PAKARAB FERTILIZERS (PVT.) LTD.

MULTAN

SAFETY DEPARTMENT

FIRE INCIDENENT DATA FROM JAN 2000 TO DATE

YEAR MONTH DAY TIME PLANT EQUIPMENT/AREA CAUSE

Fire broke out on a curtain due to the placement of

ADMIN electric heater nearby in Room No. 25
2000 JAN 26 8:25 Carelessness/Negligence
BLOCK

Flange of block valve at the outlet of the converter

2000 APR 6 12:00 AMMONIA B (105DB) Process gas leakage

UTILITY Control Pannel of the coupler of the generator 2&3

2000 APR 7 8:30 in the HT room of the power house. Electric short-circuiting
WEST
2000 APR 21 0:30 AMMONIA Purges / vents of L.P/H.P case Process gas leakage
Old record of planning department in the control
2000 AUG 5 17:10 UREA / OLD room of old urea plant Smoking

Purge valve of Hydrogen gas to hydrogen

2000 AUG 31 17:00 AMMONIA Process gas leakage
filling statioin.
Conveyor belt placed on S.S line & un-insulated
N. ACID steam line near absorption column C-2
2000 OCT 10 7:45 Carelessness/Negligence
(OLD)

Junction box of boom chain drive motor of CAN

2000 NOV 15 8:20 PH&S scraper at CAN Bulk store Electric short-circuiting

Page 1 of 20
 SAFETY DEPARTMENT

FIRE INCIDENENT DATA FROM JAN 2000 TO DATE

YEAR MONTH DAY TIME PLANT EQUIPMENT/AREA CAUSE

Distribution board of lighting system at Cillo floor

2001 JAN 4 8:45 PH&S of CAN Handling Electric short-circuiting

UTILITY Bearing of Pump 2208-JS as its shaft broke due to Temperuture rise due to
2001 FEB 12 16:15 jammed bearings
WEST jammed bearing (Friction)
Natural gas leakage from gas burner which is
CIVIL OFFICE installed in the store room in the civil office
2001 FEB 28 17:15 Carelessness/negligence
CAN PLANT adjacent to CAN Civil Maintenance office

Oil soaked insulation of steam outlet line of

2001 MAY 13 19:35 NP Turbine # 40-1012 Oil soaked insulation

Pannel cabinet of uninterrupted power supply Overheating of UPS panel

N. ACID system (UPS)
2001 MAY 18 20:40 due to blockage of air
(OLD)
grating
Spark/flashes in the termination plate of Condenser
ADMIN of Sabro Split type AC Unit installed outside the Electric short-circuiting
2001 AUG 6 7:00
BLOCK MSD Office
Flash/Fire occurred in junction box at main cable
2001 SEP 3 16:00 NP tray over 40-1045 compressor at ground floor Electric short-circuiting

Hygrogen gas leakage from flange of 104-C

2001 SEP 4 22:20 AMMONIA (Workshop side) Process gas leakage

Page 2 of 20
 SAFETY DEPARTMENT

FIRE INCIDENENT DATA FROM JAN 2000 TO DATE

YEAR MONTH DAY TIME PLANT EQUIPMENT/AREA CAUSE

Fire broke out on electric/instrument cables

when welding slugs fell on the nest of birds on
UTILITY the cable tray during the welding job on steam Carelessness/Negligence
2002 JAN 24 12:45
WEST line at the top of bridge near eastern gate of
KIC Office
Fire broke out on electric cables near Line E of
CAN Handling. Electric cables were coming
from MCC room. This bundle of cable of
2002 MAR 8 17:30 PH&S different sizes going upward is supported by Electric short-circuiting
angle iron piece, which was corroded and
penetrated into the insulation of the cable and
resulted in flash

UTILITY Smoke coming out from the motor of tube well

2002 APR 9 14:45 Electric short-circuiting
WEST no. 8
Fire broke out on electric cables near Line E of
2002 JUN 1 9:15 PH&S CAN Handling. On same location fire has Electric short-circuiting
occurred on 08.03.2002
Fire broke out on oil osaked insulation of
2002 SEP 6 4:30 NP Poor Housekeeping
steam outlet line of Turbine No. 40-1012
Fire broke out on the main switch of the
UTILITY disposal station due to seepage of rain water Electric short-circuiting
2002 SEP 18 23:05
WEST into the main switch

Page 3 of 20
 SAFETY DEPARTMENT

FIRE INCIDENENT DATA FROM JAN 2000 TO DATE

YEAR MONTH DAY TIME PLANT EQUIPMENT/AREA CAUSE

Fire broke out on the electric junction box of

2002 SEP 28 8:30 PH&S the flood lighting installed at the pouring trolley Electric short-circuiting
No. 60-1264
While determining the oil amine contents of
CAN product with aromatic organic solvent
extraction method by Soxhelt Extraction
LABORATOR Apparatus. Soxhelt flask may be broken due to
2002 NOV 13 16:10 Carelessness/Negligence
Y overheating and aromatic organic solvent
(about 100 gms.) caught fire

Flash occurred on out going cables in the

2002 NOV 21 10:10 H / COLONY Electric short-circuiting
trench in the control panel room

Page 4 of 20
 SAFETY DEPARTMENT

FIRE INCIDENENT DATA FROM JAN 2000 TO DATE

YEAR MONTH DAY TIME PLANT EQUIPMENT/AREA CAUSE

Fire broke out on wooden plank which was

being used as a support for standing on a
temporary structure to operate steam valve
2003 MAY 21 10:20 NP below NP Melt Tank at Floor-156. NP Melt Carelessness/Negligence
overflowed from the NP Tank and fell down on
the wooden plank lying underneath

UTILITY Fire broke out on the junction box of the Hot

2003 JUN 21 13:25 Electric short-circuiting
EAST Water Pump No. 1 of Old Cooling Tower

Page 5 of 20
 SAFETY DEPARTMENT

FIRE INCIDENENT DATA FROM JAN 2000 TO DATE

YEAR MONTH DAY TIME PLANT EQUIPMENT/AREA CAUSE

Fire broke out on the hose of the actylene cylinder

2004 APR 12 11:45 NP of oxy-acetylene set Carelessness/Negligence

Fire broke out on a wooden plank lying in contact

UTILITY with the steam pipe on overhead bridge near KIC Carelessness/Negligence
2004 MAY 29 22:45
WEST office
UTILITY Fire broke out on the oil soaked insulation of Lube
2004 DEC 16 8:40 oil Turbo of Turbine No. 1 Poor Housekeeping
WEST
Fire broke out on the platform of Burner No. 1 & 2
of the Auxiliary Boiler due to leakage of fuel gas.
The leakage occurred due to burstage of the inlet
flexible steel pipe to burner No. 1 of the Auxiliary Burstage of inlet fuel flexible
2004 DEC 29 18:35 AMMONIA Boiler and the elbow got dis-engaged from the steel pipe
burner due to vibration of the leaking flexible steel
pipe.

Page 6 of 20
 SAFETY DEPARTMENT

FIRE INCIDENENT DATA FROM JAN 2000 TO DATE

YEAR MONTH DAY TIME PLANT EQUIPMENT/AREA CAUSE

Fire broke out on the on/off switch of drip oil motor

N. ACID installed near control panel of the compressor.
2005 FEB 18 1:50 Electric short-circuiting
(OLD)

Fire broke out on the old record lying along road

2005 APR 1 12:05 SCRAP YARD no. 9 near ammonia storage tank in the scrap yard Smoking

UTILITY Fire broke out on the 440V armoured main

2005 MAY 24 17:20 electrical cable to the Chromate Removal Plant. Electric short-circuiting
WEST

Page 7 of 20
 PAKARAB FERTILIZERS (PVT.) LTD. MULTAN

SAFETY DEPARTMENT

FIRE INCIDENENT DATA FROM JAN 2000 TO DATE

FIRE INCIDENT DATA FOR THE YEAR 2000

CAUSES JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL

Housekeeping 1 - - - - - - - - 1 1 - 3

Gas leakage - - - 2 - - - 1 - - - - 3

Electric short-circuiting - - - 1 - - - - - - - - 1

Mechanical failure - - - - - - - - - - - - -

Poor maintenance - - - - - - - - - - - - -

Welding/cutting - - - - - - - - - - - - -

Carelessness/Negligence - - - - - - - - - - - - -

Smoking - - - - - - - 1 - - - - 1

Friction - - - - - - - - - - - - -

Hot surface - - - - - - - - - - - - -

Spark - - - - - - - - - - - - -

1 - - 3 - - - 2 - 1 1 - 8
 PAKARAB FERTILIZERS (PVT.) LTD. MULTAN

SAFETY DEPARTMENT

FIRE INCIDENENT DATA FROM JAN 2000 TO DATE

FIRE INCIDENT DATA FOR THE YEAR 2001

CAUSES JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL

Housekeeping 1 - - - - - - - - - - - 1

Gas leakage - 1 - - - - - - - - - - 1

Electric short-circuiting - - - - - - - - - - - - -

Mechanical failure - - - - - - - - - - - - -

Poor maintenance - - - - - - - - - - - - -

Welding/cutting - - - - - - - - - - - - -

Carelessness/Negligence - - - - - - - - - - - - -

Smoking - - - - - - - - - - - - -

Friction - 1 - - - - - - - - - - 1

Hot surface - - - - - - - - - - - - -

Spark - - - - - - - - - - - - -

TOTAL 1 2 - - - - - - - - - - 3
 PAKARAB FERTILIZERS (PVT.) LTD. MULTAN

SAFETY DEPARTMENT

FIRE INCIDENENT DATA FROM JAN 2000 TO DATE

FIRE INCIDENT DATA FOR THE YEAR 2002

CAUSES JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL

Housekeeping - - - - - - - - 1 1

Gas leakage - - - - - - - - - -

Electric short-circuiting - - 1 2 1 - - - 2 6

Mechanical failure - - - - - - - - - -

Poor maintenance - - - - - - - - - -

Welding/cutting - - - - - - - - - -

Carelessness/Negligence 1 - - - - - - - - 1

Smoking - - - - - - - - - -

Friction - - - - - - - - - -

Hot surface - - - - - - - - - -

Spark - - - - - - - - - -

TOTAL 1 - 1 2 1 - - - 3 - - - 8
 PAKARAB FERTILIZERS (PVT.) LTD. MULTAN

SAFETY DEPARTMENT

FIRE INCIDENENT DATA FROM JAN 2000 TO DATE

FIRE INCIDENT DATA FOR THE YEAR 2003

CAUSES JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL

Housekeeping - - - - - - - - - - - - 0

Gas leakage - - - - - - - - - - - - 0

Electric short-circuiting - - - - - 1 - - - - - - 1

Mechanical failure - - - - - - - - - - - - 0

Poor maintenance - - - - - - - - - - - - 0

Welding/cutting - - - - - - - - - - - - 0

Carelessness/Negligence - - - - 1 - - - - - - - 1

Smoking - - - - - - - - - - - - 0

Friction - - - - - - - - - - - - 0

Hot surface - - - - - - - - - - - - 0

Spark - - - - - - - - - - - - 0

TOTAL 0 0 0 0 1 1 0 0 0 0 0 0 2
 PAKARAB FERTILIZERS (PVT.) LTD. MULTAN

SAFETY DEPARTMENT

FIRE INCIDENENT DATA FROM JAN 2000 TO DATE

FIRE INCIDENT DATA FOR THE YEAR 2004

CAUSES JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL

Housekeeping - - - - - - - - - - - - 0

Gas leakage - - - - - - - - - - - - 0

Electric short-circuiting - - - - - - - - - - - - 0

Mechanical failure - - - - - - - - - - - - 0

Poor maintenance - - - - - - - - - - - - 0

Welding/cutting - - - - - - - - - - - - 0

Carelessness/Negligence - - - 1 1 - - - - - - - 2

Smoking - - - - - - - - - - - - 0

Friction - - - - - - - - - - - - 0

Hot surface - - - - - - - - - - - - 0

Spark - - - - - - - - - - - - 0

TOTAL 0 0 0 1 1 0 0 0 0 0 0 0 2
 PAKARAB FERTILIZERS (PVT.) LTD. MULTAN

SAFETY DEPARTMENT

FIRE INCIDENENT DATA FROM JAN 2000 TO DATE

2000 2001 2002 2003 2004 Total

Housekeeping 3 1 1 0 0 5 Housekeep 5 8 2000
Gas leakage 3 1 - 0 0 4 Gas leaka 4 3 2001
Electric short-circuiting 1 - 6 1 0 8 Electric sh 8 8 2002
Mechanical failure - - - 0 0 0 Carelessn 4 2 2003
Poor maintenance - - - 0 0 0 Smoking 1 2 2004
Welding/cutting - - - 0 0 0 Friction 1
Carelessness/Negligence - - 1 1 2 4
Smoking 1 - 0 0 0 1
Friction - 1 - 0 0 1

No. of Fire Incidents

Hot surface - - - 0 0 0
No. of Fire Incidents from 2000 to date
Spark - - - 0 0 0
Total 8 3 8 2 2 23
8

7
. of Fire Incidents

6
No. of Fire Incidents vs. Causes of Fire from 2000 to
date 5
9
4
 No. of Fire Incidents
PAKARAB FERTILIZERS (PVT.) LTD. MULTAN No. of Fire Incidents from 2000 to date

SAFETY DEPARTMENT
8

7
FIRE INCIDENENT DATA FROM JAN 2000 TO DATE
No. of Fire Incidents

6
No. of Fire Incidents vs. Causes of Fire from 2000 to
date 5
9
8 4
8
7 3
6
5
5 2
4 4
4
3
1
2
1 1 0 Year
1 2000 2001 2002 2003
0

Causes of Fire
 Electric short- Poor Carelessness/
Year Housekeeping Gas leakage Mechanical failure Welding/cutting Smoking Friction Hot surface Spark
circuiting maintenance Negligence

2000 3 3 1 - - - - 1 - - -
2001 1 1 - - - - - - 1 - -
2002 1 - 6 - - - 2 - - - -
2003 - - 1 - - - 1 - - - -
2004 - - - - - - 2 - - - -
Total 5 4 8 0 0 0 5 1 1 0 0
%age 20.83 16.67 33.33 No. of Fire Incidents 0.00 0.00 0.00 20.83 4.17 4.17 0.00 0.00

Housekeeping 5 28.4
Gas Leakage 4 20.5
No. of Fire Incidents Vs. Causes of Fires From 2000 To Date
Electric Short C 8 29.6
Carelessness/n 5 5.7
Smoking 1 4.6 9
8
Friction 1 2.3 8
7
6
5 5
5
4
4
3
 No. of Fir
9
8
8
7
6
5 5
5
4
4
3
2
1 1
1
0

Cause of Fire

%age of Fire Causes Vs.Causes of Fire From 2000 To Date

Housekeeping 20.8
Percentage

Gas Leakage 16.7 35.0 33.3

Electric Short C 33.3
Carelessness/n 20.8 30.0
Smoking 4.2
Friction 4.2 25.0
20.8 20.8
20.0
16.7
15.0

10.0

5.0 4.2 4.2

0.0
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Causes of Fire
Total

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9
2
2
24
100.00
1

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4.2

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