TECHNICAL SPECIFICATION FOR GATE, GLOBE, CHECK VALVES (IBR & NON-IBR)

SL. DESCRIPTION FCS – CL.600 / 800, NB 50 CCS – CL.150 & 300, NB FCS – CL.1500 & CCS – CL.1500 & CAS – CL.1500 & FAS – CL. 1500 & FSS – CL.600 / 800, NB 50
NO. & BELOW 65 & ABOVE ABOVE, NB 50 & ABOVE, NB 65 & ABOVE, NB 65 & ABOVE, & BELOW
BELOW ABOVE ABOVE NB 50 & BELOW
1.0 Basic Specification - ASME B 16.34 ASME B 16.34 ASME B 16.34 ASME B 16.34 ASME B 16.34 ASME B 16.34 ASME B 16.34

2.0 Construction -

2.1 Bonnet / Cover - Bolted Type Bolted Type Seal welded Bonnet / Pressure Seal type. Pressure seal Type Seal welded type, outside Bolted Type
Cover. screw yoke type with
Outside screw and yoke Outside screw and yoke Outside screw and yoke rising stem for gate & Outside screw and yoke
type with rising stem for type with rising stem for Outside screw and yoke Outside screw and yoke type with rising stem for globe valve type with rising stem for
gate & globe valves gate & globe valves type with rising stem for type with rising stem for gate & globe valves gate & globe valves
gate & globe valves gate & globe valves

2.2 Disc.:

a. Gate Valve - - Flexible wedge for NB 100 Solid wedge type Flexible wedge type Flexible wedge type Solid wedge type -
and above

Solid or flexible wedge for

size NB 80 and below

b. Globe valve - Flat disc. or manufacturers’ Flat disc. Flat disc. or Flat disc. Flat disc. Flat disc. or manufacturers’ Flat disc. or manufacturers’
standard manufacturer’s standard standard standard

c. Regulating globe valve - Conical plug or Conical or throttling type Conical plug or Conical or throttling type Conical or throttling type Conical plug or Conical plug or
manufacturers’ standard plug manufacturers standard. plug plug manufacturers’ standard manufacturers’ standard

d. Non return valve - Piston lift Swing disc. Type Piston lift Swing disc type Swing disc. Type Piston lift Piston lift

2.3 Ends - As per valve schedule. As per valve schedule. As per valve schedule. Socket welded/ screwed / As per valve schedule. As per valve schedule. As per valve schedule.
If Socket welded or If screwed, it shall be as If Socket welded, it shall flanged If Butt welded it shall be as If Socket welded, it shall If Socket welded or
screwed, per ASME B 16.11 be as per per be as per ASME B 16.11 screwed,
it shall be as per ASME B If Butt welded it shall be as ASME B 16.11 ASME B 16.25. If screwed, it shall be as it shall be as per ASME B
16.11 per If screwed it shall be as If flanged as per ASME B per 16.11
ASME B 16.25. per 16.5 ASME B 16.11
If flanged, for valve size ASME B 16.11 If flanged, it shall be as per
upto NB 600 as per ASME If flanged, it shall be as ASME B 16.5
B 16.5 and for valve size per
above NB 600 as per BS ASME B 16.5
3293
2.4 Seat - Integral type Integral type Integral type Integral type Integral type Integral type Integral type

2.5 Others - Bonnet Back seat Bonnet Back seat Bonnet Back seat Bonnet Back seat Bonnet Back seat Bonnet Back seat Bonnet Back seat
arrangement required arrangement required arrangement required for arrangement required arrangement required for arrangement required arrangement required
for globe valve gate & globe valve gate and globe valve for gate and globe valve for globe valve

3.0 Materials
3.1 Body, Bonnet, Cover - SA 105 SA 216 Gr.WCB SA 105 SA 216 Gr.WCB A 217 Gr.WC9 / A 217 A 182 Gr.F22 / F11 A 182 F 316
Gr.WC6

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TECHNICAL SPECIFICATION FOR
GATE, GLOBE & CHECK VALVES 15
SL. DESCRIPTION FCS – CL.600 / 800, NB 50 CCS – CL.150 & 300, NB FCS – CL.1500 & CCS – CL.900 & ABOVE, CAS – CL.1500 & ABOVE, FAS – CL. 1500 & FSS – CL.600 / 800, NB
NO. & BELOW 65 & ABOVE ABOVE, NB 50 & NB 65 & ABOVE NB 65 & ABOVE ABOVE, 50 & BELOW
BELOW NB 50 & BELOW
3.2 Stem - 13% Chromium Steel Heat 13% Chromium Steel Heat 13% Chromium Steel 13% Chromium Steel Heat 13% Chromium Steel Heat 13% Chromium Steel Heat Stainless Steel Heat
treated and hardened to treated and hardened to Heat treated and treated and hardended to treated and hardended to treated and hardended to treated and hardened to
minimum hardness of 200 minimum of 200 HB. hardended to minimum of minimum of 200 HB. minimum of 200 HB. Surface minimum hardness of 200 minimum hardness of
HB. Surface finish of 16 Surface finish of 16 RMS 200 HB. Surface finish of Surface finish of 16 RMS or finish of 16 RMS or better in HB. Surface finish of 16 200 HB. Surface finish of
RMS or better in the area of or better in the area of stem 16 RMS or better in the better in the area of stem the area of stem packing. RMS or better in the area of 16 RMS or better in the
stem packing. packing. area of stem packing. packing. stem packing. area of stem packing.

3.3 Hinge pin for check valve - - 13% chromium steel - 13% chromium steel 13% chromium steel - -

3.4 Disc - ASTM A 105 hard faced ASTM A 216 Gr. WCB / ASTM A 105 hard faced ASTM A 216 Gr. WCB / ASTM A 217 Gr. WC9 / ASTM A 182 F22 hard faced A 182 F 316
with 13% chromium steel ASTM A 105 hard faced with stellite to minimum ASTM A 105 with disc & ASTM A 182 F 22 with disc with stellite to minimum
with 13% chromium steel hardness of 350 HB. seat ring surface hard faced & seat ring surface hard faced hardness of 350 HB.
with stellite to minimum with stellite to minimum
hardness of 350 HB hardness of 350 HB.
3.5 Seat ring - ASTM A 105 hard faced ASTM A 216 Gr. WCB / ASTM A 105 hard faced ASTM A 216 Gr. WCB / ASTM A 217 Gr. WC9 / ASTM A 182 F22 hard faced A 182 F 316
with stelite to minimum ASTM A 105 with disc & with stellite to minimu ASTM A 105 with disc & ASTM A 182 F 22 with disc with stellite to minimum
hardness of 350 HB seat ring surface hard faced hardness of 350 HB. seat ring surface hard faced & seat ring surface hard faced hardness of 350 HB.
with stellite to minimum with stellite to minimum with stellite to minimum
hardness of 350 HB hardness of 350 HB hardness of 350 HB.
3.6 Back seat/stem guide bushing - - - 13% chromium steel heat 13% chromium steel heat - -
for gate and globe valve treated and hardened to treated and hardened to
minimum hardness of 250 minimum hardness of 250
HB. HB.
3.7 Hand wheel - Malleable Iron Malleable Iron Malleable Iron Malleable Iron Malleable Iron Malleable Iron Malleable Iron

3.8 Bolts - A 193 Gr.B7 A 193 Gr.B7 A 193 Gr.B7 A 193 Gr.B7 A 193 GR.B16 A 193 GR.B16 A 193 Gr.B7

3.9 Nuts - A 194 Gr.2H A 194 Gr.2H A 194 Gr.2H A 194 Gr.2H A 194 GR.7 A 194 GR.7 A 194 Gr.2H

3.10 Gland packing - Alloy steel wire reinforced Alloy steel wire reinforced Graphite material Graphite material Graphite material Graphite material Alloy steel wire
asbestos free material with asbestos free material with reinforced asbestos free
stem corrosion inhibitor stem corrosion inhibitor material with stem
corrosion inhibitor
3.11 Gasket - Spiral wound asbestos free Spiral wound asbestos free Graphite material Graphite material Graphite material Graphite material Spiral wound asbestos
material with SS 304 material with SS304 free material with SS 304
4.0 Hydro static test - As per ASME B 16.34 & As per ASME B 16.34 & As per ASME B 16.34 & As per ASME B 16.34 & As per ASME B 16.34 & As per ASME B 16.34 & As per ASME B 16.34 &
MSS-SP61 MSS-SP61 MSS-SP61 MSS-SP61 MSS-SP61 MSS-SP61 MSS-SP61
5.0 Seat leakage - Maximum 2 ml. of water Maximum 2 ml. of water Maximum 2 ml. of water Maximum 2 ml. of water Maximum 2 ml. of water per Maximum 2 ml. of water per Maximum 2 ml. of water
per hour per 25 mm of per hour per 25 mm of per hour per 25 mm of per hour per 25 mm of hour per 25 mm of nominal hour per 25 mm of nominal per hour per 25 mm of
nominal valve size nominal valve size nominal valve size nominal valve size valve size valve size nominal valve size
6.0 Nondestructive examination - Magnetic particle Magnetic particle Magnetic particle Magnetic particle Magnetic particle Magnetic particle Magnetic particle
examination/Liquid examination/Liquid examination/Liquid examination/Liquid examination/Liquid penetrant examination/Liquid penetrant examination/Liquid
penetrant examination on penetrant examination on penetrant examination on penetrant examination on examination on body and examination on body and penetrant examination on
body and bonnet. Procedure body and bonnet. body and bonnet. body and bonnet. Procedure bonnet. Procedure and bonnet. Procedure and body and bonnet.
and acceptance as per Procedure and acceptance Procedure and acceptance and acceptance as per acceptance as per ASME B acceptance as per ASME B Procedure and acceptance
ASME B 16.34 as per ASME B 16.34 as per ASME B 16.34 ASME B 16.34 16.34 16.34 as per ASME B 16.34
LEGEND :
FCS – FORGED CARBON STEEL
CCS – CAST CARBON STEEL
FSS – FORGED STAINLESS STEEL
FAS – FORGED ALLOY STEEL
CAS – CAST ALLOY STEEL

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TECHNICAL SPECIFICATION FOR
GATE, GLOBE & CHECK VALVES 16