Abinezer and Adugnaw1final

Design I, Design of Vertical Pressure Vessel
UNIVERSITY OF GONDAR
INSTITUTE OF TECHNOLOGY
DEPARTMENT OF MECHANICAL AND INDUSTRIAL
ENGINEERING
DESIGN PROJECT ONE
Section 03
PROJECT-1:-DESIGN OF COLUMN (VERTICAL LAYOUT) PRESSURE VESSEL
No. Name Id no.

1 Abiyenezer Ayalinehe 4093/08
2 Adugnaw mulu 4124/08
Submitted to; Mr. Teferi.S (Msc.)
Submission date 02/09/2010
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Abstract
In this project there are five chapters are included here; In chapter one discuses about
the general over view of the project; chapter two tells about literature review and chapter three
is focus on complete analysis of the design of a pressure vessel basis on several design
consideration. Geometrical analysis, wind load analysis, and stress analysis are conducted on
this design and select the proper material for components of the pressure vessel through taking
some standard tables and standard machine element components. After all, dimensions and
materials are decided for the design component, on the last two chapters result discussion
conclusion and recommendation as well as the part and assembly drawing also provided for
complete description. The main thing here is that the designed pressure vessel can hold the
required fluid of 1.6m3 as we have checked after we designed the vessel.
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Acknowledgement
First of all we would like to thank our GOD for the successful completion of our project. We would
like to express our deepest gratitude and sincere appreciation to Mr. Teferi Sitotaw (Msc.) for his
guidance, follow-up, and advice throughout the project period. . We would like to extend our
thanks to those who helped us with different ideas and motivation which inspire us for the
successful completion of this project. . Last but not the least; we would like to thank our beloved
family, for giving birth to us at the first place and supporting us spiritually throughout our life.
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Table of Contents
Abstract ......................................................................................................................................................... ii
Acknowledgement ....................................................................................................................................... iii
Table of Contents………………………………………………………………………..…………………iv
List of Table……………………………………………………………………………….…………….…vi
List of Figure……………………………………………………………………………………………...vii
Chapter -1...................................................................................................................................................... 1
1. Introduction ............................................................................................................................................... 1
1.1. Over view of the project..................................................................................................................... 1
1.1.1definition of pressure vessel .......................................................................................................... 2
1.1.2 Back ground of pressure vessel .................................................................................................... 3
1.1.3. Application .................................................................................................................................. 5
1.1.4. Use .............................................................................................................................................. 5
1.1.5. TYPES OF PRESSURE VESSEL .............................................................................................. 6
1.1.6. Working principle ....................................................................................................................... 9
1.1.7 Main Components of Pressure Vessel........................................................................................ 10
1.2 Statement of the problem ................................................................................................................. 21
1.3 Objective .......................................................................................................................................... 21
1.3.1 General objective ....................................................................................................................... 21
1.3.2 Specific objective ....................................................................................................................... 22
1.4. Scope of the project ........................................................................................................................ 22
1.5. Methodology ................................................................................................................................... 22
Chapter- 2.................................................................................................................................................... 23
Literature review ................................................................................................................................ 23
Chapter- 3.................................................................................................................................................... 25
3.1. Introduction ..................................................................................................................................... 25
3.2. General Design Considerations:...................................................................................................... 26
3.3. Detail design and analysis of a column (vertical layout) pressure vessel ....................................... 28
3.3.1. Design of shell: ......................................................................................................................... 28
3.3.2. Design of Head: ........................................................................................................................ 35
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3.3.3. Design of inlet and outlet nozzle............................................................................................... 42

3.3.4. Design of Skirt Support............................................................................................................. 46
3.3.5. Design of bolted flange joint ..................................................................................................... 57
3.3.6. Design of Nut ............................................................................................................................ 60
3.3.7. Flange design: ........................................................................................................................... 62
3.3.8. Design of circular handhold: ..................................................................................................... 65
3.3.9. Design of welded joint: ............................................................................................................. 67
3.3.10. Design of Gaskets ................................................................................................................... 68
Chapter-4………………………………………………………………………………………..…………70
4.1. Result and discussion: ..................................................................................................................... 70
4.1.1. Result ........................................................................................................................................ 70
4.1.2 Discussions ................................................................................................................................ 72
Chapter - 5................................................................................................................................................... 73
5. Conclusion and recommendation ......................................................................................................... 73
5.1. Conclusion ..................................................................................................................................... 73
5.2. Recommendation: .......................................................................................................................... 73
Chapter- 6.................................................................................................................................................... 74
6. 3D Part and Assemble Drawing.......………………………………………………….……….……74
6.1.3D Part Drawing....…………………………………………………...……………………...……74
6.2. 3D Assembly Drawing..………………………………….……………………………………….75
Reference .................................................................................................................................................... 78
Appendix ................................................................................................. Error! Bookmark not defined.78
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List of table
Table 1. Given specification data................................................................................................................ 25
Table 2.Joint factor table ............................................................................................................................ 27
Table 3. Appropriate standard material ...................................................................................................... 30
Table 4. Appropriate material for shell ...................................................................................................... 30
Table 5. Optimum vessel proportion .......................................................................................................... 31
Table 6.stress analysis for head .................................................................................................................. 38
Table 7. Material selection for bolt design . ............................................................................................... 57
Table 8 . Material selection for the nut design . .......................................................................................... 61
Table 9. Nut standard dimension . ............................................................................................................. 62
Table 10 .material selection for the nut design . ......................................................................................... 63
Table 11.result table . .................................................................................................................................. 70
Table 12. Standard bolt and nut dimension ................................................................................................ 78
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List of Figure
Figure 1.Pictorial view of vertical pressure vessel........................................................................................ 2

Figure 2 . Pressure vessel . ........................................................................................................................... 3
Figure 3 . Working principle . ..................................................................................................................... 10
Figure 4 . Fabrication of shell by rolling . .................................................................................................. 11
Figure 5. Machining of shell . ..................................................................................................................... 12
Figure 6. Fabrications of head of pressure vessel . ..................................................................................... 13
Figure 7. Ellipsoidal (or) elliptical head . ................................................................................................... 14
Figure 8. Hemispherical head . ................................................................................................................... 14
Figure 9 . Flanged and dished (or) tori spherical head ............................................................................... 15
Figure 10.Tori conical head . ...................................................................................................................... 16
Figure 11.Tall vertical tower with skirt support ......................................................................................... 18
Figure 12. Pictorial view of vertical pressure vessel with leg support........................................................ 19
Figure 13 . Pictorial view of horizontal pressure vessel with saddle support . ........................................... 20
Figure 14. Pictorial view of vertical pressure vessel with lug support ...................................................... 21
Figure 15 . Stress analysis . ......................................................................................................................... 34
Figure 16.2D shell structure . ...................................................................................................................... 35
Figure 17. 2D of head structure ................................................................................................................. 38
Figure 18. Head stress analysis. .................................................................................................................. 40
Figure 19 . 2D of inlet and outlet nozzle .................................................................................................... 45
Figure 20. Wind load pressure vessel. ........................................................................................................ 53
Figure 21 . 2D. diagram of bolt .................................................................................................................. 60
Figure 22. 2D diagram of nut . ................................................................................................................... 62
Figure 23. 2D. diagram of flange. ............................................................................................................... 65
Figure 24. Shell . ......................................................................................................................................... 74
Figure 25. Head .......................................................................................................................................... 74
Figure 26.Hand hole ................................................................................................................................... 75
Figure 27. Inlet and outlet nozzle ............................................................................................................... 75
Figure 28. Bolt . .......................................................................................................................................... 75
Figure 29. nut . ............................................................................................................................................ 76
Figure 30. flange . ....................................................................................................................................... 76
Figure 31. skirt support .............................................................................................................................. 77
Figure 32.Assembly drawing of vertical pressure vessel. ........................................................................... 77
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Chapter -1
1. Introduction
1.1. Over view of the project

Pressure vessel are probably one of the most wide spread equipment with the different industrial
sector.in fact ,there is no industrial plant without pressure vessels ,steam boilers, tanks autoclaves
,collectors ,pipe ,heat exchangers etc…
The pressure vessel which are either cylindrical or tanks are used to store fluid under pressure.
Pressure vessel and tanks are in fact essential to the chemical, petroleum, petro chemical and
nuclear industry.it is in the class of equipment that the reaction. Separation and storage of raw
material occur. Similarly pressurized equipment is required for a wide range of industrial plant for
storage and manufacturing purpose, Also It has a container with pressure differential between
inside and outside. The inside pressure is usually higher than the outside. Pressure vessel has a
combination of high pressure together with high temperature and in some case highly radioactive
material or flammable fluid. Due to such hazards it is imperative that the design be such that no
linkage can occur.
A pressure vessel is not an easy structure. Actually it is characterized by a regular and simple shape
but requires special care, especially when modern approach to structural design is concerned.
In the case of shell, opening requiring reinforcement in vessel under internal pressure the metal
removal must be replaced by the metal of reinforcement.in addition to providing the area of
reinforcement, adequate welds must be provided to attach the metal of reinforcement and the
induced stress must be evaluated. material used for reinforcement shall have an allowable stress
value equal to or greater than of the material in this vessel wall except that, when such material is
not available, lower strength material may be used ;provided, the reinforcement is increased in
inversed proportion to the ratio of the allowable stress values of the two material to the ratio of
the two materials to compensate for the allowable stress value of any reinforcement having a higher
allowable stress value than that of the vessel wall [1].
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Figure 1.Pictorial view of vertical pressure vessel [2].
1.1.1.definition of pressure vessel

A pressure vessel is a container designed to hold gasses or liquids at a pressure substantially
different from the ambient pressure vessel design, manufacture, and operation are regulated by
engineering authorities backed by legislation. For these reasons, the definition of a pressure vessel
varies from country to country.
Design involves parameters such as maximum safe operating pressure and temperature, safety
factor, corrosion allowance and minimum design temperature (for brittle fracture). Construction
is tested using nondestructive testing, such as ultrasonic testing, radiography, and pressure
tests. Hydrostatic tests use water, but pneumatic tests use air or another gas. Hydrostatic testing is

preferred, because it is a safer method, as much less energy is released if a fracture occurs during
the test (water does not rapidly increase its volume when rapid depressurization occurs, unlike
gases like air, which fail explosively).
Figure 2 . Pressure vessel [2].

1.1.2 Back ground of pressure vessel
Numerous boiler explosions took place through the late 1800s and early 1900s. This led to the
enactment of the first
code for construction of steam boilers by the Commonwealth of Massachusetts in 1907. This
subsequently resulted
in the development and publication of the ASME Boiler and Pressure Vessel Code in 1914,
which sought to standardize the design, manufacturing, and inspection of boilers and pressure
vessels. In 1921 the National Board of Boiler and Pressure Vessel Inspectors was organized to
promote consistent inspection and testing. The publication of the section on locomotive boilers
also appeared in 1921. The ASME and the ASTM (American Society for Testing and Materials)

material specification merged in 1924. The first publication of Section VIII ‘‘Unfired Pressure
Vessels,’’ appeared in 1925. This document was referred to as one of a theoretical factor of
safety of 5. The petroleum industry did not consider it to be adequate for their purposes and also
desired better utilization of available materials. The year 1928 saw the advent of welded pressure
vessels. For higher pressures the welded shells were made thicker than 70 mm. These required
nondestructive examination (NDE) before service. In 1934, a joint API–ASME Committee
published the first edition of an unfired pressure vessel code specifically for the petroleum
industry. In 1952 these two separate codes merged into a single code – the ASME Unfired
Pressure Vessel Code, Section VIII. The ASME Pressure Vessel Code, Section VIII Division 2:
‘‘Alternative Rules for Pressure Vessels,’’ was published in 1968 and the original code became
Section VIII Division 1: ‘‘Pressure Vessels.’’ A considerable boost was provided to the
understanding of the basic behavior of pressure vessel components following the development of
the nuclear power program in the U.S. and Europe in the late 1950s and early 1960s.similar
developments can be found in the British, French, German and Japanese codes, to name but a
few. By 1960 the need for a code for pressure vessels for commercial nuclear plants became
imperative. This resulted in publication of the 1963 Edition, Section III: ‘‘Nuclear Pressure
Vessels.’’ This was a design by analysis code with a theoretical safety factor of 3. After the
publication of Section III: ‘‘Nuclear Pressure Vessels’’ in 1963, it was necessary to modify
Section VIII for general pressure vessels. ASME Code Section VIII Division 2: ‘‘Alternate Rules
for Pressure Vessels’’ appeared as a result and provided a theoretical factor of safety of 3. In
1971, Section III: ‘‘Nuclear Power Components’’ were classified as (a) pumps, (b) valves, and
(c) piping. The stress limits for emergency and faulted conditions were introduced. In addition,
the addenda of 1971 added storage tanks. The addenda of summer 1972 introduced Appendix G
on non-ductile failure. The Appendix F on evaluation of faulted conditions was included in the
addenda of winter 1972. The design of component supports and core support structures appeared
in the addenda of winter 1973. ASME Section III Division 1 is devoted entirely to nuclear power
components and also contains the rules for the design of nuclear pumps and valves. The
recognition of concrete reactor and containment vessels led to the publication of the Section II
Division 2 code in 1975. Three subsections (NB, NC and ND) of ASME Section III Division 1
cover the design and construction of equipment of Classes 1, 2, and 3, respectively. The most
stringent is Class 1, which requires design by analysis. Class 2 permits design by analysis as well

as the use of formulas. Class 3 prescribes design by formula, and is equivalent to Section VIII
Division 1. The designer evaluates the safety function of each pressure vessel and applies the
appropriate code class. Design of supports for Section III Division 1 vessels are not prescribed in
the ASME Code. Section III has a subsection NF, which prescribes the design of. Supports for
Class 1, 2, and 3 pressure vessels. The addenda of winter 1976 changed the nomenclature of
design, normal, upset, testing and faulted conditions to level A, B, C and D service conditions. In
the 1982 addenda, the fatigue curves were extended to 1011 cycles. In the 1996 addenda, the
design rules for high-temperature service were incorporated. In 1976, Division 3 was published
which contained rules on transport of irradiated materials. The need for uniform rules for in-
service inspection of nuclear power plants led to the issuance of the 1970 edition of Section XI:
‘‘Rules for In-service Inspection of Nuclear Plant Components’’[5].
1.1.3. Application
Pressure vessel is the container for fluid under high pressure. They are used in variety of industries
like:
 Petroleum refining
 Chemical plant
 Power plant
 Food and beverage
 medical application
 LPG tanks and many more
In addition it also can store fluid such as liquid vapor and gas under pressure .pressure vessel had
been used in various water treatment application like mixed bed exchanger , activated carbon filters
,sand filters, dual medical filters etc. with internal rubber lining carbon steel internal including
strainers and screen laterals ,ladders and plate form etc…
1.1.4. Use
Pressure vessels are used in a variety of applications in both industry and the private sector. They
appear in these sectors as
 industrial compressed air receivers and domestic hot water storage tanks.
 Other examples of pressure vessels are diving cylinders,

 recompression chambers,
 distillation towers,
 pressure reactors,
 autoclaves,
 and many other vessels in mining operations, oil refineries and petrochemical plants,
 nuclear reactor vessels,
 submarine and space ship habitats,
 pneumatic reservoirs,
 hydraulic reservoirs under pressure,
 rail vehicle airbrake reservoirs,
 road vehicle airbrake reservoirs,
 And storage vessels for liquefied gases such as ammonia, chlorine,

and LPG (propane, butane).
A unique application of a pressure vessel is the passenger cabin of an airline
or the outer skin carries both the aircraft maneuvering loads and the cabin
pressurization loads.
1.1.5. Types of pressure vessel

The most common types of pressure vessels can be classified:-
According to structural materials

 Steel
 Cast iron
 Copper, and
 Plastic pressure vessels.
According to methods of fabrication
a) Welded
b) Cast

c) Brazed, and
d) Flanged pressure vessels.
According to their functions
a) Storage vessels
b) Reactors
c) Boilers
d) Mixers, and
e) Heat exchangers.
According to size and geometric form
The size and geometric form of pressure vessels diverge greatly from the large cylindrical vessels
used for high-pressure gas storage to the small size used as hydraulic units for aircraft. Some of
the vessels are buried in the ground or deep in the ocean, but most are positioned on ground or
supported in platforms. There are four types of pressure vessels. But mainly two types of pressure
vessels usually available in industry:
a. Cylindrical.
b. Spherical
c, Conical, and.
d. Combined
The two main types of pressure vessels usually available in industry:
a) Cylindrical Pressure Vessel
This type of a vessel designed with a fixed radius and thickness subjected to an internal gage
pressure. This vessel has an axial symmetry. The cylindrical vessels are generally preferred, since
they present simpler manufacturing problems and make better use of the available space. Boiler
drums, heat exchangers, chemical reactors, and so on, are generally cylindrical.
Advantages of cylindrical pressure vessels:

 It is easier to fabricate.

 They are probably cheaper to construct.

 They pack more efficiently into rectangular structures such as boxes and buildings.
b) Spherical Pressure Vessel
This type of pressure vessels are known as thin walled vessels. This forms the most typical
application of plane stress. Plane of stress is a class of common engineering problems involving
stress in a thin plate. Spherical vessels have the advantage of requiring thinner walls for a given
pressure and diameter than the equivalent cylinder. Therefore they are used for large gas or liquid
containers, gas-cooled nuclear reactors, containment buildings for nuclear plant, and so on.
Advantages of spherical pressure vessels:
 For the same internal design pressure, a spherical vessel will require only half the wall
thickness as a cylindrical vessel.
 Spherical vessels have the advantage of holding the largest volume per unit surface area
of the container [7].
According to scheme of loading:
 Vessel working under internal pressure and,
 Vessel working under external pressure.
According to operating temperatures

 Low temperature vessels (less than or equal to -20C)
 Normal temperature vessels (between -20oC to 150C)
 Medium temperature vessels (between 150oC to 450C)
 High temperature vessels (more than or equal to 450C)
According to operating pressure

 Low pressure vessel (0.1 MPa to 1.6 MPa)
 Medium pressure vessel (1.6 MPa to 10 MPa)
 High pressure vessel (10 MPa to 100 MPa)

 Ultra high pressure vessel (More than 100 MPa)
According to its usage mode

 Fixed pressure vessel
 Mobile pressure vessel
According to corrosion action
 High corrosion effect and
 Moderate corrosion effect pressure vessels
According to the orientation in space:
 Vertical
 Horizontal and
 Sloped pressure vessels
 According to the methods of assembly:

Detachable and
 No detachable pressure vessels
According to the wall thickness:
Thin walled (t/D<1/10) and, Thick walled (t/D≥1/10) pressure vessels. Where; t and D are the
thickness and diameter of the shell respectively [4].
According to the end construction
 Open end, and
 Closed end pressure vessels [2].
1.1.6. Working principle

Pressure tanks store alcoholic fluid, which release from the industry and convert those alcoholic
fluids to neutral inside the vessel before releasing to the river.
Diagrammatically:-

Industry
alcohol and
poisenes fliuid
realesed from
industry
pressure vessel
store alcohols
and convert to
neuteral fluid
finally realese to
the river
Figure 3 . Working principle [2].

1.1.7 Main Components of Pressure Vessel
The following are the main components of pressure Vessels in general
a) Shell
b) Head
c) Nozzle
d) Support
e) Flanges
a) Shell
 It is the primary component that contains the pressure.

 Pressure vessel shells in the form of different plates are welded together to form a structure
that has a common rotational axis.
 Horizontal drums have cylindrical shells and are constructed in a wide range of diameter and
length.
 The shell sections of a tall tower may be constructed of different materials, thickness and

diameters due to process and phase change of process fluid.

 Shell of a spherical pressure vessel is spherical as well.
The shell is the main component of any vessels that contains the pressure. Material of shell
normally come in plate or rolled steel. Commonly, some pressure vessel shells has a rotational axis
and be welded together to form a structure. Most pressure vessel shells are cylindrical, spherical,
or conical in shape [6].
Figure 4 . Fabrication of shell by rolling [2].

Figure 5. Machining of shell [2].
b) Head
All pressure vessel shells must be closed at the ends by heads. Heads that usually used are typically
in curved rather than flat.
Configurations of curved shape stronger and let the pressure vessel's heads to be thinner, lighter
and less expensive rather than flat heads. Inside a vessel, heads can also be used.
Elliptical, hemispherical, and tori spherical are the most commonly used head types.
Note that; all head types have a straight flange (sf) section, which simplifies welding the head to
the adjacent cylindrical shell section.

The elliptical and tori spherical heads have an indicated head

depth (h), which is measured from the straight flange to the maximum point of curvature on the
inside surface.
Heads are usually can be categorized by their shapes.
Figure 6. Fabrications of head of pressure vessel [2].

1) Ellipsoidal (or) elliptical
This is also called a 2:1 elliptical head. The shape of this head is more economical and not
exposed to wind loading, because the height of the head is just a quarter of the diameter.
Its radius varies between the major and minor axis. As our vessel is vertically oriented it’s
merely exposed to wind loading, if so the elliptical head can withstand the wind load in a
slight extent when compared with others. Even if an elliptical head is exposed to snow
loading and the edge between the straight flange (sf) and the curved head became crack
easily, whenever this condition are present we select it as a best head by fabricating from
carbon and low alloy steel as it is hard and strong with a moderate ductility properties as
well as low cost and availability.

Figure 7. Ellipsoidal (or) elliptical head [2].

Ellipsoidal would be the most common type of heads, which is used during the designing of a new
pressure vessel.
2) Hemispherical
A sphere is the ideal shape for a head, because the pressure in the vessel is divided equally
across the surface of the head. The radius (r) of the head equals the radius of the cylindrical
part of the vessel. The required thickness of a hemispherical head is normally one-half the
thickness of an elliptical or tori spherical head for the same design conditions, material,
and diameter. Hemispherical heads are normally fabricated from segmented sections that
are welded together, spun, or pressed.
Figure 8. Hemispherical head [2].

3) Flanged and dished (or) Tori spherical,

A tori spherical (or flanged and dished) head is typically somewhat flatter than an elliptical
head and can be the same thickness as an elliptical head for identical design conditions and
diameter. The minimum permitted knuckle radius of a tori spherical head is 6% of the
maximum inside crown radius. The maximum inside crown radius equals the outside
diameter of the head.
Figure 9 . Flanged and dished (or) tori spherical head [2].

4) Conical (or) Tori conical,
Tall towers may have sections with different diameters along their length. The transition
between the different diameters is made in a conical section. The most common design for
a conical transition does not have formed knuckles at the ends of the cone. The cylindrical
sections of different diameter are welded to each end of the cone. Formed knuckles are
sometimes used at the cone-to-cylinder transition in order to reduce localized stresses.
When knuckles are used, the transition is called Tori conical. The use of knuckles is 106
mandatory when the cone half-apex angle exceeds 30°. Knuckles are also sometimes used
for smaller angles when there is concern about potentially high local stresses at the cone-
to-cylinder junction. The ASME Code has design procedures for tori conical sections.

Figure 10.Tori conical head [2].

Reinforcement of openings
The philosophy is based on providing additional material in the region of the opening by
thickening the shell or adding a pad material. The additional material is deemed effective
in carrying the higher loads. On most vessels, is provided on the outside of the vessel. In
some vessels, the reinforcement appears inside, while in others both inside and outside
regions are reinforced. On many vessels, however, the arrangement is such that no
reinforcement can be placed on the inside because of interfering components [7].
c) Nozzles
A nozzle is a cylindrical component that penetrates and mounts whether at the shell or
heads of a pressure vessel surface. The nozzle ends are generally flanged.
Flanges function is to allow the necessary connections. Flanges also use to permit easy
disassembly for routines maintenance or easy access. Nozzles commonly are used for the
following applications [2].
 Attach piping for flow inlet or outlet of the vessel.
 Attach instrument connections such as level gauges, thermo wells, or pressure

gauges.
 Provide access to the vessel interior at manholes.
 Provide for direct attachment of heat exchanger or mixer.

 Nozzles sometimes extended into the vessel interior for some applications, such
as for inlet flow distribution or to permit the entry of thermo wells.
 They are used for the following applications [6].
 2:1 Ellipsoidal head
 Sphere and hemispherical end
 Tori spherical head
 Conical head
d) Support
The type of support that is designed and used depends on the orientation of the pressure
vessel whether horizontally or vertically.
In any situation, the pressure vessel support must be enough to support the applied weight
and other loads.
Design pressure of the vessel is not being considered in the design of its support because
the support is not be pressurized. But, design temperature should be considered for support
design.
It should be considered from the perspective of material selection and provision for
differential thermal expansion.
There are different types of supports which are used depending upon the size and
orientation of the pressure vessel.
These are;-
 Skirt support
 Leg support
 Saddle support
 Lug support
 Skirt support
This type of support generally been used for tall, vertical, cylindrical pressure vessels.

This type of support is a cylindrical shell section which is be weld either to

the bottom of the vessel shell or to the bottom head for the cylindrical vessels.
Skirt support for spherical vessel is welded to the vessel near the mid plane of the
shell.
The skirt is normally design long enough to provide flexibility so that radial
thermal expansion of the shell does not cause high thermal stresses at its junction
with the skirt.
Base ring/flange
Base ring is a part of skirt support which is used to distribute the vertical load over a sufficient
area of the concrete foundation. In addition it serves also to accommodate the anchor bolts [7].
Figure 11.Tall vertical tower with skirt support [2].

 Leg support
Small vertical drums are normally supported by legs that are welded to the bottom of the pressure
shell.
The maximum ratio of support provides for leg length to drum diameter is typically 2:1.
The number of legs is designed depends on the drum size and the loads to be carried.
Support legs are also usually designed for spherical pressure vessels.
The support legs for small vertical vessels and spherical storage vessels normally made from high
carbon material such as structural steel columns or pipe sections, which provides a more efficient
and perfect design.
Figure 12. Pictorial view of vertical pressure vessel with leg support [2].
 Saddle support

Horizontal drums are normally supported by saddle.
This type of support divides the weight load over a large area of the shell to avoid an
unnecessary stress in the shell at two different locations.
The width of the saddle is considered by the specific size and design conditions of the pressure
vessel.
One saddle support is normally fixed or anchored to its foundation.
Figure 13 . Pictorial view of horizontal pressure vessel with saddle support [2].
 LUG SUPPORT:
Vertical pressure vessels may also be supported by lugs.
Diameter (1 to 10 ft) Also moderate height to diameter ratios in the range of 2:l1 to 5:1
The lugs are typically bolted to the use of lugs is typically limited to pressure vessels of
small and medium horizontal structural members in order to provide stability against
overturning loads [7].

Figure 14. Pictorial view of vertical pressure vessel with lug support [3].
1.2 Statement of the problem

In Ethiopia the contamination of most river caused by realizing poisons liquid west product
(alcohol and acid) from industry’s and, the contaminate river supplied for the drinking purpose of
different animal and those animals suffering for different dieses and caused to death. In order to
solve this problem first store those acid and alcohols by a column (vertical layout ) pressure vessel
and then renewed to neutrals by performing proper chemical reaction, then after we can realize the
renewed fluid to the river.so for this application we are initiate to design a vertical layout pressure
vessel.
1.3 Objective
1.3.1 General objective
The main objective of our project is to design a column (vertical layout) pressure vessel that has
an ability to store alcohol with in the given specification of
 Total volume 1.6 m3

 Design pressure 10mpa
 Design temperature 200c and
 Corrosion allowance 2.5

1.3.2 Specific objective

Specifically we will to design all components of a column (vertical layout) pressure vessel by its
own procedure:
Those components which are design at the end of the project are, shell, nozzle, and standard
flange, Columns supporting skirt and base ring/flange .An ellipsoidal head and others.
1.4. Scope of the project

This project is about the designing of pressure vessel. The type of pressure vessel that we are asked
in this project was column (vertical layout) pressure vessel. The scope of this design project was
on the detail design and analysis of each component of column (vertical layout) pressure vessel
and to draw out the detail drawing of each component using AutoCAD software with the help of
optimization concept and design procedure.
Limitation of the project
Since our project is to design a column (vertical layout) pressure vessel based on the given
specification that is design pressure(10mpa), design temperature(2000C), total inside
volume(1.6m3), corrosion allowance(2.5), and working fluid is alcohol but we are limited to apply
the schedule time for the design purpose since we have taken other courses parallel. And also there
is no sufficient material in our workshop to manufacture the design.
1.5. Methodology
For this particular design project we follow the following project design methodology to solve the
design problem
IDENTIFICATION OF NEED
Design of a column (vertical layout) Pressure vessel

DEFINITION OF PROBLEM
We are asked to design a column (vertical layout) pressure vessel

which has capacity to store alcohol.
ANALYSIS AND OPTIMIZATION

Selecting suitable material, Geometric, force, cost and stress analysis for each component, Such as: shell, head, nozzle,
flange, bolt and skirt support, Checking the maximum principal and shear stress with the permissible stress of material
of component.
RESULT AND CONCLUSION
PRESENTATION
Part drawing and assembling drawing of the column (vertical layout) pressure
vessel using Auto CAD software.
Chapter- 2
Literature review
Prof. Sha Husain S.Maghrabi et al [6] presented their work on Elastic behavior of Cylindrical
Vessels with Lateral Nozzle under internal pressure. The objective of this work is to study the
elastic stress distribution, deformation, characteristic and stress concentration factor (SCF) of a

cylindrical vessel with lateral nozzle. Finally they conclude that when the geometric parameters of
the vessels are fixed, SCF of the structure will increase with decreases in the lateral angle.
M. Jeyakumar et al [6] researched on Influence of residual stresses on failure pressure of

cylindrical pressure vessel. Here a main criterion is to study the effect of residual stresses on the
pressure vessel. Conclusion shows that there is a reduction in failure pressure due to unfavorable
residual stresses.
M. Giglio et al [6] presented his research on Fatigue analysis of different types of pressure vessel
nozzle. He carried out comparison of two different methods for the construction of pressure vessel
nozzle. He concludes that failure of nozzles was carried out by crack passing through their
thickness. Both designs (external and internal reinforcement) give good fatigue life results but
nozzle with external reinforcement is easy to produce than with integral one. Choice of simply
Produced nozzle obtained with a cylindrical tube and a reinforcement plate gives good results in
terms of stress and fatigue life.
Di Carlucci et al [7] in year 2008 has done the work on ASME norms should be considered for
designing. Seismic loads should be considered while designing a pressure vessel. Wind load and
seismic load creates moment at lug. The greater moment should be consider for design to avoid
accidents.
E. 0. Bergman [8] states that the external loads applied to vertical pressure vessels produce axial
loading and bending moments on the vessel. These result in axial tensions and compressions in the
shell, which must be combined with the effects of the pressure loading to give the total longitudinal
stress acting in the shell. The design method to be used depends on whether the longitudinal stress
in the shell is tension or compression, and on whether the vessel is subjected to internal or external
pressure.
From the above journals we conclude that a column (vertical layout) pressure vessel
are fail due to certain factors such as: External loading, Wind loading, Crack passing through
the thickness of nozzle, Effect of residual stress.

In order to improve the life and efficiency of vertical or column pressure vessel. When we
design vertical or column pressure vessel, we must consider external loads such as wind load
and seismic load, and also we should select material.
Chapter- 3
3.1. Introduction
In this chapter includes detail design of all component of vertical pressure vessel such as design
of shell, head, inlet and outlet nozzle, support, flange, etc. not only this, but also all calculation
and stress analysis of each part which is important to the vessel are done in accurate and precise
way. For better alignment and long lives of those components we take appropriate material from
the standard table based on the given parameter. Hence different standard table and figures are
presented in this topic. In addition to that, by using the dimension value the corresponding 2D
drawing of those components are drawn and presented. In general four our design of vertical
pressure vessel we take bolt flange and weld joint for correct assembly, also use gasket for a leak
– tight. Generally the pressure vessel is designed by considering internal pressure, wind loading
and dead weight.
Table 1. Given specification data [1].
Design of column (vertical layout)pressure vessel specification

Parameters Value Unit
Design pressure 10 Mpa
Design temperature 200 c
Total inside volume 1.6 m3
Corrosion allowance 2.5
Working fluid Alcohol
Vessel Vertical

3.2. General Design Considerations:
Design pressure
A vessel must be designed to withstand the maximum pressure to which it is likely to be
subjected in operation. For vessels under internal pressure, the design pressure is normally taken
as the pressure at which the relief device is set. This will normally be 5 to 10 per cent above the
normal Working pressure, to avoid spurious operation during minor process upsets [9]. When
deciding the design pressure, the hydrostatic pressure in the base of the column should
be added to the operating pressure, if significant. Vessels subject to external pressure should
be designed to resist the maximum differential pressure that is likely to occur in service.From the
equation of design pressure we can get the normal working pressure (or) internal pressure” Pi” as
shown below:-
PD =P+ P*10%
Since, PD = P+ P*10%
PD = Pi (1+10%)
Pi= PD/1.1
Pi= 10Mpa/1.1
Pi= 9.0909Mpa.
Design temperature
The strength of metals decreases with increasing temperature so the maximum allowable design
stress will depend on the material temperature. The design temperature at which the design stress
is evaluated should be taken as the maximum working temperature of the material, with due
allowance for any uncertainty involved in predicting vessel wall temperatures [9].

TD = 200°c
Corrosion allowance
The corrosion allowance is the additional thickness of metal added to allow for material lost by
corrosion and erosion, or scaling. The allowance to be used should be agreed between the customer
and manufacturer. Corrosion is a complex phenomenon, and it is not possible to give specific rules
for the estimation of the corrosion allowance required for all circumstances. The allowance should
be based on experience with the material of construction under similar service conditions to those
for the proposed design [9].
Corrosion allowance (C) = 2.5
Welded joint efficiency, and construction categories

The strength of a welded joint will depend on the type of joint and the quality of the
welding. The soundness of welds is checked by visual inspection and by non-destructive testing
(radiography). The possible lower strength of a welded joint compared with the virgin plate is
usually allowed for in design by multiplying the allowable design stress for the material by a
“welded joint factor” E. The value of the joint factor used in design will depend on the type of
joint and amount of radiography required by the design code [9]. Taking the factor as 1.0 implies
that the joint is equally as strong as the virgin plate; this is achieved by radio graphing the
complete weld length, and cutting out and remaking any defects. The use of lower joint factors in
design, though saving costs on radiography, will result in a thicker, heavier, vessel, and the
designer must balance any cost savings on inspection and fabrication against the increased cost
of materials [9].
Table 2.Joint factor table [1].
Degree of radiography
Type of joint 100 % Spot None

Double-welded butt or 1.0 0.85 0.7

equivalent
Single-weld butt joint 0.9 0.80 0.65
with bonding strips
In our design we use joint efficiency value E=1
3.3. Detail design and analysis of a column (vertical layout) pressure vessel
3.3.1. Design of shell:

The shell is the primary component that contains the pressure. Pressure vessel shells are welded
together to form a structure that has a common rotational axis. Most pressure vessel shells are
cylindrical, spherical, or conical in shape. Horizontal drums have cylindrical shells and are
fabricated in a wide range of diameters and lengths [2].
In our design we select low alloy steel to design the shell because it has high working stress
compared to others, has high atmospheric corrosion resistance capacity, suitable to welding.
The design procedures in pressure vessel codes for cylindrical shells are mostly based on linear
elastic assumption, occupationally allowing for limited in elastic behavior over a localized region.
The shell the thickness is the major design parameter and usually controlled by internal pressure
and sometimes by external pressure which can be produce bucking. Now to determine the
thickness and diameter of shell first categorized our pressure vessel according to its design pressure
compared to standard. Therefore check for which non opposition that our pressure is safe.

Table 3. Appropriate standard material [1].
From the above table we select the material, design stress and tensile strength for shell based on
the design temperature, and design pressure.
Table1 4. Appropriate material for shell [1].
Material Tensile strength Design stress at 2000c

in N/mm2 in N/mm2
Low alloy steel 550 240
ᵟd∗E+Pd
If PD > 0.385ᵟd* E ………………………use t s = R i (√ᵟd∗E−PD -1) …equation 1
ᵖd∗R
PD < 0.385ᵟd* E …………………………. use t s = ……equation 2
ᵟd∗E−0.6PD

Where ᵟd = design stress

E = joint factor
t s = thickness of shell
R i = internal reading of shell
PD = design pressure
Equation 1 for thick shell and equation 2 for thin shell
Then check our vessel categorization
= 0.385ᵟd* E
0.385*240N/mm2*1=92.4mpa
But Pd =10mpa
10mpa<92.4mpa so our vessel categorized in thin cylinder then we use equation 2
To calculate the thickness of the shell, first find the diameter .from the given volume 1.6m 3 and
also find vessel ratio
d∗E
F1= C∗ ( – 0.6) where c= corrosion allowance
𝑃𝐷
ᵟd = Design stress
E= joint factor
(240∗1
F1= 2.5 ∗ − 0.6)
10
F1=58.5mm
Now convert the unit in to inch by using conversion factor
1inch=25.4mm
X? =58.5mm
X = F1=2.303inch
L
To know ratio we use the vessel ratio and total inside volume.
𝐷𝑖
First let us change the unit of volume in to ft3 by using conversion factor
1ft3=0.028317m3

1ft3=0.028317m3
V? = 1.6m3
V=56.5ft3
By using V=56.5ft3 and
F1=2.303inch, then to find the diameter change the design pressure unit to PSI.
1mpa =145.04PSI
10mpa=pd
pd=1450.4PSI
Table 5. Optimum vessel proportion [1].
Pressure in psi L/D ratio

0-250 3
250 4
>500 5
From the above table we take L/D ratio = 5
𝜋Di3 𝜋Di 2 L
So, V= + but L=5Di
12 4
𝜋Di 3 𝜋Di 2 ∗5Di
1.6= +
12 4
3 3
πDi +15πDi
= 12
12
1.6* =Di3
16𝜋
3
Di=√0.38197 m
=0.72556m
Di = 725.56mm
Di 725.56
R= 2 = 2
0.3627m =362.7mm

By using equation 2 above

PD∗R
ts= d∗E−0.6PD
(10∗362.7)
ts= (240∗1−0.6∗10) =15..5mm.
but for safe design we consider corrosion allowance .

ttotal=t s +c
=15.5+2.5 = 18mm
Do =Di + 2* t total
Do =725.566+2(18) =761.566mm
Dm =Di + t
Dm = 725.566 + 18mm
Dm = 743,566mm
And length of the cylinder can be found by:
𝐿
=5
𝐷i
L= 5Di
L=5*725.566mm
L=3627.83mm
From this the length of the shell is given by:
2∗Hi
Ls = L- ( ) but
3
Di
Hi= 4
Where Hi is inner head for ellipsoidal head
725.566
Hi= = 181.39mm
4
2∗Hi
Ls = L- ( )
3
2∗181.39mm
Ls = 3627.63mm - ( )
3
Ls = 3506.9mm

𝜋∗Di2
Vs = Ls ( )
4
𝜋∗725.5662
Vs = 3.5069 ( )
4
Vs = 1.449m3
Where: - Dm = mean diameter of shell

DO = outer diameter of the shell
Di =inner diameter of shell
ts = thickness of shell
vs=volume of shell
Ls= length of shell
Stress analyses of cylindrical shell
Thus the wall of a cylindrical shell subjected to an internal pressure has to withstand tensile
stresses of the following two types:
(a) Hoop stress (𝐻 )
Consider a thin cylindrical shell subjected to an internal pressure tensile stress acting in
a direction tangential to the circumference is called circumferential or hoop stress. In other
words, it is a tensile stress on longitudinal section (or on the cylindrical walls).We know that
the total force acting on a longitudinal section (i.e. along the diameter) of the shell
Pd∗ Dm
𝐻 = 2∗𝑡
Where Pd = design pressure

Dm = mean diameter of shell

t = thickens of shell
(b)Longitudinal stress (𝐿 )

Consider a closed thin cylindrical shell subjected to internal pressure tensile stress acting in the
direction of the axis is called longitudinal stress. In other words, it is tensile stress acting on the
transverse or circumferential section Y-Y (or on the ends of the vessel).
P∗Dm
𝐿 = 4𝑡
Calculate the design stress analysis of the shell thickness to know whether it is safe or not.
Figure 15 . Stress analysis [2].
As we know
P∗ Dm 10∗743.566
𝐻 = 2∗𝑡
= 2∗18
=206.546 N/mm2 <240 N/mm2
And

P∗Dm 10∗743.566
𝐿 = 4𝑡
= 4∗18
=103.27 N/mm2 <240 N/mm2
H =2l
Since both hoop and longitudinal stress are less than the allowable (Design) stress our design is
safe.
Figure 16.2D shell structure [2].
3.3.2. Design of Head:

Heads are one of the important parts in pressure vessels and refer to the parts of the vessel that
confine the shell from below, above, and the sides. The ends of the vessels are closed by means of
heads before putting them into operation. The heads are normally made from the same material as
the shell and may be welded to the shell itself. They also may be integral with the shell in forged
or cast construction. The head geometrical design is dependent on the geometry of the shell as well
as other design parameters such as operating temperature and pressure.
The heads may be of various types such as:
Ellipsoidal
Tori spherical
Hemispherical
Conical

ASME equation for Ellipsoidal heads

The design thickness of an Ellipsoidal head is given by:
PD DK
t Where: D– shell diameter
2E  0.2 PD
s-allowable Stress
k – stress intensity
1 a 2
K 2  ( )
6  b 
a-semi minor axis
b-semi major axis of the Ellipsoidal head

which is 2:1
1 2 
K  2  ( ) 2   1
6 1 
PD DK 10MPa * 725.566mm *1
t   7255.66  15.1792mm
2E  0.2 PD 2 * 240MPa *1  0.2 *10MPa 478
For safe design we should consider corrosion allowance.

t total = th+2.5 = 15.1792+2.5 = 17.6792  17.68mm
D 725.566mm
Hi    181.39mm
4 4
𝐷𝑜
ho = , but
4
Do=di+2ttotal
=725.566+2(17.68)
=760.926mm
Do
Ho= = 760.926/4
4
=190.2mm
Total volume of ellipsoidal head can be calculated as follows.
π∗Di2 ∗Sf π∗Di2 2∗hi

Vh = 2* ( + * ) but
4 4 3

Di
Hi= and
4
hi Di
Sf= = 12
3
πDi2 ∗Di π∗Di2 2∗Di

Vh = 2* ( + * )
4∗12 4 3∗4
πDi3 π∗Di3
Vh = 2* ( + )
48 24
𝜋Di3 +2∗𝜋Di3
Vh = 2*( )
48
3𝜋Di3
Vh = 2*( )
48
𝜋Di3
Vh = but Di= 0.725566m
8
𝜋∗0.7255663
Vh = 8
Vh = 0.14999m3
Then the total volume of the vessel of a cylinder becomes:
Vt = Vs + Vh
Vt = 1.4499mm3 + 0.15mm3
Vt = 1.5999mm3 ~ 1.6mm3
 Then our design is safe.

Figure 17. 2D of head structure [2].
Stress analysis on head
The stresses are considered in to three parts as -shown below:
Table 6.stress analysis for head [1].
At any point x At center At tangent
(𝑃∗𝑅𝑙) (𝑃∗R2 ) (𝑃∗𝑅)

-ᵟx= ᵟx= ᵟx=
(2∗𝑡) (2∗𝑡ℎ) (2∗𝑡)
-ᵟ𝜃=
𝑃∗𝑅𝑙 𝑅𝑙
(1 − 2∗𝑅𝑚) ᵟ𝜃= ᵟx ᵟ𝜃=
𝑃∗𝑅 R2
(1 − 2∗h2 )
𝑡 𝑡
Where RL = latitudinal radius of curvature, in mm.

R m = meridional radius of curvature, in mm.
P = internal pressure, MPa
h = depth of head, mm.
R = inside radius of head.
x = maridinal stress.
∅ = Longitudinal stress.
There are two types of stress in head due to internal pressure. This are
Longitudinal stress (∅)
Meridional stress (x)
Then analysis the stress
 At any point x
 At the center and,
 At the tangent
First let’s find RL, Rm, h and x
Di
h= 4
725.566mm
h= = 181.39mm
4
Di 725.566
R= = = 362.78mm
2 2

Figure 18. Head stress analysis [2].
Note:from the diagram above h≤X≤R
Let x=250mm
R4 R2
RL= √h2 + X 2 (1 − h2 )
362.784 362.782
RL= √181.392 + 2502 (1 − 181.392 )
= RL= √526437.3 + (−187500)
= RL= √338937.3
RL=582.18mm
RL3 ∗h2
Rm= R4

582.183 ∗181.392
Rm= 362.784
Rm =374.8mm
 The stress analysis at any point x:
Pd∗Rl PDRRL
∴ x = and  = (1-RL /2Rm)
2t t
10∗582.18
x = =161.716mpa < 240 MPa
2∗18
PD∗RL RL
∅ = t
(1 − 2Rm)
10∗582.18 582.18
∅ = (1 − 2∗374.8)
18
= 323.4(1-0.7766)
=72.23MPa <240MPa
R 362.78
= =2.0which is>1.42
ℎ 181.39
R
ratio exceeds 1.42,hoop stress in the knucle become compressive.
ℎ
 stress analysis at center:
PD∗R2
x = 2∗𝑡∗ℎ
10∗362.782
x = 2∗18∗181.39
∴ x =201.5N/mm2<240MPa
 stress analysis at tangent:

PD∗R
x = 2t
10∗362.78
x = 2∗18
x =100.77 N/mm2
PD∗R R2
∅ = t
(1 − 2∗h2 )
10∗362.78 362.782
∅ = (1 − 2∗181.392 )
18
∅ = -201.54N/mm2 MPa<240MPa
∴ As we see from the above result the negative sign shows the presence of compressive stress.
When we see from the above three cases stress is maximum at the center of head and this stress is
less than the allowable or design stress, so our design of head is safe.
3.3.3. Design of inlet and outlet nozzle
A nozzle is a cylindrical component that penetrates the shell or heads of a pressure Vessel. The
nozzle ends are usually flanged to allow for the necessary connections and to permit easy
disassembly for maintenance or access [9].
All process vessels will have openings for connections, man ways, and instrument fittings. The
presence of an opening weakens the shell, and gives rise to stress concentrations. The stress at the
edge of a hole will be considerably higher than the average stress in the surrounding plate. To
compensate for the effect of an opening, the wall thickness is increased in the region adjacent to
the opening. Sufficient reinforcement must be provided to compensate for the weakening effect of
the opening without significantly altering the general dilation pattern of the vessel at the opening.
Over-reinforcement will reduce the flexibility of the wall, causing a hard spot, and giving rise to
secondary stresses [9].
We select low alloy steel material to design inlet and outlet nozzles because it is suitable for
welding, has high atmospheric corrosion resistance capacity. The standard table is found at the
above table 3.3.
Nozzle attached to pipes to convey the working fluid inside and outside of the vessel.

Like shell design we select low alloy steel for design of inlet and out let nozzles because it is
suitable for welding has high atmospheric corrosive resistance capacity.
 For opening in cylindrical shell are limited to that sizes
 In shell 60inch and less in diameter ,the opening shell not exceed 0.5 diameter or 2inch
 In shell over 60inch in diameter, the opening shell not exceed 0.33diameter or 4inch where
di=inner diameter of the shell, so diameter of shell=28.56inch which is less than 60 inch
so the opening diameter =0.5 diameter or 2 inch
 Dn=1inch=25.4mm
Therefore 2inch is 50.8mm because of internal diameter the nozzle is over 18inch and less
than 36inch so
Rn= Dn/2 =25.4mm
Assume our inlet opening pipe is placed on the cylindrical shell.
tr - minimum required thickness of shell

tn - nominal thickness of nozzle
t - Nominal thickness of shell
trn - required thickness of nozzle
A - Area of required reinforcement
PRn 10MPa * 25.4mm

t rn    1.08mm  2mm
SE  0.6P 240MPa * 1  0.6 * 10MPa
PDRi
tr 
dE  0.6 PD 254
Di
= =1.082mm
10MPa * 362.78mm 234
  15.5mm But ri= 2
240MPa * 1  0.6 * 10MPa
t=tr+c = 15.5+2.5=18mmm
tn=8.5699mm from standard table
assume our inlet opping pipes placed on the cylinderical shell.

The stress develops in the nozzle is as follows:
PDn 10MPa * 50.8mm

H    127MPa
2 * tn 2 * 2mm
This is an acceptable value b/c 127MPa<240MP
Reinforcement of opening design
tr – 15.5mm
tn -8.5699mm from standard table
t – 18mm
trn – 2mm
A - A1  A2  A3  A
Area of reinforcement required
A  dhtr  50.8mm * 15.5mm  787.4mm 2
Area of Reinforcement Available.
A) Area available in vessel wall, A1, is the larger of:

A1  d (t  t r )  50.8mm * (18mm  15.5mm)  127mm 2
A1  2(t  t r )(t n  t r )  2(18mm  15.5mm)(8.56996mm  18mm)  119.56mm 2
For safe design take the larger value A1  127mm
B) Area available in nozzle wall

A2  5t (t n  t rn )  5 * 18 * (8.56996  2)mm * mm  591.29mm 2
For out ward
A2  5t n (t n  t rn )  5 * 8.56996* (8.56996  2)mm * mm  281mm 2
Take the smaller A2= 281 mm 2

Inward A3  5 * t * t n  5 *18* 8.56996  771.29 mm2
C) Area of weld (in ward and out ward weld)
A4  2 * 0.5 * t 2
=2*0.5*182=324mm2
The total area is At=A1+A2+A3+A4
(127+281.5+771.29+324)mm2=1503.8mm2
Area of reinforcement available
At=1503.8mm2
The available area > the required area, it means the design is safe.
Figure 19 . 2D of inlet and outlet nozzle [2].

3.3.4. Design of Skirt Support

A skirt support consists of a cylindrical or conical shell welded to the base of the vessel.
A flange at the bottom of the skirt transmits the load to the foundations. Openings must be
provided in the skirt for access and for any connecting pipes; the openings are normally
reinforced. The skirt may be welded to the bottom head of the vessel. Skirt supports are
recommended for vertical vessels as they do not impose concentrated loads on the vessel shell;
they are particularly suitable for use with tall columns subject to wind loading.
In the specification, it is given that the support type is a skirt support, and we choose the
arrangement of the skirt to be conical because it has a large surface contact to the ground as a
result it transmit a load perfectly. The use of conical skirts is more expensive from a fabrication
standpoint, and unnecessary for most design situations
Weight of shell material: is the sum of weight of shell material and fluid
WS  WSF  WSM
Where; Wsm=weight of shell
Wsf = weight of shell fluid
Weight of shell fluid ( Wsf )
Ws f=mf*g but mf= 𝜌*Vf where Vf=volume of the fluid on the shell
=density of alcohol =789kg/m3
Mf=mass of fluid
𝜋∗Di2
But Vf = 𝐿𝑠 ( )
4
𝜋∗0.7255662
Vf = 3.50699 ( )
4
Vf =1,44999m3
msf = 789 ∗1.45m3

=114.4kg
Ws f = ms f *g
Ws f = 114.4*9.81=1122.26N
Weight of shell material (Wsm) : the material is low alloy steel
We take low alloy=7850kg/m3
Wsm=πDmtsgLg
Where: Dm=mean diameter
g=acceleration due to gravity taken as 9.81m/s2
But L=Ls+2Hd
L=3506+2(Do/4), Do=outside diameter of shell
L=3506.9mm+2(761.566/4)
=3887.68mm=3.88768m
Dm =Di+ts
=725.566+18=743.5666mm=0.7435m
Wsm=πDmtsLg
Wsm =π*0.743566*0.018*7850*3.88768*9.81
Wsm =4007N
Weight of head (Whm)
is the sum of the weight of head material and the fluid stored on it.

Whm = 1.084Dm2 *th* 𝜌*g where Dm = mean diameter of ellipsoidal head
g= acceleration due to gravity taken as 9.81m/s2
th=thickness of head
Wh m= 1.084Dm2 *th* 𝜌*g
Whm = 1.084*0.7435662 ∗ 0.018* 7850*9.81
Whm =830.76N
Weight of Nozzle: is the sum of the weight of nozzle material and the fluid stored on it.
Wnf =mf *g but mf = 𝜌*Vf
𝜋𝑑𝑖 2 𝐿
Vf = 4
𝜋V50.82 ∗231.687
Vf = 4
Vf = 0.0004696m3
We take 𝜌 of alcohol =789kg/m3 from the table
mf = 𝜌*Vf
mf = 789*0.0004696m3
mf = 0.37kg
Wfn =mf *g
Wfn = 0.37 *9.81
Wfn =3.6346N
Weight of nozzle material

The material is low alloy steel we take 𝜌 = 7850kg/m3
Wn = mn *g But mn = 𝜌*Vn
𝜋(𝑑𝑜 2 − 𝑑𝑖 2 )𝐿
Vn = where do = outlet nozzle diameter
4
di= inlet nozzle diameter
L= length of nozzle
Vn = volume of nozzle material
mn = mass of nozzle
𝑑𝑖 50.8𝑚𝑚 𝐷𝑖 725.56𝑚𝑚
𝑟𝑖 = 2 = = 25.4mm and Ri= = =362.78mm
2 2 2
l=𝑅𝑖 -√𝑅𝑖 2 − 𝑟𝑖 2 where l=length of part of the nozzle entering to shell
l=362.78 -√362.782 − 25.42
l=0.887mm
L= l+ t s + length of part of the nozzle leaving the shell
L= 0.887mm+ 18mm + 212.8mm
L=231.687mm
D=d+dtn, But d=di+2l
=50.8+2(2.5) = 55.8mm
=do=55.8*2(18)=91.8
𝜋(𝑑𝑜 2 − 𝑑𝑖 2 )𝐿
Vn = 4

𝜋(91.8− 50.82 )∗231.687

Vn = 4
Vn = 1063885.6 mm3 =0.0010638856
mn = 𝜌*Vn
mn = 7850*0.0010638856
mn = 8.35kg
Wn = mn *g
Wn = 8.35*9.81
Wn = 81.9N
Weight of nozzle fluid
Wnf =mf *g but mf = 𝜌*Vf where Vf = volume of the fluid on the nozzle
𝜋𝑑𝑖 2 𝐿
Vf = 4
𝜋V50.82 ∗231.687
𝑉f= 4
Vf = 0.0004696m3
We take 𝜌 of alcohol =789kg/m3 from the table
mf = 𝜌*Vf
mf = 789*0.0004696m3
mf = 0.37kg

Wfn =mf *g
Wfn = 0.37 *9.81
Wfn = 3.6346N
Weight of Wind
The atmospheric pressure is varies from place to place then we take the mean atmospheric pressure
in BAHIR DAR.
The wind effect has its own role in pressure vessel design. When we design pressure vessel with
pressure height we have to consider the effect of wind on the vessel.
Wwn = Patm *Af where Patm = mean atmospheric pressure
Af = projected area
But Af = D0 *Htotal
But Htotal= Lshell + 2 Hhead + Lskirt we take length of the skirt (Lskirt ) = 114mm
Htotal = 3506.9mm + 2 *181.35mm + 320mm
Htotal =4189.68mm
Af = D0 *Htotal
Af = 0.76156m*4.18968m
Af = 3.19m2
Wwn = 1009N/m2*3.19m2
Wwn = 3218.71N
The moment of the vessel due to wind is calculated as;

x2
Mx = w 2 Where Mx = moment due to wind
X is the distance measured from the free end (approximately equal to

Total height of the vessel = 1.8139mm) and
’w’ the load per unit length (Newton Per meter) and calculated as follows:
Dm =Di + t where Dm = mean diameter of vessel
Dm = 7.5625mm +18mm
Dm = 743.56mm = 0.74356m
And
w = Dm *Patm = 0.74356m* 1009N/m2
w = 750.2N/m
And
x2
Mx = w 2
1.81392
Mx = 750.2* 2
Mx = 1234Nm

Figure 20. Wind load pressure vessel [2].
Now we can find the total weight as follows:
For material;
Wt material =Wsm+Whm+Wnm
Wt material =4007N+830.76N+8.35N
Wt material =4846.11N
For fluid
Wt fluid = Wsf + Whf + Wnf
Wt fluid =1122.26N +116N +3.6N

Wt fluid =1241.89N
∴ Wnet =Wt material +Wt fluid + Wwn
Wnet = 4084.11N+ 1241.89N+3218.71N
Wnet = 8544.71N
Then we find the design weight as follows:
Wd = Wnet + *Wnet 10 %
Wd = 8544.71N + 8544.71N *10/100
Wd = 9399.18N
Now let us find the loading on each leg:
𝑊𝑑
P= where n= number of legs=3
𝑛
P= load
Wd = design weight
9399.18𝑁
P= 3
P=3133N
The area of legs calculated as follows:

In our design the support of pressure vessel is straight skirt and we choose 5.8 (carbon steel)
material to design because of it has excellent fatigue resistance, good temperature resistance it is
tougher and has high strength.
𝑃
ᵟd=𝐴 where ᵟd= design or allowable stress=510N/mm2 for 5.8(carbon steel) material
𝑄
A=ᵟd
3427.6
A= 510
A=672mm2
Skirt thickness
The skirt thickness must be sufficient to withstand the dead-weight loads and bending
Moments imposed on it by the vessel; it will not be under the vessel pressure.
We can give the thickness and diameter of skirt by its standard:
Internal diameter of skirt (𝐷𝑠 ) = 60mm=0.06m
Thickness of skirt (𝑡𝑠 ) = 30mm = 0.03m
Stress analysis of skirt support
σs (Tensile) = σ𝑏𝑠 – σ𝑤𝑠 And
σs (Compressive) = σ𝑏𝑠 + σ𝑤𝑠
The Bending stress on the skirt (σ𝑏𝑠 )is calculated as:
4Ms
σ𝑏𝑠 = π (Ds +t (Ms = 1250N.m)
s ) Ds ts
4∗1250 Nm
σ𝑏𝑠 = π (0.06m +0.03m)∗0.06m∗0.03m
σ𝑏𝑠 =9824379N/m2

The Dead weight stress in the skirt (σ𝑤𝑠 ) is calculated as:
WT
σ𝑤𝑠 = π (Ds +𝑡
𝑠 ) 𝑡𝑠
𝑀𝑠 = Maximum bending moment evaluated at the base of the skirt (Due to wind loading)
Ds =Inside diameter of the skirt at the base
t s = Skirt thickness
𝑊𝑇 = Total weight of the vessel and contents (WT =1526.8N)
WT
σ𝑤𝑠 = π (Ds +𝑡
𝑠 ) 𝑡𝑠
8544.71N
σ𝑤𝑠 = π (0.06m +0.03m)∗0.03m
σ𝑤𝑠 = 1007357.6N/m2
To calculate the resultant tensile stress on the skirt:
σs (Tensile) = σ𝑏𝑠 – σ𝑤𝑠
σs (Tensile)=9824379N/m2– 1007357.6N/m2
σs (Tensile) = 8817021N/m2
To calculate the resultant compressive stress on the skirt:
σs (Compressive) = σ𝑏𝑠 + σ𝑤𝑠
σs (Compressive) = 9824379N/m2 + 1007357.6N/m2
σs (Compressive) = 10831736.6N/m2

Since both σs (Tensile) and σs (Compressive) are less than the allowable or design stress that is ᵟd=
510 * 106 N/m2 therefore our design is safe.
3.3.5. Design of bolted flange joint

We select mild steel material to design bolted flange joints because of easily workable, very hard,
yet malleable, good for construction, easy to shape and machine and very flexible and can be
harden. for miled steel σ𝑡𝑏 is 497mpa
Table 7. Material selection for bolt design [1].
Steel grade Measured Yield strength Tensile strength

direction ( MPa) ( MPa)
HT50 A 542 591
HT80 A 693 830
Mild steel A 452 497
HT50 B 501 562
HT80 B 657 799
Mild steel B 439 471
HT50 C 531 587
HT80 C 665 811
Mild steel C 447 478

Use the following formula important to find the size and number of bolt.
Let Di = internal diameter of cylinder
Dp = design pressure in the cylinder
dc = core diameter of the bolt
σtb = permissible tensile stress of the bolt
n = number of bolt
Here we know that the upward face acting on the cylinder cover is:
πDi 2 ∗Dp
F= ……………………………….. (1)
4
This force is resisted by n number of bolt and the resisting force offered by n number of bolts i
πdc2 ∗σ𝑡𝑏∗n
Fp = …………………………………………. (2)
4
From equation (1) the upward force acting on cylinder cover is
πDi 2 ∗Dp
F= 4
π∗725.562 ∗10
F= 4
F=4134628.95N
From equation (2) the resisting force by the bolt
FR = 4
From equation 2 the resisting force by the bolt
σ𝑡𝑏 =497N/mm2 for mild steel and we take the core diameter from the table by taking standard
M30 then dc=25
FR = 4

π∗25.7062 ∗497∗n
FR = 4
F𝑅 =257937.96n
NOTE: the upper force is equal with the resistant force
FR=F
257937.96n=4134628.9
4134628.9
∴ n= = 16
257937.96
Nominal or major diameter of nut and bolt (d=D) = 30.000mm
Stress analysis of bolt

F=4134628.9N is the total force acted in the whole 16 bolts. Then in single bolts can be calculated
as follow
𝐹𝑇 4134628.9N𝑁
𝐹𝑖 = = = 258414.3N
𝑛 16𝑏𝑜𝑙𝑡𝑠
𝜋𝐷𝑖2 𝜋(30)2
𝐴𝑏𝑜𝑙𝑡 = = = 706.8mm2
4 4
𝐹
Stress on a bolt = 𝐴𝑖 𝑏𝑜𝑙𝑡
𝑏𝑜𝑙𝑡
258414.3𝑁
= = 365.2𝑀𝑃𝑎
706.8mm2
The tensile strength of M30 bolts is σtb = 497N/mm2
Since 365.58Mpa<497MPa hence our design is safe.
Then we will calculate the total length and thread length of bolt
𝐿𝑇 = 2𝑑 + 6𝑚𝑚 𝐿 ≤ 125𝑚𝑚 D<90, let us take L=86
𝐿𝑇 = 2 ∗ 30 + 6𝑚𝑚

𝐿𝑇 = 66𝑚𝑚
Length of the bolt on the thread part
𝐿𝑢𝑛𝑡ℎ𝑟𝑒𝑎𝑑𝑒𝑑 = 𝐿 − 𝐿𝑡ℎ𝑟𝑒𝑎𝑑𝑒𝑑
𝐿𝑢𝑛𝑡ℎ𝑟𝑒𝑎𝑑𝑒𝑑 = 86 − 66𝑚𝑚 = 20𝑚𝑚
Figure 21 . 2D. diagram of bolt [2].
3.3.6. Design of Nut

We select mild steel material to design nut the same as bolt flange joint because of easily
workable, very hard, yet malleable, good for construction, easy to shape and machine and very
flexible and can be harden.

Table 8 . Material selection for the nut design [1].
Steel grade Measured Yield strength Tensile strength

direction ( MPa) ( MPa)
HT50 A 542 591
HT80 A 693 830
Mild steel A 452 497
HT50 B 501 562
HT80 B 657 799
Mild steel B 439 471
HT50 C 531 587
HT80 C 665 811
Mild steel C 447 478
By reading from the above standard table we get:
 minor or core diameter of nut (dc ) = 26.211mm

 effective or pitch diameter of nut (dp ) = 27.727mm
 nominal or major diameter of nut and bolt (d=b) = 30.000mm

Table 9. Nut standard dimension [1].
Size Pitch Major Effective Minor or Depth Stress Base Heigh Helix
or or pitch core of area of t of thicknes
nomina diameter diameter thread nut nut s
l of nut of nut
diamet
er of
nut
M30 3.5m 30mm 27.727m 26.211m 2.147m 561mp 44m 24m 1.5
0 m m m m a m m
Figure 22. Schematic diagram of nut [2].
3.3.7. Flange design:

Flanged joints are used for connecting pipes and instruments to vessels, for handhole covers, and
for removable vessel heads when ease of access is required. Flanges may also be used on the vessel
body, when it is necessary to divide the vessel into sections for transport or maintenance. Flanged
joints are also used to connect pipes to other equipment, such as pumps and valves. Standard
flanges will be specified for most applications. Special designs would be used only if no suitable
standard flange were available; or for large flanges, such as the body flanges of vessels, where it

may be cheaper to size a flange specifically for the duty required rather than to accept the nearest
standard flange, which of necessity would be over-sized [9].
Standard flanges
Standard flanges are available in a range of types, sizes and materials; and are used extensively for
pipes, nozzles and other attachments to pressure vessels. The proportions of standard flanges are
set out in the various codes and standards. A typical example of a standard flange design is shown
below. The relevant British Standards are BS 1560, Part 3 and BS 4504, Part 3, which cover flanges
for pipes, valves and fittings, in carbon and alloy steel [9].
Table 10 .material selection for the nut design [1].

Now as we design the bolt before our bolt is Bolt M30 standard size
For this reason our flange design parameters are in the first row of the table above that means
d1= 914.4mm
d2= 33mm
d3= 950mm
d4=1005mm
h1=95mm
h2 = 20mm
b= 34mm
D= 1115mm
f= 5
K= 1050mm
Bolt M30

Figure 23. 2D. diagram of flange [2].
3.3.8. Design of circular handhold:
Since in our design we get smaller shell diameter the hand hole should be used in order to do some
operations on the pressure vessel. We take the diameter of hand hole as 0.20m.
Then the wall thickness of the handhold can be calculated as follows:
t handhole = (PD *R handhole )/ (ᵟd E-0.6PD)
Where PD =deign pressure (10Mpa)

R handhole =radius of hand hole(R=D/2=0.10m)
ᵟd = Design stress for the materials of hand hole (low alloy
steel)=240N/mm2
E =Joint efficiency factor (E =1)
t handhole = (PD *R handhole )/ (ᵟd E-0.6PD)
t handhole = (10 *150)/ (240*1 - 0.6*2.07)

t handhole = 6.4mm
Hand hole by considering corrosion allowance =
t handhole= t handhole + C
t handhole= 6.4mm + 2.5mm

t handhole= 8.9mm
Area for the hand hole will be:
πDhandhole 2
Ahandhole = 4
π∗2002
Ahandhole = 4
Ahandhole =31415.9 mm2

Stress analysis for hand hole
L=Longitudinal stress
H=hoop stress
L = (PD *Dhandhole )/ (4*t handhole )
L= (10Mpa*200mm)/ (4*8.9mm)
L = 56.18N/mm2
H=2*L
H = (PD *Dhandhole )/ (2*t handhole )
H = (10Mpa*200mm)/(2*8.9mm)
H =112.36N/mm2
Since both longitudinal and circumferential stress less than the allowable or design stress therefore
our design is safe.

3.3.9. Design of welded joint:

A welded joint is a permanent joint which is obtained by the fusion of edge of two parts to be
joined together with or without the application of pressure and filler material. Electric arc welding
is extensively used because of greater speed of welding [2].
The main considerations involved in the selection of weld type are:
 The shape of welded component required

 The thickness of the plates to be welded
 The direction of force to be applied
We Select butt joint especially square butt joint for the connection of both head and shell but For
the connection of nozzle to the shell part select corner joint.
Stresses analysis for Welded Joints
The stresses in welded joints are difficult to determine because of the variable and unpredictable
Parameters like homogeneity of the weld metal, thermal stresses in the welds, changes of physical
Properties due to high rate of cooling etc. The stresses are obtained, on the following assumptions.
Since the stress in the weld material is to be 81Mpa our electrode is mild steel electrode. The
recommended minimum size of weld is 20mm size of weld over 58mm.
π(d𝑜 2 − di 2 )∗ᵟm
F= where d𝑜 = outside diameter of the nozzle
4
di = inside diameter of the nozzle
Since do=50.8+2(18) =86.8mm consideration of corrosion allowance

π(d𝑜 2 − di 2 )∗ᵟm
F= 4
π(86.82 − 50.82 )∗ᵟm

F= 4
F= 3890.5ᵟm …………………… (1)

And
P𝐷∗π ∗di 2
FR = 4
10∗π∗50.82
FR = 4
FR =20268.299nN …………………… (2)
From equation 1 and 2 we calculate ᵟm as follows:
Since FR = F
3890m=20268.299
20268.299
∴ ᵟm = = 5.2 N/mm2
3890.5
5.8MPa<81MPa therefor our design is SAFE.
3.3.10. Design of Gaskets

Gaskets are used to make a leak-tight joint between two surfaces. It is impractical to machine
flanges to the degree of surface finish that would be required to make a satisfactory seal under
pressure without a gasket. Gaskets are made from “semi-plastic” materials; which will deform and
flow under load to fill the surface irregularities between the flange faces,
The following factors must be considered when selecting a gasket material:
1. The process conditions: pressure, temperature, corrosive nature of the process fluid.
2. Whether repeated assembly and disassembly of the joint is required.
3. The types of flange and flange face.
A great variety of proprietary gasket materials is used, and reference should be made to the
manufacturers' catalogues and technical manuals when selecting gaskets for a particular
application. The minimum seating stress y is the force per unit area (pressure) on the gasket that
is required to cause the material to low and fill the surface irregularities in the gasket face.
The gasket factor m is the ratio of the gasket stress (pressure) under the operating conditions to the
internal pressure in the vessel or pipe. The internal pressure will force the flanges' faces apart, so
the pressure on the gasket under operating conditions will be lower than the initial tightening-up

pressure. The gasket factor gives the minimum pressure that must be maintained on the gasket to
ensure a satisfactory seal. In addition to that the operating temperature, pressure and corrosiveness
of the process will be the controlling factor in gasket selection. i.e.
 Vegetable fiber and synthetic rubber gaskets can be used at temperatures of up to 100°C.
 Solid polyfluorocarbon (Teflon) and compressed asbestos gaskets can be used to a maximum
temperature of about 260°C.
 Metal-reinforced gaskets can be used up to around 450°C.
 Plain soft metal gaskets are normally used for higher temperatures.
 For our case Solid polyfluorocarbon (Teflon) and compressed asbestos gaskets is desirable
because it can resist the operating temperature. Then the total moment (Mop) acting on the flange
is given by:
Mop  Hdhd  Htht  H ghg
Where Hg=gasket reaction (pressure force) = G(2b)mpi

Ht=pressure force on the flange force = H-H d,
H=total pressure force = (/4)G2 pi
Hd =pressure force on the area inside the flange = (/4)B2 pi
G=mean diameter of the gasket,
B=inside diameter of the flange,
2b=effective gasket pressure width,
B=effective gasket sealing width,
The minimum required bolt load under the operating conditions is given by:
Wml = H + Hg
The forces and moments on the flange must also be checked under the bolting-up conditions.
The moment Mat is given by:
Mat = M m2hg ,and
Wm2 = y Gb
The flange stresses are given by:

Longitudinal hub stress, hb =F1M

Radial flange stress, rd = F2M
Tangential flange stress, rg = F3M- F4rd
The minimum bolt area required Abf will be given by:
Abf= Wm/fb
Where Wm is the greater value of Wm1 or Wm2

fb the maximum allowable bolt stress.
y is the gasket seating pressure (stress)
Wm2 is the bolt load required to seat the gasket
Chapter- 4
4. Result and discussion:
4.1. Result
The following table shows the overall geometry of vertical pressure vessel.
Table 11.result table [1].
Components Material type Design of the components
1) shell Iow alloy steel

Do = 760.926mm
Di = 725.56mm
t s = 18mm
Dm =743.56mm
Ls = 3506.9mm
Vs = 1.449m3
2) ellipsoidal head
Do =760.926mm
Hi = 181.39mm

Iow alloy steel Ho = 190.2mm

t h = 15.179mm
Vh = 0.15m3
3) Inlet and outlet nozzle di = = 50.8mm
t n = = 8.57mm
Iow alloy steel do = 55.8mm
t mn = 2mm
t r = 15.5mm
4) bolt flanged joint dc =9.858mm
M30
n= 16
Lthreadedpart =30mm
Miled steel Lunthreaded part =20mm
D=d= 30mm
5) Flange d1= 914.4mm

d2= 33mm
d3= 950mm
d4=1005mm
h1=95mm
Miled steel h2 = 20mm
b= 34mm
D= 1115mm
f= 5
K= 1050mm
Bolt M30
6) Nut
dc =26.211mm
Miled steel dp = 27.727mm

D=d= 30mm
7) hand hole Low alloy t handhole = 8.9mm

Ahandhole= 70685.8mm2
t handhole = 8.9mm
8) vessel support 5.8(carbon steel) Ahandhole = 70685.8mm2
4.2. Discussions
the pressure vessel is designed as the shell will have shell thickness of 18mm and a
diameter of 760.926mm with a total or overall length of 3.5069m so as to with stand to hold
1.6m3of alcohol under 10MPa and a temperature of 2000C.
The ellipsoidal head designed variety of shell thickness because of it has high resistance
for the same value of stress with the cylindrical shell so to compensate with its costive we have
considered.

Chapter - 5
5. Conclusion and recommendation
5.1. Conclusion
Conclude from this pressure vessel design the pressure with nominal volume 1.6m3
which is used to store alcohol (we take sample of ethanol) at 10MPa and 200oc designed above is
designed to satisfy all the required requirements to be able to work under the above
parameters. The pressure vessel is made of a material that is low alloy steel by considering
their high stress value at its high temperature (200C0) and at the same time reliable therefore,
the above pressure vessel can be manufactured with appropriate cost and it can be used with in
its capacity and working conditions. It is observed that all the pressure vessel components are
selected on basis of available ASME standards and the manufactures also follow the ASME
standards while manufacturing the components. Selection of pressure vessels components should
be according to standards rather than customizing the design:-
 As abiding by the standards lead to;
 A universal approach
 Less time consumption
 Easy replacement.
5.2. Recommendation:
We recommend that when we design some part we have to collect information from different
source. This means the design is performed by using many references and web sites. So the
materials needed for design case must be fulfilled in order to perform applicable design for all
users. And also in our pressure vessel design we don’t consider the earthquake loading, vibration,
loading from piping and external equipment but in actual case must be considered.

Chapter- 6
6. 3D Part and Assembly drawings of a column (vertical layout) pressure vessel.
6.1. 3D part drawings

6.1.1. Shell or Cylindrical section
Figure 24. Shell [2].

6.1.2. Heads or End closures
Figure 25. Head [2].

Figure 26.Hand hole [2].

6.1.3. Inlet and outlet nozzle
Figure 27. Inlet and outlet nozzle [2].

6.1.4. Bolt
Figure 28. Bolt [2].

6.1.5. Nut
Figure 29. Nut [2].

6.1.6. Flange
Figure 30. Flange [2].

6.1.7. Skirt support

Figure 31. Skirt support
6.2.3D Assembly Drawing of the vertical pressure vessel.
Figure 32.Assembly drawing of vertical pressure vessel.

Reference
[1] Coulson and Richardson’s, Chemical Engineering Design, Volume 6, third Edition,
Butterworth Heinemann, 1996
[2] Chirag H. Panchigar PG student of mechanical department A Review Paper on Design and
Analysis of Pressure vessel.
[3] Dennis Moss, “Pressure vessel design manual”.
[4] David Heckman, “Finite element analysis of pressure vessels”, MBARI 1998.
[5] International Journal of innovative Research in Technology & science (IJIRTS).
[6] pressure vessel design and practice 2 , somnath chattopadhyay.
[7] a text book of machine design, R.S. KHURMI & J.K. GUPTA , [A Textbook for the Students
of B.E. / B.Tech., U.P.S.C. (Engg. Services); Section ‘B’ of A.M.I.E. (I)] EURASIA
PUBLISHING HOUSE (PVT.) LTD. RAM NAGAR, NEW DELHI-110 055.
[8] M. Giglio, “Fatigue analysis of different types of pressure vessel nozzle”, revised 19
November 2002; accepted 20 November 2002.
[9]Bergman, Alhambra, Calif. The Design of Vertical Pressure Vessels Subjected to Applied
Forces. University of new south wates, Sydney, Australia, Welding technology institute of
Australia, Austral.
[10] WWW.Google.com: Web sites.
Appendix
Appendix B:

Table 12. Standard bolt and nut dimension [1].


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Design I, Design of Vertical Pressure Vessel

DEPARTMENT OF MECHANICAL AND INDUSTRIAL

DESIGN PROJECT ONE

PROJECT-1:-DESIGN OF COLUMN (VERTICAL LAYOUT) PRESSURE VESSEL

No. Name Id no.

Submission date 02/09/2010

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3.3.3. Design of inlet and outlet nozzle............................................................................................... 42

6.1.3D Part Drawing....…………………………………………………...……………………...……74

6.2. 3D Assembly Drawing..………………………………….……………………………………….75

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Figure 1.Pictorial view of vertical pressure vessel........................................................................................ 2

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1.1. Over view of the project

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Figure 1.Pictorial view of vertical pressure vessel [2].

1.1.1.definition of pressure vessel

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Figure 2 . Pressure vessel [2].

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 Other examples of pressure vessels are diving cylinders,

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 nuclear reactor vessels,

 submarine and space ship habitats,

 hydraulic reservoirs under pressure,

 rail vehicle airbrake reservoirs,

 road vehicle airbrake reservoirs,

 And storage vessels for liquefied gases such as ammonia, chlorine,

A unique application of a pressure vessel is the passenger cabin of an airline

1.1.5. Types of pressure vessel

According to structural materials

According to methods of fabrication

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d) Flanged pressure vessels.

According to their functions

According to size and geometric form

The two main types of pressure vessels usually available in industry:

a) Cylindrical Pressure Vessel

Advantages of cylindrical pressure vessels:

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 They are probably cheaper to construct.

b) Spherical Pressure Vessel

Advantages of spherical pressure vessels:

According to scheme of loading:

 Vessel working under internal pressure and,

 Vessel working under external pressure.

According to operating temperatures

According to operating pressure

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 Ultra high pressure vessel (More than 100 MPa)

According to its usage mode

According to corrosion action

 High corrosion effect and

 Moderate corrosion effect pressure vessels

According to the orientation in space:

 Sloped pressure vessels

 According to the methods of assembly:

 No detachable pressure vessels