Doc. No.

Rev. No. 0
JOB METHOD STATEMENT Date 24th December 2020
(JMS) Project T6008 crack repair using
thermoplastic welding
CONTENT

TITLE:

T6008 thermoplastic welding

0 24th IS RJ MSS
December
2020
REV. DATE PREPRED BY CHECKED BY APPROVED BY DESCRIPTIONS

This document and the information herein describe the company practices and are for internal use only. It
shall not be reproduced in whole or in parts or released to a third party without prior written consent from
the approving authority

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 Doc. No.
Rev. No. 0
JOB METHOD STATEMENT Date 24th December 2020
(JMS) Project T6008 crack repair using
thermoplastic welding
CONTENT

TABLE OF CONTENT

SECTION TITLE

1.0 SCOPE OF WORK AND DESCRIPTION

2.0 JOB METHOD AND SEQUENCE

3.0 SAFETY PRECAUTION – (REFER TO HIRADC)

4.0 EQUIPMENT AND TOOLS

5.0 ACCESS AND EGRESS ROUTES

6.0 FALL PROTECTION MEASURES – NOT APPLICABLE

7.0 OTHER ESSENTIAL TOOLS

8.0 HAZARDOUS SUBSTANCES

9.0 SPECIAL TRAINING REQUIREMENT

10.0 SAFE WORKING LOAD

11.0 PERSONAL PROTECTIVE EQUIPMENT (PPE)

12.0 MANPOWER

13.0 SAFETY CONCERNS

14.0 ATTACHMENTS

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 Doc. No.
Rev. No. 0
JOB METHOD STATEMENT Date 24th December 2020
(JMS) Project T6008 crack repair using
thermoplastic welding
CONTENT

1. SCOPE OF WORK

The purpose of this job method statement is to establish the safe work method for T6008 crack repair
using thermoplastic welding method. Details of activity are as follow:

Date of work : 6th January 2021

Location : T6008
Description : Crack repair using thermoplastic welding

2. METHOD AND SEQUENCE OF WORK

Repair schedule:
Date/ Day Activity Description
5th January 2021/ Tuesday 1. Drain out T6008
2. Ventilation
6th January 2021/ Wednesday Repair activity
7th January 2021/ Thursday Fill up T6008 & normalized service water system

2.1 Pre repair work

1. Service water pump to be shut & blind during this activity. Water for service water system will be
directly provide by SAJ – SAJ water pressure 3.5 bar.
2. Empty out tank & carry out ventilation.
3. Outlet spool piece to be removed – item to be replaced with stainless steel flexible hose after
repair work completed.
4. Remove all putty patching at crack area – outside tank wall.

Figure 1
2.2 Repair work

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 Doc. No.
Rev. No. 0
JOB METHOD STATEMENT Date 24th December 2020
(JMS) Project T6008 crack repair using
thermoplastic welding
CONTENT

Thermoplastic welding to be apply on outside & inside tank wall at crack area:

Outside tank wall:

1. Carry out surface preparation.
2. Drill stop hole at both 80mm crack tip.
3. Using 240 v equipment, apply thermoplastic welding to the crack.

Inside tank wall:

1. Confined Spaced Entrance Permit & Hot Work Permit shall be obtain.
2. Personnel must be wearing basic PPE, body harness & respirator while entering & during the
repairing activity inside the tank.
3. Carry out surface preparation.
4. Using 240 v equipment, apply thermoplastic welding to the crack.
5. Housekeeping all debris which generate from activity.
Note:
i. Thermoplastic welding generate very low fumes.
ii. Thermoplastic welding will take 30 minute for completed.

2.3 Post repair work

1. Install stainless hose to replaced outlet pipe spool.
2. Shut tank drain spout, fully open outlet valve & fill up the tank.
3. Once the tank is full, shut SAJ bypass valve.
4. Priming service water pump, start the pump & ensure water supply at 6 bar.

Figure 2

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JOB METHOD STATEMENT Date 24th December 2020
(JMS) Project T6008 crack repair using
thermoplastic welding
CONTENT

Figure 3: Thermoplastic welding equipment

3. SAFETY PRECAUTION
1. Pre entry & continues gas test will cover internal & surrounding tank area.
2. Wearing of body harness is compulsory for working in confined spaces.
3. Using of walkie-talkie for communication between Authorized Entrance & Standby Person.
4. Authorized Entrance to be equipped with gas detector throughout this activity.
5. Always maintain 3 point contact when use the ladder.

4. EQUIPMENTS AND TOOLS

No Tool Quantity
1 24 DC flood light 2
2 Thermoplastic equipment 1
3 Ventilation Fan 2

5. ACCESS AND EGRESS ROUTE

-Nil -

6. FALL PROTECTION MEASURES

-Nil-

7. OTHER ESSENTIAL TOOLS

-Nil-

8. HAZARDOUS SUBSTANCES - MSDS attached

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JOB METHOD STATEMENT Date 24th December 2020
(JMS) Project T6008 crack repair using
thermoplastic welding
CONTENT

Chemicals: ______nil___________________

9. SPECIFIC TRAINING REQUIRED

-Nil-

10. SAFE WORKING LOAD- REFER TO LIFTING PLAN

-Nil-

11. PERSONAL PROTECTIVE EQUIPMENT (PPE)

Additional: _____body harness___________________

12. MANPOWER

No Contractor Quantity Remarks

1 ZONC Engineering 4 Repairing work
2 DTL 1 2 Supervisor & Standby person

13. SAFETY CONERN - Highlighted and analyzed in HIRADC

HIR-TMM-015

14. ATTACHEMENT
-Nil-

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