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AutographPC Case Report

PB07_2021108.apcx (Case 1)

General Description
Customer Name: Texcal Mahato EP Ltd Reservoir: Unknown Well: PB-07
Well API#: 33.8 Country: INDONESIA State:
Engineer: PUTRDED01 Project Date: 11/08/2021 Print Date: 11/18/2021
Project:
Case Number: Case 1 Case Description:

Technical Design Summary


Pump: 133-400CENTURION P12SND Total Oil Produced: 1060 BPD
Gas Separator: None Total Gas Produced: 74 Mscf/D
Seal: 513GSB3 DB Total Water Produced: 0 BPD
Motor: 562SP_ 75HP 1030V/ 45A (60 Hz) Flow @ Std Conditions: 1060 BPD
Surface Cable: #4 CELF5.0kV 100.0 ft Pump Intake Flow: 1193 BPD
Cable: #4 CELF5.0kV 5545 ft Pump Discharge Flow: 1191 BPD
Motor Lead: #4 MLE-KLHT5.0kV 55.0 ft Pump Intake Pressure: 808 psi
Panel: VSD 301-VT 301kVA 480V/ 362A MFL (Mixture): 3007 ft
Sensor: Zenith 150C-400bar E7 MW 456 - Aflas FLOP: 2304 ft
Free Gas Into Pump: 0%

putrded01 / AutographPC™ File: PB07_2021108.apcx


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Pump Normal Curves

133 - 400CENTURION - P12 - SND

putrded01 / AutographPC™ File: PB07_2021108.apcx


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Design Values
Casing Pressure (Pc): 10 psi Tubing Pressure (Pt): 100 psi Flow @ Std Cond (Qsc): 1060 BPD
Well Flowing Pressure (Pwf): 838 psi Pump Intake Pressure (Pip): 808 psi Total Dynamic Head (TDH): 3265 ft
Pump Intake VDepth: 5311 ft Perfs Vertical Depth: 5400 ft

Inflow performance
Inflow Model: Composite IPR Productivity Index: 1.2 BPD/psi Reservoir Pressure (Pr): 1722 psi
Datum Vertical Depth: 5400 ft Static Pressure @ Datum: 1722 psi

Well Profile (String Description)


TVD (ft) MD (ft) Casing ID (in) Tubing ID (in)
5311 5600 6.184 2.992
5400 5700 6.184 2.992
5700 5996 6.184 2.992

putrded01 / AutographPC™ File: PB07_2021108.apcx


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Fluid Data
Sol Gas/Oil Ratio Above
Oil Specific Gravity: 0.856 Deg API: 33.8 62.83 scf/STB
Bubble Point (Rs):
Water Specific Gravity: 1.0 Water Cut: 0% Fluid Surface Temperature: 105.0 ºF
Producing GOR: 70.0 scf/STB Producing GLR: 70.0 scf/STB Bottom Hole Temperature: 245.0 ºF

Gas Properties
Gas Specific Gravity: 1.18 Bubble Point Pressure: 308 psia
N2: 0% H2S: 0% CO2: 0%

Gas Separation
Natural Separation Eff: N/A Mechanical Separation Eff: N/A User-entered Sep Eff: 0%
LT Gas Separator: None UT Gas Separator: None Packer Installed: No

PVT Correlations
Bubble Point Pressure / Rs: Standings Oil Formation Vol Fac: Standings
Oil Compressibility: Kartoatmodjo Gas Compressibility: Hall & Yarborough

Fluid Viscosity Correlations


Dead Oil Viscosity: Kartoamodjo Satured Oil Viscosity: Kartoamodjo
Unsaturated Oil Viscosity: Kartoatmodjo Emulsion Viscosity: N/A

Multi-Phase Flow Correlations


Tubing Flow: Hagedorn & Brown Casing Flow: Hagedorn & Brown
Roughness Factor: 0.01189 in

LEGAL NOTICE: Because of the uncertainty of variable well conditions and the necessity of relying on facts, information and supporting services furnished by others, Baker Hughes is unable to guarantee the accuracy of any chart interpretation, research analysis, or recommendations
contained herein. While best efforts should be used in gathering and interpreting such information, USERS OF THIS REPORT AGREE THAT Baker Hughes SHALL NOT BE RESPONSIBLE FOR ANY DAMAGES ARISING FROM THE USE OF THIS REPORT.

putrded01 / AutographPC™ File: PB07_2021108.apcx


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Pump Summary
400CENTURION P12SND 133 Stages
BHP / RPM: 37.69 HP / 3207 RPM Intake / Discharge Viscosity: .95 / .98 cp
Efficiency: 59.09 % Intake / Discharge Ch: 1.0 / 1.0
Total Dynamic Head: 3265 ft Intake / Discharge Cq: 1.0 / 1.0
GIP: 0% Intake / Discharge Cbhp: 1.0 / 1.0
Intake / Discharge Pressure: 808 / 1907 psi Flow / Head / Power Adj Factor: 1.0 / 1.0 / 1.0
Intake / Discharge Flow Rate: 1193 / 1191 BPD Pump Range Min/BEP/Max: 850 / 1200 / 1600 BPD @ 60 Hz
Intake / Discharge Spec Gravity: .78 / .78 Pump OP Range Min/BEP/Max: 779 / 1100 / 1467 BPD @ 55 Hz
CMP = Compression, FLT = Floater, MDLR = AR Modular
Stage Description: 400CENTURION P12SND Pump Construction: FLT
146.4 HP @ 55 Hz / 37.7 HP / Shaft
Stage Count: 133 STD Shaft HP Limit/Op HP/Loading:
load = (STD 25%) / (HS 17%)

Intake/Gas Separator Summary


Intake / Separator Housing Shaft Strength HP Head Efficiency Flow Gas In Pump Is AR

Intake 1193 BPD 0% N/A

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Seal Section Summary
Selected: 513GSB3 DB Shaft Load: 39 HP
Oil: CL6 Shaft HP Limit: 458 HP @ 55 Hz
Operating Temp: 297 ºF Shaft Load %: 8%
Seal Bearing Type: HL Oper Thrust Bearing Load: 409 lbf
Seal Shaft Material: STD Max Thrust Bearing Load: 485 lbf
Thrust Bearing Capacity: 5933 lbf
Oper Thrust Loading %: 7%
Max Thrust Loading %: 8%

Chamber Capacity Used (Top-down): 13% 11% 12%

Motor Summary
Motor Np @60 Hz Line Freq: 562SP_ 75HP 1030V 45A Motor Load: 56%
Motor Np HP @Op Hz: 69 HP Motor Op HP: 39 HP
Motor Np V @Op Hz: 944 V Motor Op Volt: 828 V
Motor Np Amp: 45 A Motor Op Amp: 29 A
Operating RPM: 3207 RPM Motor Op Temp: 309 ºF
Liquid Vel Past Mtr: 2.1 ft/s Motor Op Pwr Factor: 80
Zenith 150C-400bar E7 MW 456 -
Sensor: Motor Op Eff: 88%
Aflas
Pot Head: CentrLink 20 Motor Op Freq: 55 Hz
Motor KVA: 41

Motor Section Details


Motor @ Op Freq 55Hz: 562SP_ 39HP 828V 29A 309ºF Shaft Op / Limit / %Load: 39 HP / 871 HP @55 Hz / 4%

putrded01 / AutographPC™ File: PB07_2021108.apcx


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Controller Summary
Panel: VSD - PWM (Filtered) Output Current: 67 A
Input kVA: 48 Output Voltage: 404 V
Cost $/KWH: 0.05

Motor Lead Cable Summary


Selected MLE: #4 MLE-KLHT5.0kV 55.0 ft
Wire Size: #4 Armor: Monel
Dimension: 0.5 in x 1.295 in Motor Lead Clearance (Dia.): 0.14 in

Power Cable Summary


Selected Cable: #4 CELF5.0kV
Cable Length: 5545 ft Cable Voltage Loss: 91 V
Cable Amps: 29 A Cable Power Loss: 5 KW
Cable Voltage Loss / kft: 16 V/kft Cable Conductor Temp: 267 ºF
Cable Clearance (Dia.): 0.967 in

Surface Cable Summary


Selected Cable: #4 CELF5.0kV
Cable Length: 100.0 ft Total Voltage Loss: 1V
Cable Amps: 29 A Cable Power Loss: 0.071 KW
Cable Voltage Loss / Kft: 14 V/kft Cable Conductor Temp: 118 ºF
Disclaimer: Baker Hughes Artificial Lift cables are manufactured for downhole ESP applications. The cables are not rated for surface use. The reference to surface cables in APC is solely used to calculate voltage drop for equipment sizing purposes. No cable provided by Baker Hughes
Artificial Lift should be used for any surface application. Follow local regulatory requirements when selecting surface cables for application.

Total Electrical Parameters for Power Cable and Surface


Total Surface Voltage: 921 V System Power Cost / Month: 1412 $/mo
Total Voltage Loss: 93 V Cable Power Cost / Month: 166 $/mo
Total Voltage Loss / kft: 16 V/kft Power Cost: 0.05 $/KWH
Total Cable Length: 5700 ft Cable Power Loss: 5 KW
Surface KVA: 46 KVA Surface KW: 38 KW

putrded01 / AutographPC™ File: PB07_2021108.apcx


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Equipment
Amperage: 28.92 A
Surface KVA: 46.14 KVA Supply Line Freq: 60.0 Hz
Surface Volt: 921.2 V Controller: VSD 301-VT 301kVA 480V/ 362A
Surface Cable: #4 CELF5.0kV 100.0 ft Total Oil Produced: 1060 BPD
Total Water Produced: 0 BPD
Power Cable: #4 CELF5.0kV 5545 ft
Total Gas Produced: 74 Mscf/D
Tbg Pressure: 100.0 psi
Qg Up Tubing: 74.23 Mscf/D
Csg Pressure: 10.0 psi
Qg Up Casing: 0 Mscf/D

Measured Outside Inside Diameter


Description
Depth (ft) Diameter (in) (in) Length (ft)
Tubing
5600 ft 3.492 in 2.992 in 5600 ft
Discharge

Pump
CENTURION P12SND
N/A 4.0 in 17.5 ft Stages 133
37.69 HP

Intake
N/A 5.13 in 6.9 ft

Seal 513GSB3
N/A 5.13 in 6.9 ft DB

Motor
Motor Lead:
562SP_
N/A 5.62 in 6.8 ft Nameplate: 75HP 1030V 45A(60Hz) #4 MLE-
KLHT5.0kV 55.0
Operating: 69HP 944V 29A(55Hz)
ft
Oper Temp: 309.3ºF

Sensor Base
N/A N/A N/A Zenith 150C-400bar
E7 MW 456 - Aflas
Total MD: N/A

Disclaimer: The schematic represents a standard ESP string, All Top of Prod Interval: 5700 ft Reservoir
the dimensions are limited to the data available for the BH and Pressure: 1722 psi Design Inflow
GE equipment. (Pwf): 838 psi

putrded01 / AutographPC™ File: PB07_2021108.apcx


©Copyright 2021 Baker Hughes. All Rights Reserved - Confidential & Proprietary

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Field Service Information

Well Information
Customer Name: Texcal Mahato EP Ltd
Well: PB-07

Technical Design Summary


Pump: 133-400CENTURION P12SND Total Oil Produced: 1060 BPD
Gas Separator: None Total Gas Produced: 74 Mscf/D
Seal: 513GSB3 DB Total Water Produced: 0 BPD
Motor: 562SP_ 75HP 1030V/ 45A (60 Hz) Flow @ Std Conditions: 1060 BPD
Surface Cable: #4 CELF5.0kV 100.0 ft Pump Intake Flow: 1193 BPD
Cable: #4 CELF5.0kV 5545 ft Pump Discharge Flow: 1191 BPD
Motor Lead: #4 MLE-KLHT5.0kV 55.0 ft Pump Intake Pressure: 808 psi
Panel: VSD 301-VT 301kVA 480V/ 362A MFL (Mixture): 3007 ft
Sensor: Zenith 150C-400bar E7 MW 456 - Aflas FLOP: 2304 ft
Free Gas Into Pump: 0%

Controller Setup
Motor ADR @ 60 Hz: 49 HP 932V / 32A (Use this rating for doing calculations when setting up controller)
Min Hz: 45
Max Hz: 59 (Max Hz is where target production is expected but actual setup should be higher based on operation expectations)

Sensitivity Analysis
Freq Flow Pip Gip MtrLoad MtrV MtrA SurfV MtrTemp
(Hz) (BPD) (psi) (%) (%) (V) (A) (V) (ºF)
45 930 1076 0 37.1 625.1 21.48 693.0 293.9
46 945 1049 0 38.85 644.1 22.17 714.3 295.0
47 930 1022 0 40.64 663.4 22.87 736.0 296.2
48 950 994.6 0 42.46 683.0 23.58 757.9 297.5
49 1010 967.6 0 44.32 702.9 24.3 780.2 298.8
50 1060 940.7 0 46.21 723.0 25.04 802.8 300.3
51 1025 914.0 0 48.15 743.4 25.79 825.8 301.8
52 1046 887.4 0 50.12 764.1 26.55 849.0 303.5
53 1060 860.8 0 52.12 785.0 27.32 872.6 305.3
54 1065 834.4 0 54.17 806.2 28.1 896.5 307.2
55 1125 808.1 0 56.25 827.7 28.9 920.7 309.3
56 1150 782.0 0 58.37 849.4 29.71 945.2 311.4
57 1200 755.9 0 60.52 871.4 30.53 970.1 313.7
58 1230 729.9 0 62.71 893.6 31.35 995.2 316.2
*59 1260 704.0 0 64.93 916.0 32.19 1021 318.8
60 1268 678.3 0 67.19 938.7 33.04 1046 321.5

putrded01 / AutographPC™ File: PB07_2021108.apcx


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Field Service Information

putrded01 / AutographPC™ File: PB07_2021108.apcx


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Inflow performance Curve ( Composite_IPR )

putrded01 / AutographPC™ File: PB07_2021108.apcx


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2-D Well Profile

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Well Pressure & Temperature Gradient

putrded01 / AutographPC™ File: PB07_2021108.apcx


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Pump Curves @ 55 Hz

133 - 400CENTURION - P12 - SND

putrded01 / AutographPC™ File: PB07_2021108.apcx


©Copyright 2021 Baker Hughes. All Rights Reserved - Confidential & Proprietary

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Pump Stage Curves

133-400CENTURION P12SND

putrded01 / AutographPC™ File: PB07_2021108.apcx


©Copyright 2021 Baker Hughes. All Rights Reserved - Confidential & Proprietary

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Turpins Plot

133 - 400CENTURION - P12 - SND

putrded01 / AutographPC™ File: PB07_2021108.apcx


©Copyright 2021 Baker Hughes. All Rights Reserved - Confidential & Proprietary

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Main Cable Clearance

putrded01 / AutographPC™ File: PB07_2021108.apcx


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MLE Clearance

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