BRAKE SYSTEM

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Brake piping

1. Front brake OFF valve

2. Relay valve
3. Slack adjuster
4. Secondary brake valve
5. Brake valve
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Brake piping

6. Parking brake valve

12. Brake system tank

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BRAKE HYDRAULIC CIRCUIT DIAGRAM

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Brake piping

7. Accumulator charge valve

8. Accumulator (parking brake)
9. Accumulator (rear brake)
10. Accumulator (front brake)
11. Proportional reducing valve (for retarder)
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Brake Accumulator

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BRAKE VALVE

1. Pilot piston
2. Rod
3. Lower cylinder
4. Spool
5. Upper cylinder
6. Spool
A : To rear brake
B : To front brake
C: To transmission oil pan
D: From front accumulator
E : From rear accumulator

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BRAKE VALVE

brake pedal
Operation
Upper portion rod

spool
spring

Lower portion
plunger
spring

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BRAKE VALVE

When actuation is balanced

Upper portion

When actuation is balanced

spring
Lower portion
spool

spool

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BRAKE VALVE

brake pedal

Brake released
Upper portion

Lower portion
spool

spool
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BRAKE VALVE

Applying brake when brake pedal

upper valve fails

spool
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ACCUMULATOR CHARGE VALVE

ACC: To accumulator
P : From hydraulic pump
PP : From accumulator
T : To transmission oil pan
Specification
• Cut in pressure : 14.2 MPa {145 kg/cm2}
• Cut out pressure: 20.6 MPa {210 kg/cm2}

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ACCUMULATOR CHARGE VALVE

1. Main relief valve (R3)

2. Valve body
3. Relief valve (R1)
4. Relief valve (H1)
5. Filter
6. Filter

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BRAKE HYDRAULIC CIRCUIT DIAGRAM

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ACCUMULATOR CHARGE VALVE

poppet
1. When no oil is being supplied to
accumulator (cut-out condition) piston

orifice

spring

orifice spool
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ACCUMULATOR CHARGE VALVE

2. When oil supplied to spring

accumulator poppet
1) Cut-in condition
Valve seat
piston

orifice

spring
orifice
spool
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ACCUMULATOR CHARGE VALVE

2) When cut-out pressure is reached

poppet
Valve seat
piston

orifice

spring
orifice
spool
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ACCUMULATOR CHARGE VALVE

spring relief valve

3. Main relief valve (R3) Ball

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EMERGENCY BRAKE VALVE

1. Rod
2. Spool
3. Cylinder
A : To parking brake valve
P : From accumulator
T : To transmission oil pan

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ACCUMULATOR

1. Valve
2. Top cover
3. Cylinder
4. Piston

Specifications
Front brake
Gas used : Nitrogen gas
Charge amount : 3,500 cc
Charging pressure: 11.8 MPa {120 kg/cm2}
Rear brake, Parking brake
Gas used : Nitrogen gas
Charge amount : 4,000 cc
Charging pressure: 6.9 MPa {70 kg/cm2}

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SLACK ADJUSTER

1. Cylinder A : Inlet port

2. Check valve B : Outlet port
3. Piston

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SLACK ADJUSTER

Operation
1. When brake pedal is depressed

Left cylinder right cylinder

piston piston

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SLACK ADJUSTER
Operation
1. When brake pedal is depressed

check valve check valve

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SLACK ADJUSTER

2. When brake pedal is released

piston brake piston

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BRAKE

FRONT

1. Piston
2. Pad
3. Disc

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BRAKE

REAR

1. Inner gear
2. Retainer
3. Outer gear
4. Plate
5. Disc
6. Damper
7. Piston
8. Spring (for parking brake)
9. Cylinder
10. Cylinder (for parking brake)

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Rear Brake

Operation of brake
When the brake pedal is depressed ( Brake Applied )

brake piston disc

plate

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Rear Brake
Operation of brake
When the brake pedal is released ( Brake Released )

brake piston disc

plate

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Rear Brake

Operation of parking brake ( Released )

brake piston
plate
parking brake piston
disc
spring

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Rear Brake

Operation of parking brake ( Applied )

brake piston
parking brake piston
spring disc plate

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PROPORTIONAL REDUCING VALVE

1. Filter
2. Connector
3. Solenoid assembly
A : To slack adjuster
P : From accumulator
T : To transmission oil pan

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PARKING BRAKE SOLENOID VALVE

1. Connector
2. Solenoid
B : To parking brake
P : From emergency brake valve
T : To transmission oil pan

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BRAKE HYDRAULIC CIRCUIT DIAGRAM

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AXLE ( FRONT )

1. Wheel hub

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AXLE ( REAR )

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FRONT BRAKE OFF VALVE

1. Connector
2. Solenoid
A : To front brake
P : From brake valve
T : To transmission oil pan

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ACCUMULATOR

1. Valve
2. Top cover
3. Cylinder
4. Piston

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RELAY VALVE

1. Spool
2. Upper cylinder
3. Lower cylinder
4. Spool

A : To front brake
P : From accumulator
Pp: From emergency
brake valve
T : To transmission oil pan

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Brake cooling circuit

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BRAKE HYDRAULIC CIRCUIT DIAGRAM

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