFRPPHQGHGPD[LPXP
WLPHRQSDUWZLQGLQJLVWZRVHFRQGV6HWWLQJWKHWLPHUIRUORQJHUSHULRGVFDQFDXVHSHUPDQHQWGDPDJH
WRWKHPRWRUDQGPD\YRLGWKHZDUUDQW\1RWHWKDWPRWRUPD\RUPD\QRWVWDUWRQSDUWZLQGLQJVWDUW
connection.

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$VDVWDQGDUGPRWRUVWKDWDUHHTXLSSHGZLWKDQRQUHYHUVHUDWFKHWDUHGHVLJQHGWRRSHUDWHLQD
FRXQWHUFORFNZLVHGLUHFWLRQDVYLHZHGIURPWKHWRSRIWKHPRWRU$OVRVRPHKLJKVSHHGPRWRUVKDYH
unidirectional ventilating fans. When the motor has a unidirectional ventilating fan, the direction of
URWDWLRQLVLQGLFDWHGE\DQDUURZPRXQWHGRQWKHPRWRUDQGE\DZDUQLQJSODWHPRXQWHGQHDUWKHPDLQ
nameplate.

! CAUTION
Apply power momentarily to observe the direction of rotation for which the leads are connected.
Motor damage may occur if power is applied for more than ten seconds while rotation is locked
against the non-reverse ratchet. The motor should be uncoupled from the driven equipment during
this procedure to assure driven equipment is not damaged by reverse rotation. Couplings
(if installed) should be properly secured.

For a 3 phase motor, to reverse the direction of rotation (if the motor is not operating in the correct
direction), interchange any two of the three power leads on the motor. For a 1 phase motor, if the
motor is not operating in the correct direction, follow the instructions on the connection plate
attached to the motor in order to reverse the direction of rotation. For both 1 and 3 phase motors,
EHVXUHWKDWWKHSRZHULVR௺DQGVWHSVDUHWDNHQWRSUHYHQWDFFLGHQWDOVWDUWLQJRIWKHPRWRUEHIRUH
attempting to change electrical connection.

Page 10

10 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Initial Installation

6SULQJ3UHORDGHG7KUXVW%HDULQJV

0RWRUVEXLOWZLWKVSKHULFDOUROOHUWKUXVWEHDULQJV EHDULQJQXPEHU[[[ DWDQ\VSHHGRUWDQGHP


DQJXODUFRQWDFWWKUXVWEHDULQJV EHDULQJQXPEHU[[[ RQODUJHRU530 SROH PRWRUV
KDYHSUHORDGVSULQJVZKLFKPDLQWDLQDPLQLPXPWKUXVWORDGDWDOOWLPHVWRSUHYHQWEHDULQJVNLGGLQJ
These motors require a minimum external thrust load sufficient to compress the springs to properly
VHDWWKHWKUXVWEHDULQJDQGWRUHOLHYHWKHORZHUJXLGHEHDULQJRID[LDOVSULQJWKUXVW5HIHUWRPRWRU¶V
minimum thrust nameplate for required thrust.

! CAUTION
Do not run a motor which has bearing preload springs without thrust load
IRUPRUHWKDQ¿IWHHQ  PLQXWHVDVEHDULQJGDPDJHFDQUHVXOW

9. Initial Start

$IWHULQVWDOODWLRQLVFRPSOHWHGEXWEHIRUHPRWRULVSXWLQWRUHJXODUVHUYLFHPDNHDQLQLWLDOVWDUWDV
IROORZV

$(QVXUHWKDWPRWRUDQGFRQWUROGHYLFHFRQQHFWLRQVDJUHHZLWKZLULQJGLDJUDPV
%(QVXUHWKDWYROWDJHSKDVHDQGIUHTXHQF\RIOLQHFLUFXLW SRZHUVXSSO\ DJUHHZLWKPRWRUQDPHSODWH
&&KHFNLQVXODWLRQUHVLVWDQFHDFFRUGLQJWR6HFWLRQ,OO³6725$*(´LWHP
'&KHFNDOOIRXQGDWLRQEDVHQRQUHYHUVHUDWFKHW LIDSSOLFDEOH DQGFRXSOLQJEROWV LIDSSOLFDEOH WR 
ensure they are tight.
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Item 4 for preparations.
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 1RWH$VPDOODPRXQWRIUHVLGXDORLODQGUXVWLQKLELWRUZLOOUHPDLQLQWKHRLOVXPS7KLVUHVLGXDORLODQG
 UXVWLQKLELWRULVFRPSDWLEOHZLWK7XUELQH7\SH0LQHUDO2LOVDQG6\QWKHWLF3$2 3RO\$OSKD2OHILQ  
 EDVHGRLOVOLVWHGLQWKLVPDQXDO,WLVQRWQHFHVVDU\WRGUDLQWKLVUHVLGXDORLOZKHQDGGLQJQHZRLOIRU 
 RSHUDWLRQ&KHFNRLOOXEULFDWHGXQLWVWREHFHUWDLQWKDWEHDULQJKRXVLQJVKDYHEHHQILOOHGWREHWZHHQ
 WKH³0$;´DQG³0,1´OHYHOVRQWKHVLJKWJDXJHZLQGRZVZLWKWKHFRUUHFWOXEULFDQW5HIHUWR
 6HFWLRQ,;³/8%5,&$7,21´IRUSURSHURLOV
*&KHFNIRUSURSHURUGHVLUHGURWDWLRQ6HHLWHPRIWKLVVHFWLRQIRUGHWDLOV
H. Ensure that all protective devices are connected and operating property, and that all outlet
accessory, and access covers have been returned to their original intended position.
, 6WDUWPRWRUDWORZHVWSRVVLEOHORDGDQGPRQLWRUWREHVXUHWKDWQRXQXVXDOFRQGLWLRQGHYHORSV

! WARNING
$OOORRVHQHGRUUHPRYHGSDUWVPXVWEHUHDVVHPEOHGDQGWLJKWHQHGWRRULJLQDOVSHFL¿FDWLRQV
Keep all tools, chains, equipment, etc. clear of unit before energizing motor.

-:KHQFKHFNVDUHVDWLVIDFWRU\WRWKLVSRLQWLQFUHDVHORDGVORZO\XSWRUDWHGORDGDQGPRQLWRUXQLWIRU 
satisfactory operation.

Page 11

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 11


Normal Operation

VI. Normal Operation

6WDUWWKHPRWRULQDFFRUGDQFHZLWKVWDQGDUGLQVWUXFWLRQVIRUWKHVWDUWLQJHTXLSPHQWXVHG

1. General Maintenance

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SUHYHQWVFRVWO\VKXWGRZQDQGUHSDLUV0DMRUHOHPHQWVRIDFRQWUROOHGPDLQWHQDQFHSURJUDPDUH

$7UDLQHGSHUVRQQHOZKRKDYHDZRUNLQJNQRZOHGJHRIURWDWLRQDOHTXLSPHQWDQGKDYHUHDG
this manual.
%6\VWHPDWLFUHFRUGVZKLFKFRQWDLQDWOHDVWWKHIROORZLQJ
1. Complete nameplate data
3ULQWV ZLULQJGLDJUDPVFHUWL¿HGRXWOLQHGLPHQVLRQV
3. Alignment data
4. Results of regular inspection, including vibration and bearing temperature data,
as applicable
5. Documentation of any repairs
6. Lubrication data:
 0HWKRGRIDSSOLFDWLRQ
 7\SHVRIOXEULFDQWVIRUZHWGU\KRWRUDGYHUVHORFDWLRQV
 0DLQWHQDQFHF\FOHE\ORFDWLRQ VRPHUHTXLUHPRUHIUHTXHQWOXEULFDWLRQ 

2. Inspection and Cleaning

Stop the motor before cleaning. CAUTION: Assure against accidental starting of the motor.
Clean the motor inside and out regularly. The frequency of cleaning depends upon actual
FRQGLWLRQVH[LVWLQJDURXQGWKHPRWRU8VHWKHIROORZLQJSURFHGXUHVDVWKH\DSSO\

$:LSHRႇGLUWGXVWRLOZDWHURURWKHUOLTXLGVIURPH[WHUQDOVXUIDFHVRIPRWRU7KHVH
PDWHULDOVFDQZRUNLQWRRUEHFDUULHGLQWRWKHPRWRUZLQGLQJVDQGPD\FDXVHRYHUKHDWLQJRU 
LQVXODWLRQEUHDNGRZQ
%5HPRYHGLUWGXVWRUGHEULVIURPYHQWLODWLQJDLULQOHWV1HYHUDOORZGLUWWRDFFXPXODWHQHDUDLU
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&&OHDQPRWRUVLQWHUQDOO\E\EORZLQJZLWKFOHDQGU\FRPSUHVVHGDLUDWWR36,
,IFRQGLWLRQVZDUUDQWXVHDYDFXXPFOHDQHU

! CAUTION
When using compressed air, always use proper eye protection to prevent accidental eye injury.

':KHQGLUWDQGGXVWDUHVROLGO\SDFNHGRUZLQGLQJVDUHFRDWHGZLWKRLORUJUHDV\JULPH
GLVDVVHPEOHWKHPRWRUDQGFOHDQZLWKVROYHQW8VHRQO\KLJKÀDVKQDSKWKDPLQHUDOVSLULWV
RU6WRGGDUGVROYHQW:LSHZLWKVROYHQWGDPSHQHGFORWKRUXVHVXLWDEOHVRIWEULVWOHGEUXVK
'212762$.2YHQGU\ ƒ) VROYHQWFOHDQHGZLQGLQJVWKRURXJKO\EHIRUH
reassembly.
($IWHUFOHDQLQJDQGGU\LQJWKHZLQGLQJVFKHFNWKH,QVXODWLRQUHVLVWDQFHSHU6HFWLRQ,,,,WHP

Page 12

12 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Non-Reverse Ratchet | End Play Adjustment

VII. Non-Reverse Ratchet

8QLWVIHDWXULQJQRQUHYHUVHUDWFKHWVDUHUH¿QHEDODQFHGE\DWWDFKLQJZHLJKWVWRWKHURWDWLQJUDWFKHW
,IWKHUDWFKHWLVUHPRYHGLWVKRXOGEHPDUNHGDQGUHDVVHPEOHGLQWKHVDPHSRVLWLRQWRUHWDLQSURSHU
balance.

VIII. Endplay Adjustment

7KHWHUPHQGSOD\LVGH¿QHGDVWKHWRWDOD[LDOÀRDWRIWKHURWRU6KRXOGWKHPRWRUEHGLVDVVHPEOHGIRU
DQ\UHDVRQWKHURWRUHQGSOD\PXVWEHDGMXVWHG&DUHPXVWEHWDNHQWRHQVXUHWKDWHQGSOD\LVZLWKLQ
WKHSURSHUUDQJH8VHRQHRIWKHIROORZLQJSURFHGXUHVGHSHQGLQJXSRQWKHW\SHRIWKUXVWEHDULQJWRVHW
and play:

! CAUTION
Excessive endplay can allow the thrust bearing to separate when units are run with zero thrust
RUPRPHQWDU\XSWKUXVWUHVXOWLQJLQWKUXVWEHDULQJIDLOXUH,QVX௻FLHQWHQGSOD\PD\FDXVHWKH
bearings to load against each other, resulting in extreme heat and rapid failure of both the guide
and thrust bearings.

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7RSUHYHQWERWKSUHORDGLQJRIWKHJXLGHEHDULQJDQGH[FHVVLYHHQGÀRDWHQGSOD\VKRXOGEHDGMXVWHG
WREHZLWKLQDQDFFHSWDEOHUDQJH5HTXLUHGHQGSOD\GHSHQGVXSRQWKHORFDWLRQRIWKHWKUXVWEHDULQJ
ZKHWKHULWLVLQWKHORZHURUXSSHUHQGRIWKHPRWRU 

$QJXODU&RQWDFW7KUXVW%HDULQJ V  ;;; LQ/RZHU(QGRI0RWRU

APPLICABLE FRAMES APPLICABLE TYPES END PLAY SETTING


182 THRU 286 TU, TV4, LU, LV4, EU, EV4, NU, NV4, AU, AV4 

324 THRU 365 TU, TV4, LU, LV4, EU, EV4, NU, NV4 

$GMXVWHQGSOD\E\DGGLQJVKLPVDERYHWKHXSSHUJXLGHEHDULQJ(QGSOD\VKRXOGEHUHFKHFNHGDIWHU
addition of shims to verify setting. Turn rotor by hand to ensure that components are not rubbing and
unit turns freely.

Note:0RWRUVZLWKRSSRVHGWKUXVWEHDULQJV HJ;;;%DFNWR%DFNPRXQWHG RUZLWKDVLQJOHGRXEOH


URZDQJXODUFRQWDFWEHDULQJ LH;;; RUDVLQJOH&RQUDGGHHSJURRYHEHDULQJ ;;; LQWKHORZHU
end of the motor do not require shimming. End play on these motors is controlled entirely by the
LQWHUQDOFOHDUDQFHLQWKHORZHUEHDULQJ V 

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APPLICABLE FRAMES APPLICABLE TYPES END PLAY SETTING
324 THRU 365 RU, RV4
RU, RV4, HU, HV4, TU, TV4, LU, LV4, EU,
 83
EV4, NU, NV4, JU, JV4 WR
449 JV, JV3
 83 HV, RV

Page 13

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 13


End Play Adjustment

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EHDULQJFDS¿QJHUVDQGWKHQEDFNRIWKHORFNQXWXQWLOWKHUHTXLUHGHQGSOD\LVDFKLHYHGDQGVHFXUHZLWK
ORFNZDVKHUWDE7XUQURWRUDVVHPEO\E\KDQGWRHQVXUHWKDWFRPSRQHQWVDUHQRWUXEELQJDQGXQLWWXUQV
IUHHO\3ULFNSXQFKWKHHQGRIWKHVKDIWDQGORFNQXWIRUSHUPDQHQWLGHQWL¿FDWLRQRIHQGSOD\VHWWLQJDW
the factory.

Notes;
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SUHORDGHGEHDULQJVRUODUJHURWRUV8VHFDXWLRQDVH[FHVVLYHK\GUDXOLFIRUFHFDQFDXVHGHÀHFWLRQRI
SDUWVZKLFKFDQWKHQOHDGWRDIDOVHHQGSOD\UHDGLQJDQGKLJKO\SUHORDGHGEHDULQJV

6SKHULFDO5ROOHU7KUXVW%HDULQJVDQG$QJXODU&RQWDFW%HDULQJV :LWK6SULQJV 

6HWWLQJWKHFRUUHFWHQGSOD\RQXQLWVZLWKVSULQJSUHORDGHGVSKHULFDOUROOHURUDQJXODUFRQWDFWWKUXVW
EHDULQJVUHTXLUHVDFRQWUROOHGDVVHPEO\PHWKRGGXHWRYDULRXVGHÀHFWLRQVLQWHUQDOWRWKHPRWRUDQG
IULFWLRQRIORFNQXWWKUHDGVIURPVSULQJIRUFH$QHQGSOD\VHWWLQJRIWRLQFKHVLVUHTXLUHGWR
DOORZWKHORZHUJXLGHEHDULQJWRUHWXUQWRDQXQORDGHGSRVLWLRQZKHQH[WHUQDOWKUXVWLVDSSOLHGWRWKH
PRWRU VHH)LJXUH (QGSOD\FDQEHSURSHUO\DGMXVWHGE\WKHIROORZLQJUHFRPPHQGHGSURFHGXUH

$3ODFHVSULQJUHWDLQHU ZLWKRXWVSULQJV DQGORZHUWKUXVWZDVKHURIEHDULQJLQWRXSSHUEHDULQJERUH

%8VLQJDGHSWKPLFURPHWHUPHDVXUHWKHGLVWDQFHEHWZHHQWKHWRSDQGORZHUWKUXVWZDVKHUDQGWKH
IDFHGVXUIDFHRQWRSRIWKHEHDULQJKRXVLQJ VHH)LJXUH 5HFRUGGLPHQVLRQWRWKUHHGHFLPDOV

&$GGWRLQFKHVWRWKHUHFRUGHGGLPHQVLRQWRREWDLQWKHFRUUHFWHQGSOD\UDQJHIRUWKHXQLW

'5HDVVHPEOHEHDULQJZLWKVSULQJV0RWRULVQRZUHDG\WRVHWDQGSOD\6HYHUDODFFHSWDEOH  
PHWKRGVIRUVHWWLQJHQGSOD\DUHIROORZLQJ

NOTE:&HUWDLQPRWRUEXLOGVUHTXLUHUHPRYDORIWKHIDEULFDWHGVWHHORUFDVWDOXPLQXPRLOEDႉHWR 
provide access for depth micrometer measurements.

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Spherical Roller Thrust Bearing Angular Contact Bearing

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increased height from the the increased height from the
previous solid height reading. previous solid height reading.

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LQ¿QDOSRVLWLRQ LQ¿QDOSRVLWLRQ

Spring Spring

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A. No preliminary measurements are required to set and play. End play may be set by any of the
 IROORZLQJPHWKRGVGHVFULEHGLQWKLVVHFWLRQ

B. To correctly adjust the endplay setting, a dial indicator should be positioned to read the shaft axial
 PRYHPHQW 6HHILJXUHIRUORFDWLRQDQGGLDOLQGLFDWRU 7KHURWRUDGMXVWLQJORFNQXWVKRXOGEH
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 WR´HQGSOD\LVREWDLQHG/RFNWKHORFNQXWZLWKORFNZDVKHU
Page 14

14 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


End Play Adjustment

! CAUTION
Care should be taken to ensure that the locknut is not over-tightened, as this can lead to an
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 H[WHQVLRQOHQJWK WRSUHYHQWWKHJXLGHEHDULQJIURPWDNLQJWKUXVW

END PLAY ADJUSTMENT METHODS

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ZLWKORFNZDVKHU 6HH)LJXUHIRUORFDWLRQRIGLDOLQGLFDWRU

NOTE:7KLVLVWKHORZHVWFRVWRIWKHWKUHHPHWKRGVDQGUHTXLUHVWKHOHDVWDPRXQWRIHTXLSPHQW 
 7KLVPHWKRGKRZHYHUPD\EHOHVVGHVLUDEOHWKDQ0HWKRGDVFRQVLGHUDEOHORFNQXWWRUTXH
 PD\EHHQFRXQWHUHGRQXQLWVZLWKEHDULQJSUHORDGVSULQJV

6SHFLDOHTXLSPHQWUHTXLUHG ‡/RFNLQJEROWV    ‡'LDOLQGLFDWRU


    ‡´FKDLQ     ‡'HSWKPLFURPHWHU
    ‡6SDQQHUZUHQFKZLWKH[WHQVLRQ

)LJXUH 0HWKRG )LJXUH 0HWKRG 

'LDOLQGLFDWRUVKRZV Must rest on end of shaft


movement of shaft

Mounting springs are compressed


DQGURWRULVOLIWHGE\ORFNQXW Dial indicator base
must rest on a stationary part
as close as possible to shaft.

0HWKRG UHIHUWR)LJXUH8WLOL]HGRQVSULQJ/RDGHG%HDULQJV2QO\

7KLVPHWKRGXWLOL]HVDVSUHDGHUEDUDQGFKDLQVWRZUDSDURXQGOLIWLQJOXJVDK\GUDXOLFMDFN ILYHWRQ 
DQGFUDQHWROLIWWKHVSUHDGHUEDU7KHK\GUDXOLFMDFNLVVXSSRUWHGE\WZRVWHHOEORFNVRIHTXDOWKLFNQHVV
RQWRSRIWKHEHDULQJPRXQWLQJZLWKWKHMDFNSXVKLQJDJDLQVWWKHVSUHDGHUEDU2QODUJHPRWRUVWKH
URWRUFDQEHOLIWHGE\SODFLQJDVHFRQGMDFNEHORZWKHPRWRUVKDIWWRDOORZWKHORFNQXWWREHWXUQHG
easily.

NOTE:7KLVPHWKRGXWLOL]HVW\SLFDOVKRSHTXLSPHQWDQGWRROV(QGSOD\VHWWLQJVFDQEHFKHFNHGTXLFNO\
 RQODUJHUYHUWLFDOPRWRUSURGXFWV7KHORFNQXWOLIWVURWRUZHLJKWRQO\

(TXLSPHQWUHTXLUHG ‡/DUJHVSUHDGHUEDUZLWK‡WRQK\GUDXOLFMDFN
   FKDLQVDQGORFNLQJEROWV ‡'HSWKPLFURPHWHU
   ‡2YHUKHDGFUDQH  ‡0HWDOEORFNV
   ‡6SDQQHUZUHQFK  ‡'LDOLQGLFDWRU
Page 15

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 15


End Play Adjustment

)LJXUH 0HWKRG

Spreader Bar

Mounting springs are


FRPSUHVVHGRQO\WKH
URWRULVOLIWHGE\WKHORFNQXW
+\GUDXOLF-DFN

0HWKRG UHIHUWR)LJXUH

7KLVPHWKRGXVHVDRQHLQFKWKLFNVWHHOGLVFZLWKDFHQWHUKROHIRUWKHVKDIWHQGEROWDQGWZRWKUHDGHG
K\GUDXOLFMDFNVFRQQHFWHGWRDVLQJOHSXPS$SSO\ORDGWRK\GUDXOLFMDFNVXQWLOGLDOLQGLFDWRUVKRZVQR
PRYHPHQWRQHQGRIVKDIW 6HH)LJXUHIRUORFDWLRQRIGLDOLQGLFDWRU 7KHVKDIWORFNQXWVKRXOGEH
SRVLWLRQHGDQGWKHSUHVVXUHIURPK\GUDXOLFMDFNUHOLHYHGXQWLOSURSHUHQGSOD\LVREWDLQHG

! CAUTION
Use of excessive hydraulic pressure can damage bearings.

NOTE:7KLVPHWKRGLVGLUHFWO\XVDEOHRQVROLGVKDIWPRWRUVDQGFDQEHXVHGRQPRVW+2//26+$)7®
PRWRUVZLWKWKHXVHRIDORQJWKUHDGHGURGDQGSODWH,WLVHDV\WRDSSO\DQGVHWWLQJVFDQEH
FKHFNHGTXLFNO\HVSHFLDOO\LQILHOGVHUYLFH7KHORFNQXWGRHVQRWVHHDQ\IRUFHDQGFDQEH 
turned easily.

(TXLSPHQWUHTXLUHG ‡)L[WXUHZLWKK\GUDXOLFMDFNV
• Dial indicator
‡6SDQQHUZUHQFK

)LJXUH 0HWKRG

Hydraulic Pump

-DFNV

Mounting springs are


compressed and rotor Plate Bolted to Shaft
LVOLIWHGE\WKH¿[WXUH
The locknut is turned
for adjustment.

! CAUTION
$IWHUVHWWLQJHQGSOD\UXQXQLWIRUWKUHHWR¿YHPLQXWHVWKHQVWRSDQGYHULI\WKHHQGSOD\VHWWLQJ
Readjust as necessary. All loosened or removed parts must be reassembled and tightened to
RULJLQDOVSHFL¿FDWLRQV.HHSDOOWRROVFKDLQVHTXLSPHQWHWFFOHDURIXQLWEHIRUHHQHUJL]LQJPRWRU

Page 16

16 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Lubrication

IX. Lubrication

0RWRUPXVWEHDWUHVWDQGHOHFWULFDOFRQWUROVVKRXOGEHORFNHGRSHQWRSUHYHQWHQHUJL]LQJZKLOHEHLQJ
VHUYLFHG,IPRWRULVEHLQJWDNHQRXWRIVWRUDJHUHIHUWRSection III “STORAGE”, item 4 for instructions.

1. Oil lubricated bearings

0RWRUVDUHWHVWHGZLWKRLODWRXUPDQXIDFWXULQJIDFLOLW\WKHQGUDLQHGSULRUWRVKLSPHQW$VPDOODPRXQWRI
UHVLGXDORLODQGUXVWLQKLELWRUZLOOUHPDLQRQWKHRLOVXPS7KLVUHVLGXDORLODQGUXVWLQKLELWRULVFRPSDWLEOH
ZLWK7XUELQH7\SH0LQHUDO2LOVDQG6\QWKHWLF3$2 3RO\$OSKD2OH¿Q EDVHGRLOVOLVWHGLQWKLVPDQXDO,W
LVQRWQHFHVVDU\WRGUDLQWKLVUHVLGXDORLOZKHQDGGLQJQHZRLOIRURSHUDWLRQ

&KDQJHRLORQFHSHU\HDUZLWKQRUPDOVHUYLFHFRQGLWLRQV)UHTXHQWVWDUWLQJDQGVWRSSLQJGDPSRUGXVW\
HQYLURQPHQWH[WUHPHWHPSHUDWXUHRUDQ\RWKHUVHYHUHVHUYLFHFRQGLWLRQVZLOOZDUUDQWPRUHIUHTXHQW
oil changes. If there is any question, consult Nidec Motor Corporation Product Service Department for
recommended oil change intervals regarding your particular situation.

'HWHUPLQHUHTXLUHGRLO,629LVFRVLW\*UDGH 9* DQGEDVHRLOW\SHIURP7DEOHWKHQVHH7DEOHDQG
IRUDSSURYHGRLOV$GGRLOLQWRRLO¿OOKROHDWHDFKEHDULQJKRXVLQJXQWLOWKHRLOOHYHOUHDFKHVEHWZHHQ
PLQLPXPDQGPD[LPXPPDUNVORFDWHGRQWKHVLJKWRIWKHJDXJHZLQGRZ,WLVLPSRUWDQWWRZLSHH[FHVV
RLOIURPWKHWKUHDGVRIWKHGUDLQKROHDQGWRFRDWWKHSOXJWKUHDGVZLWK*DVRLOD®†3166
PDQXIDFWXUHGE\)HGHUDO3URFHVV&RUSRUDWLRQRUHTXLYDOHQWWKUHDGVHDODQWEHIRUHUHSODFLQJWKH
GUDLQSOXJ3OXJVKRXOGEHWLJKWHQHGWRDPLQLPXPRIOEIWXVLQJDWRUTXHZUHQFK6HHWKHPRWRU
QDPHSODWHRU7DEOHIRUWKHDSSUR[LPDWHTXDQWLW\RIRLOUHTXLUHG

2. Grease Lubricated Bearings

A. Relubrication of Units In Service

*UHDVHOXEULFDWHGEHDULQJVDUHSUHOXEULFDWHGDWWKHIDFWRU\DQGQRUPDOO\GRQRWUHTXLUHLQLWLDO 
lubrication. Relubricating interval depends upon speed, type of bearing and service. Refer to Table 1
or suggested regreasing intervals and quantities. Note that operating environment and application
may dictate more frequent lubrication. To relubricate bearings, remove the drain plug. Inspect grease
GUDLQDQGUHPRYHDQ\EORFNDJH FDNHGJUHDVHRUIRUHLJQSDUWLFOHV ZLWKDPHFKDQLFDOSUREHWDNLQJ 
care not to damage bearing.

!! WARNING
Should a motor supplied with a self-release coupling become uncoupled, the motor and pump
must be stationary and all power locked out before manually re-coupling.

$GGQHZJUHDVHDWWKHJUHDVHLQOHW1HZJUHDVHPXVWEHFRPSDWLEOHZLWKWKHJUHDVHDOUHDG\LQWKH 
 PRWRU UHIHUWRWDEOHDQGIRUUHFRPPHQGHGJUHDVHV 

! WARNING
*UHDVHVRIGL௺HUHQWEDVHV OLWKLXPSRO\XUHDFOD\HWF PD\QRWEHFRPSDWLEOHZKHQPL[HG
Mixing such greases can result in reduced lubricant life and premature bearing failure.
Prevent such intermixing by disaasembling motor, removing all old grease and repacking with new
grease per item B of this section. Refer to Table 2 for recommended greases.

Page 17

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 17


Lubrication

5XQWKHPRWRUIRUWRPLQXWHVZLWKWKHGUDLQSOXJUHPRYHGWRDOORZSXUJLQJRIDQ\H[FHVV 
JUHDVH6KXWRႇXQLWDQGUHSODFHWKHGUDLQSOXJ5HWXUQPRWRUWRVHUYLFH

! WARNING
Overgreasing can cause excessive bearing temperatures, premature lubricant breakdown and
bearing failure. Care should be exercised against overgreasing.

B. Change of Lubricant

 0RWRUPXVWEHGLVDVVHPEOHGDVQHFHVVDU\WRJDLQIXOODFFHVVWREHDULQJKRXVLQJ V 

 5HPRYHDOOROGJUHDVHIURPEHDULQJVDQGKRXVLQJV LQFOXGLQJDOOJUHDVH¿OODQGGUDLQKROHV 


 ,QVSHFWDQGUHSODFHGDPDJHGEHDULQJV)LOOEHDULQJKRXVLQJVERWKLQERDUGDQGRXWERDUGRIEHDULQJ 
 DSSUR[LPDWHO\SHUFHQWIXOORIQHZJUHDVH*UHDVH¿OOSRUWVPXVWEHFRPSOHWHO\FKDUJHGZLWKQHZ
 JUHDVH,QMHFWQHZJUHDVHLQWREHDULQJEHWZHHQUROOLQJHOHPHQWVWR¿OOEHDULQJ5HPRYHH[FHVV
grease extending beyond the edges of the bearing races and retainers.

Table 1
Recommended Grease Replensihment Quantities & Lubrication Intervals

Bearing Number Grease Lubrication Interval


Replensihment
Quantity 1801 thru 3600 1201 thru 1800 1200 RPM and
[[[[ [[[[
(Fl. Oz.) RPM RPM slower
WKUX WKUX  1 Year 2 Years 2 Years
WKUX WKUX  6 Months 1 Year 1 Year
13 thru 15 WKUX  6 Months 1 Year 1 Year
WKUX 12 thru 15  3 Months 6 Months 6 Months
21 thru 28 WKUX 1.8 3 Months 6 Months 6 Months

5HIHUWRPRWRUQDPHSODWHIRUEHDULQJVSURYLGHGRQDVSHFL¿FPRWRU)RUEHDULQJVQRWOLVWHG
in Table 1, the amount of grease required may be calculated by the formula:

* ['[%

:KHUH * 4XDQWLW\RIJUHDVHLQÀXLGRXQFHV
D = Outside diameter of bearing in inches
B = Width of bearing in inches

Table 2
Recommended Greases
Grease
Motor Frame Size Motor Enclosure Grease Manufacturer
(NLGI Grade 2)
$OO7KUX All
3RO\UH[(0
449 and Up Open Dripproof Exxon Mobil
449 and Up 7()&DQG([SORVLRQSURRI 0RELOLWK6+&

7KHDERYHJUHDVHVDUHLQWHUFKDQJHDEOHZLWKWKHJUHDVHSURYLGHGLQXQLWVVXSSOLHGIURPWKHIDFWRU\ 
 XQOHVVVWDWHGRWKHUZLVHRQPRWRUOXEULFDWLRQQDPHSODWH 

Page 18

18 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Lubrication

Table 3
Nidec Motor Corporation Recommended Oil Viscosities

Use chart below when "no" special lubrication plate is attached to the motor

Angular Contact Thrust Bearing (7XXX Series) (ABMA BT-Series)

Motor Enclosure Frame Size Speed (RPM) Ambient Temperature ISO VG Base Oil Type

Open Dripproof or ƒ&WKUXƒ& ƒ) 32 Mineral or Synthetic


324 and larger
Weather Protected ƒ&WKUXƒ& ƒ) 68 Synthetic Only
All
ƒ&WKUXƒ& ƒ) 32 Mineral or Synthetic
WKUX
Totally Enclosed ƒ&WKUXƒ& ƒ) 68 Synthetic Only
or  32 Synthetic Only
Explosion proof ƒ&WUXƒ& ƒ)
449 thru 5811  EHORZ 68 Synthetic Only
All ƒ&WKUXƒ& ƒ) 5HIHUWR2ႈFH

Spherical Roller Thrust Bearing (29XXX Series) (ABMA TS-Series)

Motor Enclosure Frame Size Speed (RPM) Ambient Temperature ISO VG Base Oil Type
ƒ&WKUXƒ& ƒ) 68
Open Dripproof or Mineral or Synthetic
444 and larger ƒ&WKUXƒ& ƒ)
Weather Protected 
DQG ƒ&WKUXƒ& ƒ) Synthetic Only
EHORZ ƒ&WKUXƒ& ƒ) 68 Mineral or Synthetic
Totally Enclosed or
449 and larger ƒ&WKUXƒ& ƒ)  Synthetic Only
Explosion proof
ƒ&WKUXƒ& ƒ) 5HIHUWR2ႈFH

Notes:
,IORZHUJXLGHEHDULQJLVRLOOXEULFDWHGLWVKRXOGXVHWKHVDPHRLODVWKHWKUXVWEHDULQJ
,IORZHUJXLGHEHDULQJLVJUHDVHOXEULFDWHGUHIHUWR7$%/(IRUUHFRPPHQGHGJUHDVHV
3. Refer to Nidec Motor Corporation for ambient temperatures other than those listed.

Table 4
1LGHF0RWRU&RUSRUDWLRQ$SSURYHG2LO6SHFL¿FDWLRQV)RU8VHZLWK$QWL)ULFWLRQ%HDULQJV

ISO VG 32 SO VG 68 ISO VG 150

Oil Viscosity: 130-165 SSU @ 100F Viscosity: 284-347 SSU @100F Viscosity: 620-765 SSU @ 100F
Manufacturer
Mineral Base Oil Synthetic Base Oil Mineral Base Oil Synthetic Base Oil Mineral Base Oil Synthetic Base Oil

Chevron Cetus HiPerSyn 32 Cetus HiPerSyn 68 &HWXV+L3HU6\Q


Regal R&O 32 Regal R&O 68 5HJDO5 2
Texaco Cetus PAO 32 Cetus PAO 68 &HWXV3$2

DTE Oil Heavy


DTE Oil Light DTE Oil Extra Heavy
ExxonMobil SHC 624 Medium SHC 626 SHC 629
Teresstic 32 7HUHVVWLF
Teresstic 68

Conoco
Multipurpose
Phillips 66 Syncon R&O 32 Multipurpose R&O 68 Syncon R&O 68 0XOWLSXUSRVH5 2 6\QFRQ5 2
R&O 32

Turbo T 68
Turbo T 32 Tellus S2 MX 68
Shell Oil Co. Tellus S4 ME 32 Tellus S4 ME 68 0RUOLQD6% X
Tellus S2 MX 32 Morlina S2B 68

Page 19

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 19


Lubrication

Table 5 Recommended Food Grade Oils (NSF Hl)


ISO VG32 ISOVG46 ISOVG68 ISOVG100 ISO VG150
Company
668#) 668#) 668#) 668#O) 668#)
Exxon Mobil Mobil SHC Cibus 32 Mobil SHC Cibus 46 Mobil SHC Cibus 68 None listed 0RELO6+&&LEXV
Petro Canada Purity AW32 Purity AW46 Purity AW68 3XULW\$: None listed
Shell &DVVLGD)OXLG+) &DVVLGD)OXLG+) &DVVLGD)OXLG+) &DVVLGD)OXLG+) None listed
Chevron /XEULFDWLQJ2LO)0 /XEULFDWLQJ2LO)0 /XEULFDWLQJ2LO)0 /XEULFDWLQJ2LO)0 None listed
Ultrachem Inc. • Omnilube )*+6\QWKHWLF )*+6\QWKHWLF )*+6\QWKHWLF )*+6\QWKHWLF )*+6\QWKHWLF

Table 6 Recommended Food Grade Greases (NSF Hl)


Company Grease
Exxon Mobil 0RELOJUHDVH($/
Keystone Nevastane HT/AW2
Shell Cassida Grease EPS 2
3HWUR&DQDGD 3XULW\)*

7DEOH$SSUR[LPDWH2LO6XPS&DSDFLWLHV
Oil Capacity (Quarts)
Motor Type Designation
Frame Size
(See Motor Nameplate) Upper Bearing Lower Bearing
 $8$9
 AV Grease
 RV
 5958 3
 5958 5
59 SROH 

5958 SROH VORZHU 6
 7979/9/9
Grease
 7978/9/8
 7978/9/8 6 Grease
 7978/9/8 5
-8-9 22
+8+9 12
449
RU, RV4 24
-9-9+9
Grease
HV, EV, JV, RV
5859 
 +8+9 SROH VORZHU 12
+9 SROHRQO\ 
(8-8(9-9 22 5
 +8+9 24 3
 (8-8(9-9  4
5812 JU, JV4 41 4
5813 5859 48 4
 +8+9  3
 +9 %RZ7KUXVWHU Grease Grease
 +9 2WKHU7KDQ%RZ7KUXVWHU  3
6812 JU, JV4 48 
6813 RU, RV4 45 
5859  6

RV Grease Grease
5859 95 13

RV Grease Grease
6812 JU, JV4 48 
6813 RU, RV4 41 

Page 20

20 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Troubleshooting

X. Fundamental Troubleshooting - Problem Analysis

7KLVFKDUWFDQUHGXFHZRUNDQGWLPHVSHQWRQPRWRUDQDO\VLV$OZD\VFKHFNWKHFKDWILUVWEHIRUH
VWDUWLQJPRWRUGLVDVVHPEO\DVZKDWDSSHDUVWREHDPRWRUSUREOHPPD\RIWHQEHORFDWHGHOVHZKHUH
)RUDGGLWLRQDOLQIRUPDWLRQFRQVXOWRXUZHEVLWHDWwww.usmotors.com.

SYMPTOM POSSIBLE CAUSE ANALYSIS


'HIHFWLYHSRZHUVXSSO\ &KHFNYROWDJHDFURVVDOOSKDVHVDERYH
%ORZQRUGHIHFWLYHSULPDU\IXVHV GLVFRQQHFWLRQVZLWFK

&KHFNYROWDJHEHORZIXVHV DOOSKDVHV ZLWK


%ORZQRUGHIHFWLYHVHFRQGDU\IXVHV
disconnect closed
Open control circuit
Push reset button
Overload trips are open
3XVKVWDUWEXWWRQDQGDOORZVXႈFLHQWWLPHIRU
RSHUDWLRQRIWLPHDQGGHOD\LIXVHGWKHFKHFN
'HIHFWLYHKROGLQJFRLOLQPDJQHWLFVZLWFK voltage across magnetic holding coil. If correct
Motor fails to start voltage is measured, coil is defective. If no voltage
is measured, control circuit is open
0DNHYLVXDOLQVSHFWLRQRIDOOFRQQHFWLRQVLQ
Loose or poor connections in control circuits
FRQWUROVZLWFK
0DJQHWLFVZLWFKFORVHV 2SHQPDQXDOGLVFRQQHFWVZLWFKFORVHPDJQHWLF
3RRUVZLWFKFORVHV by hand, and examine contractors and springs

Opens circuit in control panel &KHFNYROWDJHDW77 7


Open circuit leads to motor &KHFNYROWDJHDWOHDGVLQRXWOHWER[
Leads improperly connected &KHFNOHDGQXPEHUVDQGFRQQHFWLRQV
&KHFNYROWDJHDW77 7LQFRQWUROSDQHODQG
/RZRULQFRUUHFWYROWDJH
at motor leads in outlet box
&KHFNIRUSURSHUOHDGFRQQHFWLRQVDWPRWRUDQG
Incorrect connection at motor
Motor fails to come up FRPSDUHZLWKFRQQHFWLRQGLDJUDPRQPRWRU
to speed &KHFNLPSHOOHUVHWWLQJ
2YHUORDG0HFKDQLFDO
&KHFNIRUDWLJKWRUORFNHGVKDIW
&KHFNLPSHOOHUVHWWLQJ
2YHUORDG+\GUDXOLF
&KHFN*30DJDLQVWSXPSFDSDFLW\DQGKHDG
5HPRYHWRSGULYHFRXSOLQJDQGFKHFNDOLJQPHQW
Headshaft misaligned
of motor to pump
Disconnect motor from pump and run motor only
Worn line shaft bearings or bent line shaft
to determine source of vibration
Motor Vibrates &KHFNLVRODWLRQMRLQWLQGLVFKDUJHSLSLQJQHDU
Hydraulic disturbance in discharge piping
pump head
Ambient Vibration &KHFNEDVHYLEUDWLRQOHYHOZLWKPRWRUVWRSSHG
6\VWHP1DWXUDO)UHTXHQF\ 5HVRQDQFH Revise rigidity of support structure
Remove dust cover, rotate rotor by hand, and
PDNHYLVXDOH[DPLQDWLRQRIEDOOVDQGUDFHV
Worn thrust bearing Bearing noise is commonly accompanied by
a high frequency vibration and/or increased
Motor Noisy temperature
Most motors are electrically noisy during the
Electrical noise starting period. This noise should diminish as
motor reaches full speed

Page 21

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 21


Troubleshooting

SYMPTOM POSSIBLE CAUSE ANALYSIS


Measure load and compare to nameplate rating.
&KHFNIRUH[FHVVLYHIULFWLRQLQPRWRURULQ
Overload
FRPSOHWHGULYH5HGXFHORDGRUUHSODFHPRWRUZLWK
greater capacity motor. Refer to Appendix C.
&OHDQPRWRULQWDNHDQGH[KDXVWDUHDV
0RWRULQWDNHRUH[KDXVWEORFNHGRUFORJJHG
Motor overheating &OHDQ¿OWHUVRUVFUHHQVLIPRWRULVVRHTXLSSHG
&KHFNZLWK
Unbalanced voltage &KHFNYROWDJHWRDOOSKDVHV5HIHUWR$SSHQGL[$
thermocouple or by
resistance methods. 'LVFRQQHFWPRWRUIURPORDG&KHFNLGOHDPSV
Do not depend on 2SHQVWDWRUZLQGLQJV IRUEDODQFHLQDOOWKUHHSKDVHV&KHFNVWDWRU
KDQG resistance in all three phases
Over / Under Voltage &KHFNYROWDJHDQGFRPSDUHWRQDPHSODWHYROWDJH
/RFDWHZLWKWHVWODPSRULQVXODWLRQWHVWHUDQG
Ground
repair
Improper connections 5HFKHFNFRQQHFWLRQV
Bearing Overheating Misalignment &KHFNDOLJQPHQW

Generally, bearing ,QFRUUHFWRLORURLOOHYHOWRRKLJKRUWRRORZ 5H¿OOZLWKSURSHURLO9HULI\RLOOHYHOLVFRUUHFW


temperatures (as Excessive thrust Reduce thrust from driven machine
measured by a
5HOLHYHEHDULQJFDYLW\RIJUHDVHWROHYHOVSHFL¿HG
tipsensitive RTD or %HDULQJRYHUJUHDVHG
thermocouple touching in lubrication section
WKHEHDULQJRXWHUUDFH  Measure load and compare to nameplate rating.
VKRXOGQRWH[FHHGƒ& &KHFNIRUH[FHVVLYHIULFWLRQLQPRWRURULQ
Motor overloaded
ZKHQXVLQJPLQHUDO FRPSOHWHGULYH5HGXFHORDGRUUHSODFHPRWRUZLWK
based lubricants or greater capacity motor. Refer to Appendix C.
ƒ&ZKHQXVLQJ
V\QWKHWLFEDVHG &OHDQPRWRULQWDNHDQGH[KDXVWDUHDV&OHDQ
0RWRULQWDNHRUH[KDXVWEORFNHGRUFORJJHG
lubricants ¿OWHUVRUVFUHHQVLIPRWRULVVRHTXLSSHG

Remove drain plug and drain existing oil from


VXPS:LWKDFOHDQFORWKZLSHH[FHVVRLOIURP
%HDULQJRLOOHDNLQJ ,QVXႈFLHQWVHDODQWDSSOLHGWRGUDLQSOXJ the plug threads and the threads in the drain hole.
around the drain plug threads $SSO\*DVROLD7KUHDG6HDODQW3166WRWKH
WKUHDGVRIWKHSOXJDQGUHSODFH)LOOVXPSZLWK
QHZRLOWRWKHSURSHUOHYHO

Page 22

22 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

XI. Spare Parts

$SDUWVOLVWLVDYDLODEOHIRU\RXUXQLWDQGZLOOEHIXUQLVKHGXSRQUHTXHVW3DUWVPD\EHREWDLQHGIURP
ORFDO1LGHF0RWRU&RUSRUDWLRQGLVWULEXWRUVDQGDXWKRUL]HGVHUYLFHVKRSVRUWKURXJK1LGHF0RWRU
Corporation distribution center.

Nidec Motor Corporation


9HQWXUH'ULYH
6XLWH
6RXWKDYHQ06
3KRQH  
)D[  

'UDZLQJVIRUPDQ\VWDQGDUGGHVLJQVDUHVXSSOLHGRQWKHIROORZLQJSDJHV0RVWRIWKHSDUWVVKRXOG
EHHDV\WRLGHQWLI\,IKRZHYHUWKHUHLVVRPHGHYLDWLRQIURP\RXUPDFKLQHFRQVXOW1LGHF0RWRU
Corporation Product Service Department.

Page 23

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 23


Spare Parts

;,,,QGH[&XW$ZD\9LHZVDQG([SORVLRQ9LHZV

Frame Type Page Number(s)

 LU, TU ......................................................... 25

WKUX /87879/9+LJK7KUXVW

449 -9-9

 3ROH JV4 ............................................................... 28

 3ROHDQG6ORZHU JU and JV4 .................................................. 29

 3ROH -9DQG(9

WKUX 3ROHDQG6ORZHU JU, JV4, EU, EV4 ......................................... 31

5812 JU, JV4 ......................................................... 32, 33

6812 -8-9  

WKUX $8+LJK7KUXVW

 3ROH 59

WKUX 58+LJK7KUXVW 

 RU, High Thrust ............................................. 42, 43, 44, 45

 RV................................................................... 46

449 585:3, 

449 RU, RV4 WPII .............................................. 51, 52, 53, 54

 +8+9 5859 

DQG:3,, 5859 

:3, 5859

6813 RU, RV4 ........................................................ 61, 62, 63

 RU, RV4 ......................................................... 64

Page 24

24 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

280, 320, 360 Frames, Type LU


320, 360 Frames, Type TU

Page 25

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 25


Spare Parts

400 Thru 440 Frame


Types TU, LU, TV-4 and LV-4 High Thrust

Page 26

26 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

449 Frame
Type JV & JV-3

Page 27

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 27


Spare Parts

449 Frame
Type JV-4 (2 Pole)

Page 28

28 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

449 Frame
Type JU and JV-4 (4 Pole & Slower)

Page 29

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 29


Spare Parts

5800 Frame
JV-4 & EV-4 (2 Pole)

Page 30

30 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

5807 - 5811 Frame


Type JU, and JV-4, EU, EV-4 (4 Pole & Slower)

Page 31

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 31


Spare Parts

5812 Frame
Type JU, JV4

Page 32

32 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

5812 Frame
Type JU, JV4

ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.

1 1 /RZHU%UDFNHW 28 1 2LO6LJKW*DXJH:LQGRZ
2 1 Shaft Water Slinger 29 1 2LO)LOO3OXJ ([SDQGLQJ
3 1 3LSH1LSSOH /RZHU2LO'UDLQ  1 %HDULQJ6SDFHU RU7DQGHP7KUXVW%HDULQJ
4 1 3LSH7HH /RZHU2LO'UDLQ 31 1 Upper Thrust Bearing
5 1 3LSH3OXJ /RZHU2LO'UDLQ 32 1 Bearing Mounting
6 1 3LSH1LSSOH /RZHU2LO)LOO 33 1 /RFNQXWDQG/RFNZDVKHU %UJ0WJWR6KDIW
 1 3LSH&DS /RZHU2LO)LOO 34 1 'XVW&RYHU 2QO\RQ8QLWV:LWKRXW5DWFKHW
8 1 Reducer Bushing 35 1 )DQ$GDSWRU 2QO\RQ8QLWV:LWKRXW5DWFKHW
9 1 2LO6LJKW*DXJH:LQGRZ 36 1 7KUXVW&RXSOLQJ 2QO\RQ+ROORZVKDIW
 1 /RFNQXWDQG6HW6FUHZV  1 *LE.H\ 2QO\RQ+ROORZVKDIW
11 1 /RZHU%HDULQJ 38 1 )DQ
12 1 25LQJ 39 1 )DQ&RYHU
13 1 /RZHU%HDULQJ&DS  1 $LU'HÀHFWRU
14 1 Rotor Assembly 41 1 Canopy Cap
15 1 Rotor Core 42 1 5DWFKHW$GDSWRU 2QO\RQ8QLWV:LWK5DWFKHW
16 1 Rotor Shaft Connection Spring (Only on Units With
43 1
 1 5RWRU)DQ 5DWFKHW

18 1 6TXDUH.H\ %HDULQJ0RXQWLQJWR6KDIW Stationary Ratchet


44 1
2QO\RQ8QLWV:LWK5DWFKHW
19 1 Stator Assembly
45 1 3UHVVXUH3ODWH 2QO\RQ8QLWV:LWK5DWFKHW
 1 *DVNHW 2XWOHW%R[%DVHWR6WDWRU
46 6 'LH6SULQJ 2QO\RQ8QLWV:LWK5DWFKHW
21 1 Outlet Box Base
 6 3ODLQ:DVKHU 2QO\RQ8QLWV:LWK5DWFKHW
22 1 *DVNHW 2XWOHW%R[&RYHUWR%DVH
48 6 6FUHZ 2QO\RQ8QLWV:LWK5DWFKHW
23 1 Outlet Box Cover
Rotating Ratchet
8SSHU%UDFNHW 49 1
24 1 2QO\RQ8QLWV:LWK5DWFKHW
25 1 3LSH1LSSOH 8SSHU2LO'UDLQ  14 5DWFKHW%DOO 2QO\RQ8QLWV:LWK5DWFKHW
26 1 *DWH9DOYH 8SSHU2LO'UDLQ Ball Retaining Ring
51 1
 1 3LSH3OXJ 8SSHU2LO'UDLQ 2QO\RQ8QLWV:LWK5DWFKHW

Page 33

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 33


Spare Parts

6812 Frame Type JU and JV4

SEE PAGE 35
)RU7KUXVW%HDULQJV
,WHPV

Page 34

34 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

5812 and 6812 Frame Type JU and JV4

THRUST BEARING DETAILS

SINGLE OR SPHERICAL ROLLER


TANDEM THRUST BEARINGS
ANGULAR CONTACT BACK TO BACK
BEARINGS ANGULAR CONTACT
BEARINGS

Page 35

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 35


Spare Parts

5812 Frame Type JU, and JV4


6812 Frame Type JU and JV4

ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.

1 1 /RZHU%UDFNHW 31 1 %HDULQJ6SDFHU RU7DQGHP7KUXVW%HDULQJ


2 1 Shaft Water Slinger 32 1 Upper Thrust Bearing
3 1 3LSH1LSSOH /RZHU2LO'UDLQ  33 1 Bearing Mounting
4 1 3LSH7HH /RZHU2LO'UDLQ 34 1 /RFNQXWDQG/RFNZDVKHU %UJ0WJWR6KDIW
5 1 3LSH3OXJ /RZHU2LO'UDLQ 35 1 /RFNQXWDQG6HW6FUHZV %DFNWR%DFN%UJV
6 1 3LSH1LSSOH /RZHU2LO)LOO 36 1 %HDULQJ6SDFHU ,QVXO %DFNWR%DFN%UJV
 1 3LSH&DS /RZHU2LO)LOO  1 %HDULQJ&DS &ODPSLQJ %DFNWR%DFN%UJV
8 1 Reducer Bushing 38 1 2LO%DႉH (+7%HDULQJ
9 1 2LO6LJKW*DXJH:LQGRZ 39 1 %HDULQJ6XSSRUW (+7%HDULQJ :KHQ6XSSOLHG
 1 /RFNQXWDQG6HW6FUHZV  1 %HDULQJ6SDFHU (+7%HDULQJ
11 1 ,QVXODWHG:DVKHU :KHQ6XSSOLHG 41 As Req'd 'LH6SULQJ (+7%HDULQJ
12 1 /RZHU%HDULQJ 42 1 Dust Cover (Only on Units Without Ratchet
13 1 25LQJ 43 1 )DQ$GDSWRU 2QO\RQ8QLWV:LWKRXW5DWFKHW
14 1 /RZHU%HDULQJ&DS 44 1 7KUXVW&RXSOLQJ 2QO\RQ+ROORZVKDIW
15 1 Rotor Assembly 45 1 *LE.H\ 2QO\RQ+ROORZVKDIW
16 1 Rotor Core 46 1 )DQ
 1 Rotor Shaft  1 )DQ&RYHU
18 1 5RWRU)DQ 48 1 $LU'HÀHFWRU
19 1 6TXDUH.H\ %HDULQJ0RXQWLQJWR6KDIW 49 1 Canopy Cap
 1 Stator Assembly  1 5DWFKHW$GDSWRU 2QO\RQ8QLWV:LWK5DWFKHW
21 1 *DVNHW 2XWOHW%R[%DVHWR6WDWRU 51 1 &RQQHFWLRQ6SULQJ 2QO\RQ8QLWV:LWK5DWFKHW
22 1 Outlet Box Base 52 1 6WDWLRQDU\5DWFKHW 2QO\RQ8QLWV:LWK5DWFKHW
23 1 *DVNHW 2XWOHW%R[&RYHUWR%DVH 53 1 3UHVVXUH3ODWH 2QO\RQ8QLWV:LWK5DWFKHW
24 1 Outlet Box Cover 54 6 'LH6SULQJ 2QO\RQ8QLWV:LWK5DWFKHW
25 1 8SSHU%UDFNHW 55 6 3ODLQ:DVKHU 2QO\RQ8QLWV:LWK5DWFKHW
26 1 3LSH1LSSOH 8SSHU2LO'UDLQ 56 6 6FUHZ 2QO\RQ8QLWV:LWK5DWFKHW
 1 *DWH9DOYH 8SSHU2LO'UDLQ  1 5RWDWLQJ5DWFKHW 2QO\RQ8QLWV:LWK5DWFKHW
28 1 3LSH3OXJ 8SSHU2LO'UDLQ 58 As Req'd 5DWFKHW%DOO 2QO\RQ8QLWV:LWK5DWFKHW
29 1 2,O6LJKW*DXJH:LQGRZ 59 1 %DOO5HWDLQLQJ5LQJ 2QO\RQ8QLWV:LWK5DWFKHW
 1 2LO)LOO3OXJ ([SDQGLQJ

Page 36

36 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

250 and 280 Frames


Type AU High Thrust

Page 37

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 37


Spare Parts

440 Frame, Type RV-4


(2 Pole)

Page 38

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 38


Spare Parts

320 Thru 440 Frames


Type RU - High Thrust

6((3$*(
SEE SHEET 2
14
18

15



16


13

12
9

8
11

6
5

3 4

2 1

Page 39

39 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

320 Thru 400 Frames


Type RU - High Thrust

SEE PAGE 39

Page 40

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 40


Spare Parts

320 Thru 400 Frames


Type RU - High Thrust

ITEM NO. QTY NAME OF PART ITEM NO. QTY NAME OF PART
1 1 /RZHU%UDFNHW 21 1 8SSHU%UDFNHW
2 1 :DWHU'HÀHFWRU 22 1 2LO)LOO3OXJ ([SDQGLQJ
3 1 Pipe Plug 23 1 8SSHU3OXJ 2LO'UDLQ
4 1 =HUN)LWWLQJ*UHDVH 24 1 25LQJ6LJKW*DXJH:LQGRZ
25 1 'HÀHFWRU6LJKW*DXJH:LQGRZ
5 1 Spacer Washer
26 1 *ODVV6LJKW*DXJH:LQGRZ
6 1 Snap Ring
 1 &RYHU6LJKW*DXJH:LQGRZ
 1 /RZHU%HDULQJ
28  8SSHU%HDULQJ 4W\RU
8 1 /RZHU%HDULQJ&DS
29 1 Bearing Mount
9 1 Rotor Assembly
 1 8SSHU/RFNZDVKHU
 1 Key
31 1 8SSHU/RFN1XW
11 1 /RZHU6FUHHQ,QWDNH ([WHUQDO
Dust Cover (Only on Units
/RZHU6FUHHQ,QWDNH ,QWHUQDO 32 1
12 1 :LWKRXW5DWFKHW
13 1 /RZHU$LU'HÀHFWRU Ratchet Adaptor (Only on Units
33 1
14 1 Stator Assembly :LWK5DWFKHW
Stationary Rat chet (Only on
*DVNHW2XWOHW%R[ )UDPHDQG 34 1
15 1 8QLWV:LWK5DWFKHW
%R[
Ratchet Ball (Only on Units With
16 1 Outlet Base 35 1
5DWFKHW
*DVNHW2XWOHW%R[ %DVHDQG Ball Retaining Ring (Only on
 1
&RYHU 36 1
8QLWV:LWK5DWFKHW
18 1 Cover Outlet Box Thrust Coupling (Only on
 1
+ROORZVKDIW
19 1 8SSHU$LU'HÀHFWRU
38 1 *LE.H\ 2QO\RQ+ROORZVKDIW
 1 Upper Screen
39 1 8SSHU%DႉH
 1 Canopy Cap

Page 41

41 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

440 Frame
Type RU - High Thrust



 


6((6+((7
SEE PAGE 43

 






Page 42

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 42


Spare Parts

440 Frame
Type RU - High Thrust

6((6+((7
SEE PAGE 44
$

67' %8,/'6 (+7%8,/'6








 



 






 










6((6+((7
SEE PAGE 42

Page 43

43 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

440 Frame
Type RU - High Thrust

1215$7&+(7 5$7&+(7
%8,/'6 %8,/'6








 






$
6((6+((7
SEE PAGE 45

Page 44

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 44


Spare Parts

440 Frame
Type RU - High Thrust

ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.

1 1 /RZHU%UDFNHW   8SSHU%HDULQJ 4W\RU


2 1 Rotor Assembly 21 1 Bearing Mount
3 1 /RZHU%HDULQJ&DS 22 1 8SSHU/RFNZDVKHU
4 1 /RZHU%HDULQJ 23 1 8SSHU/RFN1XW
5 1 6SDFHUZDVKHU 24 1 2LO%DႉH (+7%HDULQJ
6 1 Snap Ring 25 1 8SSHU7KUXVW%HDULQJ (+7
 1 Stator Assembly 26 As Req'd 'LH6SULQJ (+7%HDULQJ
8 1 /RZHU$LU'HÀHFWRU  1 %HDULQJ6SDFHU (+7%HDULQJ
9 1 /RZHU6FUHHQ,QWDNH ,QWHUQDO 28 1 %HDULQJ6XSSRUW (+7%HDULQJ
 1 /RZHU6FUHHQ,QWDNH ([WHUQDO 29 1 'XVW&RYHU 2QO\RQ8QLWV:LWKRXW5DWFKHW
11 1 Upper Screen  1 5DWFKHW$GDSWRU 2QO\RQ8QLWV:LWK5DWFKHW
12 1 8SSHU$LU'HÀHFWRU 31 1 Stationary Rat chet (Only on Units With
13 1 8SSHU%UDFNHW 5DWFKHW

14 1 8SSHU3OXJ 2LO'UDLQ 32 1 5DWFKHW%DOO 2QO\RQ8QLWV:LWK5DWFKHW

15 1 2LO)LOO3OXJ ([SDQGLQJ Ball Retaining Ri ng (Only on Units With


33 1
5DWFKHW
16 1 25LQJ6LJKW*DXJH:LQGRZ
34 1 7KUXVW&RXSOLQJ 2QO\RQ+ROORZVKDIW
 1 'HÀHFWRU6LJKW*DXJH:LQGRZ
35 1 *LE.H\ 2QO\RQ+ROORZVKDIW
18 1 *ODVV6LJKW*DXJH:LQGRZ
36 1 8SSHU%DႉH
19 1 &RYHU6LJKW*DXJH:LQGRZ
 1 Canopy Cap
38 1 *DVNHW2XWOHW%R[ )UDPHDQG%R[
39 1 Outlet Base
 1 *DVNHW2XWOHW%R[ %DVHDQG&RYHU
41 1 Cover Outlet Box

Page 45

45 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

320 - 440 Frame


Type RV - Normal Thrust

BRACKET PLUG UPPER BRACKET

GREASE FILL
GREASE DRAIN
UPPER BEARING SNAP RING

BEARING CAP

CONDUIT BOX

RODENT SCREEN
INTAKE

AIR DEFLECTOR

ROTOR CORE

STATOR

LOWER BEARING CAP

GASKET

RODENT SCREEN
EXHAUST GROUNDING POINT

LOWER BRACKET

AIR DEFLECTOR

ROTOR FAN BLADE


RODENT SCREEN
INTAKE

SNAP RING
LOWER BEARING
"THRUST"

ROTOR SHAFT

Page 46

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 46


Spare Parts

449 Frame (WPI)


Type RU and RV4

SEESHEET
SEE SHEET 48
2

35
34

33

31 32
36

28 26



25 25

29 24

23


22

19


21

18

16

15

14

13 6

11 8
12

5

9 4
3

2 1

Page 47

47 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

449 Frame (WPI)


Type RU and RV4

SEE SHEET 49
 SEE SHEET 3

59

25
BUILDS %8,/'6
53
52
53 52 51

51

58


49


48 56
55


54
46

45
42
44 41
43



39

38

SEE SHEET 1

Page 48

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 48


Spare Parts

449 Frame (WPI)


Type RU and RV4



1215$7&+(7 
RATCHET
BUILDS BUILDS
69

62 68






61 66

65

64

63

SEESEE
SHEET
SHEET48
2

Page 49

49 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

449 Frame (WPI)


Type RU and RV4

ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.

1 1 /RZHU%UDFNHW 38 1 8SSHU%UDFNHW
2 1 Shaft Water Slinger 39 1 3LSH1LSSOH 8SSHU2LO'UDLQ
3 1 3LSH1LSSOH /RZHU2LO'UDLQ  1 *DWH9DOYH 8SSHU2LO'UDLQ
4 1 3LSH&RXSOLQJ /RZHU2LO'UDLQ 41 1 3LSH3OXJ 8SSHU2LO'UDLQ
5 1 3LSH3OXJ /RZHU2LO'UDLQ 42 1 2LO6LJKW*DXJH:LQGRZ
6 1 3LSH1LSSOH /RZHU2LO)LOO 43 1 2LO)LOO3OXJ ([SDQGLQJ
 1 3LSH&RXSOLQJ /RZHU2LO)LOO 44 As Req'd Pipe Coupling (Upper Bearing Temp.
8 1 3LSH3OXJ /RZHU2LO)LOO 'HWHFWRU

9 As Req'd 3LSH&RXSOLQJ /RZHU%HDULQJ7HPS 45 As Req'd Pipe Coupling (Upper Bearing Temp.


'HWHFWRU 'HWHFWRU

 As Req'd 3LSH&RXSOLQJ /RZHU%HDULQJ7HPS 46 As Req'd Condulet Head (Upper Bearing Temp.


'HWHFWRU 'HWHFWRU

11 As Req'd &RQGXOHW+HDG /RZHU%HDULQJ7HPS  1 %HDULQJ6SDFHU RU7DQGHP7KUXVW%HDULQJ


'HWHFWRU 48 1 Upper Thrust Bearing
12 1 /RZHU/RFN1XW 49 1 Bearing Mounting
13 1 /RZHU/RFN:DVKHU  2 0RXQWLQJ%UDFNHWV 592QO\
14 As Req'd /RZHU,QVXODWLRQ:DVKHU 51 1 :DVKHU %HDULQJ0RXQW
15 1 /RZHU%HDULQJ 52 1 /RFNZDVKHU %UJ0WJWR6KDIW
16 1 /RZHU%HDULQJ&DS 53 1 /RFNQXW %UJ0WJWR6KDIW
 1 Rotor Assembly 54 1 2LO%DႉH (+7%HDULQJ
18 1 Rotor Core 55 1 %HDULQJ6SDFHU (+7%HDULQJ
19 1 Rotor Shaft 56 As Req'd 'LH6SULQJ (+7%HDULQJ
 1 6TXDUH.H\ %HDULQJ0RXQWLQJWR6KDIW  1 %HDULQJ (+7%HDULQJ :KHQ6XSSOLHG
21 1 6FUHHQ/RZHU([KDXVW 58 1 %HDULQJ0RXQW (+7%HDULQJ
22 1 6FUHHQ/RZHU,QWDNH 59 1 &RYHU 1RQ2LO$UP
23 1 /RZHU$LU'HÀHFWRU  1 &RYHU 2LO$UP
24 1 Stator Assembly 61 1 'XVW&RYHU 2QO\RQ8QLWV:LWKRXW5DWFKHW
25 4 Exhaust Screens 62 1 /RFNLQJ$UP 582QO\
26 3 *DVNHW 2XWOHW%R[%DVHWR6WDWRU 63 1 5DWFKHW$GDSWRU 2QO\RQ8QLWV:LWK5DWFKHW
 3 &RYHU 2XWOHW%R[7R6WDWRU Connection Spring (Only on Units With
64 1
28 1 *DVNHW 2XWOHW%R[%DVHWR6WDWRU 5DWFKHW

29 1 Outlet Box Base Stationary Ratchet (Only on Units With


65 1
5DWFKHW
 1 *DVNHW 2XWOHW%R[%DVHWR&RYHU
66 1 3UHVVXUH3ODWH 2QO\RQ8QLWV:LWK5DWFKHW
31 As Req'd Outlet Box Cover
Rotating Ratchet (Only on Units With
32 As Req'd *DVNHW 6HSDUDWH2XWOHW%R[WR)UDPH  1
5DWFKHW
33 As Req'd %DVH 2XWOHW%R[ 68 As Req'd 5DWFKHW%DOO 2QO\RQ8QLWV:LWK5DWFKHW
34 As Req'd *DVNHW 6HSDUDWH2XWOHW%R[%DVHWR Ball Retaining Ring (Only on Units With
&RYHU 69 1
5DWFKHW
35 As Req'd &RYHU 6HSDUDWH2XWOHW%R[&RYHU  1 7KUXVW&RXSOLQJ 2QO\RQ+ROORZVKDIW
36 1 8SSHU$LU'HÀHFWRU  1 *LE.H\ 2QO\RQ+ROORZVKDIW
 1 Upper Screen Exhaust  1 %DႉH8SSHU
 1 Canopy Cap

Page 50

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 50


Spare Parts

449 Frame (WPII)


Type RU and RV4

SEE SHEET 52
SEE SHEET 2

44 42
43
39
38

35

SEE SHEET 33 41

33 
34
32



24
36
23


31
22

19 21

 

28

29

18

25
16

26
15


14
6 
11

13 12 8

 5

9 4
3
2 1

Page 51

51 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

449 Frame (WPII)


Type RU and RV4

SEE
SEESHEET
SHEET533

25
BUILDS %8,/'6

59
 59 58

58

65


56
64

55 63
62

54
61
53

52
49
51 48




46

45

SEESHEET
SEE SHEET521

Page 52

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 52


Spare Parts

449 Frame (WPII)


Type RU and RV4


1215$7&+(7 
RATCHET
BUILDS BUILDS


 






66 



69

68

SEE SHEET
SEE 52
SHEET 2

Page 53

53 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

449 Frame (WPII)


Type RU and RV4

ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.

1 1 /RZHU%UDFNHW  As Req'd %DVH 2XWOHW%R[


2 1 Shaft Water Slinger 41 As Req'd *DVNHW 6HSDUDWH2XWOHW%R[%DVHWR&RYHU
3 1 3LSH1LSSOH /RZHU2LO'UDLQ 42 As Req'd &RYHU 6HSDUDWH2XWOHW%R[&RYHU
4 1 3LSH&RXSOLQJ /RZHU2LO'UDLQ 43 1 Plug
5 1 3LSH3OXJ /RZHU2LO'UDLQ 44 1 8SSHU$LU'HÀHFWRU
6 1 3LSH1LSSOH /RZHU2LO)LOO 45 1 8SSHU%UDFNHW
 1 3LSH&RXSOLQJ /RZHU2LO)LOO 46 1 3LSH1LSSOH 8SSHU2LO'UDLQ
8 1 3LSH3OXJ /RZHU2LO)LOO  1 *DWH9DOYH 8SSHU2LO'UDLQ
9 As Req'd 3LSH&RXSOLQJ /RZHU%HDULQJ7HPS 48 1 3LSH3OXJ 8SSHU2LO'UDLQ
'HWHFWRU 49 1 2LO6LJKW*DXJH:LQGRZ
 As Req'd 3LSH&RXSOLQJ /RZHU%HDULQJ7HPS  1 2LO)LOO3OXJ ([SDQGLQJ
'HWHFWRU
51 As Req'd 3LSH&RXSOLQJ 8SSHU%HDULQJ7HPS'HWHFWRU
11 As Req'd &RQGXOHW+HDG /RZHU%HDULQJ7HPS
'HWHFWRU 52 As Req'd 3LSH&RXSOLQJ 8SSHU%HDULQJ7HPS'HWHFWRU
12 1 /RZHU/RFN1XW 53 As Req'd &RQGXOHW+HDG 8SSHU%HDULQJ7HPS'HWHFWRU
13 1 /RZHU/RFN:DVKHU 54 1 %HDULQJ6SDFHU RU7DQGHP7KUXVW%HDULQJ
14 As Req'd /RZHU,QVXODWLRQ:DVKHU 55 1 Upper Thrust Bearing
15 1 /RZHU%HDULQJ 56 1 Bearing Mounting
16 1 /RZHU%HDULQJ&DS  2 0RXQWLQJ%UDFNHWV 592QO\
 1 Rotor Assembly 58 1 :DVKHU %HDULQJ0RXQW
18 1 Rotor Core 59 1 /RFNZDVKHU %UJ0WJWR6KDIW
19 1 Rotor Shaft  1 /RFNQXW %UJ0WJWR6KDIW
 1 6TXDUH.H\ %HDULQJ0RXQWLQJWR6KDIW 61 1 2LO%DႉH (+7%HDULQJ
21 1 6FUHHQ/RZHU([KDXVW 62 1 %HDULQJ6SDFHU (+7%HDULQJ
22 1 6FUHHQ/RZHU,QWDNH 63 As Req'd 'LH6SULQJ (+7%HDULQJ
23 1 /RZHU$LU'HÀHFWRU 64 1 %HDULQJ (+7%HDULQJ :KHQ6XSSOLHG
24 1 Stator Assembly 65 1 %HDULQJ0RXQW (+7%HDULQJ
25 4 )LOWHU&RYHU 66 1 'XVW&RYHU 2QO\RQ8QLWV:LWKRXW5DWFKHW
26 2 ,QWDNH6FUHHQ  1 /RFNLQJ$UP 582QO\
 2 )LOWHU 68 1 5DWFKHW$GDSWRU 2QO\RQ8QLWV:LWK5DWFKHW
28 2 WPII Cover Connection Spring (Only on Units With
69 1
5DWFKHW
29 2 7KUHDGHG5RG &RYHU0RXQWLQJ
Stationary Ratchet (Only on Units With
 2 /RZHU3ODWH  1
5DWFKHW
31 2 Upper Plate
 1 3UHVVXUH3ODWH 2QO\RQ8QLWV:LWK5DWFKHW
32 1 Cover Plate
 1 5RWDWLQJ5DWFKHW 2QO\RQ8QLWV:LWK5DWFKHW
33 3 *DVNHW 2XWOHW%R[%DVHWR6WDWRU
 As Req'd 5DWFKHW%DOO 2QO\RQ8QLWV:LWK5DWFKHW
34 3 &RYHU 2XWOHW%R[7R6WDWRU
Ball Retaining Ring (Only on Units With
*DVNHW 2XWOHW%R[%DVHWR6WDWRU  1
35 1 5DWFKHW
36 1 Outlet Box Base  1 7KUXVW&RXSOLQJ 2QO\RQ+ROORZVKDIW
 1 *DVNHW 2XWOHW%R[%DVHWR&RYHU  1 *LE.H\ 2QO\RQ+ROORZVKDIW
38 As Req'd Outlet Box Cover  1 %DႉH8SSHU
39 As Req'd *DVNHW 6HSDUDWH2XWOHW%R[WR)UDPH  1 Canopy Cap

Page 54

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 54


Spare Parts

5000 - 6800 Frame, Type HU & HV4


8000 Frame, Type RU & RV (4 Pole and Slower)

Page 55

55 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

5000 and 5800 Frame WPII


Type RU and RV-4

Page 56

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 56


Spare Parts

5000 and 5800 Frame


Type RU and RV-4

ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.

1 1 /RZHU%UDFNHW 32 1 Upper Thrust Bearing


2 1 Shaft Water Slinger 33 1 Bearing Mounting
3 1 3LSH1LSSOH /RZHU*UHDVH'UDLQ 34 1 'XVW&RYHU 2QO\RQ8QLWV:LWKRXW5DWFKHW
4 1 3LSH&DS /RZHU*UHDVH'UDLQ 35 1 /RFNQXWDQG/RFNZDVKHU %UJ0WJWR6KDIW
5 1 *UHDVH=HUN)LWWLQJ 36 1 Canopy Cap
6 1 3LSH&RXSOLQJ /RZHU*UHDVH)LOO  1 7KUXVW&RXSOLQJ 2QO\RQ+ROORZVKDIW
 1 3LSH1LSSOH /RZHU*UHDVH)LOO 38 1 *LE.H\ 2QO\RQ+ROORZVKDIW
8 1 /RFNQXWDQG/RFNZDVKHU /RZHU%HDULQJ 39 2 :3,QWDNH%R[ 2QO\RQ:3
9 1 /RZHU%HDULQJ  2 8SSHU$GDSWHU)ODQJH 2QO\RQ:3
 1 /RZHU%HDULQJ&DS 41 2 /RZHU$GDSWHU)ODQJH 2QO\RQ:3
11 1 /RZHU,QWDNH6FUHHQ 2QO\RQ:3 42 4 )LOWHU$FFHVV&RYHU 2QO\RQ:3
12 1 /RZHU$LU'HÀHFWRU 43 4 ,QWDNH6FUHHQ 2QO\RQ:3
13 1 Rotor Assembly 44 4 &RYHU )ODQJH$FFHVV  2QO\RQ:3
14 1 Rotor Core 45 1 5DWFKHW$GDSWRU 2QO\RQ8QLWV:LWK5DWFKHW
15 1 Rotor Shaft Connection Spring
46 1
16 1 6TXDUH.H\ %HDULQJ0RXQWLQJWR6KDIW 2QO\RQ8QLWV:LWK5DWFKHW

 Stationary Ratchet
1 Stator Assembly  1
2QO\RQ8QLWV:LWK5DWFKHW
18 1 /RZHU$LU,QWDNH&RYHU 2QO\RQ:3
Pressure Plate
8SSHU$LU,QWDNH6FUHHQ 2QO\RQ:3 48 1
19 1 2QO\RQ8QLWV:LWK5DWFKHW
 1 *DVNHW 2XWOHW%R[%DVHWR6WDWRU Rotating Ratchet
49 1
21 1 Outlet Box Base 2QO\RQ8QLWV:LWK5DWFKHW
22 1 *DVNHW 2XWOHW%R[&RYHUWR%DVH  
Ratchet Ball
  
23 1 Outlet Box Cover 2QO\RQ8QLWV:LWK5DWFKHW
 
  Ball Retaining Ring
24   Exhaust Screen 51 1
2QO\RQ8QLWV:LWK5DWFKHW
 
 
25 1 8SSHU$LU'HÀHFWRU 52   3ODLQ:DVKHU 2QO\RQ8QLWV:LWK5DWFKHW
26 1 8SSHU%UDFNHW  

 1 3LSH1LSSOH 2LO'UDLQ  


Die Spring
53  
28 1 3LSH&DS 2LO'UDLQ 2QO\RQ8QLWV:LWK5DWFKHW
 
29 1 2LO6LJKW*DXJH:LQGRZ  
6FUHZ
 1 2LO)LOO3OXJ ([SDQGLQJ 54  
2QO\RQ8QLWV:LWK5DWFKHW
 
Bearing Spacer
31 1
RU7DQGHP7KUXVW%HDULQJ 55 1 3UHVVXUL]DWLRQ%DႉH )UDPH2QO\

Page 57

57 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

5000 Frame ODP/WPI


Type RU & RV4 - High Thrust

SEE
SEESHEET
SHEET 259
22

26 21

23

25


24


9
18

16 19

15

6 
12
4 5
13
3
14
11

1 2

Page 58

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 58


Spare Parts

5000 Frame ODP/WPI


Type RU, RV4 - High Thrust



56

A 55
54
44

RATCHET
BUILDS
1215$7&+(7
BUILDS

25 51
%8,/'6
BUILDS

 39  53
38
49 
36

36
43 48
35
42 52
41
34
 
33
46
28
32
31

A

29
SEE
SEE SHEET58
SHEET 1 45


Page 59

59 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

5000 Frame ODP/WPI


Type RU and RV4 - High Thrust

ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.

1 1 /RZHU%UDFNHW 28 1 BTD Housing Upper


2 1 :DWHU'HÀHFWRU 29 1 Oil Tube Drain Upper
3 1 /RFN1XW/RZHU  1 Oil Gate Valve Upper
4 1 /RFN:DVKHU/RZHU 31 1 Plug Upper Gate Valve
5 1 6SDFHU:VKUOQVXO^2QO\IRUOQVXO/RZHU 32 1 6LJKW*DXJH:LQGRZ
%UJ 33 1 2LO)LOO3OXJ
6 1 %HDULQJ/RZHU 34 1 Spacer Bearing
 1 Bearing Cap 35 1 Bearing Upper
8 1 Rotor assembly 36 1 Bearing Mount
9 1 Upper Bearing Mount Key  1 6SDFHU:VKUOQVXO 2QO\IRUOQVXO8SSHU%UJ
 1 &RXSOLQJ/RZHU*UHDVH'UDLQ 38 1 /RFNZDVKHU8SSHU
11 1 1LSSOH/RZHU*UHDVH'UDLQ 39 1 /RFN1XW8SSHU
12 1 &RXSOLQJ/RZHU*UHDVH)LOO  1 Ring Upper Spherical Brg
13 1 1LSSOH/RZHU*UHDVH)LOO 41 1 Pressure Plate Spherical Brg
14 1 /RZHU*UHDVH)LOO)LWWLQJ 42 12 Spring
15 1 6FUHHQ/RZHU 43 1 Bearing Spherical
16 1 $LU'HÀHFWRU/RZHU 44 1 Cover Upper
 1 Stator assembly 45 1 &RYHU1RQ5HYHUVLQJ5DWFKHW
18 1 BTD mounting Plate 46 1 3UHVVXUH3ODWH1RQUHYHUVLQJ5DWFKHW
19 1 %7'+RXVLQJ/RZHU  1 Stationary Ratchet
 4 Screen Exhaust 48 1 /RFNLQJ5LQJ1RQ5HYHUVLQJ5DWFKHW
21 1 8SSHU$LU'HÀHFWRU 49 1 5RWDWDLQJ5DWFKHW1RQUHYHUVLQJ5DWFKHW
22 1 6FUHHQ8SSHU,QWDNH
so 12 %DOO1RQ5HYHUVLQJ5DWFKHW
23 1 *DVNHW2XWOHWER[
51 1 Ring Securing Balls
24 1 Cover Outlet Box
52 1 Dust Ring
25 1 *DVNHW2XWOHW%R[
53 1 /RFNLQJ$UP
26 1 Cover Outlet Box
54 1 Coupling
 1 /RZHU%UDFNHW$VVHPEO\
55 1 Gib Key
28 2 WPII Cover
56 1 %DႉH
29 2 7KUHDGHG5RG &RYHU0RXQWLQJ
 1 Canopy Cap

Page 60

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 60


Spare Parts

6813 Frame
Type RU, RV-4

SEE SHEET 62
)RU7KUXVW%HDULQJV
,WHPV

Page 61

61 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

6813 Frame Type RU, RV-4

THRUST BEARING DETAILS

Page 62

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 62


Spare Parts

6813 Frame
Type RU and RV-4

ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.

1 1 /RZHU%UDFNHW 34 1 Upper Thrust Bearing


2 1 Shaft Water Slinger 35 1 Bearing Mounting
3 1 3LSH1LSSOH /RZHU2LO'UDLQ 36 1 /RFNQXWDQG/RFNZDVKHU %UJ0WJWR6KDIW
4 1 3LSH7HH /RZHU2LO'UDLQ  1 /RFNQXWDQG6HW6FUHZV %DFNWR%DFN%UJV
5 1 3LSH3OXJ /RZHU2LO'UDLQ 38 1 %HDULQJ6SDFHU ,QVXO %DFNWR%DFN%UJV
6 1 3LSH1LSSOH /RZHU2LO)LOO 39 1 %HDULQJ&DS &ODPSLQJ %DFNWR%DFN%UJV
 1 3LSH&DS /RZHU2LO)LOO  1 2LO%DႉH (+7%HDULQJ
8 1 Reducer Bushing 41 1 %HDULQJ6XSSRUW (+7%HDULQJ :KHQ6XSSOLHG
9 1 2LO6LJKW*DXJH:LQGRZ 42 1 %HDULQJ6SDFHU (+7%HDULQJ
 1 /RFNZDVKHU /RZHU%HDULQJ 43 As Req'd 'LH6SULQJ (+7%HDULQJ
11 1 /RFNQXW /RZHU%HDULQJ 44 1 'XVW&RYHU 2QO\RQ8QLWV:LWKRXW5DWFKHW
12 1 /RZHU%HDULQJ 45 1 7KUXVW&RXSOLQJ 2QO\RQ+ROORZVKDIW
13 1 25LQJ 46 1 *LE.H\ 2QO\RQ+ROORZVKDIW
14 1 /RZHU%HDULQJ&DS  1 )DQ&RYHU
15 1 /RZHU$LU'HÀHFWRU 48 4 %UDFNHW6FUHHQ 8SSHUDQG/RZHU
16 1 Rotor Assembly 49 2 8SSHU)ODQJH$GDSWRU 2QO\2Q:3
 1 Rotor Core  2 8SSHU$LU6FRRS 2QO\2Q:3
18 1 Rotor Shaft 51 2 /RZHU)ODQJH$GDSWRU 2QO\2Q:3
19 1 6TXDUH.H\ %HDULQJ0RXQWLQJWR6KDIW 52 2 :3,QWDNH%R[ 2QO\2Q:3
 1 Stator Assembly 53 2 $FFHVV&RYHU 2QO\2Q:3
21 4 Exhaust Screens 54 4 )LOWHU$FFHVV&RYHU 2QO\2Q:3
22 1 *DVNHW 2XWOHW%R[%DVHWR6WDWRU 55 4 ,QWDNH6FUHHQ 2QO\2Q:3
23 1 0RXQWLQJ%UDFNHW 2XWOHW%R[7R6WDWRU 56 1 5DWFKHW$GDSWRU 2QO\RQ8QLWV:LWK5DWFKHW
24 1 Outlet Box Base  1 &RQQHFWLRQ6SULQJ 2QO\RQ8QLWV:LWK5DWFKHW
25 1 Outlet Box Cover 58 1 6WDWLRQDU\5DWFKHW 2QO\RQ8QLWV:LWK5DWFKHW
26 1 8SSHU$LU'HÀHFWRU 59 1 3UHVVXUH3ODWH 2QO\RQ8QLWV:LWK5DWFKHW
 1 8SSHU%UDFNHW  6 'LH6SULQJ 2QO\RQ8QLWV:LWK5DWFKHW
28 1 3LSH1LSSOH 8SSHU2LO'UDLQ 61 6 3ODLQ:DVKHU 2QO\RQ8QLWV:LWK5DWFKHW
29 1 *DWH9DOYH 8SSHU2LO'UDLQ 62 6 6FUHZ 2QO\RQ8QLWV:LWK5DWFKHW
 1 3LSH3OXJ 8SSHU2LO'UDLQ 63 1 5RWDWLQJ5DWFKHW 2QO\RQ8QLWV:LWK5DWFKHW
31 1 2LO6LJKW*DXJH:LQGRZ 64 As Req'd 5DWFKHW%DOO 2QO\RQ8QLWV:LWK5DWFKHW
32 1 2LO)LOO3OXJ ([SDQGLQJ 65 1 %DOO5HWDLQLQJ5LQJ 2QO\RQ8QLWV:LWK5DWFKHW
33 1 %HDULQJ6SDFHU RU7DQGHP7KUXVW%HDULQJ

Page 63

63 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Spare Parts

9600 Frame
Types RU and RV-4

Page 64

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 64


Installation Record

Installation Record

Nameplate and Installation Information

SERIAL NUMBER OR MODEL NUMBER..............................................


HORSEPOWER......................................................................................
MOTOR RPM..........................................................................................
PHASE....................................................................................................
)5(48(1&<
AMPS................................................................... ______________ AT VOLTS
DESIGN..................................................................................................
)5$0(
DATE PURCHASED............................................ _____P.C. NUMBER
DATE INSTALLED..................................................................................
/2&$7,212)-2%6,7(
MACHINE OR INSTALLATION NUMBER..............................................
385&+$6(')520
027255(6,67$1&(/,1(72/,1($77,0(2),167$//$7,21

,168/$7,2172*5281'5($',1*$77,0(2),167$//$7,21

RECORD OF MAINTENANCE

*5$'($1'7<3(2)/8%5,&$1786('

DATE OF LAST
INSULATION RESISTANCE OVERHAUL OR REPAIR
RELUBRICATION
DATE MEGOHMS DATE ACTION

Page 65

65 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


Installation Record

Table 6: Threaded Fastener Torque Requirements

$OOWKUHDGHGIDVWHQHUVXVHGIRUULJLGMRLQWV FDVWLURQDQGORZFDUERQVWHHO LQSURGXFWVRI1LGHF0RWRU


&RUSRUDWLRQDUHWREHWLJKWHQHGWRWKHWRUTXHYDOXHVOLVWHGLQWKHIROORZLQJWDEXODWLRQ9DOXHVDUHEDVHG
upon dry assembly.

Number of Threads
Diameter of Fastener Grade 5 Fasteners Grade 2 Fasteners
Per Inch
32 OELQ OELQ
#6
 18 12
32  19
#8
36 31 
24 43 

32 49 31
24 66 
#12
28  
 96 66

28  
18 OEIW OEIW

24 18 12
16 29 

24 34 23
14 46 

 52 35
13  

  55
12 

18 
11 

18 165
 249

16 284
9 

14 446
8 

14 666
 

12 
 

12 1196
6 

12 1611
6 

12 

Page 66

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 66


$SSHQGL[$

Table 7: TEFC, WPI, WPII Motor Weights (lbs.)

Motor Weight Motor Weight


TEFC WPI WPII TEFC WPI WPII
with Pallet* with Pallet*

182    


184     
213  
   
215  
  
254  
5811 
256  
5812 
284  
5813  
286  
  
324  
  
326  
6812 
364  
6813  
)UDPH 365  
)UDPH
6L]H  
   6L]H
  
  
  
444  
  
445  
  
  
  
449   
  
  
  
  
  
   
  
  
  
  
  

* Refer to Nameplate for Actual Motor Weight and Section II for Handling/Lifting

Page 67

67 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


$SSHQGL[%

Appendices

Effects of Unbalanced Line Voltage

$SRWHQWLDOFDXVHRISUHPDWXUHPRWRUIDLOXUHLVXQEDODQFHGOLQH VXSSO\ YROWDJH7KUHHSKDVHPRWRUV


SURGXFHXVHIXOZRUNZKHQWKH\HIILFLHQWO\FRQYHUWHOHFWULFDOHQHUJ\LQWRPHFKDQLFDOHQHUJ\7KLVLV
DFFRPSOLVKHGZKHQHDFKSKDVHRIWKHVXSSO\YROWDJHLVRIHTXDOVWUHQJWKDQGZRUNVLQKDUPRQ\WR
SURGXFHDURWDWLQJPDJQHWLFILHOGZLWKLQWKHPRWRU

:KHQWKHYDOXHRIVXSSO\YROWDJHOHJWROHJLVQRWHTXDO HJ WKHULVNRIXQEDODQFHGOLQH


YROWDJHLVSUHVHQW,IWKLVYROWDJHXQEDODQFHH[FHHGVDERXWH[FHVVLYHWHPSHUDWXUHULVHZLOOUHVXOW
8QOHVVWKHPRWRU+3FDSDFLW\LVGHUDWHGWRFRPSHQVDWHWKHPRWRUZLOOUXQKRWUHVXOWLQJLQGHJUDGDWLRQ
of the insulation system and bearing lubricant.

From NEMA®† MG-1, 14.36: Derating factors due to unbalanced line voltage

1.0
DERATING FACTOR

0.9

0.8

0.7
0 1 2 3 4 5

PERCENTAGE VOLTAGE UNBALANCE

EXAMPLE: Field ratings of Phase A - 480 v, Phase B = 460 v, Phase C = 450 v

$VDUXOHRIWKXPEWKHSHUFHQWDJHLQFUHDVHLQWHPSHUDWXUHULVHZLOOEHDERXWWZRWLPHVWKHVTXDUHRI
WKHSHUFHQWDJHYROWDJHXQEDODQFH,QWKLVFDVHWKHDYHUDJHYROWDJH  LVHTXDOWR
YROWV7KHPD[LPXPGHYLDWLRQEHWZHHQOHJVLVYROWV YROWV 

7KH3HUFHQWDJHYROWDJHXQEDODQFHLVGHWHUPLQHGDVIROORZV[ 7KHWHPSHUDWXUH
ULVHZLOOWKHQLQFUHDVH  2[ 7KLVFRQGLWLRQZLOOUHGXFHWKHW\SLFDOOLIHRI\RXUPRWRUWROHVV
WKDQRILWVGHVLJQOLIH6KRXOGWKLVFRQGLWLRQEHSUHVHQWFDOO\RXUHOHFWULFXWLOLW\DQGUHVROYH\RXU
unbalanced supply condition.

2WKHUDUHDVRIPRWRUSHUIRUPDQFHZLOODOVREHDIIHFWHGHJORVVRIWRUTXHFDSDFLW\FKDQJHLQIXOO
ORDG530JUHDWO\XQEDODQFHGFXUUHQWGUDZDWQRUPDORSHUDWLQJVSHHG5HIHUWR1(0$®†0*VHFWLRQ
14.36 for details.

Page 68

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 68


$SSHQGL[&

Motors Applied to Variable Frequency Drives (VFD's)

(OHFWULFDOPRWRUVFDQEHGHWULPHQWDOO\DIIHFWHGZKHQDSSOLHGZLWKYDULDEOHIUHTXHQF\GULYHV 9)'
V 
7KHQRQVLQXVRLGDOZDYHIRUPVRI9)'
VKDYHKDUPRQLFFRQWHQWZKLFKFDXVHVDGGLWLRQDOPRWRUKHDWLQJ
DQGKLJKYROWDJHSHDNVDQGVKRUWULVHWLPHVZKLFKUHVXOWLQLQFUHDVHGLQVXODWLRQVWUHVVHVSHFLDOO\
ZKHQORQJSRZHUFDEOHOHQJWKVDUHXVHG6WDQGDUGPRWRUVXWLOL]HGZLWK9)'
VPXVWEHOLPLWHGWRWKRVH
application considerations defined in NEMA MG-1 Part 30.

NEMA MG-1 Part 31 GHILQHVSHUIRUPDQFHDQGDSSOLFDWLRQFRQVLGHUDWLRQVIRU'HILQLWH3XUSRVH,QYHUWHU


)HGPRWRUV7RLQVXUHVDWLVIDFWRU\SHUIRUPDQFHDQGUHOLDELOLW\1LGHF0RWRU&RUSRUDWLRQRIIHUVDQG
UHFRPPHQGVQDPHSODWHGLQYHUWHUGXW\PRWRUSURGXFWVZKLFKPHHWWKHUHTXLUHPHQWVRI1(0$0*
3DUW7KHXVHRIQRQLQYHUWHUGXW\PRWRUVPD\UHVXOWLQXQVDWLVIDFWRU\SHUIRUPDQFHRUSUHPDWXUH
IDLOXUHZKLFKPD\QRWEHZDUUDQWDEOHXQGHUWKH7HUPVDQG&RQGLWLRQVRI6DOH&RQWDFW\RXU1LGHF
0RWRU&RUSRUDWLRQ)LHOG6DOHV(QJLQHHUIRUWHFKQLFDODVVLVWDQFHLQPRWRUVHOHFWLRQDSSOLFDWLRQDQG
ZDUUDQW\GHWDLOV

Page 69

69 Vertical High Thrust Motors www.usmotors.com | Rev. G 05/20


$SSHQGL['

Electric Motor Load Test Using the Watt Hour Meter

,QWKHDQDO\VLVRIHOHFWULFPRWRUVLWLVGHVLUDEOHWRFRQGXFWDQDFFXUDWHORDGFKHFNRQDSDUWLFXODU
LQVWDOODWLRQWRGHWHUPLQHZKHWKHUWKHPRWRULVRSHUDWLQJZLWKLQWKHUDWLQJDQGKRUVHSRZHUIRUZKLFKLW
ZDVGHVLJQHG6LQFHPRVWSXPSVLQVWDOODWLRQVKDYHWKHLURZQZDWWKRXUPHWHUVDFFXUDWHUHDGLQJVZLOO
SHUPLWDORDGFKHFNYLDWKHIROORZLQJIRUPXOD

K 'LVFFRQVWDQW ZDWWVSHUUHYROXWLRQRIGLVFSHUKRXU 7KLVLVW\SLFDOO\IRXQGRQWKHPHWHUIDFH


R 5HYROXWLRQVRIGLVFLQZDWWPHWHUZLWKLQWKHWLPHRIWKHWHVW
T = Time of test, in seconds.
Transformer Ratio 6WDWHGRQPHWHUIDFH0XVWEHLQFOXGHGZKHUHFXUUHQWWUDQVIRUPHUVDUHXVHGZLWK
ZDWWPHWHUV

7RREWDLQLQSXWNLORZDWWV    Input KW = K x R x 3.6


T

7RREWDLQLQSXWKRUVHSRZHU  Input HP = K x R x 4.83 x Transformer Ratio


T

7KHZDWWKRXUPHWHUPHDVXUHVSRZHUFRQVXPHGRYHUDSHULRGRIWLPH,WLVQHFHVVDU\WRHVWDEOLVKWKH
UDWHDWZKLFKSRZHULVEHLQJFRQVXPHGE\WKHZRUNEHLQJGRQH:HHVWDEOLVKWKLVUDWHE\FRXQWLQJWKH
UHYROXWLRQVRIWKHGLVFLQDJLYHQWLPH+HUHLVWKHW\SLFDOH[DPSOHRIDORDGFKHFN

GIVEN
• 3XPSPRWRUWREHORDGFKHFNHGLVUDWHG+3+33KDVH+]VHUYLFHIDFWRU 
 3HUFHQW(IILFLHQF\
• 'LVFFRQVWDQW . IRXQGRQIDFHRIPHWHU 
• Transformer ratio found on face of meter = 3

DATA FOUND FROM TESTS


:LWKVWRSZDWFKGLVFZDVREVHUYHGWRUHYROYHWLPHVLQH[DFWO\VHFRQGV7KHUHIRUH5 7 

THUS
Input HP = 40 x 10 x 4.83 x 3
49
Output HP = Input HP x Motor Efficiency
Output HP = 118.29 x 91% = 107.54

CONCLUSION
7KHRXWSXW+3  LVJUHDWHUWKDQRXWSXW+3VKRZQRQQDPHSODWH +3 EXWLVZHOOZLWKLQWKH
VHUYLFHIDFWRUZKLFKDSSOLHVWRWKLVPRWRU

Page 70

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 70


$SSHQGL[$

Member of the following:

† All marks shown within this document are properties of their respective owners.

Nidec Motor Corporation, 2020; All Rights Reserved.


U.S. MOTORS® is a registered trademark of Nidec Motor Corporation.
Nidec Motor Corporation trademarks followed by the ® symbol are
UHJLVWHUHGZLWKWKH863DWHQWDQG7UDGHPDUN2௻FH
:)ORULVVDQW$YHQXH_6W/RXLV02
315HY+,1* 3KRQH_)D[
5HIHUWRZHEVLWHIRUODWHVWYHUVLRQ www.usmotors.com
Page 71

www.usmotors.com | Rev. G 05/20 Vertical High Thrust Motors 71

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