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Home (https://www.ramgaskets.com) > Help Centre (https://www.ramgaskets.com/help-centre/) > Understanding Gasket Pressure
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Safety Functions of
Understanding Gasket Pressure
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functions-of-a-
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Understanding
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Reliable Seal.
Flat and flexible gaskets, metallic spiral wounds, and ring type joints all require pressure in order
to form a reliable seal. The pressure, or force, a gasket is placed under enables it to flow into any
irregularities on a mating surface to block any leakages and so form a seal.
What factors affect the pressure a gasket is placed under? There are many factors,
including: operating temperature (https://www.ramgaskets.com/help/gasket-gasket-material-
operating-temperature/) and the manufacture of the flanges.
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Gasket Class
Gasket Materials
Or Pressure Rating System
Class Ratings
A Class 300 flange will handle more pressure than a Class 150 flange, simply because it has been
made with more metal and so can withstand more pressure; and so on up through the classes. The
pressure class or rating for flanges is given in lbs. For example: 150lb, 150 lbs, 150#, or class 150 –
are all equivalent.
The flange class or pressure rating system extends to gaskets designed for those flanges. So, for
example, a class 150 gasket is designed to seal under a load of up to 150 lbs of pressure in a class
150 flange.
The overall pressure rating of the gasket ultimately depends on the material used for the gasket
and the operating temperature.
To maintain seal integrity pressure must remain on the gasket surface to prevent leakage. Under
operating conditions this pressure is relieved by internal pressure which acts to separate the
flanges. The gasket itself is also subject to a side loading, where the internal fluid pressure can
cause the gasket to extrude through the flange clearance space. To continue to maintain a seal the
pressure from compression on the gasket must be greater than the internal pressure by some
multiple, depending on the gasket type and level of tightness required.
Even in the same environment, gaskets can be subject to different operating conditions. Below are
some of the conditions affecting the pressure to which a gasket will be subject; and how the gasket
is likely to act under load.
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Gasket Material
Gasket Materials Class Ratings
Thickness & Pressure
As a general rule, the thinnest possible gasket material for the application should be chosen. The
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reason for this is that thinner materials present a surface area (the smallest ID, or inner diameter)
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for pressure to act upon, and so are less likely to fail. Having said this, the choice of material
thickness also needs to take into consideration the amount of compression required to take up
any flange
Go distortion or misalignment and this is especially true when using fibre based gasket
materials.
Tensile Strength
The strength of gasket material as an isolated piece is not critical to its sealing performance. For
example: graphite is soft, pliable, and cracks and breaks easily. However, when compressed
between flanges it forms an excellent seal that can be subjected to high temperatures and steam
without failing. As with fibre gasket material, the thinner the graphite gasket the better the
resistance to overall pressure.
Load Seal-ability
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If testing of a leakage is required, such as in the manufacture of aeroplane wings, parts are often
General Search pressurised with helium and the leak-rate is tested with a helium detector (mass spectrometer).
Such leaks may be considered undetectable in every-day practical applications – but it is
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important to measure them in critical sealing applications to test the quality of the gaskets and
bolt loading of the joint. We can supply certified samples of gaskets in different materials for
testing.
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The state of the contents of the pipe, such as molecular size (liquid, gas) will affect the stress
needed to create a seal. The stresses required to seal gases are higher than the minimum stresses
necessary for the gasket to conform to the flange surfaces.
Metal Gaskets require a greater stress to compress and seal than flexible gaskets. When using
flexible non-metallic gaskets, the ability of the joint to hold internal pressure depends on friction.
The minimum compressive stress will need to be high enough to maintain the friction needed to
keep the gasket from blowing out from the internal pressure.
The test that determines the constant sealing pressure is the ROTT (Room Temperature Tightness)
test. Increasing temperature creates gasket relaxation, and subsequent relaxation in the bold load
(sometimes bolt-load losses can be as high as 50% of the initial gasket stress). For this reason,
depending on the gasket type, it is advisable to re-torque after the first heat cycle.
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another soft polymer with a great rubbery consistency, that deforms and seals effectively when
creating a vacuum. Our technical department can support the correct choice of material for your
particular requirements within a low-pressure environment.
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The above information shows the upper pressure common gasket materials can be expected to
perform to. Remember to consider the temperature and chemical resistance required when
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determining your choice of material.
ASME was previously ANSI, and these can now be considered one and the same. Older flange
specifications may still list ANSI. However, all newly rated flange joints will be ASME (the American
National Standard). In Europe PN rated flanges and BS4504 are also commonly used flange
ratings. PN (Pressure Numbers) is the rating designator followed by a designation number
indicating the approximate pressure rating in bars. PN ratings do not provide a proportional
relationship between different PN numbers, whereas class numbers do. For a dimensions table of
ANSI standard flanges please see here (https://www.ramgaskets.com/wp-
content/uploads/2014/10/BS-EN-12560-1-2001-ANSI-Tables.pdf).
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