Guidelines For Standardisation of Infrastructural Facilities For Examination of BTPN Wagons in ROH Depots & Yards

CAMTECH/ 2013-14/M/INF-BTPN/1.
0 1
(Govt. of India)
(Ministry of Railways)
CAMTECH
GUIDELINES FOR STANDARDISATION OF
INFRASTRUCTURAL FACILITIES FOR
EXAMINATION OF BTPN WAGONS
IN ROH DEPOTS & YARDS
CAMTECH/2014-15/M/INF-BTPN/1.0
January - 2015
MAHARAJPUR, GWALIOR—474005
Standardisation of Infrast4ructure Facilities for Examination of BTPN Wagons in ROH Depot & Yard
CAMTECH/ 2013-14/M/INF-BTPN/1.0 2
INDEX
SN Description Page No.

01 Requirement of Infrastructural Facilities: 3
1.1. BTPN ROH Depot 3
1.2. Train Examination Line in yards 4
02 MS Gantry for BTPN ROH Depot 5
03 Layout of Proposed ROH Shed with the provision of MS Gantry 6
04 MS Gantry for BTPN Examination Line in Yards 9
05 Top view of Yard Gantry walk-way width 1.2 meters with the 10
provision of safety railing at both the ends.
06 View of Lighting arrangement for BTPN examination yard lines. 12
07 View of dome cover fittings, sealings and master valve opening 13
arrangement.
07 Service Building 14
08 Effluent Treatment Plant ( ETP) 16
09 Steam Cleaning Plant 17
10 Annexure-A 18
Specification for CC Pathway for Yard line
11 Specifications of Pathway with Estimated cost per Sq. Meter 19
12 Annexure-B 21
Lighting arrangement & other Electrical Facilities at BTPN
Examination Yard.
13 Annexure-C 23
Multi-utility vehicle specification for ROH Depot
14 Annexure-D 24
Structural Drawings
15 Hand Tool & Gauges for BTPN Wagon maintenance 25
1.0 Infrastructural Facilities Required:

The following infrastructural facilities are considered to be essential for the
maintenance schedules of BTPN wagons in ROH Depots and train examination
in Yards:
1.1 For BTPN ROH Depot:
 MS Gantry for dome attention in ROH depot
 Movable welding facilities to be kept in the depot but not in the yard.
 Adequate illumination facilities all along the ROH Gantry
 Pallets for material storage/dispensing
 Road between office/store and ROH shed.
 Walkie Talkie sets with charging arrangements 02 Nos.
 Mobile platforms (Battery operated) at least 04 Nos.
 Multi -utility vehicles for Depot (As per requirement)
 Non sparking tool kit. (Ring Spanners, Open ended Spanners, Pliers,
punch, Hammers & other tools recommended by CAMTECH)
 Sufficient Spares/ sealing rings in sub store for Vapor extractor Cock,
Filling pipe cap , Dome cover etc.
 Rechargeable LED head lamp
 Suitable recommended adhesive for sealing arrangement
 Construction of SSE(ROH) office/rooms with toilets
 Construction of Staff room for ROH depot staff
 Constructions of Sub-Store room for keeping BTPN wagon items
 Construction of computer Room
 Steam Cleaning plant with standby Boiler
 Suitable capacity Effluent Treatment Plant ( ETP)
 Compressor Room
 SWTR (Single wagon test rig)
 Approach Road for ROH depot
 Water pipe line with suitable capacity pump for testing of barrels
 RCC floor in ROH depot shed
 Drinking water facilities
 Staff canteen
 Performance parameters Boards
 Drainage system on both side of track for draining sludge, generated
during chemical cleaning of barrel.
1.2 For BTPN Examination Line:
 Two examination lines without OHE of full rake length in dedicated

BTPN rake examination yards and atleast one examination line in
other yards with both side Cement Concrete pathways of about 1.5
meter width.
 In case of OHE lines, the facilities for isolation of lines by providing
isolators is mandatory.
 Adequate illumination facilities all along the examination line in Yard
 Pallets for material storage/dispensing
 Road between office/store and examination yard.
 Walkie-Talkie sets with charging arrangements 04 sets per rake
 Mobile platforms (Battery operated) at least 02 Nos.
 Non sparking tools. (Ring Spanners, Open ended Spanners, Pliers,
punch and Hammers)
 Spares/ sealing rings for Vapor extractor Cock, Filling pipe cap , Dome
cover etc.
 Rechargeable LED head lamp
 Suitable recommended adhesive for sealing arrangement in Yard
 MS Gantry along the nominated track for dome fitting attention in
examination yards
 Construction of SSE(Yard) Office/rooms with toilets
 Construction of Staff room
 Construction of toilet block for staff
 Constructions of Yard Sub-Store room for keeping BTPN wagon items
 Construction of CC pathway for yard lines on both sides for full length.
 Illumination facilities in Yard & pathways
 Rake testing Rig for each examination line
 Compressor Room with Air Dryer
 Hand Tool kit with bag
 Drinking water facilities
 Performance Parameters Boards in Yard office
2.0 MS Gantry for ROH Depot :
For maintenance of dome fittings and other top fittings in BTPN wagons during
ROH schedule, following points to be taken in to consideration for developing
Gantry in the ROH shed for carrying out ROH of wagons in the shed.
1. The gantry should be constructed as per CAMTECH drawing No.

BTPN/Infra/Facilities/CAMTECH/M/GWL/Gantry/1.0, 2.0, 3.0 & 4.0 for
atleast 03 BTPN wagon length covering two tracks for placement of
minimum two wagons for ROH schedule.
2. The length of the Gantry should be 38000 mm
3. The height of Gantry platform be kept 4000 mm as shown in the drawing.
4. The width of the gantry platform ( walk way) to be kept 3000 mm as shown
in the drawing.
5. Both end stair steps to be provided
6. Steps tread depth be kept 10” without nose
7. Steps riser height be kept 6” vertically to avoid slipping of man carrying
load.
8. Width of stair case should be 1200 mm.
9. Both side round pipe of suitable specifications support on the stair case to
be provided and not the iron angle.
10. ROH shed sheets to be of galvalium
11. Drain at centre of the track to be provided for both the tracks
12. Discharge of both drains to be brought to ETP Plant developing an open
drain between two tracks about 120 meters with adequate falling gradient.
13. Water supply hydrants to be provided at top of the gantry platform for
checking of leakage of master valve & cleaning of tank barrel ( total 06
nos. with 50 mm dia pipe line).
14. Provision of ROH shed as per drawing for placement of atleast 04 BTPN
wagons on each line (total 08 wagons on both the tracks of the gantry).
15. Provision of roof mounted turbo ventilators in the shed.
Layout of Proposed ROH Shed with the provision of MS Gantry for 03

BTPN wagons on each track & suitable flooring.
View of Gantry structure, pillars, extensions for dome covers and

supporting members for ROH Shed
Front view of Gantry extensions for maintenance staff
Top view of Gantry walk way width 3.00 meters with protection railing
at both ends.
Top view of Gantry extension with additional safety chains and

Lighting arrangements.
3.0 MS Gantry for BTPN examination Line:
For maintenance of dome fittings and other top fittings in BTPN wagons for
safety certification/Commercial certification in nominated examination yards,
following points to be taken in to consideration for developing Gantry in the
examination line.
Gantry should be constructed as per CAMTECH Layout.

BTPN/Infra/Facilities/Examination line/Gantry for full rake length i.e. 50 BTPN
wagons covering only nominated one line for placement of one rake.
1. Gantry should be proposed only for non OHE line, nominated for BTPN
examination.
2. The length of the Gantry should be for 50 wagons ( i.e. 622000 mm) along
the nominated line.
3. Only one line to be nominated for safety certification and Gantry be
proposed for this line.
4. Gantry pillars should be placed at a distance of 1.2 meters across the
track on pathway from the edge of the sleeper for easy movement of
listers and trolleys.
5. The height of Gantry platform be kept 4000 mm as shown in the drawing.
6. The width of the gantry platform ( walk way) to be kept 1500 mm as shown
in the drawing.
7. Both end stair steps to be provided for gantry
8. Steps tread depth be kept 10” without nose.
9. Steps riser height be kept 6” vertically loosed to avoid slipping of man
carrying load.
10. Width of stair case should be 800 mm.
11. Both side round pipe of suitable specifications support on the stair case to
be provided and not the iron angle.
Top view of Yard Gantry extension and floor width 1.2 meters. for
train examination staff
Top view of Yard Gantry walk way width 1.2 meters. with the
provision of safety railing at both the ends
Supporting structures for yard gantry, height 4000 mm
Supporting member( I- section 4”x8” )
View of Lighting arrangement for BTPN examination yard lines.
View of dome cover fittings, sealings and master valve opening arrangement.
4.0 SERVICE BUILDING:

ROH depot and examination Yard:- To facilities maintenance staff of BTPN
ROH depot and examination yard, the following infrastructural facilities should
also be provided.
1. SSE/ROH room size 4500 x 5000 mm alongwith toilet size 2000 x 2385
mm.
2. SSE Yard room size 4000 x 5000 mm with attached toilet size 2000 x
2385 mm.
3. Sub-store room size 4500 x 5000 mm with proper ventilation.
4. Staff room size 7000 x 5000 mm
5. Toilet block size 1970 x 1768 mm HE toilet & 1970 x 1768 mm BHE toilet
including urinal (over all dimension 3000 x 5000 mm)
Specification for service Building:-

NOTES AND REFERENCES FOR DRAWING OF SERVICE BUILDING:
 ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE MENTIONED

IN THE DRAWING.
 THE BUILDING SHALL BE LOAD BEARING WALL STRUCTURE.
 FOUNDATION & PLINTH SHALL BE OF BRICK MASONARY IN CEMENT

MORTAR 1:6 WITH R.C.C. PLINTTH BEAM AT LEVEL.
 SUPERSTRUCTURE SHALL BE OF BRICK MASONARY OF SECOND SORT

CEMENT MORTAR 1:4.
 WALL FINISHING THE EXTERNAL & INTERNAL SURFACES SHALL BE

PLASTERED WITH 20MM & 15MM THICK IN CEMENT MORTAR 1:4
RESPECTIVELY. INTERNAL SURFACE SHALL BE PROVIDED WITH TWO
COATS OF OIL BOUND WASHABLE DISTEMPER OF APPROVED COLOUR &
SHED AFTER ONE COAT OF PRIMER. EXTERNAL SURFACES SHALL BE
PROVIDED WITH TWO COATS OF WATER PROOFING CEMENT PAINT OF
APPROVED COLOUR AND SHADE.
 (I) FLOORING SHALL BE FURNISHED WITH VITRIFIED TILES IN SSE, SE

ROOM & STAFF ROOM.
(II) FLOORING SHALL BE FURNISHED WITH HYDRAUNIT CEMENT

CONCRETE IN STORE ROOM.
(III) FLOORING SHALL BE FURNISHED WITH KOTA-STONE IN VERANDAH.
(IV) CERAMIC TILES TO BE PROVIDED IN TOILET BLOCK
(V) 40MM THICK I.P.S. FLOORING SHALL BE PROVIDED IN GARRAGE &

COMPRESSOR ROOM.
(VI) ALL FLOORS TOPING SHALL BE LAID OVER 100MM THK. C.C. 1:3:6,
LAID OVER 150MM THK. RUBBLE SOALING HAND PACKED OVER WELL
RAMMED.
 ROOFING- R.C.C. SHALL BE PROVIDED WITH WATER PROOFING

COMPOUND WITH SUITABLE SLOPE.
 DOORS OF SSE ROOM WILL BE SINGLE LEAF FLUSH TYPE WITH

AUTOMATIC HYDRAULIC DOOR CLOSERS.
 TWO PLATFORMS TO BE PROVIDED IN COMPRESSOR ROOM FOR

KEEPING THE TRANSFORMER.
 HOOKS FOR FANS SHALL BE PROVIDED IN ADVANCE WHILE CASTING

SLAB.
 DEPTH OF FOUNDATION TO BE DECIDED BY ENGINEER IN-

CHARGE AT SITE AS REAL SITE CONDITION.
 DIMENSION OF FOUNDATION SHOWN IN THE DRAWING ARE TENTATIVE

& SHALL BE DECIDED BY ENGINEER IN-CHARGE TO SUIT THE SITE
CONDITIONS / SAFE BEARING CAPACITY OF SOIL AT FOUNDATION
LEVEL.
 ALL 03 SIDES OF VERANDAH SHALL BE PROVIDED WITH IRON GRILL AND

3M WIDE SINGLE GATE.
 STORE ROOM SHALL BE PROVIDED WITH SLAB OF RCC IN THE WALL

FOR MATERIAL STACKING. R.C.C. SLAB SHALL BE 800 MM WIDE AND
SPACING 1M 800 mm, 800mm.
5.0 ETP Plant (Effluent Treatment Plant):-

[ Supply, Errection & commissioning of compact skid mounted type
effluent treatment plant cum oil water separator ]
Construction of ETP plant is also recommended for collection of wasted chemical
oil from wagons in the ROH depot. Approx 6000 Lts. Capacity ETP plant should
be constructed in BTPN ROH depot as per Central Pollution Control Board
guidelines.
Constructional Details:-
1. Control Room
2. Sledge Drying bed
3. Plate from for ETP
4. Skimmer Unit
5. Oil free raw water storage
Reinforcement Details:-
1. Base slab-U/G collection tank: 8 TOR @ 300 CC both ways & both sides
2. Outer Walls ( all around) : Vertical 10TOR @ 250 CC both sides
: Horizontal 08 TOR @ 250CC both sides
3. Inner walls: (Dividers) : Vertical 10 TOR @ 120 CC
: Horizontal 08 TOR 150CC
4. Top Slab – U/G collection tank : 10 TOR @ 120 CC both ways
5. Columns (150 X 150) : Vertical 12 TOR X4 Nos.
: Binder 08 TOR @ 150 C/C
6. Lintel Beam : Horizontal: 10 TOR X4 Rows
: Binder 08 TOR @ 150C/C
7. Chhajja (D+W) : 08 TOR @ 90 C/C both ways
8. Roof slab – Control Room : 10 TOR @ 120C/C both ways
Other Details:-
1. Under ground collection tank : size 490MX250MX3.00M
: Capacity: 30,000 Lts.
2. Under ground oil collection tank : Size 160MX130MX3.00M
: Capacity: 6000 Ltrs.
3. Foundation of ETP : Size 6.00MX250M

: Area 15.00M2
4. Sludge Drying Bed : Size: 2.04MX1.58MX1.07M
: Compartments: 02 Nos.
5. Control Room : Size: 3.80MX250MX3.00M
Carpet area : 09.50 M2
Steel Door : 01 No. size 2.10MX1.00M
Glazed window : 01 No., size 1.50MX1.20M
Floor : Ceramic tiles
6. Side preparation for circular path & boundary wall with PCC surrounding
ETP : PCC: 1:2:4 (29.00MX1.00MX0.20M)
6.0 Steam Cleaning Plant:
Steam cleaning plant is also required in ROH depot of BTPN wagon for cleaning
of BTPN wagon barrels during ROH schedule as mentioned in G-90.
General Specification for boiler:

Make : Energy pack
Type : Oil fired
Capacity : 4.0 ton
Barrel Length : 8000 mm
Barrel Dia : 2090 mm
Pressure : 10.2 Kg/Cm2
Room size : 10 M Width X 12 M Length X 8 M Height
Annexure-A
Specification for CC Pathway for Yard line
CROSS SECTION OF PATH WAY

Concrete
Sleeper
Finished Concrete Surface with required slope (Slope 1in 40 away from Track
1675
) mm
Cement Concrete 1:2:4 (M-15) 100 mm

Ground Level
40 mm Stone Soling 150 mm
150 mm Stone Soling 150

mm
Compact Excavated Earth
(Not to scale)
SPECIFICATIONS OF PATHWAY WITH ESTIMATED

COST PER SQ.M.
1. Earth work in excavation
Earthwork in excavation in Railway premises including near Railway lines up to

desired depth as per the direction of the Engineer-in-charge as per approved
drawing in congested area with disposal of surplus excavated earth up to any
lead beyond railway premises with compaction of final excavated layer so as to
achieve 98% of density in field. The rates quoted by the tenderer for disposal of
surplus excavated earth and compaction with all tools and plants are inclusive
under this item and nothing shall be paid extra on this account.
Rate : Rs. 150/- per cu.m.
2. Stone soling
Providing and laying stone soling on compacted earth up to a depth of 150 mm

with maximum size of stone/gravel of 150 mm with compaction either by
manually or mechanically with contractor's own tools and plants.
Rate : Rs. 1000/- per cu.m.
3 Cement Concrete (M-15, 1:2:4)
Providing and laying 150 mm thick Cement Concrete (M-15) to required slope
and camber in panels as required using surface vibrator and other equipment
including the cost of cement, fine aggregate and coarse aggregate (size up to 20
mm) for specified floor slab including provision of construction joint at 6 m c/c
cutting thickness of concrete slab with mechanised screw and filling the same
with semi-rigid epoxy for giving adequate finishing surface and expansion of joint
to the satisfaction to the Engineer-in-charge.
Rate : Rs. 3000/- per cu. m.
Schedule of quantity & cost
Sr. Description of L W D Qty. Unit Rate Amount

No. item (m) (m) (m) (m3) (Rs.) (Rs.)
(1) (2) (3) (4) (5) (6) = (3) x (7) (8) (9) = (6) x
(4) x (5) (8)
1 Earth work in 1.0 1.0 0.15 0.15 M3 150/- 22.50
excavation
2 Stone soling 1.0 1.0 0.15 0.15 M3 1000/- 150.00
3 Cement 1.0 1.0 0.15 0.15 M3 3000/- 450.00

Concrete (1:2:4)
Total amount in Rs. 622.50
Says Rs. 623.00
Rate per Sq.m. = Rs. 623.00
Note:
1. The rate of various above items as per market survey.
2. The above rates may vary as per site condition / geographical

proximity.
Annexure-B
LIGHTING ARRANGEMENT & OTHER ELECTRICAL FACILITIES AT BTPN
EXAMINATION YARD
1. 230V/ 415V INDUSTRIAL SOCKET
230V/ 415V AC 3 phase socket
 Fitted in MS box size Ht.60 x W 45 x D 15 cm
 Having suitable ISI approved 500V, 63 Amp. socket switch unit
combined set including bus bar chamber 200 Amp. capacity complete
with cable bushing for incoming and out going cable.
 The box should be fitted with necessary clamps and supporting
channel for installation 63 Amp. TPN MCCB.
 This also includes 5 pin 15 Amp. 230V AC socket flush type fitted
inside the MS box.
Approximate rate : Rs. 9709/- each.

(As per estimate prepared by Dy.CEE (Co)/ Jhansi/
NCR Tender No. JHS/Dy.CEE/C/T/04/2007
Location : 25 m between two sockets
2. GENERAL AREA LIGHTING
Illumination required : 50-100-150 lux

Mounting : Street lights fitted on poles
SPECIFICATION FOR 70W METAL HALIDE STREET LIGHT FITTING:

Specification for 70W street light fitting luminaire may be as given below:
Voltage : 230V AC 1, 50Hz

Lamp : 70 watts Metal Halide Lamp
Lamp type : Single ended clear elliptical/ tubular Metal Halide lamp
Lamp base : E - 27.
Lumen output : 5000 – 5600 lumens
Luminaire type : Deep drawn aluminium street light luminaire
Lamp holder base : ES-27, skirted porcelain.
Reflector : Super high purity symmetrical aluminium reflector.
Control gear : Heavy duty copper wound ballast, ignitor, and power
factor correction capacitor suitable for 70 watt metal
halide lamp. The control gear tray shall be removable for
easy maintenance.
Earthing terminal : Suitable for 14 SWG earthing wire.
Mains connector : 2 way 10 amps G.F.P. mains connector suitable for 4 sq.
mm incoming cable.
Installation : Suitable for mounting on MS pole with outer dia. less
than 50 mm (alongwith adjustable U clamps)

Wiring : All accessories of luminaire shall be prewired up to
terminal block.
Tightness level : For control gear & lamp compartment IP 43.
IS : Luminaire shall confirm IS: 10322.
Make : Philips, Bajaj, Crompton Greaves, Asian, Wipro
LIGHT FITTING CONFIGURATION
 Street light fitting should be fitted on poles. Two fittings on each pole
along the track in opposite directions.
 Distance between the two poles in a row along the pathway/track shall
be 25 metres.
 The light fitting shall be mounted at a height of 5 metres from the rail
level.
 The cablings shall be done underground.
 The directions of fittings shall be parallel to the track and angle of
fitment shall be adjusted accordingly.
 Poles and metal body of each fitting should be connected to the earth
properly.
 Each row of lighting poles shall be controlled by a separate MCCB of
suitable rating and shall be supplied by separate phase.
Approximate rate : Rs. 18000/- each pole fitted with two fittings.
ABSTRACT ELECTRICAL ESTIMATE
For two examination line
S.No. Item Description Qty. Rate Cost (in

(Rs.) Rs.)
1. 230V/ 415V industrial socket 24 nos. 9709 2,33,016
2. 70 W metal halide double 72 nos. 18000 12,96,000
fitting with pole including
installation and commissioning
at a distance of 30 m each
3. Cabling 3,00000
Total 18,29,016
Annexure-C
Multi-utility vehicle specification for ROH Depot:
The TATA ACE BS-II (TA) vehicle retrofitted with following accessories duly
making necessary changes in body and chassis:
Sl. Description Qty per

No. MU
vehicle
1 1.1 The necessary changes in chassis and body as shown in drawing : 1 set
1.2 M&P’s/T&P’s on MUV
a) Portable welding plant -01 nos
b) Portable grinder -01 nos
c) Tool kit - As per requirement
d) Focus lamp with 50 W tungsten halogen bulb on the top of drivers cab.
e) Copper cable 15 meter long for electrode holder
f) Copper cable 10 meter long for earthing purpose
g) Four racks to keep spare parts
2 CR sheets of 1.2 mm thickness to fabricate following:

a) Shelter
b) Tools and material rack as per the sketch
3 Commissioning of Focus light as per the following: 1 set

a) Focus lamp with 50 W tungsten halogen bulb on the top of drivers cab.
b) The lamp shall draw power from auxiliary battery. Necessary
arrangements shall be made for it.
c) The lamp shall be fixed in an all weather enclosure and arrangement to
swivel it 360 deg and with arrangement to turn it up or down.
4 Necessary stickering with retro-reflective 3M stickers/painted with

yellow/black stripes shall be made as desired by the zonal railways.
ANNEXURE-“D”
Structural Drawings
Following lay out drawings have been prepared for ROH shed, ROH Gantry,
Yard Gantry & CC Pathways, service building & ETP. The parameters given in
the drawings are tentative and same may be altered as per field requirements.
The suggestions on the drawings from zonal railways will be incorporated at
appropriate locations in the drawings in final report.
A-For ROH Gantry:
1. Foundation plan and details of gantry
2. Sectional elevation of main column, Plan of footing, detail of RCC &

holding bolts
3. Stair case, inspection bridge and plan of footing
4. Plan of walk way
B-For Yard Gantry:
1. Lay out plan
C-For Service building:
1. Plan elevation section of service building for BTPN wagon ROH Depot
D-For ETP Plant:
1. General arrangement and lay out plan for ETP Plant
Hand Tools and Gauges for BTPN Wagon Maintenance

Following Hand Tools and Gauges are recommended for maintenance of BTPN wagons.
1.1 List of hand tools for wagon maintenance
(Fitter-Repair/ Examination Gang at Examination Yard)
1. Bar with flat nose (local made)
2. Chiesel : Octagonal chiesel 150x16 mm
3. Chiesel : Flat chiesel 300x25 mm
4. Hammer: Ball pein hammer 600 grams
5. Hot axle detector
6. Pipe wrench : 450 mm
7. Punch : Centre punch 12” long
9. Punch : Cotter punch 8” long
10. Spanner 12x13 mm
16. Spanner adjustable 305x35 mm
17. Screw driver 250x8 mm
18. Scale/tape : Measuring tape 3 m
19. Scale/tape : Steel rule 6”
20. Tongue (local made)
Gauges
1. Gauge for ‘A’ dimension of SAB

2. Gauge for CBC projection
3. Shank wear gauge
3. Tyre defect (profile) gauge
Others
1. Hand gloves
2. Helmat 3. Rechargeable examination lamp
4. Tool bag 5. Walkie -talkie

{Fitter-(Brake testing) at wagon Examination Yard)}
1. Allen key (full set)

3. Hammer : Ball pein hammer 600 grams
6. Punch : Cotter punch 8” long
7. Pipe wrench : 350x48 mm
8. Spanner 10x11 mm
9. Spanner 13x17 mm
12. Scale/tape : Measuring tape - 3 meter
Gauges
1. Air pressure gauge (0.1 kg/cm2 least count)
2. Dummy palm
4. Piston stroke gauge
Others
1. Helmet
2. Hand gloves
3. Rechargeable examination lamp
4. Tool bag
5. Teflon tape
6. Walkie talkie
Note :
1. Quantities of the hand tools/gauges to be carried by fitter are to be decided locally depending
on the gang strength.
.

{SE/JE (incharge) in BTPN wagon Examination Yard}
3. Circlip plier (internal & external 19-60 mm)
4. Chiesel : Octagonal chiesel (full set)
5. Chiesel : Flat chiesel (full set)
6. Chiesel : Chiesel 8” with wire handle
7. Hacksaw with blade 12”
8. Hammer :Ball pein hammer 600 & 800 grams
9. Hammer :Cross pein hammer 600 & 800 grams
10. Hammer : Sledge hammer 7 kg (local made)
11. Pipe wrench (300,350 & 450mm)
12. Punch : Centre punch 8” and 12” long
13. Punch : Cotter punch 8” and 12” long
14. Punch : Punch 8” with wire handle
15. Power drill
16. Power grinder
17. Spanner: Ring 12 pcs.set (6-32 mm)
18. Spanner: Double open end spanner 13 pcs set(6-36 mm)
19. Spanner: Double open end spanner 04 pcs set(3/8 to 7/8 inches)
20. Spanner:Spanner adjustable 305x35 & 255x30 mm
21. Screw driver 8x250mm
22. Scale/tape : Measuring tape 3 meter
25. Set of non sparking tools (for yard handling tank wagon
26. Socket 12.5mm (22 sockets) and accessories
Gauges
1. Air pressure gauge

2. Buffer height gauge
4. Gauge for shank wear
5. Gauge for CBC

6. Gauge for brake block condemnation
7. Knuckle nose wear gauge
9. Tyre defect gauge
10. 7.5 mm test palm and 8 mm and 12 mm test plate
11. Wheel gauge
Others
1. Jacks 30t,20t,15t,5t
2. Wooden packing for jacks
3. Wooden wedges
4. Danger board (glow sign)/lamp
5. Line block skid
6. Walkie talkie
7. Tool bag
8. Helmet
9. Hand gloves
10. Rechargeable examination lamp
11. Ladder with platform 10 ft. height
Note :
1. Quantities of the hand tools/gauges to be carried by fitter are to be decided locally

depending on the gang strength.
2. List should be displayed in SE/JE(C&W) office for the knowledge of working fitters.

(Fitter- repair in ROH/Sick line wagon depot)
2. Chiesel : Octagonal chiesel 150x16 mm, 125x9 mm
3. Chiesel : Flat chiesel 200x25 mm
4. Hammer: Ball pein hammer 800 & 1200 grams
6. Punch : Drift punch 8” and 12” long
8. Spanner 12x13 mm
9. Spanner 13x17 mm
12. Spanner adjustable 305x35 mm
Gauges
1. Gauge for A dimension of SAB

2. Gauge for CBC projection
Others
1. Helmet
2. Hand gloves
3. Tool bag (local made)
Note :


{Fitter - Air brake (testing) in ROH/sickline wagon depot}
3. Hammer : Ball pein hammer 600 grams
7. Screw driver 8x250mm
8. Spanner 13x17 mm
9. Spanner 17x19 mm
13. Tongue
Gauges
1. Air pressure gauge

Others
1. Hand gloves
2. Helmet
3. Tool bag
Note :


(Welder- in ROH/sickline wagon depot)
1. Cutting blow pipe/Gas cutter

2. Gas torch for welding
3. Hammer : Chipping hammer 300 grams
4. Nozzles of different sizes (as per requirement)
5. Punch : Pin punch 8” long
6. Screw driver
7. Spanner cum cylinder key
8. Welding electrode holder
Others
1. Apron
2. Bucket
3. Gas lighter
4. Goggles
5. Hand gloves
6. Hand shield
7. Leg pad (leather)
8. Mask
9. Pin (to clean nozzle)
10. Safety shoes
11. Wire brush

(Rivetter- in ROH/sickline wagon depot)
1. Chiesel : Chiesel with wire handle
2. Hammer : Rivetting hammer 4 kg
2. Hammer : Ball peen 800 gm.
3. Punch : Punch with wire handle
4. Pneumatic buster/ rivet cutter
5. Pneumatic riveter / chipping hammer
7. Snap ( as per requirement)
8. Tongue
Others
1. Apron
2. Ear buds
3. Goggles
4. Hand gloves
5. Helmet
6. Safety shoes
(Tool Room- In ROH/sickline wagon depot)
3. Circlip plier (internal and external 19-60 mm capacity)
4. Chiesel : Octagonal chiesel (full set)
5. Chiesel : Flat chiesel (full set)
6. Combination plier 150,200 mm length
7. File : Flat, round and half round 12”
8. Hacksaw with blade 12”
9. Hammer: Ball peen hammer 600,800,1000,1500 grams
10. Hammer :Cross peen hammer 600 & 800 grams
11. Hammer : Nylon hammer with handle 2 lbs
12. Pipe wrench (300,350,450mm)
15. Power drill
16. Power grinder
17. Pneumatic buster/rivet cutter
18. Pneumatic riveter/chipping hammer
19. Pneumatic weld flux chipper
20. Set of non sparking tools (for depot handling tank wagon
21. Sockets 12.5 mm (22 sockets) and accessories
22. Spanner: Ring 12 pcs. set (6-32 mm)
23. Spanner: Double open end spanner 13 pcs set(6-36 mm)
24. Spanner: Double open end spanner 04 pcs set(3/8 to 7/8 inches)
25. Spanner : Spanner adjustable 305x35 & 380x43 mm
26. Spanner : Single end spanner AF-27,32,50,63,65 mm

27. Screw driver 8x250mm, 8x300 mm
31. Tongue
32. Torque wrench 7-35 kg.m, 7-50 kg.m
Gauges
1. Air pressure gauge (0.1 kg/cm2 least count)

2. Buffer height gauge
3. Caliper of wheel diameter
4. CBC height gauge
5. Filler gauge
7. Gauge for CBC
9. Shank wear gauge
11. Ultrasonic leak detector(for tank wagon depot)
12. Wheel gauge
Others
1. Jacks 30t,20t,15t,5t
2. Wooden packing for jacks ( 2’, 1.5’ and 1 feet long)
3. Wooden wedges
4. Danger board(glow sign)/lamps
5. Line block skid with locking arrangement
6. Walkie talkie
7. Tool bag
8. Helmet
9. Hand gloves
10. Rechargeable examination lamp (dry cell)
11. Ladder with platform 10 ft. height
12. Wire brush
Note :

2. List should be displayed in SE/JE (C&W) office for the knowledge of working fitters.
DESCRIPTION AND DETAIL OF THE HAND TOOLS
2.1 ALLEN KEY

Description :Chrome Vanadium Steel, Burnished finish
Generally conforming to IS 3082-1988
Range of set No. of pieces Price/Set Approx
1.5-10 mm 09 164.00
(1.5mm,2mm,2.5mm,3mm,4mm,5m
m,6mm,8mm,10mm)
2.2 CHISELS
Description :
Octagonal Chisel made from high grade steel, forged and ground. Differential heat treatment
for cutting edge and striking end to ensure long life.
As per IS 402/ 1990
Length In mm Cutting Edge in mm Price Each Rs. Approx.

150 16 57.00
200 25 108.00
250 30 143.00
300 32 176.00
Flat Chisel
Length In mm Cutting Edge in mm Price Each Rs. Approx

150 16 101.00
200 25 117.00
250 25 124.00
2.3 CIRCLIP PLIERS

Description:
Internal and external circlip pliers
Insulated With Thick C.A. Sleeve

Generally Conforming to- IS 7989-1976
High grade steel
Description Capacity mm Length in Price Each Rs

mm Approx.
Internal Straight 19-60 195 190.00
External straight 19-60 180 190.00
Internal bent 19-60 195 190.00
External bent 19-60 180 190.00
2.4 FILE
Description : Engineer’s file with plastic handle
Generally Conforming to IS 1931-1962
Description Finish Size (mm) Price each(Rs.) Approx
Flat file Bastard 200 96.00

Flat file Bastard 300 156.00
Flat file Smooth 200 148.00
Flat file Smooth 300 239.00
Half round file Bastard 200 217.00
Half round file Bastard 300 379.00
Half round file Smooth 200 257.00
Half round file Smooth 300 432.00
Round file Bastard 200 127.00
Round file Bastard 250 200.00
Round file Smooth 150 139.00
Round file Smooth 250 198.00
2.5 HACKSAW
Description :
Generally Conforming to IS: 2594
Dimensions for type C Straight Adjustable Flat Hacksaw
Nominal size L Rs. Each Approx.

250, 300 105.00
Tubular 300 mm 106.00
2.6 HAMMER WITH HANDLE

Description: Head drop forged from high grade steel and heat treated with good quality
knotless seasoned wooden handles or bamboo handles.
(Ball Peen, Cross peen)
Head as per IS 841-1983
Ball peen and Cross peen
Weight in gms. Price Each Rs. Approx

200 108.00
500 157.00
600 186.00
800 218.00
2.7 Pipe Wrenches
Description: Conforming to IS 4003-1978 (Part-I), Heavy duty housing with integral I-

beam handle made of SG Iron for maximum strength. Suitably proportioned handle for
comfortable grip (powder coated).
Size Capacity mm Price each

mm Rs. Approx
250 35 175.00
300 44 247.00
350 48 299.00
450 60 455.00
600 76 838.00
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2.8 PUNCHES
Description : Generally Conforming to IS 7177-1974
Made out of high grade chrome steel accurately machined and heat treated. Deep knurling on
the body to ensures firm grip.
Description Length in mm Price each Rs. Approx.
Centre Punch 100 29.00
Centre Punch 125 38.00
Drift Punch 100 31.50
2.9 SPANNERS
2.9 A Adjustable Spanners
Description : Standard pattern Chrome Vanadium steel Generally Conforming to IS 6149-
1984 Grade II
Length Capacity (mm) Black Phosphate Finish Nickel Chrome Plated
mm Price Each Rs Price Each Rs Approx.
150 19 90.00 126.00
200 26 110.00 166.00
250 30 145.00 217.00
300 35 195.00 277.00
380 43 358.00 505.00
2.9 B Double Open End Spanners

Description : Drop forged Chrome Vanadium Steel, Chrome Plated, Generally Conforming
IS 2028-1998
Size in mm Price Each Rs. Size in Inch Price Each Rs
6x7 17.00 3/8 x 7/16 43.00

8x9 18.00 9/16 x 5/8 100.00
10 x 11 23.00 5/8 x 3/4 124.00
12 x 13 29.00 3/4 x 7/8 229.00
14 x 15 32.00
16 x 17 42.00
18 x 19 50.00
20 x 22 61.00
21 x 23 68.00
24 x 26 87.00
25 x 27 97.00
30 x 32 125.00
30 x 36 142.00
2.9 C RING SPANNERS

Bi-hexagonal
Deep Off Set
Chrome vanadium steel, Chrome plated polish
Generally Conforming to IS-2029-1998
Range of set No. of pieces Approx. Price/Set Approx
6-22 mm 08 476.00
6-32 mm 12 1149.00
No. of Contents Price in Rs.

Pieces
Size M
6 6x7, 8x9, 10x11, 12x13,14x15, 16x17 285.00
6 16x17,18x19,20x22, 24x26, 25x28,30x32 540.00
6 1/8x3/16,3/16x1/4, 1/4x5/16,5/16x3/8,3/8x7/16,7/16x1/2 420.00
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2.10 SCREW DRIVERS
Description :
Generally conforming to IS 844
Blade made from high-grade chrome vanadium steel, chrome plated fully hardened to give
long life, Handles from high impact cellulose acetate.
Blade size (mm) Tip size (mm) Price Each Rs. Approx.
3x50 3 x 0.5 27.00

3x80 3 x 0.5 30.00
8x250 8x1.2 85.00
8x300 8x1.2 95.00
2.11 SOCKETS- 12.7 mm (1/2” ), SQUARE DRIVE

AND ACCESSORIES
Description : High Grade Chrome Vanadium Steel.

As per IS 6131-1980 & 7381-1986
Bi-hexagonal & Hexagonal
One Set
Product Item Sockets Price Per Set
(mm) Rs. Approx.
22 Sockets 10,11,12,13,14,15,16,17,18,19,21,22,
23,24,26,27,28,29,30,32,33,34
3575.00
5 Accessories Extension bar 125mm,255mm,
Universal joint
T Handle , Ratchet Handle
2.11 A. Sockets Accessories

As per IS:7991 & IS:7975-1991
Item Length in mm Price each Rs. Approx.

Extension Bar 125 146.00
Extension Bar 250 176.00
Universal Joint 75 230.00
“T” Handle 300 170.00
Ratchet Handle 250 440.00
Offset handle 189 100.00
Product No. Contents Price each (Rs.)

Approx
11 sockets + 10,11, 13,14,17, 19,22, 24, 27, 30, 32 2535.00

4 accessories Extension bar 125mm,250mm,ratchet reversible 265
mm, sliding handle
14 sockets + 8, 9,10,11, 12,13,14,15,16,17, 18,19, 21, 22 2206.00

4 accessories Extension bar 125mm,250mm, T Handle,
Offset handle
6 sockets + 11, 14,17, 19,22, 24 570.00

1 accessory Accessory (Offset handle)
2.12 SAFETY HELMET
IS No. : 2925, To use during maintenance
SIZE Price Approx.

540 mm to 590 mm Labour Helmet – Rs. 72/-
Supervisor Helmet-Rs. 85/-
Note : It is preferable to use Fibre Reinforced Plastic Fluorescent Helmet.

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
2.13 TORQUE WRENCHES
Description : The Torque wrench is a calibrated tool recommended for use in

controlled tightening of nuts and bolts to avoid over/under stressing. To set simply turn
an adjusting lever and set the reading on the scale. To operate, just pull the handle and
when set torque is reached, the wrench will signal with an audible “click”. Release the
wrench, it is set for the next operation.


Torque capacity Square drive mm Price /piece Approx
1-7 kg.m 12.5 3475.00
7-50 Lb.Ft.
7-35 kg.m 12.5 3650.00
50-250 Lb.Ft.
14-56 kg.m 12.5 6926.00
100-400 Lb.Ft.


2.14 WELDING TOOLS/EQUIPMENT
2.14 A Electrode Holders :

Conforming to IS : 2641-1989
2.14 B Cutting nozzles

Conforming to IS: 7653-1975
2.14 C CUTTING TORCH

Description :
Conforming to IS : 7653-1975
Body and head are of forged brass to eliminate casting porosity. Standard model is 450 mm in
length with right-angled head.
2.15 HIGH TORQUE DRILL
Description :
Dia. In steel : 10 mm
Power input : 420 W
No-load speed : 2200 rpm
Weight : 1.4 kg
Make/Model No. : BOSCH
Approx. Price : Rs. 5050/-
2.16 ANGLE GRINDER
Description :
Grinding disc dia. : 180 mm
Spindle thread : M 14
Power input : 2000 W
Weight : 4.2 kg
2.17 LONG NECK STRAIGHT GRINDER
Description :
Grinding points max. dia. : 25 mm
Power input : 500 W
Weight : 1.6 kg
2.18 WELD FLUX CHIPPER (Pneumatic)
Description :
Blows per minute : 4200
Approx. Weight : 2 Kg
Overall Length : 257 mm
Air Inlet : Rc ½”
Type of handle : Straight
Make/model no. : CP-455 L
Chicago Pneumatic
Approximate price : 8567/-
2.19 PNEUMATIC BUSTERS/RIVET CUTTERS
Description :
Used for cutting rivets and bolts
Rivet cut dia. : 25.4 mm
Bore & stroke : 30.2x279
Blows/min : 720
Approx. weight : 15 kg
Type of handle : Pistol grip
Make/model no. : CP-4181
Chicago Pneumatic
2.20 CHIPPING HAMMER (RIVETER)
Description:
Riveting capacity in steel (hot) : 24
Blows per minute : 1320
Approximate weight : 8.6 kg
Overall length : 327 mm
Air inlet : Rc ½”
Type of handle : Pistol grip
Standard equipment : Snap clip retainer
LIST OF NON SPARKING TOOLS
Description :Generally Conforming to IS:4595-1969, Material : Aluminium bronze, Finish : Natural
Sl. Description Size Length Wt. Budgetary Place of use

no (mm) (mm) gms Cost per pc.
Approx.Rs.
1 Hexagonal Socket (NS-72) 30 mm 46 mm 251 6935 R/B axle boxes
2 Hexagonal Socket (NS-72) 32 mm 48 mm 279 7220 R/B axle boxes
3 Spanner open jaw D end 16x17 mm 205 mm 134 3790 Release valve
4 Spanner open jaw D end 17x19 mm 220 mm 179 3790 Vac.cylinder
5 Spanner open jaw D end 19x22 mm 235 mm 229 3790 Bottom flange
6 Spanner open jaw D end 24x26 mm 265 mm 369 4550 Bottom flange
7 Spanner open jaw D end 30x32 mm 300 mm 564 6773 Buffer
8 Spanner Single end open 32 mm 273 mm 358 4232 Buffer &
jaw manhole
9 Spanner Single end open 36 mm 297 mm 504 6500 Manhole
jaw
10 Spanner open jaw D end 32x36 mm 303.5mm 542 6773 Buffer
11 Combination ring & open 17 mm 188 mm 121 3360 D.V. repair

End wrenches
End wrenches
End wrenches
14 Combination ring & open 32 mm 352 mm 642 10166 Top joint
End wrenches
15 Combination Plier 150 mm 150 mm 140 3640 General purpose
16 Pipe Wrenches Stillson 115-18 mm 450 mm 1798 19600 General purpose
Type
17 Hammer Ball Pein 500 gms 300 mm 650 4875 General purpose
18 Hammer Ball Pein 800 gms 370 mm 1000 7364 General purpose
Source of supply : M/s Hindustan Everest Tools Ltd.
54
Safety Rules For Hand Tools

1. Always use the right size and type of tool for the job being done. Keep tools in proper working
condition. Never alter a tool from its original condition.
2. Always wear safety goggles when using punches, chiesels, hammers and cutting tools.
3. Never use a tool as a hammer unless manufactured for that purpose.
4. Never use a pipe extension to increase the leverage of any wrench.
5. Adjustable wrenches should be tightly adjusted to the nut and pulled so that the force is on the
side of the fixed jaw.
6. Never use a pipe wrench to bend, raise or lift a pipe.
7. Ratchet mechanisms should be cleaned and lubricated periodically with light grade oil.
8. Keep hammer heads tight on the handle. Never use a hammer with a loose or damaged handle.
9. Metal cutting chiesels are intended for cutting, shaping and removing metal softer than the
cutting edge itself.
10. Always strike the struck base of a Chiesel or punch. The striking face of the hammer should have
a dia. approximately 10 mm larger than the struck face of the punch or Chiesel.
11. Never use screw drivers with rounded tips.
12. Never use a screwdriver as a Chiesel, punch, scraper or pry bar. Use screw driver for screw
driving only.
55
Source of supply :
1. M/s Hindustan Everest Tools Ltd.
Dohil Chambers, 46 Nehru Place
New Delhi-110019
Web-site : http://www.eversttools.com
2. M/s Taparia Tools Ltd.

423/424, A-2, Shah & Nahar
Lower Parel (West), Mumbai-400013
Web-site : http://www.tapariatools.com
3. M/s Mekaster Tools Ltd.

10168, East Park Road (K.C.P.)
Karol Bagh, New Delhi-110005
4. M/s Jhalani Tools (India) Ltd.

Gedore House
51-52, Nehru Place
New Delhi-110019
3. M/s BOSCH
Motor Industries Co.Ltd., Power tool division,
Hosur Road, Adugodi
Banglore-560030
6. Shree Ganesh Fibre Glass Co. ( for safety helmet )

New Delhi-34
7. Chicago Pneumatic Sales (for pneumatic tools)

Chemtex house, Hiranandani Gardens
Powai, Mumbai-400076
Website: www.cp.com
8. Ador Welding Limited

C-116, Naraina Industrial Area, Phase-I
New Delhi-110028
Website: www.adorwelding.com
(ANNEXURE2 TO RDSOLetter No. EL/EM/0303/1 Dated 24.05.2013)
ILLUMINATIONNORMS FOR FREIGHT EXAMINATIONDEPOTS
Availability of appropriate illumination level is essential for safety examination and

running repairs of freight stock. At the same time, provision of very high outdoor ambient
lux during night hours is wasteful of electric energy in keeping with the goal of energy
conservation, illumination level is to be co-ordinated with actual requirement in reference
to space as well as time. Accordingly, the lighting arrangement shall comprise of: 0) an
economical level of ambient lux; and (ii) portable lighting (to be switched ON only when
required) for achieving the high lux required to intensive examination and repairs. In the
meantime, feedback received from railways on RDSO's letter dated 22.01.2013 for freight
examination depots illumination norms has also been taken into account. The illumination
norms for freight examination depots shall be as follows:
Sl.No. Locationwithin freight examinationdepot Minimum

Luxlevel$
1 Rakeexaminationyard n Pathway lighting 10-20 Lux
ii) Intensive Examination of (50-100)#
under gear( examination
onlv
iii) Intensive undergear 150#Lux
examination as well as
repair work
2. Marshalin{!vard n Flat Marshaling yard 10-15 Lux
ii) Stabling Area 50 Lux
iii) Coupling-un2oupling 50 Lux i
area
3. Stabling Yard 5 Lux
4. Departure yard 10 Lux
5. Unless otherwise stated, lux levels shall be measured at 1m above the floor level for all
ambient lighting to respect of directed lighting, lux levels shall be achieved on the task.
6. The illumination is to be achieved on the task by means of directed portable lighting.
I The light should be switched ON only when actually required. THE portable lighting
solution would encompass handheld lighting devices as well as luminaries mounted on
l
light weight portable trolleys.
[ 2. Choice of lighting technology will have to be made on the basis of energy efficiency as
well as cost considerations. Since both energy efficiency and cost of luminaries are
undergoing significant changes., it is difficult to make prescriptions which will hold good
for a long time. Nevertheless, some directives are necessary with respect to adoption of
l LEDluminaries. At this time, provision of LEDlighting throughout the freight examination
l depots across the country will not be economical, railways can however carry out small
t
[
l
scale pilot projects and study the outcome, However, for portable lighting, LEDtechnology
should be the preferred option.
3. Railways should try to achieve the illumination norms with minimal investment.
Keeping in, this view, in as far as it is possible and efficient, efforts should be made to
augment and/or rationalize the existing arrangements. On the railways, diverse lighting
arrangements exist i.e. high masts, pole mounted luminaries, etc. As such, the nature of
lighting augmentation and/or rationalization will need to be tailored to suit the individual
sites, giving due consideration to the situation of pilferage/theft.

Guidelines For Standardisation of Infrastructural Facilities For Examination of BTPN Wagons in ROH Depots & Yards

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Guidelines For Standardisation of Infrastructural Facilities For Examination of BTPN Wagons in ROH Depots & Yards

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CAMTECH/ 2013-14/M/INF-BTPN/1.

IN ROH DEPOTS & YARDS

SN Description Page No.

1.0 Infrastructural Facilities Required:

1.2 For BTPN Examination Line:

 Two examination lines without OHE of full rake length in dedicated

2.0 MS Gantry for ROH Depot :

1. The gantry should be constructed as per CAMTECH drawing No.

Layout of Proposed ROH Shed with the provision of MS Gantry for 03

View of Gantry structure, pillars, extensions for dome covers and

Front view of Gantry extensions for maintenance staff

Top view of Gantry extension with additional safety chains and

3.0 MS Gantry for BTPN examination Line:

Gantry should be constructed as per CAMTECH Layout.

Supporting structures for yard gantry, height 4000 mm

Supporting member( I- section 4”x8” )

View of Lighting arrangement for BTPN examination yard lines.

4.0 SERVICE BUILDING:

Specification for service Building:-

 ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE MENTIONED

 THE BUILDING SHALL BE LOAD BEARING WALL STRUCTURE.

 FOUNDATION & PLINTH SHALL BE OF BRICK MASONARY IN CEMENT

 SUPERSTRUCTURE SHALL BE OF BRICK MASONARY OF SECOND SORT

 WALL FINISHING THE EXTERNAL & INTERNAL SURFACES SHALL BE

 (I) FLOORING SHALL BE FURNISHED WITH VITRIFIED TILES IN SSE, SE

(II) FLOORING SHALL BE FURNISHED WITH HYDRAUNIT CEMENT

(III) FLOORING SHALL BE FURNISHED WITH KOTA-STONE IN VERANDAH.

(IV) CERAMIC TILES TO BE PROVIDED IN TOILET BLOCK

(V) 40MM THICK I.P.S. FLOORING SHALL BE PROVIDED IN GARRAGE &

 ROOFING- R.C.C. SHALL BE PROVIDED WITH WATER PROOFING

 DOORS OF SSE ROOM WILL BE SINGLE LEAF FLUSH TYPE WITH

 TWO PLATFORMS TO BE PROVIDED IN COMPRESSOR ROOM FOR

 HOOKS FOR FANS SHALL BE PROVIDED IN ADVANCE WHILE CASTING

 DEPTH OF FOUNDATION TO BE DECIDED BY ENGINEER IN-

 DIMENSION OF FOUNDATION SHOWN IN THE DRAWING ARE TENTATIVE

 ALL 03 SIDES OF VERANDAH SHALL BE PROVIDED WITH IRON GRILL AND

 STORE ROOM SHALL BE PROVIDED WITH SLAB OF RCC IN THE WALL

5.0 ETP Plant (Effluent Treatment Plant):-

3. Foundation of ETP : Size 6.00MX250M

6.0 Steam Cleaning Plant:

General Specification for boiler:

Specification for CC Pathway for Yard line

CROSS SECTION OF PATH WAY

Cement Concrete 1:2:4 (M-15) 100 mm

40 mm Stone Soling 150 mm

150 mm Stone Soling 150

Compact Excavated Earth

SPECIFICATIONS OF PATHWAY WITH ESTIMATED

1. Earth work in excavation

Earthwork in excavation in Railway premises including near Railway lines up to

Providing and laying stone soling on compacted earth up to a depth of 150 mm

3 Cement Concrete (M-15, 1:2:4)

Schedule of quantity & cost

Sr. Description of L W D Qty. Unit Rate Amount

2 Stone soling 1.0 1.0 0.15 0.15 M3 1000/- 150.00

3 Cement 1.0 1.0 0.15 0.15 M3 3000/- 450.00

Total amount in Rs. 622.50

Says Rs. 623.00

Rate per Sq.m. = Rs. 623.00

1. The rate of various above items as per market survey.

2. The above rates may vary as per site condition / geographical

Approximate rate : Rs. 9709/- each.