PROJECT TITLE: NEW NAVAL BASE PROJECT/NPP0050 Manufacturer: AL BIDDA SWITCHGEAR

LV Panel Ref N0: NB-UTS-LVS-002 ( Utility Building ) WG.NO: (A4)P16-20027-UTS-0120-P001

List of Content

Sl.No Description Page No

1 Relay Details …………………………………………………………………………………………… 2

2 CT Details …………………………………………………………………………………………….... 2

3. Metrosil (NLR) Test…………………………………………………………………………………….. 2

4. Phase Pickup…………………………………………………………………………………….. 2

5. LV REF Protection Test

5.1. Current Injection…………………. .………………………………………………………. 3

5.2. Voltage Injection……..……………………………………………………………………… 3

6 Over Current Protection Test 4

6.1. Inverse Time (51)………………………………………………………………………….. 4

7 Binary Inputs Test…………………………………………………………………………………. 5

8 Binary Outputs Test………………………………………………………………………………… 5

9 LED Indication Test………………………………………………………………………………… 5

10 Function Key Test…………………………………………………………………………………… 6

11 Functional Scheme Check………………………………………………………………………… 6

12 Fault Recorder Signals……………………………………………………………………………. 6

13 Instruments Used……………………………………………………………………………………. 7

14 Remarks………………………………………………………………………………………………… 7

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PROJECT TITLE: NEW NAVAL BASE PROJECT/NPP0050 Manufacturer: AL BIDDA SWITCHGEAR
LV Panel Ref N0: NB-UTS-LVS-002 ( Utility Building ) WG.NO: (A4)P16-20027-UTS-0120-P001

STATION TRAFO. LV REF PROTECTION RELAY – 7SJ611

1. RELAY DETAILS:
Make : SIEMENS Relay Designation : F871(87NL)
MLFB : 7SR1102-1MA77-1CA0/FF Firmware Revision : 2436S81127R4k
Nominal Current : 5.0 Amp Parameter Set Version : V04.95.00
Relay Sl.No. : BF2010527504 Auxiliary Volt. : 30 V DC
IP Address : Rated Frequency : 50 Hz
Final setting Doc Ref Drawing & Sheet (A4)P16-20027-UTS-
: :
No. No. 0120-P001 / 55

2. CT DETAILS:
Rated Primary Current : 1600 A
Rated Secondary Current : 5 A

3. Metrosil(NLR) Test:

Metrosil (NLR) Type: 600A/S1/S1088: C = 900 β = 0.25

Metrosil Leakage current, Irms= 0.52*(√2 *Us/C) ^1/β A (Us =

Calculated Operating Voltage)

Metrosil leakage current, Irms = 0.52*(sqrt (2)*100/ 900) ^ (1/0.25) A

= 0.31702 mA

Sl.N
Applied Voltage(V) Expected (mA) Measured(mA)
o
1 50 <0.0198 0.04
2 75 <0.1002 0.07

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PROJECT TITLE: NEW NAVAL BASE PROJECT/NPP0050 Manufacturer: AL BIDDA SWITCHGEAR
LV Panel Ref N0: NB-UTS-LVS-002 ( Utility Building ) WG.NO: (A4)P16-20027-UTS-0120-P001

3 100 <0.3168 0.15

4 125 <0.7735 0.27
5 150 <1.6039 0.49

Sl.N
Applied Voltage(V) Expected (mA) Measured(mA)
o
6 175 <2.9715 0.84
7 200 <5.0693 1.37

1. Remove Scheme wiring across NLR terminals.

2. Connect test voltage across NLR.

3. Apply test voltage across NLR and measure leakage current.

4. Remove test wires across NLR.

1. Restore scheme wiring.

4. LV REF PROTECTION: (87NL)

4.1.CURRENT INJECTION:
50 1Ph-1(87NL-1) Pickup Setting (A): 1.00 Delay Setting (s): 0.00
Note: Make sure the Stabilizing Resistor is bypassed before injection.

50 1Ph-1 (87NL-1)
Phase
Pickup current (A) Trip Time @2 x setting (msec)

R 0.995

Y 0.995

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PROJECT TITLE: NEW NAVAL BASE PROJECT/NPP0050 Manufacturer: AL BIDDA SWITCHGEAR
LV Panel Ref N0: NB-UTS-LVS-002 ( Utility Building ) WG.NO: (A4)P16-20027-UTS-0120-P001

B 0.995

INs 0.996

 Acceptance Norm
Tolerance for Pickup ±3 % of setting value or 1 % of nominal current at INom = 1 A or 5 A
Trip Time Tolerance ±1 % of setting value or 10 ms + Reaction time 30mSec of Setting Value.

4.2.VOLTAGE INJECTION:

Stabilizing Resistor Setting (Ω : 285 Ω Measured Resistor Setting (Ω) :

Calculated Pickup Voltage (V) 50 1Ph-1 : 285
Note: Make sure the Stabilizing Resistor is not bypassed before injection.

50 1Ph-1

Phase
Pickup Voltage Voltage Across Measured Trip Time @2 x Cal. V
(V) Resistor (V) Current(A) Pickup (msec)

INs 294 290 1.00

 Acceptance Norm
Tolerance for Pickup ±3 % of Vcalc value.
Trip Time Tolerance ±1 % of setting value or 10 ms + reaction time 30mSec of Setting Value

6.BINARY INPUT:

Binary Input check:

Tested( ) Remarks
BI Assigned to as per approved Schematic
BI No.
drawings
BI1 INTER TRIP SEND (PMS) OK

BI2 INTER TRIP RECEIVE (PMS) OK

BI3 TRIP CIRCUIT FAULTY (PMS) OK

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PROJECT TITLE: NEW NAVAL BASE PROJECT/NPP0050 Manufacturer: AL BIDDA SWITCHGEAR
LV Panel Ref N0: NB-UTS-LVS-002 ( Utility Building ) WG.NO: (A4)P16-20027-UTS-0120-P001

7.BINARY OUTPUT:

Binary Output check:

BO No. BO Assigned to as per approved Schematic drawings Tested( ) Remarks
BO1 READY TO CLOSE ACB OK

BO2 CAT6 CHANNEL FAIL (PMS) OK

BO3 REF TRIPPING ACB OK

BO4 CAT 6 CHANNEL 2 FAIL (PMS) OK

BO5 Spare OK

8.LED INDICATION:

LED Indication check:

LED No. LED Assigned to as per approved Schematic Tested ( ) Remarks
drawings
LED 1 LV REF PICKUP OK
LED 2 LV REF TRIP OK
LED 3 OK
LED 4 OK
LED 5 OK
LED 6 SPARE OK
LED 7 SPARE OK
LED 8 SPARE OK

9.FUNCTION KEY:

Function Key check:

F.Key No. Function Key Assigned to Tested ( ) Remarks
F1 Event Log OK
F2 Measurements Primary Values OK
F3 Last Fault OK
F4 Spare OK

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PROJECT TITLE: NEW NAVAL BASE PROJECT/NPP0050 Manufacturer: AL BIDDA SWITCHGEAR
LV Panel Ref N0: NB-UTS-LVS-002 ( Utility Building ) WG.NO: (A4)P16-20027-UTS-0120-P001

10.FUNCTION CHECKS:

Functional Checks:
SL.No. Function Description Tested( )
11.1 Tripping of HV Trip Coil-1 on LV REF Trip OK
11.2 Tripping of LV Trip Coil on LV REF & Trip OK
11.3 Tripping of K311(86) relay on LV REF Trip OK
11.4 Test Block Operation checked for protection tripping. OK
11.5 Test Block Operation checked for CT Isolation/shorting. OK
11.6 Final Settings downloaded to Relay after Test OK
11.7 Relay found healthy OK

11.INSTRUMENTS USED:

Sl. Equipment Calibration due

Description Make / Model Calibration date
No Sl No. date
Secondary
1.
Injection Kit

2. Multimeter

14.REMARKS:

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 PROJECT TITLE: NEW NAVAL BASE PROJECT/NPP0050 Manufacturer: AL BIDDA SWITCHGEAR
LV Panel Ref N0: NB-UTS-LVS-002 ( Utility Building ) WG.NO: (A4)P16-20027-UTS-0120-P001

INSPECTION AND TESTING OF ENERGY METER

A) GENERAL POWER METER DATA:

PARAMETER DESCRIPTION
Model
Make
Panel Detail
Serial Number
Auxiliary Voltage [Uaux] [V] (AC)
Type
CT Ratio
VT Ratio
Class

B) GENERAL CHECK LIST & INSPECTION:

Kind of Check Remarks
Visual check of external wiring
Check of meter earthing
Check of current transformer circuits
Check of Voltage transformer circuits

1. CURRENT MEASREMENTS:

Phase in Which Injected Current Primary Current Read on Power Monitoring System (PMS)
Current is injected in Sec ( A) IL1 IL2 IL3 ILo
(A)
R-N 5.0
Y-N 5.0

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PROJECT TITLE: NEW NAVAL BASE PROJECT/NPP0050 Manufacturer: AL BIDDA SWITCHGEAR
LV Panel Ref N0: NB-UTS-LVS-002 ( Utility Building ) WG.NO: (A4)P16-20027-UTS-0120-P001

B-N 5.0
R-Y-B 5.0

B. VOLTAGE: 415/110 V

Phase in Which Injected Current Primary Voltage Read on Power Monitoring System in Volt
Current is injected in Sec ( V) (PMS)
(V) V1 V2 V3 Vo
R-N 63.5
Y-N 63.5
B-N 63.5
R-Y-B 110

C. POWER MEASUREMENT:

Injected Injected I Phase Power Measured

Voltage Current shift kW KVAR kVA Pf
5 A - 3 Phase 0°
5 A - 3 Phase 45°
5 A - 3 Phase 90°
63.51 V- 5 A - 3 Phase 135°
3 Phase 5 A - 3 Phase 180°
5 A - 3 Phase 225°
5 A - 3 Phase 270°
5 A - 3 Phase 335°

D. REMARKS:
Energy meter Found Healthy : YES / NO

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PROJECT TITLE: NEW NAVAL BASE PROJECT/NPP0050 Manufacturer: AL BIDDA SWITCHGEAR
LV Panel Ref N0: NB-UTS-LVS-002 ( Utility Building ) WG.NO: (A4)P16-20027-UTS-0120-P001

SUB CONTRACTOR : AYT CONTRACTOR: QBC PMC: REQ

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