Professional Documents
Culture Documents
09223-0-DB-GQ-00001.00 0
Client Document No. Page
07-2-LA-7180-0005 1 of 18
Project
Quest CCS Project
Title
Design Basis Engineering Package
Appendix G
Control Narrative
Quest CCS Project
Control Narrative
Revision No. D
Page 1 of 17
Tri Ocean Document No. Revision No.
09223-0-PH-JQ-00001.00 D
Client Document No. Page
249.1611.000.012.001 2 of 17
Project
Quest CCS Project
Title
Control Narrative
Table of Contents
1. Introduction 3
1.1 Abbreviations 3
1.2 Project Background 3
Tables
Table 3.1-1 Well Site Instruments 8
Table 3.2-1 LBV Site Instruments 14
Table 3.3-1 Metering Locations 15
Tri Ocean Document No. Revision No.
09223-0-PH-JQ-00001.00 D
Client Document No. Page
249.1611.000.012.001 3 of 17
Project
Quest CCS Project
Title
Control Narrative
1. Introduction
This document describes the Control Philosophy & Design for the Shell Quest
CCS Pipeline and Well Tie-ins. The project schedule has identified that
construction for this site is to begin in February 2012.
1.1 Abbreviations
Shell Quest is a fully integrated Carbon Capture and Sequestration (CCS) project.
It will capture and store up to 1.2 million tonnes of CO2 per year from the
Scotford Upgrader and the Scotford Upgrader Expansion.
The CO2 will be captured from the Scotford steam methane reformer (SMR)
units. The CO2 is then compressed, cooled and sent for transportation by pipeline
to injection wells located near the Scotford Complex. The CO2 is injected into an
aquifer at a depth of approximately 2,300 meters underground.
Tri Ocean Document No. Revision No.
09223-0-PH-JQ-00001.00 D
Client Document No. Page
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Project
Quest CCS Project
Title
Control Narrative
The CO2 produced by the Scotford facility will be metered as it leaves the
compressor but before it is cooled (the CO2 will be in a single phase and will be
easier to measure) and at each of the well sites. The high accuracy metering will
be used for leak detection, production accounting and allocation. All process and
equipment status data will be passed between Scotford, the CO2 pipeline and the
injection well sites via SCADA network. This information will be made available
to operations through the DCS.
Note: the actual amount of data to be passed from each facility has not yet been
determined so development will proceed based on a standard wellsite data
requirement.
2. Project Scope
Tri Ocean Engineering scope of work consists of the following:
Design and installation of a buried high pressure pipeline that will be used
to transport dehydrated, compressed, liquid/dense phase CO2.
The development of five (5) CO2 injection well sites in the CO2 storage
area near Radway and Thorhild, Alberta.
Design, develop and supply Line Break Valve packages which will
include the associated monitoring and control for the LBV valves.
Design and installation of a new pipeline and wellsite SCADA system that
includes a local RTU at each well site and all the associated site
instrumentation (see instrument index) for monitoring, control and
shutdown. This system function is to include the collection and
transmission of data from the pipeline and well sites back to the capture
facility (Scotford) control room.
Design and development of a new water wells around the CO2 injection
well sites shall require monitoring to confirm that the injection site is
stable. Actual monitoring requirements to be determined during Detailed
Design phase of project.
Tri Ocean Document No. Revision No.
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Client Document No. Page
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Project
Quest CCS Project
Title
Control Narrative
The CO2 capture facility, constructed within the Scotford Plant battery
limit, will be executed by others. This facility will require both hardwired
and a communication interface with the master SCADA PLC. These
interfaces will transfer process data from the capture facility (i.e. the local
metering skid, the CO2 compressor, etc.) for control and shutdown of the
pipeline. The metering skid will be used as an integral part of the leak
detection on the pipeline system.
4) SCADA Master PLC and CO2 capture facility – control and shut down
interface
A preliminary total of five (5) well sites are positioned near the end of the main
CO2 distribution pipeline. Each of the well sites will be supplied with a local RTU
and the associated field and injection well instrumentation. This instrumentation
will consist of the following:
FIT-702x04 – this coriolis type flow meter will monitor CO2 flow (kg/hr)
to the well. The flow data will be totalized in the RTU, sent to the host for
the mass balance calculation. The flow rate (kg/hr) will also be used as the
process variable for flow controller (FIC-702x04). The measurement is
recorded and may initiate alarms only (no shutdown will occur from this
measurement).
FCV-702x04 – this control valve is used to control the CO2 flow rate to
the injection well. Control of this valve shall be determined by the status
of a number of process variables:
The PID controllers shall monitor the wellsite process conditions and the
controller outputs are connected to low select function blocks. The lowest
controller output will control the position of the valve. The control valve actuator
may use N2 or O2 as the instrument gas.
Tri Ocean Document No. Revision No.
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Client Document No. Page
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Project
Quest CCS Project
Title
Control Narrative
The shutdown of this valve is initiated from the RTU for either a local
control action or remote signal (via SCADA) to the site. To open the valve
(for an initial start-up or after a shutdown), all shutdowns need to be
cleared or bypassed and then a local manual reset by operations is
required, an automatic reset function is not available. Position switches on
the valve (ZSC/ZSO-702x06) provide status of valve position to the RTU.
Tri Ocean Document No. Revision No.
09223-0-PH-JQ-00001.00 D
Client Document No. Page
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Project
Quest CCS Project
Title
Control Narrative
SSSV-702x09 – the function of this sub surface valve is to isolate the well
down hole in the event where an abnormal condition has occurred. This
valve will mirror the action of the site ESD valve. The local SSSV
hydraulic panel will shutdown this valve. The shutdown is initiated from
either local control actions or remote signal (via SCADA) and is
connected to the valve hydraulic panel for the trip. Opening the valve after
a trip will require a manual reset by operations, automatic reset is not
available.
Table 3.1-1
Well Site Instruments
CO2 is delivered to the well sites by the pipeline. Flow measurement of the CO2 to
each well site is accomplished with a coriolis meter. Note: two phase flow is a
difficult process to measure accurately. CO2 at steady state conditions will be in a
dense phase and will allow accurate measurement of the flow to the well sites.
Each flow transmitter will provide process information (i.e. mass flow (kg/hr),
density (kg/m3), etc.) for the flow control loop (as process variable). The
measurement shall also be used with the mass balance calculation of the pipeline
and to assist in monitoring and determination of a pipeline leak. Flow totalization
for each site will occur within the RTU.
Each well site has a number of transmitters to monitor process variables within
the piping, wellhead casing and within the reservoir. Some of the transmitters
provide a process variable for a PID controller while the others are for indication
and alarming.
The flow control valves (FV-702x04) is the only final automated control element
at each site. This valve has a number of PID controllers that have the potential to
control its actions. In normal operating conditions, the flow controller (FIC-
702x04) will be the primary control for the valve. If abnormal conditions appear,
selection of the controlling PID is performed by logic within the RTU. The
control variables that could control valve actions are as follows:
FIC-702x04 - this reverse acting controller monitors the CO2 flow rate to
the injection well. The setpoint (sent to the RTU from the DCS via the
SCADA interface) for the flow control is based on storage allocations for
each well injection flow rate. The flow controller is the primary controller
at the well site to maintain the CO2 flow rate to the well. If, in the event an
abnormal condition is occurring, one of the other site controllers may
adjust to the condition so that their output is selected by the RTU low
select logic.
Each well site has been provided with a CO2 vent which has the ability to vent the
pipeline. The vent is located downstream of the flow meter. The venting
procedure is a manual operation. This vent may also be used to vent the wellsite
piping.
The well sites have a shutdown valve (UV-702-x06) on the piping to the wellhead
and a SSSV (UV-702x09) which is located downhole. When shutdown signal is
received by the RTU, trip signals will be sent to the shutdown valves to isolate the
well. The instrumentation (i.e. transmitters, etc.) at the site provide only
monitoring and alarms, they do not cause any shutdowns.
Each well site shall have a number of monitoring wells surrounding the injection
well which will be continuously monitored to provide reservoir data. This
monitoring shall include line of site CO2 measurement with laser detection, video
surveillance and a number of measure technologies for the reservoir and
surrounding areas. This section is still in development and identification and
technology selections are made.
The CO2 pipeline and well sites shall be continuously monitored. This monitoring
shall be used for the detection of a pipeline leak. The leak detection shall use an
internally based leak detection system. It shall be based upon the principles
indentified in CSA Z662 Oil and Gas Pipeline Systems – Annex E
“Recommended practise for liquid hydrocarbon pipeline system leak detection”.
Any leak that is detected by the system shall initiate a procedure for the isolation
of the affected area. This isolation includes a procedure which closes all the LBV
and wellsite shutdown valves.
The internal based leak detection system shall utilize the field instrumentation,
located at various locations throughout the length of the pipeline, to monitor the
pipeline conditions (i.e. flows, pressures, and temperatures). Multiple methods for
detection are planned for this project:
Tri Ocean Document No. Revision No.
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Client Document No. Page
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Project
Quest CCS Project
Title
Control Narrative
The CO2 pipeline has protection from a line rupture and equipment to reduce the
impact from loss of containment. The 12” pipeline will have Line Break Valves
(LBV) packages located throughout the pipeline, starting with the first valve at
the inlet to the pipeline (at Scotford), and then located at intervals of
approximately every 10-15 km (also at each side of the North Saskatchewan River
crossing). The LBV packages will contain the following equipment:
Tri Ocean Document No. Revision No.
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Project
Quest CCS Project
Title
Control Narrative
A LBV shutdown is initiated from the RTU for either a local shutdown
action or a remote signal (via SCADA) from Scotford. To open the valve
(for an initial start-up or after a shutdown), all shutdowns need to be
cleared or bypassed and then a local manual reset by operations is
required, an automatic reset function is not available. Position switches on
the valve (ZSC/ZSO-702x02) provide status of valve position to the RTU.
PV-249x04 – this pressure control valve has two functions. One function
is used to pressurize the pipeline downstream of the LBV if that section
has been out of service and is depressurized. The second function of this
valve is to regulate the flow of CO2 to the vent stack. The low select (PX-
249x04) has three (3) inputs (2 pressure controller outputs and 1 manual
setpoint) and the output from the low select controls the valve position.
Table 3.2-1
LBV Site Instruments
Each LBV site has two pressure transmitters to monitor process variables within
the site piping. The transmitters provide two functions for the site 1) a process
variable for a PID controller and 2) process variable for line break logic, alarming
and shutdown.
Each of the LBV packages can be used to vent the pipeline CO2 from either side
of the LBV to the atmosphere. When a trip of the LBV occurs, operations have
the ability to vent the pipeline pressure (from either the upstream or downstream
sections). The manual vent valves will be set in the correct positions (as per the
operations guideline). A pressure control valve (PV-249x04) is then manually
opened with the RTU manual controller (HC-249x04). The setpoint will be sent
from the DCS to the RTU via the SCADA network. The valve will throttle the
flow of the CO2 through vent to the atmosphere. The close position switch on the
LBV is interlocked and is required to indicate the LBV is closed before the
blowdown can commence.
Tri Ocean Document No. Revision No.
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Project
Quest CCS Project
Title
Control Narrative
It is recommended that the venting of the CO2 will be done under constant
supervision of Shell operations. A number of factors impact the venting
procedure, wind direction must be confirmed so that the CO2 plume does not
travel towards a nearby residence or towards any livestock. It is also anticipated
that the venting will generate a high noise level (similar to a jet engine). Further
study is required to mitigate the noise impact.
The CO2 produced and captured at Scotford is transported to the storage wells
located north of the Facility. This process is measured with the custody transfer
coriolis mass flow meter (FIT-247004) prior to entering the pipeline. The coriolis
meter provides the mass flow (kg/hr) of the CO2 to calculate a totalized flow
(FQI-247004) and the mass balance. In addition, the flow meter data is sent to the
master pipeline PLC for monitoring the flow of the CO2 leaving Scotford and
compares it to the flows of each of the storage wells. The individual flow values
provide data for the mass balance calculation for the pipeline.
Table 3.3-1
Metering Locations
Each well site shall have a coriolis mass flow meter measuring the flow rate
(kg/hr) of the CO2 that is being injected into the well reservoir. This meter is
connected to the local RTU and provides the process variable for wellhead CO2
flow control (FIC-702x04) and provides the process data that is transmitted back
to the master PLC (at Scotford) to provided part of the mass balance calculation.
The well site and LBV sites have local control RTUs that will communicate the
site data back to Scotford via radio on the new pipeline SCADA network. When
there is a requirement to transfer data between sites, the master PLC will poll the
sites for data, read and process the data and then write data to the corresponding
adjacent site. Also, the master PLC provides an Ethernet link and hardwired I/O
for interface with other units (i.e. control and shutdown of the CO2 compressor,
etc.) located at Scotford facility. Any shutdowns initiated by the pipeline
equipment will be hardwired from I/O in the master PLC (located in the
compressor MCC) to the Foxboro I/A.
Control and shutdown for the pipeline equipment located at the inlet to the
pipeline will be handled by the master PLC (located in the TBD). It is planned to
have any equipment (i.e. CO2 compressor, etc.), which is supplied by other, to be
hardwired to this system for control and shutdown if there is an impact to the
pipeline. Communication to Scotford facility will be by a fibre optic Ethernet link
between the master control PLC and the Foxboro DCS.
Note: The final design for the interface of pipeline signals to the compressor logic
will be developed during the Detailed Design phase of the project
Monitor individual LBV sites and injection well sites for process data
values, equipment statuses and alarm conditions
The process instrumentation and control schemes are defined on the P&IDs, with
additional information from the Instrument Index, I/O Schematics and Shutdown
Key. These documents shall be used by the Contractor in the development of the
RTU programming. Any changes/modification that deviates from the original
design will be red-lined on the effected document.
The site specific Instrument Index shall be used to aid in clarifying the scope and
shall be used by Shell and the I&E Contractor for a complete instrument listing
and to allow a cross reference of all instrument end devices with ranges and
setpoints. This information will assist in determining which SCADA values will
need to be transmitted.
5. Reference Documents
The following is a list of reference documents:
09223-1-DB-BQ-00001.00
5.2 P&ID