Changing oil in manual transmission with intarder 1

Version 3.0 WA_WDA_A_140_67B_00_00_00_0011

Technical data
Tightening torques
Screw plug, checking and filler hole.................................................................. .............................. 60±6 Nm
Screw plug, drain hole....................................................................................... .............................. 60±6 Nm
Mounting bolt, filter cover................................................... .............................. .............................. 23±2 Nm
Checking and setting values
Fill quantity.............................................................. ...............................................  see Maintenance Record
Service products
Gearbox oil ........................................................................................................     see Maintenance Record  
Important information

NOTE
Correct procedure for oil filling and oil level check
Therefore:
• The vehicle must be parked on a flat, level surface in order to check and change the gearbox oil.
• The gearbox oil must be changed when it is at operating temperature.

Changing the Intarder gearbox oil and

oil filter
Draining the gearbox oil
►Place a collecting container underneath
►Unscrew the screw plug 1 at the drain hole
►Drain the used oil
►Screw in the screw plug 1 with a new seal and
tighten to specified torque

Draining gearbox oil from Intarder

►Unscrew and remove screw plug 1 at the
Intarder drain hole
►Drain the used oil

►Screw in the Intarder screw plug 1 with a new

seal and tighten to specified torque

Observe the safety instructions. This document is not periodically updated. MAN Truck & Bus AG accepts no liability for damage
arising from out-of-date information in this document. Before commencing work, ensure that the latest document version is used.
Changing oil in manual transmission with intarder 2
Version 3.0 WA_WDA_A_140_67B_00_00_00_0011

Replacing the oil filter in gearbox with Intarder

►Unscrew and remove mounting bolts 2 and 3
on suction filter 4
►Pull off filter cover 4 with oil filter

►Remove oil filter 1 from cover

►Grease seals 2 and 3 on new filter
►Install the filter cover with a new filter
►Screw in filter cover mounting bolts and tighten
them to the specified torque

Filling with gearbox oil

►Unscrew screw plug 1 at checking and filler
hole
►Add gearbox oil until the bottom edge of the
checking and filler hole is reached
►Screw in screw plug 1 at checking and filler
hole with new seal and tighten to specified
tightening torque
►Perform a short test drive without operating the
Intarder
►Stop vehicle and check oil level
►If the oil level is too low, top up the oil and
tighten the screw plug

Observe the safety instructions. This document is not periodically updated. MAN Truck & Bus AG accepts no liability for damage
arising from out-of-date information in this document. Before commencing work, ensure that the latest document version is used.