PURCHASED POWER

Power 2022-2023
Overall Actuals Budget Efficiency Actuals Budget
Month Milk Handled(Ltrs) Units/KL
Apr 12742832 14576580 1.00 75 71
May 13000530 14722857 1.00 82 77
Jun 13514065.9 17696874 1.00 75 71
Jul 13058615.6 15331445 1.00 78 74
4.95 Aug 12742832 16851144 1.00 80 76
5.85 Sep 12239616 15361789 1.00 91 87
Oct 13073594 15773026 1.00 75 71
Nov 12087780 14062854 1.00 81 77
Dec 15115640 16825466 1.00 55 52
Jan 16694100.0 18705252 1.00 54 51
Feb 17528805.0 13786540 1.00 54 51
Mar 18405245.3 14335213 1.00 49 47
Total 170,203,656 188,029,040 69 66
Actuals Budget Actuals Budget Actuals Budget Actuals
Units/Consumption Rate Value Cost/Ltr
953,860 1,036,568 6.79 5.5 6,474,930 5,701,126 0.51
1,060,200 1,140,624 6.42 5.5 6,807,855 6,273,431 0.52
1,011,920 1,258,868 6.88 5.5 6,958,580 6,923,776 0.51
1,019,900 1,137,541 6.97 5.5 7,112,781 6,256,477 0.54
1,024,300 1,286,809 6.88 5.5 7,049,551 7,077,451 0.55
1,119,700 1,335,055 8.20 5.5 9,180,374 7,342,805 0.75
975,900 1,118,533 8.18 5.5 7,983,796 6,151,934 0.61
984,900 1,088,536 6.60 5.5 4,000,340 5,986,946 0.33
829,600 877,269 6.84 5.5 5,672,958 4,824,981 0.38
904,100 962,367 6.31 5.5 5,702,966 5,293,017 0.34
949,305 709,304 6.31 5.5 5,988,114 3,901,171 0.34
901,840 667,291 6.97 5.5 6,287,520 3,670,103 0.34
11,735,525 12,618,767 6.75 5.50 79,219,765 69,403,218 0.47
 Budget
Cost/Ltr
0.39
0.43
0.39
0.41
0.42
0.48
0.39
0.43
0.29
0.28
0.28
0.26
0.37
 Coal and Furnace Oil 2022-2023

Total Milk Sales LPD Coal Kgs Coal ' Kg / KL Fuel rate

Actual Budget Actual Budget Actual Budget Actual

Apr 12742832 14576580 382,279 415,426 30.00 28.50 6.80
May 13000530 14722857 410,626 441,775 31.59 30.01 6.80
Jun 13514065.9 17696874 470,859 585,767 34.84 33.10 6.80
Jul 13058615.6 15331445 427,113 476,379 32.71 31.07 6.80
Aug 12742832 16851144 467,786 587,671 36.71 34.87 6.80
Sep 12239616 15361789 486,292 579,822 39.73 37.74 6.80
Oct 13073594 15773026 526,627 603,597 40.28 38.27 6.80
Nov 12087780 14062854 421,780 466,162 34.89 33.15 6.80
Dec 15115640 16825466 435,464 460,486 28.81 27.37 6.80
Jan 16694100 18705252 668,600 711,689 40.05 38.05 6.80
Feb 17528805 13786540 702,030 524,544 40.05 38.05 6.80
Mar 18405245 14335213 737,132 545,420 40.05 38.05 6.80
Total 170,203,656 188,029,040 6,136,588 6,398,738 36.05 34.03

Note: FY 2021-2022 Actual Total Powder Preparation -800 MT Ac

FY 2022-2023 Budget Total Powder Preparation -850 MT B
 66,100 3,451,081
52.21
Fuel rate Value
FURNACE OIL Fur. Oil QTY FURNACE OIL FURNACE OIL
Budget QTY Actual BUDGET VALUE Actual VALUE Budget COAL VALUE
6.80 6,660 7,618 277,123 426,631 2,599,497
6.80 - - - - 2,792,257
6.80 27,165 35,573 1,130,336 1,992,087 3,201,841
6.80 11,700 13,736 486,837 769,236 2,904,368
6.80 - - - - 3,180,945
6.80 - - - - 3,306,786
6.80 - - - - 3,581,064
6.80 2,460 2,862 102,361 160,269 2,868,104
6.80 66,100 73,577 3,451,081 4,120,311 2,961,155
6.80 82,045 91,929 3,413,892 5,148,026 4,546,480
6.80 - - - - 3,566,902
6.80 - - - - 3,708,856
196,130 225,296 8,861,629 12,616,560 39,218,255

wder Preparation -800 MT Actual Furnance Oil Qty is 1,96,130 Actual Furnance Oil Value is Rs.88,61,629
owder Preparation -850 MT Budget Furnance Oil Qty is 2,25,296 Budget Furnance Oil Value is Rs.1,26,16,560
 Cost per Lit

Actual Budget Actual Budget

2,876,619.80 3,251,528 0.23 0.22
2,792,257 3,004,070 0.21 0.20
4,332,177 5,975,303 0.32 0.34
3,391,205 4,008,612 0.26 0.26
3,180,945 3,996,163 0.25 0.24
3,306,786 3,942,790 0.27 0.26
3,581,064 4,104,457 0.27 0.26
2,970,465 3,330,168 0.25 0.24
6,412,236 7,251,616 0.42 0.43
7,960,372 9,987,514 0.48 0.53
4,773,804 3,566,902 0.27 0.26
5,012,494 3,708,856 0.27 0.26
50,590,424 56,127,978 0.30 0.29

8,61,629
s.1,26,16,560
 Diesel 2022-2023
Genset 'units/ KL
Milk Handled Genset Units Sales Diesel Cons./Ltrs
Actual Budget Actual Budget Actual Budget Actual
Apr 12742832 14576580 1184 1354 0.09 0.09 300
May 13000530 14722857 5976 6768 0.46 0.46 1391
Jun 13514065.9 17696874 2072 2713 0.15 0.15 55
Jul 13058615.6 15331445 768 902 0.06 0.06 60
Aug 12742832 16851144 1128 1492 0.09 0.09 112.5
Sep 12239616 15361789 704 884 0.06 0.06 212.5
Oct 13073594 15773026 384 463 0.03 0.03 332.5
Nov 12087780 14062854 3760 4374 0.31 0.31 332.5
Dec 15115640 16825466 5712 6358 0.38 0.38 1451.25
Jan 16694100 18705252 2584 2895 0.15 0.15 844
Feb 17528805 13786540 2713 2134 0.15 0.15 886
Mar 18405245 14335213 2849 2219 0.15 0.15 691
Total 170,203,656 188,029,040 29,834 32,556 0.18 0.17 6,669
Diesel Cons./Ltrs Rate Diesel Ltr Cost Units Cons./Ltr Diesel Cost ' Rs. Diesel Cost /ltr' Rs.
Budget Actual Budget Actual Budget Actual Budget Actual Budget
343 78.93 99.87 3.95 3.95 23679 34273 0.002 0.002
1575 78.93 99.87 4.30 4.30 109792 157325 0.008 0.011
72 96.51 99.87 37.67 37.67 5308 7193 0.000 0.000
70 99.08 99.87 12.80 12.80 5945 7035 0.000 0.000
149 98.91 99.87 10.03 10.03 11127 14858 0.001 0.001
267 98.91 99.87 3.31 3.31 21018 26636 0.002 0.002
401 98.91 99.87 1.15 1.15 32888 40064 0.003 0.003
387 98.91 99.87 11.31 11.31 32888 38633 0.003 0.003
1615 98.91 99.87 3.94 3.94 143543 161333 0.009 0.010
946 96.03 99.87 3.06 3.06 81049 94446 0.005 0.005
697 96.03 99.87 3.06 3.06 85102 69611 0.005 0.005
538 96.03 99.87 4.12 4.12 66379 53769 0.004 0.004
7,061 92.78 99.87 98.70 98.70 618,718 705,175 0.003 0.004
 Water With Man Power 2022-2023
Water
consumed in
Milk Handled Ltr ETP Treated water /
Raw water RO products water
Actual Budget Actual Budget Actual Budget
Apr 12742832.0 14576580 54,000,000 58682289 -
May 13000530.0 14722857 51,000,000 54868719 - -
Jun 13514065.9 17696874 57,000,000 70910245 - -
Jul 13058615.6 15331445 54,000,000 60228676 - -
Aug 12742832.0 16851144 57,000,000 71608058 - -
Sep 12239616.0 15361789 54,000,000 64385989 - -
Oct 13073594.0 15773026 54,000,000 61892410 - -
Nov 12087780.0 14062854 54,000,000 59682126 -
Dec 15115640.0 16825466 58,900,000 62284425 -
Jan 16694100.0 18705252 58,900,000 62695945 - -
Feb 17528805.0 13786540 58,900,000 44009038 - -
Mar 18405245.3 14335213 58,900,000 43581427 - -
Total 170,203,656 188,029,040 670,600,000 714,829,346 - -
 Milk to water
Ratio Water Cost Cost /Ltr
Total water
Actual Budget Actual Budget Actual Budget Actual Budget
54,000,000 58,682,289 4.24 4.03 162294 174,919 0.013 0.012
51,000,000 54,868,719 3.92 3.73 167993 176,674 0.013 0.012
57,000,000 70,910,245 4.22 4.01 158541 212,362 0.012 0.012
54,000,000 60,228,676 4.14 3.93 624980 183,977 0.048 0.012
57,000,000 71,608,058 4.47 4.25 637512 202,214 0.050 0.012
54,000,000 64,385,989 4.41 4.19 623170 184,341 0.051 0.012
54,000,000 61,892,410 4.13 3.92 650377 189,276 0.050 0.012
54,000,000 59,682,126 4.47 4.24 591258 168,754 0.049 0.012
58,900,000 62,284,425 3.90 3.70 171899 201,906 0.011 0.012
58,900,000 62,695,945 3.53 3.35 180494 224,463 0.011 0.012
58,900,000 44,009,038 3.36 3.19 189089 165,438 0.011 0.012
58,900,000 43,581,427 3.20 3.04 197684 172,023 0.011 0.012
670,600,000 714,829,346 3.94 3.80 4355291 2256348 0.027 0.012
 Including ETP Water Cost
Including ETP Water Cost
Cost /Ltr Cost /Ltr
Actual Budget Actual Budget
781832 849,624 0.061 0.058 169538 450000
787531 847,271 0.061 0.058 169538 450000
778079 967,961 0.058 0.055 169538 450000
1244518 1,388,068 0.095 0.091 169538 450000
1257050 1,579,209 0.099 0.094 169538 450000
1242708 1,481,722 0.102 0.096 169538 450000
1269915 1,455,520 0.097 0.092 169538 450000
1210796 1,338,201 0.100 0.095 169538 450000
791437 836,913 0.052 0.050 169538 450000
800032 851,592 0.048 0.046 169538 450000
808627 604,192 0.046 0.044 169538 450000
817222 604,681 0.044 0.042 169538 450000
11789747 12804954 0.072 0.068
Plant
Total Milk Ltr Repairs Maintenance+ Labour Consumable Cost
Months Cost
Actual 2021-22 Budjet 2022-23 Actual 2021-22 Budjet 2022-23 Actual 2021-22
Apr 12742832 14576580 1276679.80 1387380 212955
May 13000530 14722857 1288789.80 1386554 237006
Jun 13514065.9 17696874 1292569.80 1608008 235634
Jul 13058615.6 15331445 1301789.80 1451946 245324
Aug 12742832 16851144 1294642.80 1626436 238140
Sep 12239616 15361789 1275548.80 1520879 202808
Oct 13073594 15773026 1263322.80 1447965 236799
Nov 12087780 14062854 1293299.80 1429387 236622
Dec 15115640 16825466 1291822.80 1366052 185345
Jan 16694100.0 18705252 1627488.00 1732375 221564
Feb 17528805.0 13786540 1292145.10 965468 217795
Mar 18405245.3 14335213 1291640.52 955714 215836
170203656 188029040 15789739.82 16878162 2685829

BMC 2022-2023
Total Milk Ltr Repairs Maintenance Consumable Cost
Months

Actual 2021-22 Budjet 2022-23 Actual 2021-22 Budjet 2022-23 Actual 2021-22
Apr 6828160.50 9687238.73 20295 27353 29250
May 6756213.30 9391877.11 51696 68270 1650
Jun 5643666.50 7805711.09 0 0 0
Jul 5062166.30 7112654.70 75020 100137 35490
Aug 4296483.20 6165096.02 104884 142975 0
Sep 4837086.30 7071616.56 0 0 14300
Oct 6186345.90 8854675.46 68689 93401 18850
Nov 7521171.80 10366667.80 22625 29626 7800
Dec 9204054.20 11858617.00 72414 88634 27650
Jan 9664256.91 11809939.00 42305 49113 13975
Feb 10050827.19 10097955.30 44420.3 42397 14673.8
Mar 10251843.73 10758494.80 46641.3 46499 15407.4
86302275.83 110980543.57 548990 688404 179046

Garage P & I-2022-2023

Total Milk Ltr Repairs Maintenance Consumable Cost
Months

Actual 2021-22 Budjet 2022-23 Actual 2021-22 Budjet 2022-23 Actual 2021-22
Apr 6828160.50 9687238.73 6515 8781 102815
May 6756213.30 9391877.11 14460 19096 78764
Jun 5643666.50 7805711.09 9955 13080 80136
Jul 5062166.30 7112654.70 530 707 70446
Aug 4296483.20 6165096.02 8767 11951 77630
Sep 4837086.30 7071616.56 23306 32369 112962
Oct 6186345.90 8854675.46 20970 28514 78971
Nov 7521171.80 10366667.80 9400 12309 79148
Dec 9204054.20 11858617.00 8850 10832 130425
Jan 9664256.91 11809939.00 8130 9438 94207
Feb 10050827.19 10097955.30 8455 8070 97975
Mar 10251843.73 10758494.80 8624 8598 99934
86302275.83 110980543.57 127962.50 163745.50 1103413.39
Consumable Cost Spares Cost Total Maint. Cost Total Maint.Cost ' Rs. / Ltr

Budjet 2022-23 Actual 2021-22 Budjet 2022-23 Actual 2021-22 Budjet 2022-23 Actual 2021-22
231420 1591485 1729481 3223745 3503273 0.253
254985 1587282 1707689 4086131 4396094 0.314
293138 1585543 1972478 4099522 5099967 0.303
273621 1590415 1773863 3818879 4259371 0.292
299171 1588415 1995497 2827882 3552616 0.222
241815 1580665 1884679 2505805 2987754 0.205
271408 1600665 1834611 5090955 5835027 0.389
261521 1577173 1743130 2425600 2680833 0.201
195995 1571270 1661556 3369831 3563463 0.223
235843 1536175 1635177 3369831 3587007 0.202
162733 1532950 1145393 3369831 2517878 0.192
159702 1529565 1131759 3369831 2493413 0.183
2881352 18871603 20215314 37347172 44476697 0.248

Consumable Cost Spares Cost Total Maint. Cost Total Maint.Cost ' Rs. / Ltr

Budjet 2022-23 Actual 2021-22 Budjet 2022-23 Actual 2021-22 Budjet 2022-23 Actual 2021-22
39423 70313.75 94768 119859 161544 0.018
2179 42730 56429 96076 126878 0.014
0 63183 83019 63183 83019 0.011
47372 328230 438124 438740 585634 0.087
0 16998.5 23172 121883 166147 0.028
19861 56880.4 78999 71180 98860 0.015
25631 155527.4 211480 243066 330512 0.039
10213 128776.74 168622 159202 208461 0.021
32062 153296.05 187633 253360 310111 0.028
15370 60766.4 70545 117046 135882 0.012
13268 63804.7 60899 122899 117301 0.012
14552 66995.0 66791 129044 128650 0.013
219932 1207502 1540480 1935538 2452997 0.025

Consumable Cost Spares Cost Toll Gate Cost Road tax + Insurance cost

Budjet 2022-23 Actual 2021-22 Budjet 2022-23 Actual 2021-22 Budjet 2022-23 Actual 2021-22
138573 9180 12373 6345 8552 17770
 104016 13383 17674 4060 5362 0
105293 15122 19869 4785 6287 0
94032 10250 13682 4990 6661 0
105824 12250 16699 3900 5316 0
156888 20000 27777 8455 11743 0
107382 0 0 4395 5976 18622
103638 23492 30761 4610 6036 0
159639 29395 35979 6637 8124 0
109366 64490 74868 6390 7418 0
93512 67715 64630 6710 6404 0
99629 71100 70883 7045 7023 0
1377792.94 336376.73 385195.06 68321.48 84902.26 36392.00
otal Maint.Cost ' Rs. / Ltr

Budjet 2022-23
0.240
0.299
0.288
0.278
0.211
0.194
0.370
0.191
0.212
0.192
0.183
0.174
0.236

otal Maint.Cost ' Rs. / Ltr

Budjet 2022-23
0.017
0.014
0.011
0.082
0.027
0.014
0.037
0.020
0.026
0.012
0.012
0.012
0.024

oad tax + Insurance cost Total Kms Total Ltrs Total Maint. Cost

Actual 2021-
Budjet 2022-23 Actual 2021-22 Budjet 2022-23 Actual 2021-22 Budjet 2022-23 22
23950 11903 16043 1291 1740 142625
 0 4857 6414 989 1306 110667
0 9780 12850 997 1310 109998
0 9999 13347 882 1178 86216
0 8604 11729 810 1104 102547
0 11171 15515 1163 1615 164723
25321 7726 10506 902 1226 122958
0 9999 13093 842 1103 116650
0 12805 15673 1388 1698 175307
0 9203 10684 1014 1178 173217
0 9663 9223 1065 1017 180854
0 10146 10115 1118 1115 186704
49271.54 115856.46 145191.48 12461.40 15589.22 1672466.09
 Total Maint.Cost '
Total Maint. Cost Total Maint. Cost/Km
Rs. / Ltr
Budjet 2022- Actual Budjet Actual 2021- Budjet
23 2021-22 2022-23 22 2022-23
192228 0.116 0.110 11.98 11.98
 146147 0.062 0.059 22.79 22.79
144530 0.122 0.116 11.25 11.25
115082 0.142 0.135 8.62 8.62
139790 0.111 0.105 11.92 11.92
228777 0.099 0.094 14.75 14.75
167194 0.098 0.093 15.91 15.91
152743 0.126 0.120 11.67 11.67
214574 0.098 0.093 13.69 13.69
201091 0.098 0.093 18.82 18.82
172617 0.099 0.094 18.72 18.72
186134 0.102 0.096 18.40 18.40
2060907.29 0.106 0.101 14.44 14.19
1066222
1959402
1507022
1318813
1010616
2183427
Budget Amount-2022-2023
Steam Power Water Diesel R&M
2022-2023 2022-2023 2022-2023 2022-2023 2022-2023
April 2876619.80 6474930.00 781832.00 23679.00 3223745.00
May 2792256.80 6807855.00 787531.00 109791.63 4086131.00
June 4332176.85 6958580.00 778079.00 5308.05 4099522.00
July 3391205.40 7112781.00 1244518.00 5944.80 3818879.00
Aug 3180944.80 7049551.00 1257050.00 11127.38 2827882.00
Sep 3306785.60 9180374.00 1242708.00 21018.38 2505805.00
Oct 3581063.60 7983796.00 1269915.00 32887.58 5090955.00
Nov 2970464.60 4000340.00 1210796.00 32887.58 2425600.00
Dec 6412236.20 5672958.00 791437.00 143543.14 3369831.00
Jan 7960372.45 5702966.03 800031.95 81049.32 3369831.00
Feb 4773804.00 5988114.33 808626.95 85101.79 3369831.00
Mar 5012494.20 6287520.05 817221.95 66379.39 3369831.00
Total 50590424.30 79219765.41 11789746.85 618718.02 3463153.58

Target Cost Per Ltr-2022-2023

Steam Power Water Diesel R&M
2022-2023 2022-2023 2022-2023 2022-2023 2022-2023
April 0.23 0.39 0.058 0.002 0.240
May 0.21 0.43 0.058 0.011 0.299
June 0.32 0.39 0.055 0.000 0.288
July 0.26 0.41 0.091 0.000 0.278
Aug 0.25 0.42 0.094 0.001 0.211
Sep 0.27 0.48 0.096 0.002 0.194
Oct 0.27 0.39 0.092 0.003 0.370
Nov 0.25 0.43 0.095 0.003 0.191
Dec 0.42 0.29 0.050 0.010 0.212
Jan 0.48 0.28 0.046 0.005 0.192
Feb 0.27 0.28 0.044 0.005 0.183
Mar 0.27 0.26 0.042 0.004 0.174

Average 0.29 0.37 0.07 0.004 0.236

 Over All
2022-2023
13380805.80
14583565.43
16173665.90
15573328.20
14326555.18
16256690.98
17958617.18
10640088.18
16390005.34
17914250.75
15025478.07
15553446.59
145681808.16

Over All
2022-2023
0.918
1.008
1.055
1.037
0.975
1.041
1.129
0.960
0.982
1.002
0.787
0.748

0.970
S No Plant Initiator Area

1 MPF Boiler Old Boiler

2 MPF Boiler Boiler

3 MPF Boiler Boiler
4 MPF Milk packing Milk Packing
5 MPF Milk packing Milk Packing
6 MPF Milk packing Milk Packing

7 MPF Milk packing Milk Packing

8 MPF Milk packing Milk Packing

9 MPF Refrigeration Milk Cold rooms

10 MPF Refrigeration Refrigeration-2

11 MPF Refrigeration Milk Cold Room-1
12 MPF Refrigeration Refrigeration-1
13 MPF Engineering Admin
14 MPF Electrical Plant
15 MPF Electrical Plant
16 MPF Electrical Plant
17 MPF Electrical Boiler
18 MPF Electrical Electrical
19 MPF Electrical Plant
20 MPF Safety Electrical Panel rooms
21 MPF Safety Plant

22 MPF Safety Plant

23 MPF Safety Plant

24 MPF Safety Plant

25 MPF Safety Plant

26 MPF Safety Plant

27 MPF Safety Plant
28 MPF Safety Plant
29 MPF Safety Plant
30 MPF Safety Plant

31 MPF Safety Plant

32 MPF Safety Plant
33 MPF Safety RMRD
 Powder *
34 MPF Powder
processing

35 MPF Powder * Powder

processing

36 MPF Powder * Milk processing

processing
Powder *
37 MPF Milk processing
processing
38 BMC's Regional BMC's
39 BMC's Regional BMC's
40 BMC's Regional BMC's
41 BMC's Regional BMC's
 Approx
Asset Name Qt Value (in Classification
y
lakhs)

Bag filter for Old boilers 1 25.00 Improve

Air Compressor 250 CFM 1 15.00 Improve

Air drier-500 CFM 1 4.00 Improve
TTO's for Packing machines 4 5.00 Improve
SS Double track conveyor including rollers for tubs 1 12.00 Improve
Domino Mother Boards 4 0.00 Improve

Re orientation of SS Milk Lines at packing section 1 0.00 Improve

Cold insulation for SS Milk Lines 1 2.00 Improve

Air Curtains 6 2.50 Improve

NH3 Chiller 270 TR for IBT-2 1 12.00 Improve

NH3 diffuser unit for Milk cold room-1 1 5.00 Improve
300TR evaporative condenser 1 6.00 Improve
Centralized UPS,Invertors for Admn,Building 1 10.00 Improve
25 KVA sesrvo stabilizers -2 no's 1 1.00 Improve
40 KVA sesrvo stabilizers -1 no's 1 0.80 Improve
Milk pumps(ALFALevel make:-5HP-3nos,3.5 HP-3 nos,7.5 HP-1 no ) 1 10.00 Improve
New Boiler motors 1 2.00 Improve
100 AMPS AHF PANEL 1 10.00 Improve
EMS SOFTWARE INSTALLATION 1 10.00 Improve
Polyurethane coating flow to the switch gear rooms 1 5.00 Improve
Emergency lighting for plant 1 10.00 Improve

Fire extingushers 60 2.50 Improve

RCCB to all the equipments LS 7.00 Improve

LOTO arrangemnet at panels LS 1.00 Improve

Drivers rest room and creche room 1 0.00 Improve

Safety Audits 1 2.00 Improve

Changing domestic switch to Industrial switch control 1.50 Maintain
Road zebra marking & vehicle position marking 1 1.00 Maintain
First aid Training 1 0.30 Maintain
Ambulance with Driver for Emergency operations 1 4.00 improve

Occupational Health center asper factory standard with basic equipment 1 0.00 improve
Industrial sockets to portable tools with RCCB 15 1.00 improve
Life Line to Milk tanker sampling 2 0.00 Improve
Hot water extraction Pump
SS rotary Valves
Re orientation of SS Milk Lines
Level transmitters for silos
B.M.C Compressors
25KVA stabilizer - 2 no's
Milk pumps for BMCS
Agitators for BMCS
Total
1 1.00 Improve
1 10.00 Improve
10.00 Improve
6 5.00 Improve
6 2.50 improve
2 1.00 improve
6 2.00 improve
4 1.00 improve
200.10
Impact On Plant Remarks

As per PCB norms Bag filter should be fixed to control pollution PCB Department not giving
Compliance permissions without Bagfilters to run boiler

Cost Present Air compressor is old 30 years old at APS and Milk Processing area needs to replace
Quality Improves the quality
Cost As present TTO's are 7 Years old needs to replace Machine life 7 years given by the company
Quality At present conveyor totally damaged needs to replace
At present Mother boards are 7 Years old needs to replace Machine life 7 years given by the
Cost
company

At present 51MM line is theer milk flow is very low due to high speed packing machines has to
Quality change to 63MM line to increase flow and will decrease under weight Milk pouches

At present no insulation to SS milk lines from process to Packing there will be 1 degree
Quality temperature loss by fixing of insulation temperature loss will reduce and no condensate water
wont flows on floor

Quality To decrease the temperature losses in cold room while loading Milk crates at loading time

To decrease the return Chilled water temperature and decreas the load on compressor increase
Quality the quality of milk
Quality To maintain cold room temperature below 4°C
Quality
Cost To reduce the maintenance cost
cost
cost
cost To Reduce the powerconsumption as of all the motors are 10 years old motors almost 10 times
rewinding done
cost There is no spare motors for boiler incase of breakdown
cost to increase of Quality of power
Quality For improving data capture and analysis and improvements it is required
Safety To Improve safety while electrical operations
Incase of emergency there will be no lighting in production halls it will increases safety while
Safety
emergency
For Every 200SQM one fire extinguishers required and insception it was informed to replace all 2
Safety
KG FE and increase the capacity

Safety To Improve safety while electrical operations

Safety To Improve safety while electrical operations

Morale

Compliance 0.00
Safety To Improve safety while electrical operations
Safety To improve Road safety & traffic management
Safety Emergency for Medical safety in factory premises
Compliance Emergency for Medical safety on factory premises

Compliance Need to provide OHC

Safety To Improve safety while electrical operations
Safety To Improve safety in from from height
Cost Present pump is 30 years Old needs to replace to improve powder plant efficiency

Quality To improve eficiency of power plant at drier end

Quality To improve quality of milk

Quality For standarisation of milk and checking the levels of Silos at processing
Cost
Cost
Cost
Cost
Benefits Quantified Priority Remarks

Pollution will be control High

High

safety will improve

safety compliance & audit compliance to High

be fulfilled
safety will increase at machinery while
trouble in machne
At emergency Electrical works persons
will works safely without
safety compliance & audit compliance to
be fulfilled High

safety compliance & audit compliance to

High
be fulfilled
High
High

safety compliance & audit compliance to High

be fulfilled
safety compliance & audit compliance to
be fulfilled High
High
S No Plant Initiator Area Asset Name

1 MPF Electrical Electrical AMC for 1010 KVA Gen Set

2 MPF Electrical Plant AMC for Rewinding of dairy motors
3 MPF Milk Packing Milk packing AMC for Milk Packing TTO printers
4 MPF Dairy Maintenance Curd AMC for Inkjet printers
5 MPF Refrigeration Deep freeze plant AMC For Deep Freeze Plant
6 MPF Regional BMC's & MCC's AMC'sof Gen-set's
7 MPF Regional BMC's & MCC's AMC's of Walk in coolers
8 MPF Regional BMC's & MCC's AMC's of servo stabililzers
9 MPF Safety Plant AMC for Fire Extinguishers
10 MPF Safety Plant AMC for Fire Hydrant
Total
 Approx Value
Qty
(In Lakhs)
1 0.04
250 5.00
10 2.50
5 1.25
1 10.00
37 3.50
38 1.50
48 2.00
150 0.20
1 1.00
26.99