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NEW MODEL INTRODUCTION


ZX450-3/ZX650-3/ZX850-3

Page 1
Market Trend
ZX450-ZX800 Percentage of Shipping by countries
Australia South Africa
Turk 1% 5%
China 4%
2%
Asia
5%
Ja pan
17%
Russia
4%

Europe
North America
18%
44%

Total 4200 machines

Demand of 40 to 90 tons class excavator by destricts Sha re of 40 to 90 tons cl a s s ex cav a tor by des tri cts
6,000 55
50
5,000 アフリカ
Africa
45
Oceania
オセアニア 40
Machine Numbers

4,000 M. East
中東 35 World
Asia 世界計
アジア Share 30
3,000 Japan
25 日本
欧州
Europe
20 USA
2,000 S. America
南米 米州
15
N. America
北米 Others
その他
1,000 10
Japan
日本 Europe
5 欧州
0 0
1998 1999 2000 2001 2002 2003 2004 2005 1998 1999 2000 2001 2002 2003 2004 2005
Jan to Sept. Page 2
Table of Contents
1. Model Configuration
2. Design Changes
3. Arrangement of Devices
4. Main Selling Points
5. Explanation for ZX-3 R-Spec.
6. Specification Comparison with
Competitor’s Machine
7. Component Commonality Page 3
1.Model Configuration
1.Model Configuration

Page 4
1.Model Configuration

ZX380HH ⇒ ZX4 0 0R-3 New


(ZX370MTH) ZX4 0 0LCR-3 New

ZX450 ⇒ ZX4 5 0- 3 ZX600 ⇒ Discontinued


ZX450LC ⇒ ZX4 5 0LC- 3 ZX600LC ⇒ ZX6 50 LC-3
ZX450H ⇒ ZX4 7 0H-3 ZX650H ⇒ Discontinued
ZX450LCH ⇒ ZX4 7 0LCH-3 ZX650LCH ⇒ ZX6 70 LC-3
⇒ ZX4 7 0R-3 New ⇒ ZX6 70 LCR- 3 New
⇒ ZX4 7 0LCR-3 New
⇒ ZX8 50 -3 New
ZX480MT ⇒ Consolidated ZX800 ⇒ ZX8 50 LC-3
ZX480MTH ⇒ Consolidated ⇒ ZX8 70 H- 3 New
ZX500LC ⇒ ZX5 0 0LC- 3 ZX850H ⇒ ZX8 70 LCH- 3
ZX500LCH ⇒ ZX5 2 0LCH-3 ⇒ ZX8 70 R- 3 New
⇒ ZX5 2 0LCR-3 New ⇒ ZX8 70 LCR- 3 New

Page 5
1. Model Configuration

¾Next model name: ZX-3


¾STD: 00 and 50, H: +20
¾450: Set Narrow type as a standard
¾480 and 500: Consolidated
¾600: Converged with LC
¾800: Newly line up STD truck  

Page 6
Model
ModelConfiguration
Configuration

ZX ZX-3
40t Upper STD Truck LC Truck Upper STD Truck
LC Truck
class Structure (Welding Type) Structure (Bolting Type)
Link Pitch: 216 Link Pitch:216

50t Upper Upper


LC Truck LC Truck
class Structure Structure
Link Pitch:228 Link Pitch:228

60t Upper Upper


STD Truck LC Truck LC Truck
class Structure Structure
Link Pitch: 228 Link Pitch:260

80t Upper LC Truck Upper


Structure Structure
STD Truck LC Truck
class
Link Pitch:260 Link Pitch:260

Page 7
2.Design Changes
2.Design Changes

Page 8
Basic
Basic Performance
Performance Up
Up
Work Rate Up
Low Fuel Consumption
New Work Rate Up
Performance Up NewHydraulic
HydraulicSystem
System
Variable
VariableSpeed
SpeedFan
Fan
Swing Lowering
Lowering
Performance Up SwingPower
PowerUp
Up Engine
Pressure
PressureDrop
Drop EnginePower
PowerUp
Up
Arm
Arm Digging
Digging Force
Force Up
Up

Performance Up Work Rate Up


BK
BKDigging
DiggingForce
ForceUp
Up Pump
PumpFlow
FlowRate
RateUp
Up
Performance Up
Boom
BoomLifting
LiftingPower
PowerUp
Up

BK
BKCapacity
CapacityUp
Up

Page 9
High
High Operation
Operation Rate
Rate
Durability Up
Durability Up Entire
Entire core
core of
of cooling
cooling
Reliability Up Reinforced
Reinforced Idler
Idler Pedestal
Pedestal package
package isis made
made of
of
aluminum
aluminum
Reinforced
Reinforced H
H
Boom
Boom Emergency
High
High
Pressure
Pressure
In-line
In-line
Filter
Filter (OP)
(OP)
Reliability Up
Reliability Up
Increased
IncreasedSwing
SwingGear
GearCapacity
Capacity
Reinforced
Reinforced Idler
Idler Bracket
Bracket
Reinforced
ReinforcedTruck
TruckGuard    
Guard    
Durability Up
 (StandardizedFull
 (Standardized Fullguard
guardfor
for
Reinforced model
modelH)
Reinforced Truck
Truck Link
Link Reinforced
Reinforced H)
(Make Thicker)
(Make Thicker) Upper
Upper Roller
Roller
Page 10
Global (Unified Specification)
Global (Unified Specification)
Accommodate
Accommodate by by Industry
Industry
For the Other Use Tier3
Adding
Adding boom
boom anti-drift
anti-drift valve
valve (80t)
(80t) An
An engine
engine adapted
adapted to
to
Tier3
Tier3 (Japan,
(Japan, US
US and
and
Europe)
Europe)
Transportability

Set
Set narrow
narrow type
type as
as
aa standard
standard (45t)
(45t)

Low Noise
Language For the Other Use
1120mm
1120mm Large
Large
Multi-Monitor:
Multi-Monitor: Hybrid
Hybrid Fan
Fan
-- Multi-Language
Multi-Language Display
Display
-- ATT Variable
Variable Speed
Speed Fan
Fan
ATT Operability
Operability
(ML Function,
(ML Function, ATT
ATT Selection
Selection Mode,
Mode, Electrical
Electrical Governor
Governor
Pump
Pump flow
flow rate
rate control
control function) 
function)  Engine
Engine
Page 11
Interior
Interior Comfort
Comfort
Easy Operation Operability Up
Work
Workmode
modeisisconsolidated
consolidated New
New wrist
wrist control
control lever
lever
to
toDigging
DiggingandandATT
ATT Less
Less control
control force
force
Auto-Power
Auto-Powerlift
liftisisEquipped
Equipped

Amenity Up
HHcab
cabhas
hassame
sameinterior
interiorspec.
spec.with
with
STD
STD
Wider
Wider foot
foot space
space

Page 12
Maintainability
Maintainability // Safeness
Safeness
Accessibility Accessibility
Center
Center Walk
Walk (80t)
(80t) Wide
Wide Side
Side
Advanced Information Walk
Walk
Processing Security Maintainability Maintainability
LCD
LCDMulti-Monitor
Multi-Monitor Easily
Easily Parallel
Parallel Radiator
Radiator Oil-Cooler 
Oil-Cooler 
・SimplifiedDr.
・Simplified Dr.ZX
ZX replaceable
replaceable air-
air-  (Detachable Core)
 (Detachable Core)
・VariousWarning
・Various WarningDisplays
Displays
conditioner
conditioner filter
filter
・Communicationfacility
・Communication facility
・RearMonitoring
・Rear MonitoringCamera
Camera
・AntitheftDevices
・Antitheft Devices

Safety
EOPS
EOPSaccommodated
accommodatedCAB(45t)
CAB(45t) Longer maintenance Period
Higher
Higher Visibility
Visibility Larger
Larger Fuel
Fuel Tank
Tank
Extended
Extended hydraulic
hydraulic oil
oil
filter
filter exchange
exchange time
time
(500hrs
(500hrs toto 1000hrs)
1000hrs) Page 13
3.Arrangement
3.Arrangement of
of Devices
Devices

Page 14
  Arrangement of Devices(ZX450-3)
Muffler ENG A.C O.T CAB

C.V

RAD I.C O.C Fuel Tank Battery Page 15


Arrangement of Devices(ZX650LC-3)
Muffler ENG A.C O.T CAB

C.V

Lubricator
RAD I.C O.C Fuel Tank Battery Page 16
Arrangement of Devices(ZX850-3)

A.C CAB
Maintenance O.T Battery
Space

Muffler
C.V

ENG

RAD I.C O.C Fuel


Tank
Page 17
Arrangement of Devices (Cab)
GPS Antenna Two-way
Relay BOX
antenna

GPS
Controller
MCF

ICF
Fuse
Multi-
BOX
Monitor

A/C filter
(Fresh air)

Eng. Stop switch Anchor bolt


Page 18
4.
4. Main
Main Selling
Selling Points
Points

Page 19
4. Main Selling Points

(1) Improvement of Basic Performance


(2) Improvement of Durability and Reliability
(3) Improvement of Maintainability
(4) Improvement of Amenity and Safety

Page 20
(1) Improvement of Basic Performance

① Best-In-Class Performance  ZX450-3  
  
Selling Points ZX450-3 ZX450 PC400-7 CAT345C
Operation (ton) 1
Weight Up 45.0 42.5 42.4 45.0
Vs. ZX450 +5.9% -0.2% +5.9% 1
2
Engine
Power Up
(kW) 260 250 259 257 1
Vs. ZX450 +4.0% 3.6% 2.8% 3
1
Boom (kN) 10.2 9.58 9.25
Lift Power Up 4
Vs. ZX450 +6.5% -3.4%
1
Arm (kN) 215 200 214 201
Digging Force Up
Vs. ZX450 +7.5% +7.0% 0.5%
Bucket
Digging Force Up
(kN) 279 259 275 268
Vs. ZX450 +7.7% 6.2% 3.5%

Large Fuel Tank (ℓ) 723 620 650 720


Vs. ZX450 +16.6% +4.8% +16.1%
Page 21
(1) Improvement of Basic Performance

①  Best-In-Class Performance   ZX650LC-3    


For reference
Selling Points ZX650-3 ZX600 PC600-7 CAT365CL EX700

Operation (ton) 1
65.9 56.0 56.6 66.0 67.6
Weight Up Vs. ZX600 1
+17.7% +1.1% +17.9%
2
Bucket (m3 ) 1
2.9 2.7 2.7 2.7 2.9
Capacity Up Vs. ZX600 3
+7.4% 0% 0%
1
Engine (kW) 345 312 305 302 324 4
Power Up 1
Vs. ZX600 +10.6% -2.2% -3.2%

Boom (kN) 10.9 8.5 - 11.1


Lift Power Up
Vs. ZX600 +28.2% +30.6%

Arm (kN) 237 212 228 239 245


Digging Force Up Vs. ZX600 +11.8% +7.5% +12.7%
Bucket (kN)
Digging Force Up
310 276 294 301 309
Vs. ZX600 +12.3% 6.5% 9.1%

Travel (kN) 460 417 415 462 460


Tractive Force Up Vs. ZX600 +10.3% -0.5% +10.8%
(ℓ) 900 740 880 800 800
Large Fuel Tank
Vs. ZX600 +21.6% +18.9% +8.1%
Page 22
(1) Improvement of Basic Performance
①  Best-In-Class Performance   ZX850-3
Selling Points ZX850-3 ZX800 PC750-7 CAT385C

(ton) 80.6
Operation
Weight Up
73.9 72.5 85.0 1
Vs. ZX800 +9.1% 0% -1.9% +15.0% 1
2
(m3) 3.5 1
Bucket
Capacity Up
3.4 3.4 3.5 3
vs. ZX800 +2.9% 0% 0.0% +2.9%
1
(kW) 397 4
Engine
Power Up
360 360 382
Vs. ZX800 +10.3% 0% +6.1% 1
0.0%
(kN) 19.8
Boom Lift Power Up 15.8 18.2 19.6
Vs. ZX800 +25.1% 0% 14.7% +23.5%
Arm (kN) 300
Digging Force Up 274 250 298
Vs. ZX800 +9.5% 0% -8.8% +8.8%
(kN) 371
Bucket
Digging Force Up
342 333 366
Vs. ZX800 +8.5% 0% -2.6% +7.0%
(ℓ) 1100
Large Fuel Tank 900 880 1240
Vs. ZX800 0% -2.2% +37.8%
+22.2%
Page 23
(1) Improvement of Basic Performance

1. New Boom Regenerative System


Supplying bottom oil to the boom rod
while boom lowering
Arm raise Swing

Boom Lower   Improvement


+ Arm Operation   of Arm Speed
Boom Lower
2. New Arm Combined Operation System Bucket
Dump
   Variable restriction of Arm Circuit.
Flow rate can be restricted if needed.

・Swing + Boom Lower + Arm Dump Improvement of


・Auto-leveling Crowd Arm speed
3. New Boom Regenerative System

Supplying rod oil to bucket bottom while Improvement of other


bucket crowding operation’s speed
Page 24
(1) Improvement of Basic Performance

Realization of Large Amount of Work Rate together with Adapting Tier3

114
120 108 107 104
103 101
110 97 96
94
100
Work Rate

90

80 H H H H H H
P E P E P E
P P P P P P
70

60

50
  ZX4 5 0 - 3 ZX4 5 0 ZX6 5 0 - 3 ZX6 0 0 ZX8 5 0 - 3 ZX8 0 0

117
Fuel Consumption

113
120 108
105 105
101
110

100

90

80 H H H
P E P E P E
P P P
70

60

50
  ZX4 5 0 - 3 ZX4 5 0 ZX6 5 0 - 3 ZX6 0 0 ZX8 5 0 - 3 ZX8 0 0
Page 25
(1) Improvement of Basic Performance
Cost-Cutting Effect

 Large Quantity
 Large Quantity of
of Work
Work Rate
Rate and
and Low
Low Fuel
Fuel Consumption 
Consumption 
• Larger quantity of Work Rate and Low Fuel Consumption is achieved by multiple effect of
Newly Developed Hydraulic System and New Engine.
 Newly Developed Hydraulic System for Arm Combined Operation and Boom / Bucket
regeneration system is adopted.

• ZX470H-3 improves: 14% of Work Rate and


        15% of Fuel Consumption Rate (per work rate)

Relation between Work Rate and Fuel vs. ZAXIS-1


Consumption
11 4 11 5
115

110 3 Consumption
Work Rate m /h 3
Efficiancy m /L h
105
99
100

95 Fuel Consumption L /h

90

Page 26
(1) Improvement of Basic Performance

③ The STD machine complies with the European noise


regulation 2006
EN noise
Dynamic
ZX-3/ZX-1 ambient noise
regulation value
2006
ZX450-3/ZX450 105/108 ≦106dB
ZX650LC-3/ZX600LC 106/112 ≦108dB
ZX850LC-3/ZX800 108/114 ≦109dB

Variable
Variable speed
speed fan
fan Large
Large hybrid
hybrid fan
fan Separated
Separated oil
oil cooler(ZX850-3
cooler(ZX850-3 ))

Page 27
4. Main Selling Points

(1) Improvement of Basic Performance


(2) Improvement of Durability and Reliability
(3) Improvement of Maintainability
(4) Improvement of Amenity and Safety

Page 28
(2) Improvement of Durability and Reliability
3. Main Selling Points

Reinforcement of the Truck Link


ZX450-3 ZX500-3 ZX650-3 ZX850-3
Link Thicker wheel Same as current Link Pitch Up Thicker wheel
thread of Link condition (228mm to thread of Link
(Pitch 216mm) (pitch 228mm) 260mm) (Pitch 260mm)

Master Pin Changed to ← ← ←


press-in type
Same as current ZX800 Equality with CAT375, even stronger
(1) Improvement of Track Master Pin: Common parts for ZX-3
Press-in Type Master Pin

Page 29
(2) Improvement of Durability and Reliability

②Reinforcement of the truck link  ZX450-3,ZX850-3

ZX850-3 ZX800
43mm

26mm

Whack up the
ZX-3 ZX volume
450 series Φ80 Φ67
850 series Φ91 Φ83

Improvement of press in power


ZX450-3 : 11% UP
ZX850-3 : 18% UP Page 30
(2) Improvement of Durability and Reliability

③Improved the class of truck   ZX650-3

Link pitch
228→260
Diameter of idler
φ716→φ800

Upper roller diameter


φ180→φ200

Sprocket diameter
φ847→φ965 Lower roller diameter
φ220→φ240
Page 31
(2) Improvement of Durability and Reliability

④Reinforced idler pedestal  Common parts for ZX-3

ZX-3 ZX-1
450 class 298mm 178mm
650 class 345mm 188mm

A 850 class 415mm 270mm


Page 32
(2) Improvement of Durability and Reliability

⑤Reinforced idler bracket  Common parts for ZX-3


F
A
B
E
C
D

ZX450-3 ZX450 ZX650-3 ZX650 ZX850-3 ZX850

A 19 12 32 16 32 22

B 28 28 32 22 36 22

C 28 22 32 22 36 22

D 19 19 32 16 32 22

E 16 12 22 16 25 22

F 482 482 620 570 641 620


Page 33
(2) Improvement of Durability and Reliability
⑥Standardized full truck guard (H Type)
Common parts for ZX-3

Page 34
(2) Improvement of Durability and Reliability

⑦Reinforced upper roller   ZX450-3,ZX850-3

C
ZX450-3 ZX450 ZX850-3 ZX800 A
B
A 175 175 170 160
B 100 100 130 110
C 35 30 45 40
Bolt dia. M18 M18 M22 M20
Page 35
(2) Improvement of Durability and Reliability

⑧Reinforced HD boom  ZX670-3,ZX870-3 

Both sides welding at


internal joint

Page 36
(2) Improvement of Durability and Reliability

Changes of front cylinder


Normal Pressure
ZX450 30.4 [MPa] 310 [kgf/mm2 ] ZX450-3 +5%
2 2
ZX600 30.9 [MPa] 315 [kgf/mm ] ⇒ ZX650LC-3 31.9 [MPa] 325 [kgf/mm ] +3%
ZX800 31.9 [MPa] 325 [kgf/mm2 ] ZX850-3

Cylinder bore diameter


Boom φ 170 [mm] Boom φ 170 [mm]
ZX450 Arm φ 190 [mm] ZX450-3 Arm φ 190 [mm]
Bucket φ 170 [mm] Bucket φ 170 [mm]
Boom φ 180 [mm] Boom φ 190 [mm]
Arm φ 200 [mm] Arm φ 200 [mm]
ZX600 Bucket φ 180 [mm] ZX650LC-3 Bucket φ 180 [mm]
Bucket (BE) φ 190 [mm] ⇒ Bucket (BE) φ 190 [mm]
Boom φ 200 [mm] Boom φ 215 [mm]
Arm φ 215 [mm]
Arm φ 225 [mm]
ZX800 Arm (H) φ 225 [mm] ZX800-3
Bucket φ 190 [mm] Bucket φ 200 [mm]
Bucket (BE) φ 215 [mm] Bucket (BE) φ 215 [mm]

Cylinder Stroke
Boom 1590 [mm] Boom 1590 [mm]
ZX450 Arm 1940 [mm] ZX450-3 Arm 1940 [mm]
Bucket 1325 [mm] Bucket 1325 [mm]
Boom 1700 [mm] Boom 1805 [mm]
Arm 1985 [mm] Arm 2165 [mm]
ZX600 Bucket 1450 [mm] ZX650LC-3 Bucket 1555 [mm]
Bucket (BE) 1440 [mm] ⇒ Bucket (BE) 1555 [mm]
Boom 1795 [mm] Boom 1835 [mm]
Arm 2175 [mm]
Arm 2225 [mm]
ZX800 Arm (H) 2175 [mm] ZX800-3
Bucket 1555 [mm] Bucket 1555 [mm]
Bucket (BE) 1495 [mm] Bucket (BE) 1495 [mm]
Page 37
(2) Improvement of Durability and Reliability

Changes of front cylinder


Diameter of cylinder pin
Boom bottom φ 110 [mm] Boom bottom φ 110 [mm]
Boom rod φ 120 [mm] Boom rod φ 120 [mm]
Arm bottom φ 110 [mm] Arm bottom φ 110 [mm]
ZX450 Arm rod φ 110 [mm] ZX450-3 Arm rod φ 110 [mm]
Bucket bottom φ 100 [mm] Bucket bottom φ 100 [mm]
Bucket rod φ 110 [mm] Bucket rod φ 110 [mm]
Boom bottom φ 130 [mm] Boom bottom φ 130 [mm]
Boom rod φ 130 [mm] Boom rod φ 130 [mm]
Arm bottom φ 120 [mm] Arm bottom φ 130 [mm]
Arm rod φ 120 [mm] Arm rod φ 130 [mm]
ZX600 φ 120 [mm] ZX650LC-3 φ 120 [mm]
Bucket bottom Bucket bottom
Bucket rod φ 130 [mm] Bucket rod φ 140 [mm]
Bucket (BE) bottom φ 120 [mm] ⇒ Bucket (BE) bottom φ 120 [mm]
Bucket (BE) rod φ 130 [mm] Bucket (BE) rod φ 140 [mm]
Boom bottom φ 130 [mm] Boom bottom φ 130 [mm]
Boom rod φ 130 [mm] Boom rod φ 130 [mm]
Arm bottom φ 130 [mm]
Arm bottom φ 140 [mm]
Arm rod φ 130 [mm]
Arm (H) bottom φ 130 [mm]
ZX800 ZX800-3 Arm rod φ 140 [mm]
Arm (H) rod φ 130 [mm]
Bucket bottom φ 130 [mm] Bucket bottom φ 130 [mm]
Bucket rod φ 140 [mm] Bucket rod φ 150 [mm]
Bucket (BE) bottom φ 130 [mm] Bucket (BE) bottom φ 130 [mm]
Bucket (BE) rod φ 140 [mm] Bucket (BE) rod φ 150 [mm]

Page 38
(2) Improvement of Durability and Reliability

Reducing undercarriage running cost by:


Track size up (ZX650) and lifetime extension of Truck Link (ZX450,850)

120 114
107 108
110

100
Running cost of undercarriage
87 A:足回りコスト:¥/h
JPY/hr
90 85
80
77 B:作業量:m3/h
Work Rate: m3/hr
80 74
72
C:A/B¥/m3
A / B JPY/m3
70

60

50
ZX450-3 ZX650-3 ZX850-3

Page 39
4. Main Selling Points

(1)Improvement of Basic Performance


(2)Improvement of Durability and Reliability
(3)Improvement of Maintainability
(4)Improvement of Amenity and Safety

Page 40
(3) Improvement of Maintainability

①Wider side step  Common feature for ZX-3 series   

340mm 510mm

Page 41
(3) Improvement of Maintainability

②Larger opening of engine cover  ZX450-3,ZX650-3

Page 42
(3) Improvement of Maintainability

③Maintenance space in front of the engine   ZX850-3

Page 43
(3) Improvement of Maintainability

④Improvement of cleaning workability by


changing the alignment of radiator and oil cooler

Separate Oil Cooler (ZX850-3)

Parallelization of
Radiator and Oil
Cooler
(ZX450-3,ZX650-3)

Page 44
6.Maintainability (ZX450-3)
Fuel Filter Air Cleaner

Full-Flow Filter

Fuel Prefilter
(below engine)

Radiator Reserve Tank

Page 45
Maintainability (ZX450-3)
Pilot Filter

Drain Filter

Window Washer Tank Engine Oil Filter

ECM

Fan Pump Main Pump Pilot Pump


Page 46
Maintainability (ZX450-3)
Fan Net Inter Cooler

Oil Cooler

Condenser

Radiator Fuel Cooler


Page 47
Maintainability (ZX650LC-3)

Full-Flow Filter

Radiator Reserve Tank Fuel Filter

Fuel Prefilter

Page 48
Maintainability (ZX650LC-3)

Pilot Filter
Air Cleaner Drain Filter

Window Washer Tank Main Pump

Engine Oil Filter


(below engine)

Fan Pump
ECM Pilot Pump
Page 49
Maintainability (ZX650LC-3)
Fan Net

Inter Cooler

Radiator Oil Cooler

Condenser Fuel Cooler


Page 50
Maintainability (ZX850-3)
Battery Radiator Reserve
ECM Tank

Window Washer Tank


Drain Filter

Pilot Filter

Maintenance Space
Page 51
Maintainability (ZX850-3)
Air Cleaner Full-Flow Filter

Fuel Filter

Fuel Pre-filter

Engine Oil Filter


Page 52
Maintainability (ZX850-3)

Main Pump

Fan Pump

Pilot Pump
Page 53
Maintainability (ZX850-3)
Fan Net

Fuel Cooler

Inter Cooler

Radiator Oil Cooler Condenser

Page 54
Maintainability (Common)
z Simplified Drain operation
A drain coupler is equipped on the engine oil pan.
Drain operation can be easily done by attaching
accessory nozzle hose.
Since this mechanism has higher reliability compare with
normal tap-type, it prevents engine oil leak and tampers.
Drain Part (Replacing engine oil)

Page 55
Maintainability (Common)

Page 56
Maintainability (ZX650-3,ZX850-3)

Page 57
Lubrication Devices
B: Power Grease
A: Auto-Greasing C: Lubricator D: Grease gun
gun
 (Linfoln) (with hose reel)   (Manual)
 (Cartridge type)
In Japan ZX450 series ○ ○ ― ○
ZX500 series ○ ○ ― ○
ZX650LC series ○ ○ ● ○
ZX850 series ○ ○ ● ○
ZX450 series ● ― ― ○
Oversea

ZX500 series ● ― ― ○
ZX650LC series ● ― ― ○
ZX850 series ● ― ― ○
○:Standard  ●:Optional  ―:N/A
B: Power Grease Gun(Cartridge type)

ZX450-3 ZX650LC-3

A: Auto-Greasing (Lincoln)   D: Grease Gun (Manual)   C: Lubricator (with hose reel)


Page 58
4. Main Selling Points

(1) Improvement of Basic Performance


(2) Improvement of Durability and Reliability
(3) Improvement of Maintainability
(4) Improvement of Amenity and Safety

Page 59
(4)Improvement of Amenity and Safety
①New H Type Cab
Appearance and inner globe are common to ZX-3

ZX、H Cab

New H Type Cab

Front
Front
Adapted
Adapted Glass
Glass

Page 60
(4)Improvement of Amenity and Safety

② Adopt ROPS CAB

ZX200-3 ZX350-3

ZX450-3
(ZX650-3)
(ZX850-3)

Page 61
(4)Improvement of Amenity and Safety

③Adopting lightly-operated short lever---


Drop of 10% compare with the current model

Improved right
④Improved right side side visibility
visibility,
Adopting back
monitor Rear side display
on the LCD
monitor

Page 62
(4)Improvement of Amenity and Safety

④Adopting Multi-Display LCD Monitor

Normal display Service mode display

yMaintenance information
ySimplified Dr.ZX functions
yMulti-Language

Page 63
(4)Improvement of Amenity and Safety

⑤Standardized Satellite Monitor System

Page 64
ZX470H-3 Cost-Cutting Effect
2.Effect of Low Fuel Consumption
Based on the work rate described in the previous section, approx. 32,500L of fuel can be
reduced for 1,620,000m3 work rate (The work rate of ZX450H-1: 324m3/h x 5000h), for
example.
It is equivalent to approx. JPY2,862,000 cost reduction with JPY88 / L diesel oil.
Work Amount and Fuel Consumption

Fuel Consumption (1000 L) 700


600 ZX450-1
500
400
300
200 ZX450-3
100
0
1 2 3 4
Work Amount (1M m3)

Work Rate m3 324000 648000 972000 1296000 1620000


ZX450-3 876 1751 2627 3503 4378
Working Hours h
ZX450-1 1000 2000 3000 4000 5000
ZX450-3 42996 85991 128987 171983 214978
Fuel Consumption L
ZX450-1 49500 99000 148500 198000 247500
ZX450-3 3784 7567 11351 15134 18918
Cost of Fuel k¥
ZX450-1 4356 8712 13068 17424 21780
Cost Reduced k¥ 572 1145 1717 2290 2862

Cutting Effect % 86.9 Page 66


ZX470H-3 Cost-Cutting Effect
3.Reinforcement of Undercarriage
Lifetime of the ZX470H-3 is greatly improved due to reinforcement of the
undercarriage including Truck Link, Idler Bracket and Upper Roller.  Assuming that
the life of the undercarriage is equal to the life of Base Machine, life time of the
ZX450H-1 is 8,000 hours and ZX470H-3 is 10,000 hours.
It gives 12 % of cost-cutting per hour (JPY368/h).
Cost of Undercarriage

8000
Cost of Overhaul (k JPY)

7000
6000
ZX450H-1
5000
4000 ZX470H-3
3000
2000
1000
0
1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000
Working Time (Hour Meter (hr))

ZX470H-3 ZX450H
Purchase Price k¥ 30,030 27,300
Operating Time hr 10,000 8,000
Surplus Value k¥ 3,003 2,730
Service Cost / hr \/hr 2,703 3,071
Cost Saved \/hr 368
Cost-Cutting Effect % 88.0
Page 67
ZX470H-3 Cost-Cutting Effect
4.Improvement of Maintainability
The ZX470H-3 provides shorter Inspection and Maintenance time by improving
maintainability of Radiator and Cooler, and extending the Filter exchange time.
Total maintenance time of the ZX470H-3 is reduced 7 % compare to ZX450H.

Improvement of Maintainability

160
140
ZX450H
Maintenance Time

120
Inspection and

100
80
60
40
ZX470H-3
20
0
1 2 3 4 5 6 7 8 9 10
Working Time (1000hrs: Hour Meter)

Working Time hr 1000 2000 3000 4000 5000


Inspection and ZX470H-3 15 30 45 60 75
hr
Maintenance Time ZX450H 16 32 48 64 81
Reduced Time hr 1 2 3 4 5
Cost-Sutting Effect % 93.5
Page 65
5. Explanation
5. Explanation for
for
ZX-3R
ZX-3R Spec.
Spec.

Page 68
Explanation for ZX-3R Spec. and Front

Page 69
ZX-3 [R-Spec.]

R-Spec. that is developed for


excavating limestone or
Reinforced broken stone (torpedo)
Arm
Reinforced
Reinforced Boom
Bucket

Travel Motor
Guard

Reinforced Side
Frame
Page 70
Operating Mass of R-Spec.
(Reference: Improved Value of H-Spec.)

Items Operating Mass of H-Spec. (kg)


Model Name Operating Mass Sub Total Reinforced Front (kg) Reinforced BK Reinforced Track (with full track guard)
Catalog Value (kg) Boom Arm Increment Increment Catalog Value
ZX470R-3 47,900 +710 +180 +160 +210 +160 ZX470H-3 47,100
ZX470LCR-3 48,900 +710 +180 +160 +210 +160 ZX470LCH-3 48,100
ZX520LCR-3 51,800 +740 +180 +160 +210 +190 ZX520LCH-3 51,000
ZX670LCR-3 68,400 +1075 +210 +150 +455 +260 ZX670LCH-3 67,300
ZX870R-3 83,600 +1460 +70 +90 +1040 +260 ZX870H-3 82,100
ZX870LCR-3 85,500 +1460 +70 +90 +1040 +260 ZX870LCH-3 84,000

Page 71
ZX450 Sales Performance (Orders Received by End of Nov. 2005 )

Gross Sales (1849 machines)

Japan 703 (38%)


Oversea 1146 (62%)

Total 1849 Itemized Statement In Japan


H(H) Spec. 67 (9.5%)
(LCH Two (2), MTH 9)

General Civil Engineering 150


(21.4%)

Demolishing Spec. 271 (38.5%)

H-Spec 215 (30.6%)


(LCH 32, MTH 25)
Total 703

Page 72
ZX600 Sales Performance (Orders Received by End of Nov. 2005 )

Gross Sales (Total 542 machines) Details


Dredging
0%
Japan 53
6% Breaker Special
JD 1% 1%
EN
21%
30%

Oversea DH
489 15%
94%
BH
32%
Itemized Statement In Japan
Sand : 1 H-H : 17
Material Handling: 2 BE-H : 1
General Civil
Engineering 9 H(H) Spec. 18
Demolishing Spec. (34%)
12 (23%)
H Spec. 14 (26%)

Total 53
High Lift, Lifting Magnet
2 pieces Dum, Quarrying, Breaker
Page 73
ZX800 Sales Performance (Orders Received by End of Nov. 2005 )

Gross Sales (Total 782) Details


120 Dredging
Japan
1% LDSpecial
15%
Breaker 3% 0%
3% HL
JD 1% EN
14% 22%

Oversea 662
85% DH
17%
BH
Itemized Statement In Japan 39%

Dredging : 3 H-H : 26
Upraising : 1 BE : 3
Material Handling: 3 BE-H : 7

General Civil
Engineering 17 H(H)-Spec. 36
Demokishing (30%)
29 (24%
H-Spec. 38 (32%)

Total 120
High Lift, Lift Magnet
Dum, Quarrying, Breaker
2 pieces
Page 74
Tough Boom and Arm
High Durability: Rigidity has improved by Reinforcement of structure and Stress Reduction Welding

Durability has improved by making internal welding Reinforcement is carried out for the Arm End Boss
and both-sided welding to improve rigidity. The Boom and Arm Cylinder mounting Bracket to improve
is provided for Improving durability in number of ways durability. By mounting Arm dent prevention plate
such as Solid Timber Structure and thicker plate and five square timbers, the Arm is able to work
thickness of boom end bush. under more harsh quarrying conditions.

Page 75
Bucket developed for excavating
limestone or broken stone

Improvement of Strength by:


- Adopting abrasion-resistant steel
- Structure upgrade

Reinforced Rock-Bucket has greatly improved in


durability by adopting Abrasion-Resistant Steel,
Double Shroud, Cutting Edge Shroud and Rock
Digging Large Bucket Tooth. Easy replicable
Horizontal Lined Wear Plate is included as a
standard. Also, strength has improved by
upgrading Front Rib and adding Reinforced Rib.
For Reinforced Limestone Bucket, same
reinforcement has carried out except shroud and
bucket tooth.

Page 76
Reinforced Undercarriage [R-Spec.]

Box before Frame: Idler portion: Reinforced Step: Up roll plate: Travel Motor
Reinforcing Plate Working Nonabrasive Plate Cover:
Stopper plate
Plate Nonabrasive Plate

Idler portion is reinforced in Protecting Travel Motors from


order to bear with frequent bounding stones to prevent
impacts damage of Travel Motors

Reinforced Side Frame Travel Motor Guard


Page 77
Types of Adapters and Points for Bucket (ZX and ZX-3)
             (Type of Point)  C: Conical
SC: Super Conical
Standard Front V: Super V
Items ZX450 ZX450-3 ZX600 ZX650LC-3 ZX800 ZX850-3
BK capacity m3 1.9 1.9 2.7 2.9 3.4 3.5
STD Spec. Point Type C 45 type V43RP SC 56R V51SY1 V59RYL V59RYL
Lip thicknes mm 55 55 65 65 65 65
Items ZX450H ZX470-3 ZX650H ZX670LCH-3 ZX850H ZX870H-3
BK capacity m3 1.9 1.9 2.8 2.9 3.4 3.5
H Spec. Point Type V51RL V51SY1 V51RL V59RYL SC 66R V61RY
Lip thicknes mm 65 65 65 65 70 80
Items ZX450H(H) ZX470R-3 ZX650H(H) ZX670LCR-3 ZX850H(H) ZX870R-3
BK capacity m3 1.9 1.9 2.8 2.9 3.4 3.5
R Spec. Point Type V51SY1 V51SY1 V51SY1 V59RYL V61RY V61RY
Lip thicknes mm 65 65 65 70 80 90

BE Front
Items ZX600 ZX650LC-3 ZX800 ZX850-3
BK capacity m3 3.5 3.5 4.3 4.5
STD Spec. Point Type V51RL V59RYL 66R V61RY
Lip thicknes mm 65 70 80 80
Items ZX650H ZX670LCH-3 ZX850H ZX870H-3
BK capacity m3 3.3 3.3 4.3 4.3
H Spec. Point Type V51RL V59RYL SC 66R V61RY
Lip thicknes mm 65 70 80 80
Items ZX650H(H) ZX670LCR-3 ZX850H(H) ZX870R-3
BK capacity m3 3.3 3.3 4.3 4.3
R Spec. Point Type V51SY1 V59RYL V61RY V61RY
Lip thicknes mm 65 70 80 90

Page 78
6.
6. Specification
Specification Comparison
Comparison
with
with Competitor’s
Competitor’s Machine
Machine

Page 79
6. Specification conparison---40t class(1)

Hitachi Hitachi Komatsu SCM


ZX450-3 ZX450 PC400-7 345C
Planned at 01/2005
Release Time 02/2001 09/2003
01/2006 (North America)
Standard Bucket Capacity m3(New JIS) 1.9 1.9 1.9 1.9
Total Working Weight ton 43.8 42.5 42.4 45.0
Isuzu Komatsu CAT
Manufacturer and Model Isuzu AH-6WG1
AA-6WG1TQA SAA6D125E-3 C13 ACERT
260/1800 250/1800 259/1850 257/1800
Rated Horse Power(gross) kW/rpm (PS/rpm)
Engine

(354/1800) (340/1800) (352/1850) (349/2000)


235/1800 246/1850
Rated Horse Power(Net) kW/rpm (PS/rpm)
(320/1800) (335/1850)
Cylinders-Total Emission 6-15681 6-15681 6-11045 6-12500
Fuel Tank Capacity l 723 650 650 720
Manufacturer and Model KPM Swash Plate KPM Swash Plate Komatsu Swash Plate KPM Swash Plate
Digging Pressure MPa (kgf/cm2) 31.9 (325) 30.4 (310) 34.8 (355) 35.0 (357)
Pump

Traveling Pressure MPa (kgf/cm2) 34.3 (350) 34.3 (350) 37.3 (380) 35.0 (357)


Build-up Pressure MPa (kgf/cm2) 34.3 (350) 31.9 (325) 37.3 (380) 36.0 (367)
Delivering Capacity l/min 360X2 360X2 345X2 360X2
Hydraulic Oil Capacity l 520 520 472 570
Front Model Backhoe Backhoe Backhoe Backhoe
Bucket Capacity m3 1.15-2.3 1.15-2.3 1.4-2.2 1.6-2.4
Working Range

Maximum Digging Reach mm 12050 12050 12025 11680


Maximum Digging Depth mm 7760 7890 7820 7500
Maximum Vertical Digging Depth mm 6660 6780 6870 5070
Maximum Digging Height mm 11080 10950 10915 10790
Maximum Dumping Height mm 7660 7540 7565 7570
Minimum Swing Radius at Operation mm 4840 4840 4735 4900

Page 80
Specification comparison ---40t class(2)
Hitachi Hitachi Komatsu SCM
450-3 ZX450 PC400-7 345C
Swing Speed rpm 9.0 9.0 9.0 8.6
Swing Torque Catalogue Value
kN-m 137 137 151U.S. Catalogue 149 U.S. Catalogue
(measured value)
Consignment Swing Available Angle degree 21 21
Performance

Travel Speed km/hr 5.5/3.4 5.5/3.4 5.5/4.4/3.0 4.4/3.6


Hitch Catalogue Value
kN 322 322 329 U.S. Catalogue 331 U.S. Catalogue
(measured value)
Gradeability %(degree) 70 (35) 70 (35) 70 (35) 70 (35)
Prolonged Exposure to Loud Noise
dB 105 106 106
Catalogue Value (measure value)
Maximum Digging Force/Standard Arm kN:JIS 200(215) 191(200) 200 (214) 201
Maximum Digging Force/Bucket
(when pressured)
kN:JIS 259(279) 247(259) 256 (275) 268
Overall Transport Length mm 11880 11820 11940 11780
Overall Transport Width mm 3000 3340 2990 3490
Overall Transport Height mm 3465 3450 3635 3340
Cab Height mm 3285 3170 3265 3245
Undercarriage Length mm 5060 5050 5055 5030
Specification of main body

Distance Between Sprocket Center


mm 4040 4050 4020 4030
to Idler Center
Undercarriage Width mm 3490 3340 3490 3490
Gauge Width mm 2890 2740 2890 2740
Minimum Height mm 723 496 685 475
Swing Minimum Height mm 1355 1230 1320 1255
Rear-End Swing Radius mm 3645 3500 3645 3645
Rollers: Upper/Lower 3/8 2/8 2/7 2/8
Standard Shoe Width mm 600 Triple G 600 Triple G 600 triple G 750 Triple G
Ground Pressure kPa(kg/cm2) 81(0.83) 78(0.79) 79(0.81) 66.5(0.68)
Standard Bucket Width
mm 1540 1540 1625 1545
(with side cutter)
Standard Bucket Width
mm 1400 1400 1475 Page 81
(no side cutter)
Specification comparison ---60t class(1)

Hitachi Hitachi Komatsu CAT


ZX650-3 ZX600 PC600-7 365C L
Release Time Planned at 02/2006 07/2001 09/2003 01/2005 North America
Standard Bucket Capacity m3
(new JIS) 2.9 2.7 2.7 2.7
(Maxium Capacity of BE)
Total Working Weight ton 65.9 54.1 56.6 66.0
Isuzu Isuzu Komatsu CAT
Manufacturer and Model (export convention)
AH6WG1XYSA-02 BB-6WG1X SA6D140E-3 C15 ACERT
345/1800 312/1800 305/1800 302/2000
Rated Horse Power (gross) kW/min-1 (PS/rpm)
(469/1800) (425/1800) (415/1800) (410/2000)
Engine

290/1800 287/1800
Rated Horse Power (net) kW/min-1 (PS/rpm)
(394/1800) (390/1800)
Cylinders-Total Emission
cc 6-15681 6-15681 6-15240 6- 15200
(export convention)
Fuel Tank Capacity l 900 740 880 800
Manufacturer and Model KPM K3V280SH KPM、K3V280SH Komatsu CAT
Digging Pressure MPa (kgf/cm2) 31.9 (325) 30.9 (315) 31.9 (325) 32.0 (326)
Traveling Pressure MPa (kgf/cm2) 34.3 (350) 34.3 (350) 34.3 (350) 35.0 (357)
Pump

Swinging Pressure MPa (kgf/cm2) 29.4 (300) 29.4 (300) 25.5(260) 28.0 (286)
Build-up Pressure MPa (kgf/cm2) 34.3 (350) 32.4 (330) 34.3 (350) -
456×2 434×2 410×2 400×2+357
Delivering Capacity l/min (Single×2) (Single×2) (Tandem×2) (Tandem×1+Single)
Hydraulic Oil Capacity (Tank Capacity) l 680 (380) 600 (310) 520 (360) 670 (310)
Front Model Backhoe Backhoe Backhoe Backhoe
Maximum Digging Reach mm 13260 13090 13020 13220
Work Range

Maximum Digging Depth mm 8420 8500 8490 8400


Maximum Vertical Digging Depth mm 6610 7610 7510 7080
Maximum Digging Height mm 12030 11880 11880 12440
Maximum Dumping Height mm 8370 8000 7960 8600
Minimum Swing Radius at Operation mm 5660 5540 5370 5410
Page 82
Specification comparison ---60t class(2)
Hitachi Hitachi Komatsu CAT
ZX650-3 ZX600 PC600-7 365C L
Swing Speed rpm 9.4 9.8 8.3 6.5
Swing Torque Catalogue Value kN-m 179 167 - 205
Travel Speed km/hr 4.7/3.3 5.0/3.5 4.9/3.0 4.1/2.8
Performance

Hitch Catalogue Value kN 460 417 415 462 U.S. Catalogue


Gradeability %(degree) 70 (35) 70 (35) 70 (35) 70 (35)
Maxium Digging Force: Arm kN New JIS 240(259) 213(223) 228(246) 239
(when presssured)
Maxium Digging Force: Bucket kN New JIS 290(313) 277(290) 294(317) 301
(when pressured)
Decomposed
Overall Transport Length
Transport
mm 5020 4950 4970 5150
Overall Transport Height Dimension of mm 2720 2600 2500 3050
Overall Transport Width Upper structure mm 3400 3200 3195 3420
Length mm 13150 12940 12810 13120
Height mm 4660 4250 4300 4450
Width mm 4385 3990 3900 4000
Width (sideframe retracting) mm 3490 3300 3195 3500
Specification of Main Body

Cab Height mm 3470 3450 3290 3560


Undercarriage Length mm 5820 5330 5340 5860
Distance Between Sprocket
mm 4590 4250 4250 4705
Center to Idler Center
Undercarriage Width mm 3950 3800 3900 4000
Gauge Width mm 3300 3200 3300 3250
Minimum Height Without Lug Height mm 860 810 790 790
Minimum Swing Hight Without Lug Height mm 1530 1450 1370 1490
Rear-End Swing Radius mm 3800 3800 3800 3915
Rollers: Upper/Lower 3/8 3/8 3/8 3/8
Standard Shoe Width mm 650 Double G 600 Triple G 600 Triple G 750 Double G
Ground Pressure kPa(kg/cm2) 91(0.92) 99(1.01) 97(0.99) 85(0.86)
Page 83
Standard Bucket Width
Specification comparison ---80t class(1)

Hitachi Hitachi Komatsu CAT


850-3 ZX800 PC750-7 385C
Release Time Planned at 02/2006 09/2001 01/2003 01/2005 North America
Standard Bucket Capacity m3(NewJIS) 3.5 3.4 3.1 3.5
Total Working Weight ton 80.6 73.9 72.5 85.0
Isuzu Isuzu Komatsu CAT
Manufacturer and Model
AH-6WG1XYSA-03 BB-6WG1X SAA6D 140E-3 C18 ACERT
390/1800 360/1800 360/1800 382/1800
Rated Horse Power (gross) kW/rpm (PS/rpm)
Engine

(531/1800) (490/1800) (490/1800) (520/1800)


338/1800 338/1800
Rated Horse Power(net) kW/rpm (PS/rpm)
(460/1800) (460/1800)
Cylinders-Total Emission ml 6-15681 6-15681 6-15240 6-18100
Fuel Tank Capacity l 1100 900 880 1,240
Manufacturer and Model KPM K3V280SH×2 KPM K3V280SH×2 Komatsu KPM K3V280DTH
Digging Pressure MPa (kgf/cm2) 31.9 (325) 31.9 (325) 31.4 (320) 32.0 (326)
Traveling Pressure MPa (kgf/cm2) 34.3 (350) 34.3 (350) 31.4 (320) 35.0 (357)
Pump

Swinging Pressure MPa (kgf/cm2) 28.4 (290) 28.4 (290) 28.4 (290) 26.0 (265)
Build-up Pressure MPa (kgf/cm2) 34.3 (350) 34.3 (350) 34.3 (350) 35.0 (357)
Delivering Capability l/min 528X2 502X2 494X2 490X2 + 450
Hydraulic Oil Capacity (Tank Capacity) l 810 (520) 670 (380) 800 (440) 995 (810)
Front Model Backhoe Backhoe Backhoe Backhoe
Maximum Digging Reach mm 14110 13990 13740 14020
Work Range

Maximum Digging Depth mm 8960 8880 8600 8680


Maximum Vertical Digging Depth mm 7610 7790 5575 6480
Maximum Digging Height mm 12980 12530 11840 13120
Maximum Dumping Height mm 8980 8530 8145 9250
Minimum Swing Radius at Operation mm 5950 6360 6060 5870

Page 84
Specification comparison ---80t class(2)
Hitachi Hitachi Konatsu CAT
ZX850-3 ZX800 PC750-7 385C
Swing Speed rpm 7.7 8.2 6.8 6.5
Swing Torque Catalogue Value kN-m 230 216 205
Performance

Travel Speed km/hr 4.3/3.1 4.3/3.1 4.2/2.7 4.4/2.8


Hitch Catalogue Value kN 560 560 559 592
Gradeability %(degree) 70 (35) 70 (35) 70 (35) 70 (35)
Maximum Digging Force: Arm kN NewJIS 300 273 250 298
Maximum Digging Force: Bucket kN NewJIS 371 342 333 366
Overall Transport Length Decomposed mm 5900 5760 5970 6060
Overall Transport Heigh Transport mm 3040 2890 2730 2910
Demension of
Upper Structure mm 3400 3200 3195 3500
Overall Transport Width
Length mm 14790 14320 14305 14620
Height mm 4780 4480 4660 4950
Width mm 4460 4360 4210 4460
Width (sideframe retracting) mm 3490 3490 3490 3500
Cab Height mm 3600 3520 3560 3660
Specification of Main body

Undercarriage Length mm 5820 6350 5810 5840


Distance Between Sprocket
mm 4590 5110 4500 4600
Center to Idler Center
Undercarriage Width mm 4100 4100 4210 4260
Gauge Width mm 3450 3450 3500 3510
Minimum Height (without lug height) mm 880 880 840 850
Swing structure Minimum Height
mm 1655 1590 1560 1360
(without lug heigh)
Rear-End Swing Radius mm 4600 4300 4300 4590
Rollers (Upper/Lower) 3/8 3/9 3/8 3/8
Standard Shoe Width mm 650 Double G 650 Double G 710 Double G 750 Double G
Ground Pressure kPa(kg/cm2) 120(1.22) 101(1.03) 101(1.03) 116(1.18)
Standard Bucket Width
mm 2100 2040 1845 2070
Page 85
(with side cutter)
7. Component
7. Component Commonality
Commonality

Page 86
7.Component Commonality (1)
○ ○ Same diagram
○ ○ Common Structure (different in adjustment)
○ ○ Similar Parts
Parts Name ZX450-3 ZX650LC-3 ZX85 0-3

1.Engine 6WG1 6WG1 6WG1


○ ○ ○
2.Radiator Tillard
○ ○ ○
3.Muffler Nisshin Donaldson Donaldson
○ ○ ○
4.Air Cleaner Element
○ ○ ○
5.Fan
○ ○ ○
6.Engine Mount
Front ○ ○ ○
Rear ○ ○ ○
7.Main Pump 200ccX2 280ccX2 280ccX2
○ ○ ○
8.Fan Pump 63cc 63cc 80cc
○ ○ ○
9.Control Valve Toshiba Machine
○ ○ ○
10.Swing Motor KPM
○ ○ ○
Page 87
Component Commonality (2)
○ ○ Same Diagram
○ ○ Common Structure(different in adjustment)
○ ○ Similar Parts
Parts Name ZX450-3 ZX650LC-3 ZX850-3

11.Swing Reduction Gears Internal Production


○ ○ ○
12.Fan Motor Parka Uchida Parka
○ ○ ○
13.Travel Motor Kayaba
○ ○ ○
14.Travel Reduction Gears Internal Production
○ ○ ○
15.Upper Roller
○ ○ ○
16.Lower Roller
○ ○ ○
17.Front Idler
○ ○ ○
18.Track Link
○ ○ ○
19.Pilot Valve Internal Production
Front ○ ○ ○
Travel ○ ○ ○
20.Solenoid Valve 4 stanza
○ ○ ○

Page 88
Component Commonality (3)

○ ○ Same Diagram
○ ○ Common Structure(different in adjustment)
○ ○ Similar Parts
Parts Name ZX450-3 ZX650LC-3 ZX850-3

21.Center Joint Internal Production


○ ○ ○
22.Cab Ninomiya
Cab ○ ○ ○
Monitor ○ ○ ○
Seat ○ ○ ○
23.Controller HFT
○ ○ ○
24.Air Conditioner Denso
○ ○ ○
25.Filter Element
(Engine System) Fuel filter ○ ○ ○
Fuel pre-filter ○ ○ ○
Oil filter ○ ○ ○
26.Filter Element
(Hydraulic Oil System) Full Flow ○ ○ ○
Pilot ○ ○ ○ Page 89
ZX ZX-3
450LC 450LC

600LC 650LC

800 850LC

Page 90
END

Page 91

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