I Ghula m lshaq Khan Institu te of Engineering Sciences and

Techn ology , Topi-2 3460.

Faculty of Mechan ical Enginee ring

ME364 - Design of machine

Element s-II

Reviewed By:

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Instructo r: Dr. Muhamm ad Ilyas Approve d By: D;..R
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17th Febrnary 2022 Final Exam Time: 2hr OOmin
Fall 2021 Total: 40 marks
INSTRUC TIONS

1. This is an Open book exam . Textbook Shigley's Mechani cal Engineer ing Design in
printed format is allowed. Provide the referenc e of equation /table you are applying .
2. To receive credit for a problem , you must show all the working. Answers without working
will be given ZERO credit.
3. Use of software / code written by you is allowed. Your laptop screen can show
excel/MA TLAB/M axima. No other software should be running on your laptop screen.
4. Plagiari sm/ copying in any form can result in an adminis trative F for whole semester .
5. There is appropr iate credit for the assumpt ions, schema tics, governin g equation s,
and units. Therefor e, marks will be deducted for not writing these appropri ately.
6. The use of cell phones or any other source of commun ication (with or without laptop)
is

• 7.

8.
9.
strictly prohibit ed during examina tions. Doing so is consider ed cheating.
The paper is simple and self-expl anatory. No question s demandi ng explana tion will be
entertain ed.
Put y our Name and Reg. no. on each page.
Keep your reply Brief and to the point.
10. Before commen cing the solution, verify that there are no missing / duplicat e pages.
Marking:
Questio n Marks
Total Marks
Obtaine d
1 7
2 13
3 7
4 13

Total 40

Page I of 5
 ed Goodman fatigue failure theory .
1. Analyz e the shaft groove shown in the figure below using the modifi
t your reg numbe r from the
Redraw the groove by choosi ng the appropriate numerical values agains
experiences: alternating bending
attached table and indica te the location of the fillet radius. The shaft
ge bending moment of 60 N-m and
mome nt of 140 N-m, alternating twisting mome nt of 80 N-m, midran
.
midran ge twisting mome nt of 30 N-m. (CLO 1, C4, PL02) 7 Marks

Pa e 2 of 5
 2. Design a shaft for the following configuration using the DE-Goodman fatigue failure criteria. You can
consult the provided table for unknown dimensions. (CL02, CS , PL03) 13 Marks.

Hint: This problem is similar to the two point bending problem. You can start by calculating the
m aximum bending moment.

TI

Pa e 3 of 5
3. Propose a suitable face width for a 43 tooth gear (ground profile) to transmit 2.SkW at a speed
of
SOOrpm. The material's allowable stress is 80 MPa. What is the general relationship between the face
width and module? (CLO2, CS, PLO3) 7 Marks .

Pa e 4 of 5
 ,U.,,,, a pair of fu]] depth helicfil pinion-gear set as per the AGMA method against bending and contact

(
;. cresses. The des1Ced rrurumum factor of safety 1s 2.5 with a pinion life of 10• cycles. See the attached
;able for inputs. The gear set is to transmit a power of 240W at 150 rpm. The gears are grade 1, 20 mm
face width, through hardened steel, uncrowned and manufactured to No. 6 Quality standard and open
Marks.
gearing quality installation. Clearly indicate if any of the default values are used. (CL03, C6, PL0 )
4 13

Pa e 5 of 5