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INSTALLATION, OPERATION
AND MAINTENANCE MANUAL
High voltage and rotating parts can cause serious injury or loss of life. Installation, operation, and
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MG2®†, the National Electrical Code, and local codes is recommended. It is important to observe safety
precautions to protect personnel from possible injury. Personnel should be instructed to:
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installing this equipment.
4. Be sure unit and accessories are electrically grounded and proper electrical installation
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electricians.
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personnel in order to prevent possible accidents.
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9. Observe good safety habits at all times and use care to avoid injury to yourself or damage
to equipment.
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† All marks shown within this document are properties of their respective owners.
Page i
Table of Contents
6DIHW\)LUVWL
I. Shipment ................................................................................................................................. 1
II Handling .................................................................................................................................. 1
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X. Troubleshooting ................................................................................................................... 21
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Appendices .............................................................................................................................. 66
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Page ii
I. Shipment
Prior to shipment, all motors undergo extensive mechanical and electrical testing, and are thoroughly
inspected. Upon receipt of the motor, carefully inspect the unit for any signs of damage that may have
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II. Handling
The equipment needed to handle the motor includes a hoist and spreader bar arrangement
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! WARNING
Lifting the motor by other means can result in damage to the motor or injury to personnel.
! CAUTION
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can result in oil leaks and motor damage.
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CAUTION
MOTOR MUST BE
SPREADER BAR
SHIPPED OR STORED
IN UPRIGHT POSITION.
SERIOUS COMPONENT
DAMAGE MAY OCCUR
IF MOTOR IS SHIPPED
ON ITS SIDE.
391728
Page 1
III. Storage
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NOTICE
Immediately remove any shrink wrap used during shipping.
Never wrap any motor in plastic for storage. This can turn the motor into a moisture trap
causing severe damage not covered by Nidec Motor Corporation's limited warranty.
C. Whether indoors or out, the area of storage should be free from excessive ambient vibration
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E. Inspect the rust preventative coating on all external machined surfaces, including shaft
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Rust Veto®†1RPDQXIDFWXUHGE\()+RXJKWRQ&RRUDQHTXLYDOHQW7KHFRQGLWLRQRI
WKHFRDWLQJVKRXOGEHFKHFNHGSHULRGLFDOO\DQGVXUIDFHVUHFRDWHGDVQHHGHG
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FRPSOHWHO\¿OOHGZLWKOXEULFDQW5HPRYHWKHGUDLQSOXJDQG¿OOFDYLW\ZLWKJUHDVHXQWLO
grease begins to purge from drain opening. Refer to section IX. “LUBRICATION”
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! CAUTION
Do not re-grease bearings with drain closed or with unit running.
Page 2
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VORVKLQJDQGSRVVLEOHGDPDJH:LWKDFOHDQFORWKZLSHDQ\H[FHVVRLOIURPWKHWKUHDGV
of the drain plug and the inside of the drain hole. Apply Gasoila®†3166RU
equivalent thread sealant to the threads of the drain plug and replace the plug in the oil
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voltage. Request the required voltage and transformer capacity from Nidec Motor
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A. Oil should be inspected monthly for evidence of moisture or oxidation. The oil must be
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the drain plug.
B. Grease lubricated bearings must be inspected once a month for moisture and oxidation by
purging a small quantity of grease through the drain. If any contamination is present, the
grease must be completely removed and replaced.
C. All motors must have the shaft rotated once a month to maintain a lubricant film on the
bearing races and journals.
D. Insulation Testing:
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one minute insulation resistance test (IR1DQGWKHVHFRQGLVWKHSRODUL]DWLRQLQGH[WHVW3,
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factors than the IR1 test, but its results can still be affected significantly. Due to these factors,
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a record of periodic measurements, accumulated over months or years of service, for one
or both of these tests. It is important that these tests be conducted under similar conditions
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months or years of service, for one or both of these tests. It is important that these tests be
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Page 3
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and connect them to a common ground. Connect all other accessories that are in contact
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! WARNING
Failure to have accessories grounded during this test can lead to the accumulation
of a hazardous charge on the accessories.
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! WARNING
Follow appropriate safety procedures during and after high voltage testing. Refer to the
instruction manual for the test equipment. Make sure the winding insulation is discharged
before beginning the test. The winding insulation will retain a potentially dangerous charge
after the DC volatge source is removed, so use proper procedures to discharge the
winding insulation at the end of the test. Refer to IEEE 43TM Standard for additonal safety
information.
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R& = KTRT
Where:
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RT PHDVXUHGLQVXODWLRQUHVLVWDQFHLQPHJRKPVDWWHPSHUDWXUH7&
Where:
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Page 4
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in the IR1 test procedure.
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1 minute resistance reading.
If historical data from previous IR1 and / or PI tests is available, then a comparison of the present
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If historical data from previous IR1 or PI tests is not available, then compare readings from the present
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DQGLIQHFHVVDU\UHWUHDWWKHZLQGLQJ7KHQUHSHDWWKHWHVWVDQGUHFKHFNUHVXOWVEHIRUHWXUQLQJWKH
motor to service.
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7KHUHFRPPHQGHGPLQLPXPYDOXHIRUWKHSRODUL]DWLRQLQGH[LVLIWKHPLQXWHLQVXODWLRQUHVLVWDQFH
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condition.
Refer any question to the Nidec Motor Corporation Product Service Department.
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Page 5
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inspected for damage.
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changed using lubricants and methods recommended on the motor's lubrication plate,
or in Section IX - “LUBRICATION”
'7KHZLQGLQJPXVWEHWHVWHGWRREWDLQLQVXODWLRQUHVLVWDQFHDQGGLHOHFWULFDEVRUSWLRQUDWLRDV
described in Section III., item 3.
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has exceeded one year.
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Outdoor installations on open dripproof motors require protection from the elements.
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7HPSHUDWXUHULVHRIDVWDQGDUGPRWRULVEDVHGXSRQRSHUDWLRQDWDQDOWLWXGHQRWH[FHHGLQJ
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gases maybe present, unless it is specifically built for that environment and is U.L. labeled
accordingly.
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Page 6
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This is a general guide and cannot cover all circumstances. Unusual arrangements should have
inquiries to Nidec Motor Corporation Product Service Department. Unusual arrangements might
include high ambient, limited ventilation, or a large number of motors in a conned space.
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Distance to Another
Speed Distance to Wall
Motor
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[PRWRUZLGWK
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V. Initial Installation
! CAUTION
Any rotating component removed to facilitate installation of motor should be witness marked to
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1. General
Reliable, trouble free operation of a motor and driven unit depends on a properly designed
foundation and base plus good alignment. If the motor and driven unit are not installed properly, the
IROORZLQJPD\UHVXOW
2. Shaft Alignment
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VROLGVKDIWPRWRUVWKHPRWRUDQGSXPSVKDIWVPXVWEHDOLJQHGZLWKLQ´7,5
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Page 7
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! WARNING
Locking device must be disengaged prior to starting motor
or motor damage and/or injury to personnel can result.
! CAUTION
Care should be exercised when lowering the motor over the pump shaft so that the oil retaining
tube in the lower bracket is not damaged (applies only to motors with oil lubricated lower bearing).
'ULYH&RXSOLQJ+2//26+$)7®XQLWVRQO\
7KHGULYHFRXSOLQJPD\EHXWLOL]HGLQRQHRIWZRZD\V
! WARNING
Failure to tighten coupling and non-reverse ratchet bolts to required torque values
can cause bolts to break, resulting in equipment damage or injury to personnel.
Page 8
! WARNING
Failure to tighten coupling and non-reverse ratchet bolts to the required torque values shall
cause bolts to break, resulting in equipment damage or injury to personnel.
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Bolted Coupling Self Release Coupling
DRILLED DRIVE
HOLES COUPLING
HOLD TO
DOWN ENGAGE DRIVING
BOLTS DRIVING PINS
PINS
DRIVE
COUPLING
Engaged Disengaged
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• The drive coupling should not bind on the driving pins
• 7KHGULYHFRXSOLQJPXVWQRWEHEROWHGGRZQ
• The pump shaft must be concentric to the motor shaft to prevent rubbing of the pump shaft
inside the motor shaft
• There must be no potential for upthrust in the application
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!! WARNING
Should a motor supplied with a self-release coupling become uncoupled, the motor and pump
must be stationary and all power locked out before manually re-coupling.
Page 9
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corrosion resistant fittings can be supplied.
6. Electrical Connection
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3DUW:LQGLQJ6WDUWHUV3DUWZLQGLQJVWDUWHUVXVHGZLWKSDUWZLQGLQJVWDUWPRWRUVVKRXOGKDYHWKHWLPHU
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WLPHRQSDUWZLQGLQJLVWZRVHFRQGV6HWWLQJWKHWLPHUIRUORQJHUSHULRGVFDQFDXVHSHUPDQHQWGDPDJH
WRWKHPRWRUDQGPD\YRLGWKHZDUUDQW\1RWHWKDWPRWRUPD\RUPD\QRWVWDUWRQSDUWZLQGLQJVWDUW
connection.
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FRXQWHUFORFNZLVHGLUHFWLRQDVYLHZHGIURPWKHWRSRIWKHPRWRU$OVRVRPHKLJKVSHHGPRWRUVKDYH
unidirectional ventilating fans. When the motor has a unidirectional ventilating fan, the direction of
URWDWLRQLVLQGLFDWHGE\DQDUURZPRXQWHGRQWKHPRWRUDQGE\DZDUQLQJSODWHPRXQWHGQHDUWKHPDLQ
nameplate.
! CAUTION
Apply power momentarily to observe the direction of rotation for which the leads are connected.
Motor damage may occur if power is applied for more than ten seconds while rotation is locked
against the non-reverse ratchet. The motor should be uncoupled from the driven equipment during
this procedure to assure driven equipment is not damaged by reverse rotation. Couplings
(if installed) should be properly secured.
For a 3 phase motor, to reverse the direction of rotation (if the motor is not operating in the correct
direction), interchange any two of the three power leads on the motor. For a 1 phase motor, if the
motor is not operating in the correct direction, follow the instructions on the connection plate
attached to the motor in order to reverse the direction of rotation. For both 1 and 3 phase motors,
EHVXUHWKDWWKHSRZHULVR௺DQGVWHSVDUHWDNHQWRSUHYHQWDFFLGHQWDOVWDUWLQJRIWKHPRWRUEHIRUH
attempting to change electrical connection.
Page 10
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! CAUTION
Do not run a motor which has bearing preload springs without thrust load
IRUPRUHWKDQ¿IWHHQPLQXWHVDVEHDULQJGDPDJHFDQUHVXOW
9. Initial Start
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IROORZV
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'&KHFNDOOIRXQGDWLRQEDVHQRQUHYHUVHUDWFKHWLIDSSOLFDEOHDQGFRXSOLQJEROWVLIDSSOLFDEOHWR
ensure they are tight.
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Item 4 for preparations.
) 0RWRUVDUHWHVWHGZLWKRLODWRXUPDQXIDFWXULQJIDFLOLW\WKHQGUDLQHGSULRUWRVKLSPHQW
1RWH$VPDOODPRXQWRIUHVLGXDORLODQGUXVWLQKLELWRUZLOOUHPDLQLQWKHRLOVXPS7KLVUHVLGXDORLODQG
UXVWLQKLELWRULVFRPSDWLEOHZLWK7XUELQH7\SH0LQHUDO2LOVDQG6\QWKHWLF3$23RO\$OSKD2OHILQ
EDVHGRLOVOLVWHGLQWKLVPDQXDO,WLVQRWQHFHVVDU\WRGUDLQWKLVUHVLGXDORLOZKHQDGGLQJQHZRLOIRU
RSHUDWLRQ&KHFNRLOOXEULFDWHGXQLWVWREHFHUWDLQWKDWEHDULQJKRXVLQJVKDYHEHHQILOOHGWREHWZHHQ
WKH³0$;´DQG³0,1´OHYHOVRQWKHVLJKWJDXJHZLQGRZVZLWKWKHFRUUHFWOXEULFDQW5HIHUWR
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*&KHFNIRUSURSHURUGHVLUHGURWDWLRQ6HHLWHPRIWKLVVHFWLRQIRUGHWDLOV
H. Ensure that all protective devices are connected and operating property, and that all outlet
accessory, and access covers have been returned to their original intended position.
, 6WDUWPRWRUDWORZHVWSRVVLEOHORDGDQGPRQLWRUWREHVXUHWKDWQRXQXVXDOFRQGLWLRQGHYHORSV
! WARNING
$OOORRVHQHGRUUHPRYHGSDUWVPXVWEHUHDVVHPEOHGDQGWLJKWHQHGWRRULJLQDOVSHFL¿FDWLRQV
Keep all tools, chains, equipment, etc. clear of unit before energizing motor.
-:KHQFKHFNVDUHVDWLVIDFWRU\WRWKLVSRLQWLQFUHDVHORDGVORZO\XSWRUDWHGORDGDQGPRQLWRUXQLWIRU
satisfactory operation.
Page 11
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1. General Maintenance
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SUHYHQWVFRVWO\VKXWGRZQDQGUHSDLUV0DMRUHOHPHQWVRIDFRQWUROOHGPDLQWHQDQFHSURJUDPDUH
$7UDLQHGSHUVRQQHOZKRKDYHDZRUNLQJNQRZOHGJHRIURWDWLRQDOHTXLSPHQWDQGKDYHUHDG
this manual.
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1. Complete nameplate data
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3. Alignment data
4. Results of regular inspection, including vibration and bearing temperature data,
as applicable
5. Documentation of any repairs
6. Lubrication data:
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Stop the motor before cleaning. CAUTION: Assure against accidental starting of the motor.
Clean the motor inside and out regularly. The frequency of cleaning depends upon actual
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$:LSHRႇGLUWGXVWRLOZDWHURURWKHUOLTXLGVIURPH[WHUQDOVXUIDFHVRIPRWRU7KHVH
PDWHULDOVFDQZRUNLQWRRUEHFDUULHGLQWRWKHPRWRUZLQGLQJVDQGPD\FDXVHRYHUKHDWLQJRU
LQVXODWLRQEUHDNGRZQ
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&&OHDQPRWRUVLQWHUQDOO\E\EORZLQJZLWKFOHDQGU\FRPSUHVVHGDLUDWWR36,
,IFRQGLWLRQVZDUUDQWXVHDYDFXXPFOHDQHU
! CAUTION
When using compressed air, always use proper eye protection to prevent accidental eye injury.
':KHQGLUWDQGGXVWDUHVROLGO\SDFNHGRUZLQGLQJVDUHFRDWHGZLWKRLORUJUHDV\JULPH
GLVDVVHPEOHWKHPRWRUDQGFOHDQZLWKVROYHQW8VHRQO\KLJKÀDVKQDSKWKDPLQHUDOVSLULWV
RU6WRGGDUGVROYHQW:LSHZLWKVROYHQWGDPSHQHGFORWKRUXVHVXLWDEOHVRIWEULVWOHGEUXVK
'212762$.2YHQGU\)VROYHQWFOHDQHGZLQGLQJVWKRURXJKO\EHIRUH
reassembly.
($IWHUFOHDQLQJDQGGU\LQJWKHZLQGLQJVFKHFNWKH,QVXODWLRQUHVLVWDQFHSHU6HFWLRQ,,,,WHP
Page 12
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,IWKHUDWFKHWLVUHPRYHGLWVKRXOGEHPDUNHGDQGUHDVVHPEOHGLQWKHVDPHSRVLWLRQWRUHWDLQSURSHU
balance.
7KHWHUPHQGSOD\LVGH¿QHGDVWKHWRWDOD[LDOÀRDWRIWKHURWRU6KRXOGWKHPRWRUEHGLVDVVHPEOHGIRU
DQ\UHDVRQWKHURWRUHQGSOD\PXVWEHDGMXVWHG&DUHPXVWEHWDNHQWRHQVXUHWKDWHQGSOD\LVZLWKLQ
WKHSURSHUUDQJH8VHRQHRIWKHIROORZLQJSURFHGXUHVGHSHQGLQJXSRQWKHW\SHRIWKUXVWEHDULQJWRVHW
and play:
! CAUTION
Excessive endplay can allow the thrust bearing to separate when units are run with zero thrust
RUPRPHQWDU\XSWKUXVWUHVXOWLQJLQWKUXVWEHDULQJIDLOXUH,QVXFLHQWHQGSOD\PD\FDXVHWKH
bearings to load against each other, resulting in extreme heat and rapid failure of both the guide
and thrust bearings.
(QGSOD\LVGH¿QHGDVWKHDPRXQWRIIUHHD[LDOWUDYHOWKDWWKHURWRUKDVZKHQWKUXVWHGLQERWKGLUHFWLRQV
7RSUHYHQWERWKSUHORDGLQJRIWKHJXLGHEHDULQJDQGH[FHVVLYHHQGÀRDWHQGSOD\VKRXOGEHDGMXVWHG
WREHZLWKLQDQDFFHSWDEOHUDQJH5HTXLUHGHQGSOD\GHSHQGVXSRQWKHORFDWLRQRIWKHWKUXVWEHDULQJ
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324 THRU 365 TU, TV4, LU, LV4, EU, EV4, NU, NV4
$GMXVWHQGSOD\E\DGGLQJVKLPVDERYHWKHXSSHUJXLGHEHDULQJ(QGSOD\VKRXOGEHUHFKHFNHGDIWHU
addition of shims to verify setting. Turn rotor by hand to ensure that components are not rubbing and
unit turns freely.
Page 13
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EHDULQJFDS¿QJHUVDQGWKHQEDFNRIWKHORFNQXWXQWLOWKHUHTXLUHGHQGSOD\LVDFKLHYHGDQGVHFXUHZLWK
ORFNZDVKHUWDE7XUQURWRUDVVHPEO\E\KDQGWRHQVXUHWKDWFRPSRQHQWVDUHQRWUXEELQJDQGXQLWWXUQV
IUHHO\3ULFNSXQFKWKHHQGRIWKHVKDIWDQGORFNQXWIRUSHUPDQHQWLGHQWL¿FDWLRQRIHQGSOD\VHWWLQJDW
the factory.
Notes;
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6HWWLQJWKHFRUUHFWHQGSOD\RQXQLWVZLWKVSULQJSUHORDGHGVSKHULFDOUROOHURUDQJXODUFRQWDFWWKUXVW
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IULFWLRQRIORFNQXWWKUHDGVIURPVSULQJIRUFH$QHQGSOD\VHWWLQJRIWRLQFKHVLVUHTXLUHGWR
DOORZWKHORZHUJXLGHEHDULQJWRUHWXUQWRDQXQORDGHGSRVLWLRQZKHQH[WHUQDOWKUXVWLVDSSOLHGWRWKH
PRWRUVHH)LJXUH(QGSOD\FDQEHSURSHUO\DGMXVWHGE\WKHIROORZLQJUHFRPPHQGHGSURFHGXUH
%8VLQJDGHSWKPLFURPHWHUPHDVXUHWKHGLVWDQFHEHWZHHQWKHWRSDQGORZHUWKUXVWZDVKHUDQGWKH
IDFHGVXUIDFHRQWRSRIWKHEHDULQJKRXVLQJVHH)LJXUH5HFRUGGLPHQVLRQWRWKUHHGHFLPDOV
&$GGWRLQFKHVWRWKHUHFRUGHGGLPHQVLRQWRREWDLQWKHFRUUHFWHQGSOD\UDQJHIRUWKHXQLW
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PHWKRGVIRUVHWWLQJHQGSOD\DUHIROORZLQJ
NOTE:&HUWDLQPRWRUEXLOGVUHTXLUHUHPRYDORIWKHIDEULFDWHGVWHHORUFDVWDOXPLQXPRLOEDႉHWR
provide access for depth micrometer measurements.
)LJXUH
Spherical Roller Thrust Bearing Angular Contact Bearing
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increased height from the the increased height from the
previous solid height reading. previous solid height reading.
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Spring Spring
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A. No preliminary measurements are required to set and play. End play may be set by any of the
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B. To correctly adjust the endplay setting, a dial indicator should be positioned to read the shaft axial
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WXUQHGXQWLOQRIXUWKHUXSZDUGPRYHPHQWRIWKHVKDIWLVLQGLFDWHG7KHORFNQXWLVWKHQORRVHQHGXQWLO
WR´HQGSOD\LVREWDLQHG/RFNWKHORFNQXWZLWKORFNZDVKHU
Page 14
! CAUTION
Care should be taken to ensure that the locknut is not over-tightened, as this can lead to an
HUURQHRXVHQGSOD\VHWWLQJGXHWRGHÀHFWLRQRISDUWVDQGEHDULQJGDPDJHPD\UHVXOW
&0RWRUVWKDWKDYHWZRRSSRVHGDQJXODUFRQWDFWEHDULQJVWKDWDUHORFNHGIRUXSDQGRZQWKUXVWGRQRW
UHTXLUHHQGSOD\DGMXVWPHQW7KHVKDIWKRZHYHUVKRXOGEHVHWWRWKHRULJLQDOµ$+¶VKDIW
H[WHQVLRQOHQJWKWRSUHYHQWWKHJXLGHEHDULQJIURPWDNLQJWKUXVW
0HWKRGUHIHUWR)LJXUHV
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5RWDWHWKHORFNQXWZLWKDVSDQQHUZUHQFKDQGEDUH[WHQVLRQXQWLOGLDOLQGLFDWRUVKRZVQRPRYHPHQW
RQHQGRIVKDIW7KHORFNQXWVKRXOGWKHQEHORRVHQHGXQWLOSURSHUHQGSOD\LVREWDLQHGORFNWKHORFNQXW
ZLWKORFNZDVKHU6HH)LJXUHIRUORFDWLRQRIGLDOLQGLFDWRU
NOTE:7KLVLVWKHORZHVWFRVWRIWKHWKUHHPHWKRGVDQGUHTXLUHVWKHOHDVWDPRXQWRIHTXLSPHQW
7KLVPHWKRGKRZHYHUPD\EHOHVVGHVLUDEOHWKDQ0HWKRGDVFRQVLGHUDEOHORFNQXWWRUTXH
PD\EHHQFRXQWHUHGRQXQLWVZLWKEHDULQJSUHORDGVSULQJV
0HWKRGUHIHUWR)LJXUH8WLOL]HGRQVSULQJ/RDGHG%HDULQJV2QO\
7KLVPHWKRGXWLOL]HVDVSUHDGHUEDUDQGFKDLQVWRZUDSDURXQGOLIWLQJOXJVDK\GUDXOLFMDFNILYHWRQ
DQGFUDQHWROLIWWKHVSUHDGHUEDU7KHK\GUDXOLFMDFNLVVXSSRUWHGE\WZRVWHHOEORFNVRIHTXDOWKLFNQHVV
RQWRSRIWKHEHDULQJPRXQWLQJZLWKWKHMDFNSXVKLQJDJDLQVWWKHVSUHDGHUEDU2QODUJHPRWRUVWKH
URWRUFDQEHOLIWHGE\SODFLQJDVHFRQGMDFNEHORZWKHPRWRUVKDIWWRDOORZWKHORFNQXWWREHWXUQHG
easily.
NOTE:7KLVPHWKRGXWLOL]HVW\SLFDOVKRSHTXLSPHQWDQGWRROV(QGSOD\VHWWLQJVFDQEHFKHFNHGTXLFNO\
RQODUJHUYHUWLFDOPRWRUSURGXFWV7KHORFNQXWOLIWVURWRUZHLJKWRQO\
(TXLSPHQWUHTXLUHG /DUJHVSUHDGHUEDUZLWKWRQK\GUDXOLFMDFN
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6SDQQHUZUHQFK 'LDOLQGLFDWRU
Page 15
)LJXUH0HWKRG
Spreader Bar
0HWKRGUHIHUWR)LJXUH
7KLVPHWKRGXVHVDRQHLQFKWKLFNVWHHOGLVFZLWKDFHQWHUKROHIRUWKHVKDIWHQGEROWDQGWZRWKUHDGHG
K\GUDXOLFMDFNVFRQQHFWHGWRDVLQJOHSXPS$SSO\ORDGWRK\GUDXOLFMDFNVXQWLOGLDOLQGLFDWRUVKRZVQR
PRYHPHQWRQHQGRIVKDIW6HH)LJXUHIRUORFDWLRQRIGLDOLQGLFDWRU7KHVKDIWORFNQXWVKRXOGEH
SRVLWLRQHGDQGWKHSUHVVXUHIURPK\GUDXOLFMDFNUHOLHYHGXQWLOSURSHUHQGSOD\LVREWDLQHG
! CAUTION
Use of excessive hydraulic pressure can damage bearings.
NOTE:7KLVPHWKRGLVGLUHFWO\XVDEOHRQVROLGVKDIWPRWRUVDQGFDQEHXVHGRQPRVW+2//26+$)7®
PRWRUVZLWKWKHXVHRIDORQJWKUHDGHGURGDQGSODWH,WLVHDV\WRDSSO\DQGVHWWLQJVFDQEH
FKHFNHGTXLFNO\HVSHFLDOO\LQILHOGVHUYLFH7KHORFNQXWGRHVQRWVHHDQ\IRUFHDQGFDQEH
turned easily.
(TXLSPHQWUHTXLUHG )L[WXUHZLWKK\GUDXOLFMDFNV
• Dial indicator
6SDQQHUZUHQFK
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Hydraulic Pump
-DFNV
! CAUTION
$IWHUVHWWLQJHQGSOD\UXQXQLWIRUWKUHHWR¿YHPLQXWHVWKHQVWRSDQGYHULI\WKHHQGSOD\VHWWLQJ
Readjust as necessary. All loosened or removed parts must be reassembled and tightened to
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Page 16
IX. Lubrication
0RWRUPXVWEHDWUHVWDQGHOHFWULFDOFRQWUROVVKRXOGEHORFNHGRSHQWRSUHYHQWHQHUJL]LQJZKLOHEHLQJ
VHUYLFHG,IPRWRULVEHLQJWDNHQRXWRIVWRUDJHUHIHUWRSection III “STORAGE”, item 4 for instructions.
0RWRUVDUHWHVWHGZLWKRLODWRXUPDQXIDFWXULQJIDFLOLW\WKHQGUDLQHGSULRUWRVKLSPHQW$VPDOODPRXQWRI
UHVLGXDORLODQGUXVWLQKLELWRUZLOOUHPDLQRQWKHRLOVXPS7KLVUHVLGXDORLODQGUXVWLQKLELWRULVFRPSDWLEOH
ZLWK7XUELQH7\SH0LQHUDO2LOVDQG6\QWKHWLF3$23RO\$OSKD2OH¿QEDVHGRLOVOLVWHGLQWKLVPDQXDO,W
LVQRWQHFHVVDU\WRGUDLQWKLVUHVLGXDORLOZKHQDGGLQJQHZRLOIRURSHUDWLRQ
&KDQJHRLORQFHSHU\HDUZLWKQRUPDOVHUYLFHFRQGLWLRQV)UHTXHQWVWDUWLQJDQGVWRSSLQJGDPSRUGXVW\
HQYLURQPHQWH[WUHPHWHPSHUDWXUHRUDQ\RWKHUVHYHUHVHUYLFHFRQGLWLRQVZLOOZDUUDQWPRUHIUHTXHQW
oil changes. If there is any question, consult Nidec Motor Corporation Product Service Department for
recommended oil change intervals regarding your particular situation.
'HWHUPLQHUHTXLUHGRLO,629LVFRVLW\*UDGH9*DQGEDVHRLOW\SHIURP7DEOHWKHQVHH7DEOHDQG
IRUDSSURYHGRLOV$GGRLOLQWRRLO¿OOKROHDWHDFKEHDULQJKRXVLQJXQWLOWKHRLOOHYHOUHDFKHVEHWZHHQ
PLQLPXPDQGPD[LPXPPDUNVORFDWHGRQWKHVLJKWRIWKHJDXJHZLQGRZ,WLVLPSRUWDQWWRZLSHH[FHVV
RLOIURPWKHWKUHDGVRIWKHGUDLQKROHDQGWRFRDWWKHSOXJWKUHDGVZLWK*DVRLOD®†3166
PDQXIDFWXUHGE\)HGHUDO3URFHVV&RUSRUDWLRQRUHTXLYDOHQWWKUHDGVHDODQWEHIRUHUHSODFLQJWKH
GUDLQSOXJ3OXJVKRXOGEHWLJKWHQHGWRDPLQLPXPRIOEIWXVLQJDWRUTXHZUHQFK6HHWKHPRWRU
QDPHSODWHRU7DEOHIRUWKHDSSUR[LPDWHTXDQWLW\RIRLOUHTXLUHG
*UHDVHOXEULFDWHGEHDULQJVDUHSUHOXEULFDWHGDWWKHIDFWRU\DQGQRUPDOO\GRQRWUHTXLUHLQLWLDO
lubrication. Relubricating interval depends upon speed, type of bearing and service. Refer to Table 1
or suggested regreasing intervals and quantities. Note that operating environment and application
may dictate more frequent lubrication. To relubricate bearings, remove the drain plug. Inspect grease
GUDLQDQGUHPRYHDQ\EORFNDJHFDNHGJUHDVHRUIRUHLJQSDUWLFOHVZLWKDPHFKDQLFDOSUREHWDNLQJ
care not to damage bearing.
!! WARNING
Should a motor supplied with a self-release coupling become uncoupled, the motor and pump
must be stationary and all power locked out before manually re-coupling.
$GGQHZJUHDVHDWWKHJUHDVHLQOHW1HZJUHDVHPXVWEHFRPSDWLEOHZLWKWKHJUHDVHDOUHDG\LQWKH
PRWRUUHIHUWRWDEOHDQGIRUUHFRPPHQGHGJUHDVHV
! WARNING
*UHDVHVRIGL௺HUHQWEDVHVOLWKLXPSRO\XUHDFOD\HWFPD\QRWEHFRPSDWLEOHZKHQPL[HG
Mixing such greases can result in reduced lubricant life and premature bearing failure.
Prevent such intermixing by disaasembling motor, removing all old grease and repacking with new
grease per item B of this section. Refer to Table 2 for recommended greases.
Page 17
5XQWKHPRWRUIRUWRPLQXWHVZLWKWKHGUDLQSOXJUHPRYHGWRDOORZSXUJLQJRIDQ\H[FHVV
JUHDVH6KXWRႇXQLWDQGUHSODFHWKHGUDLQSOXJ5HWXUQPRWRUWRVHUYLFH
! WARNING
Overgreasing can cause excessive bearing temperatures, premature lubricant breakdown and
bearing failure. Care should be exercised against overgreasing.
B. Change of Lubricant
0RWRUPXVWEHGLVDVVHPEOHGDVQHFHVVDU\WRJDLQIXOODFFHVVWREHDULQJKRXVLQJV
Table 1
Recommended Grease Replensihment Quantities & Lubrication Intervals
5HIHUWRPRWRUQDPHSODWHIRUEHDULQJVSURYLGHGRQDVSHFL¿FPRWRU)RUEHDULQJVQRWOLVWHG
in Table 1, the amount of grease required may be calculated by the formula:
* ['[%
:KHUH * 4XDQWLW\RIJUHDVHLQÀXLGRXQFHV
D = Outside diameter of bearing in inches
B = Width of bearing in inches
Table 2
Recommended Greases
Grease
Motor Frame Size Motor Enclosure Grease Manufacturer
(NLGI Grade 2)
$OO7KUX All
3RO\UH[(0
449 and Up Open Dripproof Exxon Mobil
449 and Up 7()&DQG([SORVLRQSURRI 0RELOLWK6+&
7KHDERYHJUHDVHVDUHLQWHUFKDQJHDEOHZLWKWKHJUHDVHSURYLGHGLQXQLWVVXSSOLHGIURPWKHIDFWRU\
XQOHVVVWDWHGRWKHUZLVHRQPRWRUOXEULFDWLRQQDPHSODWH
Page 18
Table 3
Nidec Motor Corporation Recommended Oil Viscosities
Use chart below when "no" special lubrication plate is attached to the motor
Motor Enclosure Frame Size Speed (RPM) Ambient Temperature ISO VG Base Oil Type
Motor Enclosure Frame Size Speed (RPM) Ambient Temperature ISO VG Base Oil Type
&WKUX&) 68
Open Dripproof or Mineral or Synthetic
444 and larger &WKUX&)
Weather Protected
DQG &WKUX&) Synthetic Only
EHORZ &WKUX&) 68 Mineral or Synthetic
Totally Enclosed or
449 and larger &WKUX&) Synthetic Only
Explosion proof
&WKUX&) 5HIHUWR2ႈFH
Notes:
,IORZHUJXLGHEHDULQJLVRLOOXEULFDWHGLWVKRXOGXVHWKHVDPHRLODVWKHWKUXVWEHDULQJ
,IORZHUJXLGHEHDULQJLVJUHDVHOXEULFDWHGUHIHUWR7$%/(IRUUHFRPPHQGHGJUHDVHV
3. Refer to Nidec Motor Corporation for ambient temperatures other than those listed.
Table 4
1LGHF0RWRU&RUSRUDWLRQ$SSURYHG2LO6SHFL¿FDWLRQV)RU8VHZLWK$QWL)ULFWLRQ%HDULQJV
Oil Viscosity: 130-165 SSU @ 100F Viscosity: 284-347 SSU @100F Viscosity: 620-765 SSU @ 100F
Manufacturer
Mineral Base Oil Synthetic Base Oil Mineral Base Oil Synthetic Base Oil Mineral Base Oil Synthetic Base Oil
Conoco
Multipurpose
Phillips 66 Syncon R&O 32 Multipurpose R&O 68 Syncon R&O 68 0XOWLSXUSRVH5 2 6\QFRQ5 2
R&O 32
Turbo T 68
Turbo T 32 Tellus S2 MX 68
Shell Oil Co. Tellus S4 ME 32 Tellus S4 ME 68 0RUOLQD6% X
Tellus S2 MX 32 Morlina S2B 68
Page 19
7DEOH$SSUR[LPDWH2LO6XPS&DSDFLWLHV
Oil Capacity (Quarts)
Motor Type Designation
Frame Size
(See Motor Nameplate) Upper Bearing Lower Bearing
$8$9
AV Grease
RV
5958 3
5958 5
59SROH
5958SROH VORZHU 6
7979/9/9
Grease
7978/9/8
7978/9/8 6 Grease
7978/9/8 5
-8-9 22
+8+9 12
449
RU, RV4 24
-9-9+9
Grease
HV, EV, JV, RV
5859
+8+9SROH VORZHU 12
+9SROHRQO\
(8-8(9-9 22 5
+8+9 24 3
(8-8(9-9 4
5812 JU, JV4 41 4
5813 5859 48 4
+8+9 3
+9%RZ7KUXVWHU Grease Grease
+92WKHU7KDQ%RZ7KUXVWHU 3
6812 JU, JV4 48
6813 RU, RV4 45
5859 6
RV Grease Grease
5859 95 13
RV Grease Grease
6812 JU, JV4 48
6813 RU, RV4 41
Page 20
7KLVFKDUWFDQUHGXFHZRUNDQGWLPHVSHQWRQPRWRUDQDO\VLV$OZD\VFKHFNWKHFKDWILUVWEHIRUH
VWDUWLQJPRWRUGLVDVVHPEO\DVZKDWDSSHDUVWREHDPRWRUSUREOHPPD\RIWHQEHORFDWHGHOVHZKHUH
)RUDGGLWLRQDOLQIRUPDWLRQFRQVXOWRXUZHEVLWHDWwww.usmotors.com.
Page 21
Page 22
$SDUWVOLVWLVDYDLODEOHIRU\RXUXQLWDQGZLOOEHIXUQLVKHGXSRQUHTXHVW3DUWVPD\EHREWDLQHGIURP
ORFDO1LGHF0RWRU&RUSRUDWLRQGLVWULEXWRUVDQGDXWKRUL]HGVHUYLFHVKRSVRUWKURXJK1LGHF0RWRU
Corporation distribution center.
'UDZLQJVIRUPDQ\VWDQGDUGGHVLJQVDUHVXSSOLHGRQWKHIROORZLQJSDJHV0RVWRIWKHSDUWVVKRXOG
EHHDV\WRLGHQWLI\,IKRZHYHUWKHUHLVVRPHGHYLDWLRQIURP\RXUPDFKLQHFRQVXOW1LGHF0RWRU
Corporation Product Service Department.
Page 23
;,,,QGH[&XW$ZD\9LHZVDQG([SORVLRQ9LHZV
WKUX /87879/9+LJK7KUXVW
449 -9-9
WKUX $8+LJK7KUXVW
RV................................................................... 46
:3, 5859
Page 24
Page 25
Page 26
449 Frame
Type JV & JV-3
Page 27
449 Frame
Type JV-4 (2 Pole)
Page 28
449 Frame
Type JU and JV-4 (4 Pole & Slower)
Page 29
5800 Frame
JV-4 & EV-4 (2 Pole)
Page 30
Page 31
5812 Frame
Type JU, JV4
Page 32
5812 Frame
Type JU, JV4
ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.
1 1 /RZHU%UDFNHW 28 1 2LO6LJKW*DXJH:LQGRZ
2 1 Shaft Water Slinger 29 1 2LO)LOO3OXJ([SDQGLQJ
3 1 3LSH1LSSOH/RZHU2LO'UDLQ 1 %HDULQJ6SDFHURU7DQGHP7KUXVW%HDULQJ
4 1 3LSH7HH/RZHU2LO'UDLQ 31 1 Upper Thrust Bearing
5 1 3LSH3OXJ/RZHU2LO'UDLQ 32 1 Bearing Mounting
6 1 3LSH1LSSOH/RZHU2LO)LOO 33 1 /RFNQXWDQG/RFNZDVKHU%UJ0WJWR6KDIW
1 3LSH&DS/RZHU2LO)LOO 34 1 'XVW&RYHU2QO\RQ8QLWV:LWKRXW5DWFKHW
8 1 Reducer Bushing 35 1 )DQ$GDSWRU2QO\RQ8QLWV:LWKRXW5DWFKHW
9 1 2LO6LJKW*DXJH:LQGRZ 36 1 7KUXVW&RXSOLQJ2QO\RQ+ROORZVKDIW
1 /RFNQXWDQG6HW6FUHZV 1 *LE.H\2QO\RQ+ROORZVKDIW
11 1 /RZHU%HDULQJ 38 1 )DQ
12 1 25LQJ 39 1 )DQ&RYHU
13 1 /RZHU%HDULQJ&DS 1 $LU'HÀHFWRU
14 1 Rotor Assembly 41 1 Canopy Cap
15 1 Rotor Core 42 1 5DWFKHW$GDSWRU2QO\RQ8QLWV:LWK5DWFKHW
16 1 Rotor Shaft Connection Spring (Only on Units With
43 1
1 5RWRU)DQ 5DWFKHW
Page 33
SEE PAGE 35
)RU7KUXVW%HDULQJV
,WHPV
Page 34
Page 35
ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.
Page 36
Page 37
Page 38
6((3$*(
SEE SHEET 2
14
18
15
16
13
12
9
8
11
6
5
3 4
2 1
Page 39
SEE PAGE 39
Page 40
ITEM NO. QTY NAME OF PART ITEM NO. QTY NAME OF PART
1 1 /RZHU%UDFNHW 21 1 8SSHU%UDFNHW
2 1 :DWHU'HÀHFWRU 22 1 2LO)LOO3OXJ([SDQGLQJ
3 1 Pipe Plug 23 1 8SSHU3OXJ2LO'UDLQ
4 1 =HUN)LWWLQJ*UHDVH 24 1 25LQJ6LJKW*DXJH:LQGRZ
25 1 'HÀHFWRU6LJKW*DXJH:LQGRZ
5 1 Spacer Washer
26 1 *ODVV6LJKW*DXJH:LQGRZ
6 1 Snap Ring
1 &RYHU6LJKW*DXJH:LQGRZ
1 /RZHU%HDULQJ
28 8SSHU%HDULQJ4W\RU
8 1 /RZHU%HDULQJ&DS
29 1 Bearing Mount
9 1 Rotor Assembly
1 8SSHU/RFNZDVKHU
1 Key
31 1 8SSHU/RFN1XW
11 1 /RZHU6FUHHQ,QWDNH([WHUQDO
Dust Cover (Only on Units
/RZHU6FUHHQ,QWDNH,QWHUQDO 32 1
12 1 :LWKRXW5DWFKHW
13 1 /RZHU$LU'HÀHFWRU Ratchet Adaptor (Only on Units
33 1
14 1 Stator Assembly :LWK5DWFKHW
Stationary Rat chet (Only on
*DVNHW2XWOHW%R[)UDPHDQG 34 1
15 1 8QLWV:LWK5DWFKHW
%R[
Ratchet Ball (Only on Units With
16 1 Outlet Base 35 1
5DWFKHW
*DVNHW2XWOHW%R[%DVHDQG Ball Retaining Ring (Only on
1
&RYHU 36 1
8QLWV:LWK5DWFKHW
18 1 Cover Outlet Box Thrust Coupling (Only on
1
+ROORZVKDIW
19 1 8SSHU$LU'HÀHFWRU
38 1 *LE.H\2QO\RQ+ROORZVKDIW
1 Upper Screen
39 1 8SSHU%DႉH
1 Canopy Cap
Page 41
440 Frame
Type RU - High Thrust
6((6+((7
SEE PAGE 43
Page 42
440 Frame
Type RU - High Thrust
6((6+((7
SEE PAGE 44
$
6((6+((7
SEE PAGE 42
Page 43
440 Frame
Type RU - High Thrust
1215$7&+(7 5$7&+(7
%8,/'6 %8,/'6
$
6((6+((7
SEE PAGE 45
Page 44
440 Frame
Type RU - High Thrust
ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.
Page 45
GREASE FILL
GREASE DRAIN
UPPER BEARING SNAP RING
BEARING CAP
CONDUIT BOX
RODENT SCREEN
INTAKE
AIR DEFLECTOR
ROTOR CORE
STATOR
GASKET
RODENT SCREEN
EXHAUST GROUNDING POINT
LOWER BRACKET
AIR DEFLECTOR
SNAP RING
LOWER BEARING
"THRUST"
ROTOR SHAFT
Page 46
SEESHEET
SEE SHEET 48
2
35
34
33
31 32
36
28 26
25 25
29 24
23
22
19
21
18
16
15
14
13 6
11 8
12
5
9 4
3
2 1
Page 47
SEE SHEET 49
SEE SHEET 3
59
25
BUILDS %8,/'6
53
52
53 52 51
51
58
49
48 56
55
54
46
45
42
44 41
43
39
38
SEE SHEET 1
Page 48
1215$7&+(7
RATCHET
BUILDS BUILDS
69
62 68
61 66
65
64
63
SEESEE
SHEET
SHEET48
2
Page 49
ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.
1 1 /RZHU%UDFNHW 38 1 8SSHU%UDFNHW
2 1 Shaft Water Slinger 39 1 3LSH1LSSOH8SSHU2LO'UDLQ
3 1 3LSH1LSSOH/RZHU2LO'UDLQ 1 *DWH9DOYH8SSHU2LO'UDLQ
4 1 3LSH&RXSOLQJ/RZHU2LO'UDLQ 41 1 3LSH3OXJ8SSHU2LO'UDLQ
5 1 3LSH3OXJ/RZHU2LO'UDLQ 42 1 2LO6LJKW*DXJH:LQGRZ
6 1 3LSH1LSSOH/RZHU2LO)LOO 43 1 2LO)LOO3OXJ([SDQGLQJ
1 3LSH&RXSOLQJ/RZHU2LO)LOO 44 As Req'd Pipe Coupling (Upper Bearing Temp.
8 1 3LSH3OXJ/RZHU2LO)LOO 'HWHFWRU
Page 50
SEE SHEET 52
SEE SHEET 2
44 42
43
39
38
35
SEE SHEET 33 41
33
34
32
24
36
23
31
22
19 21
28
29
18
25
16
26
15
14
6
11
13 12 8
5
9 4
3
2 1
Page 51
SEE
SEESHEET
SHEET533
25
BUILDS %8,/'6
59
59 58
58
65
56
64
55 63
62
54
61
53
52
49
51 48
46
45
SEESHEET
SEE SHEET521
Page 52
1215$7&+(7
RATCHET
BUILDS BUILDS
66
69
68
SEE SHEET
SEE 52
SHEET 2
Page 53
ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.
Page 54
Page 55
Page 56
ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.
Stationary Ratchet
1 Stator Assembly 1
2QO\RQ8QLWV:LWK5DWFKHW
18 1 /RZHU$LU,QWDNH&RYHU2QO\RQ:3
Pressure Plate
8SSHU$LU,QWDNH6FUHHQ2QO\RQ:3 48 1
19 1 2QO\RQ8QLWV:LWK5DWFKHW
1 *DVNHW2XWOHW%R[%DVHWR6WDWRU Rotating Ratchet
49 1
21 1 Outlet Box Base 2QO\RQ8QLWV:LWK5DWFKHW
22 1 *DVNHW2XWOHW%R[&RYHUWR%DVH
Ratchet Ball
23 1 Outlet Box Cover 2QO\RQ8QLWV:LWK5DWFKHW
Ball Retaining Ring
24 Exhaust Screen 51 1
2QO\RQ8QLWV:LWK5DWFKHW
25 1 8SSHU$LU'HÀHFWRU 52 3ODLQ:DVKHU2QO\RQ8QLWV:LWK5DWFKHW
26 1 8SSHU%UDFNHW
Page 57
SEE
SEESHEET
SHEET 259
22
26 21
23
25
24
9
18
16 19
15
6
12
4 5
13
3
14
11
1 2
Page 58
56
A 55
54
44
RATCHET
BUILDS
1215$7&+(7
BUILDS
25 51
%8,/'6
BUILDS
39 53
38
49
36
36
43 48
35
42 52
41
34
33
46
28
32
31
A
29
SEE
SEE SHEET58
SHEET 1 45
Page 59
ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.
Page 60
6813 Frame
Type RU, RV-4
SEE SHEET 62
)RU7KUXVW%HDULQJV
,WHPV
Page 61
Page 62
6813 Frame
Type RU and RV-4
ITEM ITEM
QTY NAME OF PART QTY NAME OF PART
NO. NO.
Page 63
9600 Frame
Types RU and RV-4
Page 64
Installation Record
,168/$7,2172*5281'5($',1*$77,0(2),167$//$7,21
RECORD OF MAINTENANCE
*5$'($1'7<3(2)/8%5,&$1786('
DATE OF LAST
INSULATION RESISTANCE OVERHAUL OR REPAIR
RELUBRICATION
DATE MEGOHMS DATE ACTION
Page 65
Number of Threads
Diameter of Fastener Grade 5 Fasteners Grade 2 Fasteners
Per Inch
32 OELQ OELQ
#6
18 12
32 19
#8
36 31
24 43
32 49 31
24 66
#12
28
96 66
28
18 OEIW OEIW
24 18 12
16 29
24 34 23
14 46
52 35
13
55
12
18
11
18 165
249
16 284
9
14 446
8
14 666
12
12 1196
6
12 1611
6
12
Page 66
* Refer to Nameplate for Actual Motor Weight and Section II for Handling/Lifting
Page 67
Appendices
From NEMA®† MG-1, 14.36: Derating factors due to unbalanced line voltage
1.0
DERATING FACTOR
0.9
0.8
0.7
0 1 2 3 4 5
$VDUXOHRIWKXPEWKHSHUFHQWDJHLQFUHDVHLQWHPSHUDWXUHULVHZLOOEHDERXWWZRWLPHVWKHVTXDUHRI
WKHSHUFHQWDJHYROWDJHXQEDODQFH,QWKLVFDVHWKHDYHUDJHYROWDJHLVHTXDOWR
YROWV7KHPD[LPXPGHYLDWLRQEHWZHHQOHJVLVYROWVYROWV
7KH3HUFHQWDJHYROWDJHXQEDODQFHLVGHWHUPLQHGDVIROORZV[ 7KHWHPSHUDWXUH
ULVHZLOOWKHQLQFUHDVH2[ 7KLVFRQGLWLRQZLOOUHGXFHWKHW\SLFDOOLIHRI\RXUPRWRUWROHVV
WKDQRILWVGHVLJQOLIH6KRXOGWKLVFRQGLWLRQEHSUHVHQWFDOO\RXUHOHFWULFXWLOLW\DQGUHVROYH\RXU
unbalanced supply condition.
2WKHUDUHDVRIPRWRUSHUIRUPDQFHZLOODOVREHDIIHFWHGHJORVVRIWRUTXHFDSDFLW\FKDQJHLQIXOO
ORDG530JUHDWO\XQEDODQFHGFXUUHQWGUDZDWQRUPDORSHUDWLQJVSHHG5HIHUWR1(0$®†0*VHFWLRQ
14.36 for details.
Page 68
(OHFWULFDOPRWRUVFDQEHGHWULPHQWDOO\DIIHFWHGZKHQDSSOLHGZLWKYDULDEOHIUHTXHQF\GULYHV9)'
V
7KHQRQVLQXVRLGDOZDYHIRUPVRI9)'
VKDYHKDUPRQLFFRQWHQWZKLFKFDXVHVDGGLWLRQDOPRWRUKHDWLQJ
DQGKLJKYROWDJHSHDNVDQGVKRUWULVHWLPHVZKLFKUHVXOWLQLQFUHDVHGLQVXODWLRQVWUHVVHVSHFLDOO\
ZKHQORQJSRZHUFDEOHOHQJWKVDUHXVHG6WDQGDUGPRWRUVXWLOL]HGZLWK9)'
VPXVWEHOLPLWHGWRWKRVH
application considerations defined in NEMA MG-1 Part 30.
Page 69
,QWKHDQDO\VLVRIHOHFWULFPRWRUVLWLVGHVLUDEOHWRFRQGXFWDQDFFXUDWHORDGFKHFNRQDSDUWLFXODU
LQVWDOODWLRQWRGHWHUPLQHZKHWKHUWKHPRWRULVRSHUDWLQJZLWKLQWKHUDWLQJDQGKRUVHSRZHUIRUZKLFKLW
ZDVGHVLJQHG6LQFHPRVWSXPSVLQVWDOODWLRQVKDYHWKHLURZQZDWWKRXUPHWHUVDFFXUDWHUHDGLQJVZLOO
SHUPLWDORDGFKHFNYLDWKHIROORZLQJIRUPXOD
7KHZDWWKRXUPHWHUPHDVXUHVSRZHUFRQVXPHGRYHUDSHULRGRIWLPH,WLVQHFHVVDU\WRHVWDEOLVKWKH
UDWHDWZKLFKSRZHULVEHLQJFRQVXPHGE\WKHZRUNEHLQJGRQH:HHVWDEOLVKWKLVUDWHE\FRXQWLQJWKH
UHYROXWLRQVRIWKHGLVFLQDJLYHQWLPH+HUHLVWKHW\SLFDOH[DPSOHRIDORDGFKHFN
GIVEN
• 3XPSPRWRUWREHORDGFKHFNHGLVUDWHG+3+33KDVH+]VHUYLFHIDFWRU
3HUFHQW(IILFLHQF\
• 'LVFFRQVWDQW.IRXQGRQIDFHRIPHWHU
• Transformer ratio found on face of meter = 3
THUS
Input HP = 40 x 10 x 4.83 x 3
49
Output HP = Input HP x Motor Efficiency
Output HP = 118.29 x 91% = 107.54
CONCLUSION
7KHRXWSXW+3LVJUHDWHUWKDQRXWSXW+3VKRZQRQQDPHSODWH+3EXWLVZHOOZLWKLQWKH
VHUYLFHIDFWRUZKLFKDSSOLHVWRWKLVPRWRU
Page 70
† All marks shown within this document are properties of their respective owners.