PMC

Method Statement Statement Doc. No.: 7S92-06011-CO-TP-541

Rev. :0
for GRE Pipe Modification Date : 28 Dec. 2012
(ORV-D) Page : 2 of 4

1. PURPOSE

The purpose of this procedure is to Re-calibration of the PSV-039. Related work will be on the
PTTLNG Jetty Development and LNG Receiving Terminal Project to be built at Map Ta Phut
Indutrial Estate, Rayong, Thailand.

2. DEFINITIONS

2.1 COMPANY” means PTTLNG Company Limited, its successors and assignees.
2.2 CONTRACTOR” means the GS Consortium that GS Engineering & Construction Corp. leads
under Process and Utility piping, for the PTTLNG Jetty Development and LNG
Receiving Terminal Project.
2.3 “SUBCONTRACTOR” means any company, firms or person with whom CONTRACTOR
enters into a subcontract.
2.4 “SITE” means the areas where the WORK shall be performed as indicated in the PROJECT
SPECIFICATION situated at Map Ta Phut Industrial Estate, Rayong Province, Thailand.

3. REFERENCES

3.1 Drawings

3.1.1 Piping & Instrument Diagram: 7S92-A1-06011-0100-PC-020 Rev.8.

3.1.2 Piping & Instrument Diagram: 7S92-A1-06011-0500-PC-001 Rev.8.
3.1.3 Piping & Instrument Diagram: 7S92-A1-06011-0500-PC-002 Rev.8.
3.1.4 Piping & Instrument Diagram: 7S92-A1-06011-0500-PC-004 Rev.8.

4. PERSONNEL RESPONSIBILITIES

4.1 Construction Manager is responsible for implementing the construction activities to

achieve the quality and his personnel are also responsible for activities in accordance with
the requirements of specifications, drawings and contract etc.

4.2 Field QA/QC Manager (FQM) is responsible for assuring the construction activities
and his personnel are responsible for inspection and reviewing the witness/holding points
 PMC
Method Statement Statement Doc. No.: 7S92-06011-CO-TP-541
Rev. :0
for GRE Pipe Modification Date : 28 Dec. 2012
(ORV-D) Page : 3 of 4

and the activities to be monitored as surveillance. Quality control personnel give the
organizational freedom to identify and prevent quality problems.

4.3 Mechanical Superintendent is responsible for all orders and directions issued by the
Construction Manager. He is responsible for supervising his designated work, controlling
activities for Supervisors and Foremen, assignment of major equipment, ensuring works
executed safely, subcontractors execute works in safe manner and monitoring the work of
Subcontractors.

4.4 Safety Manager is responsible for monitoring and observing the safe execution of the work,
the safety work plan, compliance with project SHE requirements and procedures, works
conducted as mentioned in approved WMS / JSA and work permit.

5. WORK PROCEDURES

5.1 Isolation
5.1.1 Preparation blind isolation, tools, support standing and etc.
5.1.2 Sea water pump "0500-P-001A/B/C" De-Energize power supply confirm with PTT
operation.
5.1.3 MOV061 Valve check close position and confirm with PTT operation.
5.1.4 MOV061 Confirm De-Energize power supply.
5.1.5 Disconnect power cable and electric cable.
5.1.6 Water drain in the line to empty.
5.1.7 GRE Pipe line cutting.
5.1.8 Loosen bolt flange joint connecting remove out and pipe spool take out.
5.1.9 Blind flange install and tightening.
5.1.10 Clear tools and do cleaning.

5.2 Pipe Assembly and Reinstatement

5.2.1 Preparation pipe spool, tools, transfer to site, condition check and etc.
5.2.2 Sea water pump "0500-P-001A/B/C" De-Energize power supply confirm with PTT
operation.
5.2.3 Remove out blind flange and MOV.
5.2.4 GRE Pipe spool assembly.
 PMC
Method Statement Statement Doc. No.: 7S92-06011-CO-TP-541
Rev. :0
for GRE Pipe Modification Date : 28 Dec. 2012
(ORV-D) Page : 4 of 4

5.2.5 Clearing and curing holding time minimum 24 hrs.

5.2.6 MOV-061 Reinstall and bolt tightening.
5.2.7 Connect power cable and electric cable.
5.2.8 Check and clearing of preparation for service test.

6. HEALTH SAFETY ENVIRONMENT AND SECURITY

6.1 All safety precautions shall be taken care as required as per JSA.

6.2 Testing area will be barricaded and warning signs for pressure testing shall be displayed.

6.3 All testing equipments and instruments shall be inspected prior to testing commencing.

6.4 During high pressure testing, if required, nearby area work will be suspended till test is
complete.

6.5 GSC supervisors and safety shall ensure all required work permits approved and JSA .

6.6 All testing personnel shall be provided with and use required PPE i.e. safety helmet,
safety glasses (clear & dark), safety shoes/boots, hearing protection, gloves, safety harness
for working at height etc. additional PPE shall be supplied as required.

6.7 Disciplinary action will be taken against personnel committing safety violations, action
taken will depend on the severity of the violation.

7. ATTACHMENTS

7.1 Attachment #1 : Marked P&ID

7.2 Attachment #2 : JSA

Attachment # 1
Attachment # 2
 SEQUENCE OF ACTIVITY
STEPS
1. Equipment & material
Mobilization to size
2. Lifting pipes and
Lowering pipes from truck to
lay down area, either at area
nearby temporary parking
lot at gate #2 at
Subcontractor site office
POTENTIAL HAZARDS HAZARD CONTROLS RESPONSIBLE BY CHECKED BY
1.1 Drunk driving 1.1.1 Observe the whole process of GSC Mechanical S/V GSC SHE S/V
loading heavy equipment onto trucks
to verify conformance
1.2 Speeding 1.2.1 Follow traffic rules and signs GSC Mechanical S/V GSC SHE S/V
1.3 Truck load Exceeding 1.3.1 Observe and follow regulatory GSC Mechanical S/V GSC SHE S/V
allowable units truck load limits
1.4 Equipment inspection 1.4.1 Prepare and provide necessary GSC Mechanical S/V GSC SHE S/V
equipment certificate prior moving to
the site ( Kor-Por 2, Insurance,
certificate and other official document
i.e. truck registration, driving license,
Certificate of lifting operation trained)
1.4.2 Ensure that all equipment and
tools are in good working condition
and comply with good engineering
practices
2.1 Sling, shackle, hook, 2.1.1 Crane must pass an inspection GSC Mechanical S/V GSC SHE S/V
damaged causing pipes by TPI with certificate and gets
fallen down or crane boom approve by PTTLNG inspector with
broken color coded. Slings, hooks, shackles
must also pass inspection by TPI and
PTTLNG inspector prior to allow to be
used at site
Page 2 of 9
 2.1.2 Lifting tackle shall be inspected
by daily basis prior to be used

2.1.3 Slingers training certificate

provided GSC Mechanical S/V GSC SHE S/V

2.2 Crane tipped over 2.2.1 Ensure that the location for
crane sitting must be firm. If not, Steel
plates must be placed for support the
crane

2.2.2 Crane load chart checked

against crane position

2.2.3 Outriggers fully extend and

spreader pads used

2.3 Moving loads hit to 2.3.1 Barricade shall be installed GSC Mechanical S/V GSC SHE S/V
workers around crane radius while working

2.3.2 Rigger trained to control lifting

operation and tag lines attached to the
load

2.3.3 Lifting permit and PTW

approved original to be on site

Page 3 of 9
 JOB SAFETY ANALYSIS ( JSA )
SEQUENCE OF ACTIVITY POTENTIAL HAZARDS
STEPS
3. Remove pipe from lay 3.1 A lot of pieces of the
down area to workplace pipes are storage at site
causing obstruction to
traffic and create unsafe
condition
3.2 Obstruction to traffic
during lifting pipes into
excavated area
4. Cutting and joint 4.1 Work in confined
GRE/FRP pipelines space during bonding
inside the two pieces of
pipes
4.2 Emergency
situations inside pipeline
while joining pipes i.e.,
HAZARD CONTROLS RESPONSIBLE BY CHECKED BY
3.1.1 Only necessary amount of pipe, GSC Mechanical S/V GSC SHE S/V
which can be laid down and connected
for each day’s work, will be moved to
workplace
3.2.1 Avoid blocking the entire traffic GSC Mechanical S/V GSC SHE S/V
route. Incase this can not be avoided,
an advance communication to other
personnel in the affected area must be
informed. Sign reading road closed
ahead and flagman must be provided
during pipes offloading
3.2.2 Temporary barricade around site
lay down area
3.2.3 All pipes to be chocked to prevent
rolling when staked. Staking height to
be kept to the safe minimum
4.1.1 All personnel working in confined GSC Mechanical S/V GSC SHE S/V
space must pass training and certificate
are provided
4.1.2 Confined space WTP compliance
4.2.1 Worker who conducted bonding
operations must wear full body harness
with two hooks. The rope end extends
Page 4 of 9
 worker fainted or out to the opening end where a
breathing difficulty due watchman is standing by to pull out the
to inhaling excessive workers in case of emergency
chemical odor, etc.

4.2.2 Exhaust fan and air blower must

be in place to provide fresh air to
workers. If the ventilation system failed,
watchman must ordor the workers out
from inside the pipe

5. Cutting and welding / 5.1 Personal injury / 5.1.1 Supervisor & Worker must ensure GSC Mechanical S/V GSC SHE S/V
PWHT carbon steel pipe health that the RPM of cutting disc is matching
(pipe rack & ground level)  Body from with grinder RPM
broken cutting / grinding
disc 5.1.2 Grinders must have handle and
 Dust inhalation safety guard fitted
from grinding / cutting /
welding PWHT 5.1.3 Correct discs used for cutting &
 Burn from grinding works
welding / PWHT
 Fall from height 5.1.4 Damaged discs must be changed
& old disc kept in containment box

5.1.5 Appropriate PPE used for cutting /

grinding / welding work i.e. double eye
protection ( safety glasses & face
shield), long sleeve shirt/ jacket or
coveralls, gloves, dust mask or
respirator, welders face shield, apron
etc.

5.1.6 Grinder inspected and color coded

Page 5 of 9
 5.1.7 Welding habitats shall be provided
were possible to protect others from
welding flash / glare and for cutting
operations

5.1.8 All personnel accessing / working

at height shall wearing full body harness
& comply with 100 % tie off were
applicable

5.1.9 Isolate valve checked

5.1.10 LEL (%) checked by gas detector

during the work

5.2 Work in confined 5.2.1 All personnel working in confined

space during bonding space must pass training and certificate
inside the two pieces of are provided
pipes
5.2.2 Confined space PTW compliance

5.3 Other workers in 5.3.1 Cutting area screened by fire

vicinity & below elevated blanket / tarpaulin
work area
5.3.2 Cutting / grinding area are
separated from other work areas

5.3.3 Safety signs posted

5.3.4 All personnel using appropriate

PPE as per project requirement

Page 6 of 9
 5.3.5 Welding blanket used to stop
welding splatter drooping to ground
level

5.3.6 Hazard warning barrier & signs

posted on ground level to warn other
personnel of hazardous works overhead

5.3.7 Fire watch posted on pipe rack

and below

5.4 Fire hazard 5.4.1 Fire extinguishers DCP located at

hot work areas

5.4.2 Fire blankets available to protect

against falling welding slag & during
grinding / cutting work. Fire blankets
shall be laced below welding / cutting
works

5.4.3 Flammable materials removed

from hot work area

5.4.4 Scaffolding boards dampened

with water at end of working day prevent
scaffold board igniting

5.4.5 Hot work areas on scaffolding

shall be checked before workforce
available

Page 7 of 9

SEQUENCE OF ACTIVITY
STEPS
6 Modification or Adjust the
rubber
(Hot & Cold work)
JOB SAFETY ANALYSIS ( JSA )
SEQUENCE OF SEQUENCE OF ACTIVITY STEPS SEQUENCE OF SEQUENCE OF
ACTIVITY STEPS ACTIVITY STEPS ACTIVITY STEPS
6.1 Personal injury / 6.1.1. All hot work locations shall have GSC Mechanical S/V GSC SHE S/V
ailment fire extinguisher
Fire / explosion 6.1.2 All oxy/acetylene equipment shall
be leak tested daily, cylinders
Electrical equipment and contained outside CS area, hoses
cables complete not joined or spliced to prevent
leakage, hoses inspected for damage,
flash back arrestors fitted on torch and
cylinder gauges, cylinder pressure
gauges in good condition
6.1.3 Oxy/acetylene cylinders closed
and lines purged after use, fire
extinguisher attached to cylinder trolley
6.1.4 All electrical cables free of the
ground (hung) to prevent contact with
water and damage
6.1.5 All electrical cables complete not
spliced
6.1.6 All electrical equipment placed on
wooden pallets or wood supports free
from contact with water
6.1.7 HWP approved and copy at site
Page 8 of 9

7. Emergency 7.1 Incident occurrence
(near miss, spill,
personnel injury,
accident, incident,
property damage)
8. Housekeeping / 8.1 Untidy working area
Environment (personal injury,
slip, trip, fall, falling /
dropped objects)
6.1.8 Appropriate PPE issued and used
for hot work activity
6.1.9 Fire watch posted during all hot
work activity
6.1.10 Tools and equipment inspected &
color coded prior to use, monthly by
PTTLNG and daily thereafter by
competent persons & safety officers
7.1.1 GSC SHE Dept: CH # 7 GSC Mechanical S/V GSC SHE S/V
GSC Medical Center: CH # 7
7.1.2 PTTLNG SHE: CH # 7 or
084-874-1959 (outside process)
CCR :Telecommunication in
Process area or CH #9
8.1.1 Housekeeping conducted daily GSC Mechanical S/V GSC SHE S/V
during work period and 30 minutes
before finishing work contained in
Hazardous Waste Storage area and
disposed of as per project procedure
and monitored by GSC SHE
8.1.2 Waste material removed daily from
work areas and stored in approved
location for disposal
8.1.3 Hazardous waste shall be
separated and disposed of as per
project procedure and government
requirements by authorized
Page 9 of 9