SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.

00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Pre-Application Insp of Intumescent Fireproofing Mat'ls SAIC-B-2006 15-Nov-17 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
1. Use Section A for General Requirement Checks per Data Sheet.
2. Use Section B for Environmetal Condition Checks
before work. 3. Use Section C for QC checks
Note as referenced
on applications as listed. Production work
is now ready to begin. Procedure & Data Sheets are available at site.
Use Form SATR-B-2001 & 2002.
A General Requirements (Material & Data Sheet Instructions)

Application shall be made in strict accordance with the manufacturer's

SAES-B-006 Para
A1 guidelines regarding ambient temperature, storage temperature,
8.2.3
materials, proportioning, and mixing.

Each paint container shall be clearly marked in accordance with SAES-H-001,

A2
09-SAMSS-060. Para. 6.2.3

Coatings which have exceeded the shelf life given in the Saudi Aramco
Data Sheet (see definition in SAES-H-101) shall be set aside and must SAES-H-001,
A3
not be used unless written authorization to the contrary is given by the Para. 6.2.5
Consulting Services Department.

Materials are stored upright & covered on site (canvas or tarp) per
SAES-H-001,
A4 manufacturer’s instructions with temporary storage periods at site not
Para. 6.2.1
exceeding 14-day storage rule per SAES-H-100, Para. 6.2.

Opened containers are examined for skinning, gelling, sludge & leakage. SAES-H-001,
A5 Containers & materials not in good condition are not used. Leaking Para. 6.2.4 &
containers are set aside & not used. (SAES-H-100, Sect 6). 9.1.2
Mixing operations, follow material specific data sheet instruction
(volumes, ratios, etc) in accordance with manufacturer guidelines.
Note 1: As needed, mat'ls have been heated to proper
SAES-B-006
A6 application temperature (usually about 27-30 °C) prior to spray
Para. 8.2.3
applications. Note 2: As needed, materials have
been heated for the specified time (usually for 24-48 hours) prior to spray
applications.
Equipment for spray applications is available and acceptable. Air SAES-H-102,
A9 Steel surfaces
movers in placethat are toproper
to allow be insulated per 8.3,
ventillation fireproofed with
as required. Para 4
cementitious materials or covered with intumescent or other proprietary
fireproofing such as lightweight concrete, shall be coated in accordance SAES-B-006
A10
with SAES-H-101, APCS-1B. Section 8.4
The surface preparation and coating system specified shall be referenced
B Weather,
on Preparation
all applicable & Cleaning
construction (*API Pub. 2218 as referenced in SAES-B-006 Para. 3.2)
drawings.

Saudi Aramco: Company General Use

 Weather is dry, temperature (metal, ambient) is moderate, humidity is low
to medium, & winds are not strong. Proper conditions exist.
Weather forecast is known & prep is based on winds & temps,
etc:
A) Wind is not strong enough to blow sand, salt spray, or other foreign
matter onto the surface being painted. SAES-B-006
B1
B) Wind is not strong enough to cause dry spray or to otherwise seriously Section 3.2
disturb the spray pattern applied by the spray gun.
C) Substrate temperature is above 10°C & within the temperature limits
listed by the manufacturer on the applicable Data Sheet.
D) Substrate temperature is less than 3°C above dew point & in limits
listed by the manufacturer on the applicable data sheet.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Pre-Application Insp of Intumescent Fireproofing Mat'ls SAIC-B-2006 15-Nov-17 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Material Staging area is organized and clean and permits proper & safe SAES-B-006
B2
mixing of coating matls for intumescent fireproofings. Section 3.2
Covering of work areas is properly done to prevent foreign matter
SAES-B-006
B3 (dust/sand) embedment & fouling of intumescent coatings.
Section 3.2
As required, total encapsulation & use of dehumidifying equipment SAES-B-006
B4
provides environmental conditions to meet manufacturer guidelines. Section 3.2
Overspray protection covering of work areas (plastic sheets, tarps, SAES-B-006
B5
masking tape, etc) is completed. Section 3.2
Surfaces are clean (no sand, dust, etc) after abrasive blasting.
Cleanliness (white glove test) shows all fines & dust removed. SAES-H-001,
B6
SSPC/cleaning method and profile, as applicable, is acceptable. Section 8.4

Airless spray equipment shall not be operated if any of the pressure SAES-H-102 Para
B7
system
Pressurecomponents
Hoses usedis not in good condition.
in applications meet specific requirements: 4.4.5.9
A) Hose material (pressure rating) is correct for
application.
B) Hose condition (free of cuts, damage) is safe and good.
SAES-H-102 Para
B11 C) Pressure Fittings (correct rating)
4.4.5.5.
are in good condition.
Identify sources of leakage on equipment set-up.

Benzene, gasoline, carbon tetrachloride, and chlorinated hydrocarbons SAES-H-102 Para

B12
with low threshold limit values (less than 20) shall not be used. 4.4.3

Sufficient material is available near pump to ensure continuity of the

application (intumescent mastics are applied at right temperature). SAES-B-006
B13
Staging areas are orderly & maintained with storage above grade and Section 3.2
operations are properly covered to prevent contamination.

C Quality Control

QC Equipment Kit is available as follows for coating applications:

1) Applicable Data Sheets (APCS, SA Data Sheet, Mfg Data
Sheet)
2) QC Equipment Check Sheet (SAES-H-100, Attachment "B")
3) In-Process Inspection Sheet (SAES-H-100, Attachment "C")
4) Anchor Pattern Measurement (Press-O-film tape)
5) Wet Film Thickness Gage (for application range)
6) Dry Film Thickness Gage (for application range)
SAES-H-001,
C1 7) High Intensity Lighting as needed
Attachment A
8) Coveralls, Lint-Free Gloves, Rubber-Soled Shoes/Covers (PPE)
9) Thermometer for Air Temperature
10) Humidity Gage or Sling Psychrometer
11) Contact Thermometer for Metal Temperature
12) Sharp Knife (Knife tests)
13) Hypodermic Needle Pressure Gage
14) SSPC PA2, "Paint Thickness Measurement" (Banana gage, etc)
All items have current calibration stickers as applicable

Drawings are checked & areas to be treated are easily identifiable & SAES-B-006 Para
C2
supported by drawings. Application limits are clearly identified. 3.2

QC equipment listed in SAES-H-001, Attachment A is on site for SAES-H-001

C3
inspection of surface preparation (profile) & coatings application. Para 10

Quality Control Equipment Check Sheet (Att. B) is completed prior to SAES-H-001,

C4
job start-up (any work) & signed by contractor & SA. Para 10.2

In-process Inspection Sheet (Att. C) is completed/signed daily by SAES-H-001,

C5
contractor. SA initials each asterisk item & work is controlled. Para 10.2.3

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Pre-Application Insp of Intumescent Fireproofing Mat'ls SAIC-B-2006 15-Nov-17 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Paints/Coatings & Equipment Log (Att. D) is completed/signed by SAES-H-001,
C6
coating contractor & verified/signed by inspection & SA. Para 10.2.4
REMARKS: *Always use latest approved revision of B-Std, not the Cut-off stds.

REFERENCE DOCUMENTS:
1. SAES-B-006, Fireproofing for Plants, (20 November, 2011) See Remarks

2. SAES-H-001, Coating Selection and Application Requirements for Industrial Plants and Equipment (5 April 2016)

3. SAES-H-102, Safety Requirements for Coating Applications (24 October 2012)

4. API Publication 2218 - Fireproofing Practices in Petroleum & Petrochemical Processing Plants Latest Edition

ATTACHMENTS: N/A
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use