POSORJA MULTIPURPOSE TERMINAL WORKS

INSPECTION & TEST PLAN

REEFER SUBSTATIONS

POSORJA MULTIPURPOSE TERMINAL

TERMINAL WORKS

CONTRACTOR ENGINEER

CHINA HARBOUR CULLEN GRUMMITT & ROE

INSPECTION & TEST PLAN

Pump House Construction

Doc. No.
PMPT-ITP-053-01

REVISIONS RECORD
Rev. No. Date Issued by Approved by Description

01 16-05-2019 Roberto Pazmiño Tianhua Shi Pump House Construction Inspection Test Plan
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PERFORMANCE & INSPECTION TYPE OF INSPECTION/

SL NO ACTIVITY REFERENCE DOCUMENT ACCEPTANCE CRITERIA FUNCTION SURVEILLANCE RECORD
FRECUENCY PERFORMER CHECKER
DESCRIPTION FUNCTION
CHEC CHEC CHEC CGR
In accordance with Employer´s Before start works Planning Construction Method
1 Method Statement Employer´s Requirements Requirements engineering Manager H R Statement
A.10.11
Employer´s Requirements In accordance with Employer´s Before start works Environmental Construction Environmental
2 Environmental Permit A.11.2.1 Requirements Engineer Manager H R Permit
Certificate
Employer´s Requirements In accordance with Employer´s Before start works Environmental Construction Access Permit
3 Access Permit A.10.5.1 Requirements Engineer Manager H R Certificate

Employer´s Requirements In accordance with Employer´s Before start works Safety In charge Construction Job Safety
4 Job Safety Analysis A.10.11.1 Requirements Manager H R Analysis

Employer’s Requirements In accordance with Employer´s Before start works Planning Construction Test report
C.1.3.4, C.1.4.2, C.1.4.5 Requirements engineering Manager H R /PMPT-MAS
5 Concrete MAS
PMPT-MAS-108
ACI 211.1
For every batch at
5.1 Workability ASTM C143/ Employer’s Slump 200mm +-20mm batching plant and Lab Assistant QA/QC H W Test report
Requirements at the work face Engineer /PMPT-MAS
C.1.2.5.3, C1.4.1.2
5.2 Temperature Employer’s Requirements < 32 Celsius degrees For every batch at
C.1.3.5.5 batching plant and Lab Assistant QA/QC H W Test report
at the work face Engineer /PMPT-MAS
Employer’s
5.3 Compressive strength Employer’s Requirements ASTM C172 and ASTM C39. Requirements Lab Assistant QA/QC H H Test report
test C.1.3.4 40 Mpa Min 4 test Engineer /PMPT-MAS
D-132.003-300-19/20-37 specimens / 50 m3
and 38

3 flexural beams
5.4 Flexural Strength Employer´s Requirements ASTM C1609 per element as Lab Assistant QA/QC H H Test report
C.1.3.4.1.7 minimum Engineer /PMPT-MAS
ASTM C1202, AASHTO T277
5.5 Rapid Chloride Employer´s Requirements (acceptable limit below 1500 Every 2,000 m3 Lab Assistant QA/QC H H Test report
Permeability Test C.1.2.5.3 coulomb) Engineer /PMPT-MAS
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Employer´s Requirements ASTM C1202, AASHTO T277

Cement Certificates C.1.2.5.3 (acceptable limit below 1500 QA/QC H H Test report
5.6
coulomb) Monthly Lab Assistant Engineer /PMPT-MAS
6 Steel bar MAS
1 impact test per
6.1 Charpy Impact Test Employer´s Requirements ASTM E23 heat Lab Assistant QA/QC H H Test report
C.1.2.5.5 Engineer /PMPT-MAS
2 tensile tests per
6.2 Tensile Test Employer´s Requirements ASTM E8 heat Lab Assistant QA/QC H H Test report
C.1.2.5.5 Engineer /PMPT-MAS
1product chemical
6.3 Chemical Analysis Employer´s Requirements ASTM E350 composition test Lab Assistant QA/QC H H Test report
C.1.2.5.5 per heat Engineer /PMPT-MAS
2 bend tests per
6.5 Bend Test Employer´s Requirements ASTM E290 heat Lab Assistant QA/QC H H/R Test report
C.1.2.5.5 Engineer /PMPT-MAS

7 Material Requirements

7.1 Steel for structural steel Rolled sections, plates and Grade 50. In accordance with Before Start Works Manufacturer QA/QC R Test report
work. bars. ASTM A572 D-132.003-311-15-031-R02-E Engineer H /PMPT-MAS
7.2 Structural Steel Works Hot-Formed Welded and Grade 50. In accordance with Before Start Works Manufacturer QA/QC R Test report
Hollow Sections Seamless High-Strength, D-132.003-311-15-031-R02-E Engineer H /PMPT-MAS
Low-Alloy Structural Tubing.
ASTM A572
7.3 Nuts, bolts and washers ASTM A325, A449, ASTM Grade 8.8 Galvanized. Before Start Works Manufacturer QA/QC Test report
for structural A563 Employer´s Requirements Engineer H R /PMPT-MAS
connections. Table.1.10.
7.4 Tolerances and rolling  ASTM A6 Plates and bars In accordance with the Before Start Works Manufacturer QA/QC R Test report
for structural steel  ASTM A6 Universal Employer’s Requirements. Engineer H /PMPT-MAS
Beams, columns, rolled Section C.1.6.2.3
Joists, Channels and tees
 ASTM A6 Angles
 ASTM A500, ASTM
A501Structural Hollow
Sections

7.5 Quality surface of  ISO 8501-1 The surface conditions of steel Before Start Works Manufacturer QA/QC Test report
material.  ASTM A529 for fabrication shall be in Engineer H R /PMPT-MAS
 ASTM A618 accordance with the
 ASTM A 568 Employer’s Requirements
 ASTM A924 C.1.6.2.4, C.1.6.2.5, C.1.6.2.6
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 ASTM A1085
 ASTM A 1003
ASTM A
7.6 Welding requirement Employer’s Requirement All Welding shall be carried out Before Start Works Manufacturer QA/QC Test report
C.1.6.3 in accordance with the Engineer H R /PMPT-MAS
requirements of AWS D1.1,
unless otherwise stated.
7.7 Testing laboratory. Employer´s Requirements The Contractor shall submit Before Start Works Manufacturer QA/QC R Test report
C.1.6.4.1 test certificates from Engineer H /PMPT-MAS
independent testing
laboratories approved by the
Engineer.
7.8 Testing Frequency Employer´s Requirements The minimum frequency of Before Start Works Manufacturer QA/QC Test report
C.1.6.4.2 these tests shall be in Engineer H R /PMPT-MAS
accordance with the following:

7.9 Tests Required Employer´s Requirements  Charpy Impact Test Before Start Works Manufacturer QA/QC R Test report
C.1.6.4.5  Tensile Test Before Start Works Engineer H /PMPT-MAS
 Cross Weld Test
 Chemical Analysis
 Geometrical properties
 Bend tests
 Flattening tests
Eco-tip testing
7.10 Samples dimensions Employer´s Requirements Sample Characteristics: Before Start Works Manufacturer QA/QC Test report
C.1.6.4.6  Samples 300mm x 300mm and Engineer H R /PMPT-MAS
350mm x 350mm.
Shall be taken perpendicular to
the direction of the spiral weld
and the weld shall pass exactly
through the middle of the
sample.
7.11 Steel protective Employer´s Requirements  Protection for severe marine Before Start Works Manufacturer QA/QC Test report
treatment  C.1.6.5.1 environmental exposure Engineer H R /PMPT-MAS
Employer´s Requirements  Protective treatments to all
 C.1.6.5.2 metallic items
Employer´s Requirements  Grit-Blasted to Sa 21⁄2 in
 C.1.6.5.3 accordance with ISO 12944-4
Employer´s Requirements  Galvanizing and its testing
 C.1.6.5.4 ASTM-A123
Employer´s Requirements  Any coating damage shall be
 C.1.6.5.5 repaired according to ASTM
Employer´s Requirements A123
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 C.1.6.5.6 Minimum life of material – 15

Employer´s Requirements years – ISO12944-5
 C.1.6.5.7
Employer´s Requirements
 Table C.13

8 Pump House
Construction
8.1 Pre-Assembly of steel  PMPT-MST-077-01  The steel frame is pre- All the frame Site Engineer QA/QC Test report
frame  Pre-assembled Fire assembled to reduce the Engineer H R /PMPT-MAS
Pump Building Drawings underwater operation.
 All the bolts are fixed in the pre-
assembly process, except the
bolts which are used for
attached the structure to the
pile.
 The perpendicularity and
elevation are adjust using a
level.
 All the welding surface needs
to be tested and repaired
following the supplier
instructions.

8.2 Lifting and fasten the  PMPT-MST-077-01  Four 6t chain block is adopted All the structure Site Engineer QA/QC Test report
clamp bolts  Pre-assembled Fire between the lifting rope and the Engineer H R /PMPT-MAS
Pump Building Drawings steel frame.
 The clamps on both sides of
the steel sleeve frame are
firstly set on two piles
 Then, the steel frame is slowly
lowered along the two piles
until the steel sleeve is reached
the right elevation
The steel sleeve elevation and
position are adjusted by chain
block, divers tighten bolts in the
blue rectangle shown in the
following picture.
8.3 Precast Sleeve  PMPT-MST-077-01  The sleeve will be placed Every Precast Site Engineer QA/QC H H PMPT-INR
installation  Pre-assembled Fire with PC001 type, 100cm Di. sleeve Engineer
Pump Building Drawings Top level Sleeve +4.40m
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 D-132.003-308-12-003-
R00-B

8.4 Fasten the upper hoop  PMPT-MST-077-01  The lifting frame and chain Each Piece Site Engineer QA/QC Test report
bolts.  Pre-assembled Fire block shall be removed and Engineer H R /PMPT-MAS
Pump Building Drawings handed over to the civil
engineering for pile cap
construction.
 After the construction of pile
cap is completed, the hanging
basket can be used to fasten
the bolts.
 the clamp can be removed
temporarily and can be
reinstalled and fastened after
the construction of pile cap is
completed.

8.5 Pump House  PMPT-MST-077-01  Provisional platform-I beams Visual inspection Site Engineer QA/QC W W
Provisional Structure  D-132.003-308-12-003- 25 and 50 cm depth once that the Engineer
R00-B  Support piles 00B and 00C provisional
structure starts to
work
8.6 Pump house formwork  PMPT-MST-077-01  Once that the temporary Once that the Site Engineer QA/QC H H PMPT-INR
and steel works super  D-132.003-308-14-001- structure is ready, the steel bar works for Engineer
structure R01-B formwork for the first stage of each stage are
 D-132.003-308-15-001- 25 cm of height of the fire pump complete an
R01-B house will be assemble, then inspection will be
 D-132.003-308-15-002- the steel bar works start carried out of the
R01-B according the design drawings. formwork and the
 D-132.003-308-15-003- contrast the quay steel bar.
R01-B superstructure for the fire pump
 D-132.003-308-15-004- house the contractor has
R01-B decided not to use
D-132.003-310-00-015-R02 prefabricated elements and to
place concrete in the entire
structure on site, that is why the
casting will be carried out in
three phases. The first stage of
25 cm, second stage 30 cm
and third stage of 66 cm as
shown in drawings.
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8.7 Pump house concrete  PMPT-MST-077-01  Once that the steel bar and  Engineer will Site Engineer QA/QC H H PMPT-INR
super structure  D-132.003-301-23-003 formwork work for each stage require the Engineer
 Pre-assembled Fire are completed, the poured following nominal
Pump Building Drawings. concrete will be done. testing frequency:
Employer Requirements  Concrete elements shall be  Slump test each
Part C section C1.3.2 designed in accordance with truck load. All
the requirements of the latest slump testing
edition of ACI 318 shall be carried
All structural concrete shall out at work face.
meet the Table C.1.6 of the  Slump test for
employer requirement as a consistency shall
minimum requirements. be taken in
accordance with
ASTM C143. Any
batches of
concrete failing to
meet the specified
slump criteria
shall not be
placed and shall
be replaced with
new concrete in
conformance with
the employer’s
requirements.
The minimum
frequency of
sampling of
concrete of each
grade shall be in
accordance with
table C.1.7 of the
Employer
requirements.
8.8 Location of pump house  PMPT-MST-077-01 The location should require a Each Connection Site Engineer QA/QC Test report
 D-132.003-301-23-003 minimum of elbows and fittings Engineer H R /PMPT-MAS
 Pre-assembled Fire in the discharge line to
Pump Building Drawings. minimize friction losses.

8.9 Foundation  PMPT-MST-077-01  Before pouring a foundation, All Foundation Site Engineer QA/QC Test report
 D-132.003-301-23-003 locate anchor bolts per the Engineer H R /PMPT-MAS
 Pre-assembled Fire outline drawing.
Pump Building Drawings.  Allow for alignment ¾ to 1-
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1/2inches between foundation

and discharge head.
The top surface of the
foundation should be
roughened to provide a good
bond for the grout.
8.10 Leveling the unit  PMPT-MST-077-01  The anchor bolts are aligned in All the unit. Site Engineer QA/QC Test report
 D-132.003-301-23-003 the middle of the mounting Engineer H R /PMPT-MAS
 Pre-assembled Fire holes in the base.
Pump Building Drawings.  Place metal shims or metal
wedges directly under the part
of the base carrying the
greatest weight.
 Adjust the metal shims or
wedges until the top flange of
the discharge head is level.
 Tighten the foundation bolts
snugly, but not too firmly, and
recheck the alignment before
grouting
 Level the pump to 0.001 inches
per foot, using a level on the
motor mounting surface.

8.11 Grouting  PMPT-MST-077-01  Build a strong form around the Site Engineer QA/QC Test report
 D-132.003-301-23-003 baseplate to contain the grout. Engineer H R /PMPT-MAS
Pre-assembled Fire Pump  Adjust the metal shims or
Building Drawings. wedges until the top flange of
the discharge head is level
 Tighten the foundation bolts
snugly, but not too firmly, and
recheck the alignment before
grouting.
 The pump must be level to
within 0.001 inch per food of
width.
 14 Days after the grout has
been poured or when it is
thoroughly cured and dry,
apply an oil base paint to
exposed edges of the grout to
prevent air moisture from
meeting the grout.
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8.12 Piping  PMPT-MST-077-01  The piping should be installed

 D-132.003-301-23-003 with the shortest and most
 Pre-assembled Fire direct runs.
Pump building drawings.  Exterior strain must not be
transmitted to the pump.
Discharge piping should be
installed with a check valve and
gate valve, with the check valve
being between pump and gate
valve.
Note:
1) Strictly adhere with HSE plan for safe work enviroment.
2) Materials wich are not icluided in this ITP and need arises to use at site and same shall be added in ITP in later stage.
All items in wich cement is used shall be cured for minimun seven days.
LEGEN H = Hold Point W = Witness Inspection R = Review of Document S = Surveillance
D