Professional Documents
Culture Documents
Page 1
Market Trend
ZX450-ZX800 Percentage of Shipping by countries
Australia South Africa
Turk 1% 5%
China 4%
2%
Asia
5%
Ja pan
17%
Russia
4%
Europe
North America
18%
44%
Demand of 40 to 90 tons class excavator by destricts Sha re of 40 to 90 tons cl a s s ex cav a tor by des tri cts
6,000 55
50
5,000 アフリカ
Africa
45
Oceania
オセアニア 40
Machine Numbers
4,000 M. East
中東 35 World
Asia 世界計
アジア Share 30
3,000 Japan
25 日本
欧州
Europe
20 USA
2,000 S. America
南米 米州
15
N. America
北米 Others
その他
1,000 10
Japan
日本 Europe
5 欧州
0 0
1998 1999 2000 2001 2002 2003 2004 2005 1998 1999 2000 2001 2002 2003 2004 2005
Jan to Sept. Page 2
Table of Contents
1. Model Configuration
2. Design Changes
3. Arrangement of Devices
4. Main Selling Points
5. Explanation for ZX-3 R-Spec.
6. Specification Comparison with
Competitor’s Machine
7. Component Commonality Page 3
1.Model Configuration
1.Model Configuration
Page 4
1.Model Configuration
Page 5
1. Model Configuration
Page 6
Model
ModelConfiguration
Configuration
ZX ZX-3
40t Upper STD Truck LC Truck Upper STD Truck
LC Truck
class Structure (Welding Type) Structure (Bolting Type)
Link Pitch: 216 Link Pitch:216
Page 7
2.Design Changes
2.Design Changes
Page 8
Basic
Basic Performance
Performance Up
Up
Work Rate Up
Low Fuel Consumption
New Work Rate Up
Performance Up NewHydraulic
HydraulicSystem
System
Variable
VariableSpeed
SpeedFan
Fan
Swing Lowering
Lowering
Performance Up SwingPower
PowerUp
Up Engine
Pressure
PressureDrop
Drop EnginePower
PowerUp
Up
Arm
Arm Digging
Digging Force
Force Up
Up
BK
BKCapacity
CapacityUp
Up
Page 9
High
High Operation
Operation Rate
Rate
Durability Up
Durability Up Entire
Entire core
core of
of cooling
cooling
Reliability Up Reinforced
Reinforced Idler
Idler Pedestal
Pedestal package
package isis made
made of
of
aluminum
aluminum
Reinforced
Reinforced H
H
Boom
Boom Emergency
High
High
Pressure
Pressure
In-line
In-line
Filter
Filter (OP)
(OP)
Reliability Up
Reliability Up
Increased
IncreasedSwing
SwingGear
GearCapacity
Capacity
Reinforced
Reinforced Idler
Idler Bracket
Bracket
Reinforced
ReinforcedTruck
TruckGuard
Guard
Durability Up
(StandardizedFull
(Standardized Fullguard
guardfor
for
Reinforced model
modelH)
Reinforced Truck
Truck Link
Link Reinforced
Reinforced H)
(Make Thicker)
(Make Thicker) Upper
Upper Roller
Roller
Page 10
Global (Unified Specification)
Global (Unified Specification)
Accommodate
Accommodate by by Industry
Industry
For the Other Use Tier3
Adding
Adding boom
boom anti-drift
anti-drift valve
valve (80t)
(80t) An
An engine
engine adapted
adapted to
to
Tier3
Tier3 (Japan,
(Japan, US
US and
and
Europe)
Europe)
Transportability
Set
Set narrow
narrow type
type as
as
aa standard
standard (45t)
(45t)
Low Noise
Language For the Other Use
1120mm
1120mm Large
Large
Multi-Monitor:
Multi-Monitor: Hybrid
Hybrid Fan
Fan
-- Multi-Language
Multi-Language Display
Display
-- ATT Variable
Variable Speed
Speed Fan
Fan
ATT Operability
Operability
(ML Function,
(ML Function, ATT
ATT Selection
Selection Mode,
Mode, Electrical
Electrical Governor
Governor
Pump
Pump flow
flow rate
rate control
control function)
function) Engine
Engine
Page 11
Interior
Interior Comfort
Comfort
Easy Operation Operability Up
Work
Workmode
modeisisconsolidated
consolidated New
New wrist
wrist control
control lever
lever
to
toDigging
DiggingandandATT
ATT Less
Less control
control force
force
Auto-Power
Auto-Powerlift
liftisisEquipped
Equipped
Amenity Up
HHcab
cabhas
hassame
sameinterior
interiorspec.
spec.with
with
STD
STD
Wider
Wider foot
foot space
space
Page 12
Maintainability
Maintainability // Safeness
Safeness
Accessibility Accessibility
Center
Center Walk
Walk (80t)
(80t) Wide
Wide Side
Side
Advanced Information Walk
Walk
Processing Security Maintainability Maintainability
LCD
LCDMulti-Monitor
Multi-Monitor Easily
Easily Parallel
Parallel Radiator
Radiator Oil-Cooler
Oil-Cooler
・SimplifiedDr.
・Simplified Dr.ZX
ZX replaceable
replaceable air-
air- (Detachable Core)
(Detachable Core)
・VariousWarning
・Various WarningDisplays
Displays
conditioner
conditioner filter
filter
・Communicationfacility
・Communication facility
・RearMonitoring
・Rear MonitoringCamera
Camera
・AntitheftDevices
・Antitheft Devices
Safety
EOPS
EOPSaccommodated
accommodatedCAB(45t)
CAB(45t) Longer maintenance Period
Higher
Higher Visibility
Visibility Larger
Larger Fuel
Fuel Tank
Tank
Extended
Extended hydraulic
hydraulic oil
oil
filter
filter exchange
exchange time
time
(500hrs
(500hrs toto 1000hrs)
1000hrs) Page 13
3.Arrangement
3.Arrangement of
of Devices
Devices
Page 14
Arrangement of Devices(ZX450-3)
Muffler ENG A.C O.T CAB
C.V
C.V
Lubricator
RAD I.C O.C Fuel Tank Battery Page 16
Arrangement of Devices(ZX850-3)
A.C CAB
Maintenance O.T Battery
Space
Muffler
C.V
ENG
GPS
Controller
MCF
ICF
Fuse
Multi-
BOX
Monitor
A/C filter
(Fresh air)
Page 19
4. Main Selling Points
Page 20
(1) Improvement of Basic Performance
① Best-In-Class Performance ZX450-3
Selling Points ZX450-3 ZX450 PC400-7 CAT345C
Operation (ton) 1
Weight Up 45.0 42.5 42.4 45.0
Vs. ZX450 +5.9% -0.2% +5.9% 1
2
Engine
Power Up
(kW) 260 250 259 257 1
Vs. ZX450 +4.0% 3.6% 2.8% 3
1
Boom (kN) 10.2 9.58 9.25
Lift Power Up 4
Vs. ZX450 +6.5% -3.4%
1
Arm (kN) 215 200 214 201
Digging Force Up
Vs. ZX450 +7.5% +7.0% 0.5%
Bucket
Digging Force Up
(kN) 279 259 275 268
Vs. ZX450 +7.7% 6.2% 3.5%
Operation (ton) 1
65.9 56.0 56.6 66.0 67.6
Weight Up Vs. ZX600 1
+17.7% +1.1% +17.9%
2
Bucket (m3 ) 1
2.9 2.7 2.7 2.7 2.9
Capacity Up Vs. ZX600 3
+7.4% 0% 0%
1
Engine (kW) 345 312 305 302 324 4
Power Up 1
Vs. ZX600 +10.6% -2.2% -3.2%
(ton) 80.6
Operation
Weight Up
73.9 72.5 85.0 1
Vs. ZX800 +9.1% 0% -1.9% +15.0% 1
2
(m3) 3.5 1
Bucket
Capacity Up
3.4 3.4 3.5 3
vs. ZX800 +2.9% 0% 0.0% +2.9%
1
(kW) 397 4
Engine
Power Up
360 360 382
Vs. ZX800 +10.3% 0% +6.1% 1
0.0%
(kN) 19.8
Boom Lift Power Up 15.8 18.2 19.6
Vs. ZX800 +25.1% 0% 14.7% +23.5%
Arm (kN) 300
Digging Force Up 274 250 298
Vs. ZX800 +9.5% 0% -8.8% +8.8%
(kN) 371
Bucket
Digging Force Up
342 333 366
Vs. ZX800 +8.5% 0% -2.6% +7.0%
(ℓ) 1100
Large Fuel Tank 900 880 1240
Vs. ZX800 0% -2.2% +37.8%
+22.2%
Page 23
(1) Improvement of Basic Performance
114
120 108 107 104
103 101
110 97 96
94
100
Work Rate
90
80 H H H H H H
P E P E P E
P P P P P P
70
60
50
ZX4 5 0 - 3 ZX4 5 0 ZX6 5 0 - 3 ZX6 0 0 ZX8 5 0 - 3 ZX8 0 0
117
Fuel Consumption
113
120 108
105 105
101
110
100
90
80 H H H
P E P E P E
P P P
70
60
50
ZX4 5 0 - 3 ZX4 5 0 ZX6 5 0 - 3 ZX6 0 0 ZX8 5 0 - 3 ZX8 0 0
Page 25
(1) Improvement of Basic Performance
Cost-Cutting Effect
Large Quantity
Large Quantity of
of Work
Work Rate
Rate and
and Low
Low Fuel
Fuel Consumption
Consumption
• Larger quantity of Work Rate and Low Fuel Consumption is achieved by multiple effect of
Newly Developed Hydraulic System and New Engine.
Newly Developed Hydraulic System for Arm Combined Operation and Boom / Bucket
regeneration system is adopted.
110 3 Consumption
Work Rate m /h 3
Efficiancy m /L h
105
99
100
95 Fuel Consumption L /h
90
Page 26
(1) Improvement of Basic Performance
Variable
Variable speed
speed fan
fan Large
Large hybrid
hybrid fan
fan Separated
Separated oil
oil cooler(ZX850-3
cooler(ZX850-3 ))
Page 27
4. Main Selling Points
Page 28
(2) Improvement of Durability and Reliability
3. Main Selling Points
Page 29
(2) Improvement of Durability and Reliability
ZX850-3 ZX800
43mm
26mm
Whack up the
ZX-3 ZX volume
450 series Φ80 Φ67
850 series Φ91 Φ83
Link pitch
228→260
Diameter of idler
φ716→φ800
Sprocket diameter
φ847→φ965 Lower roller diameter
φ220→φ240
Page 31
(2) Improvement of Durability and Reliability
ZX-3 ZX-1
450 class 298mm 178mm
650 class 345mm 188mm
A 19 12 32 16 32 22
B 28 28 32 22 36 22
C 28 22 32 22 36 22
D 19 19 32 16 32 22
E 16 12 22 16 25 22
Page 34
(2) Improvement of Durability and Reliability
C
ZX450-3 ZX450 ZX850-3 ZX800 A
B
A 175 175 170 160
B 100 100 130 110
C 35 30 45 40
Bolt dia. M18 M18 M22 M20
Page 35
(2) Improvement of Durability and Reliability
⑧Reinforced HD boom ZX670-3,ZX870-3
Page 36
(2) Improvement of Durability and Reliability
Cylinder Stroke
Boom 1590 [mm] Boom 1590 [mm]
ZX450 Arm 1940 [mm] ZX450-3 Arm 1940 [mm]
Bucket 1325 [mm] Bucket 1325 [mm]
Boom 1700 [mm] Boom 1805 [mm]
Arm 1985 [mm] Arm 2165 [mm]
ZX600 Bucket 1450 [mm] ZX650LC-3 Bucket 1555 [mm]
Bucket (BE) 1440 [mm] ⇒ Bucket (BE) 1555 [mm]
Boom 1795 [mm] Boom 1835 [mm]
Arm 2175 [mm]
Arm 2225 [mm]
ZX800 Arm (H) 2175 [mm] ZX800-3
Bucket 1555 [mm] Bucket 1555 [mm]
Bucket (BE) 1495 [mm] Bucket (BE) 1495 [mm]
Page 37
(2) Improvement of Durability and Reliability
Page 38
(2) Improvement of Durability and Reliability
120 114
107 108
110
100
Running cost of undercarriage
87 A:足回りコスト:¥/h
JPY/hr
90 85
80
77 B:作業量:m3/h
Work Rate: m3/hr
80 74
72
C:A/B¥/m3
A / B JPY/m3
70
60
50
ZX450-3 ZX650-3 ZX850-3
Page 39
4. Main Selling Points
Page 40
(3) Improvement of Maintainability
340mm 510mm
Page 41
(3) Improvement of Maintainability
Page 42
(3) Improvement of Maintainability
Page 43
(3) Improvement of Maintainability
Parallelization of
Radiator and Oil
Cooler
(ZX450-3,ZX650-3)
Page 44
6.Maintainability (ZX450-3)
Fuel Filter Air Cleaner
Full-Flow Filter
Fuel Prefilter
(below engine)
Page 45
Maintainability (ZX450-3)
Pilot Filter
Drain Filter
ECM
Oil Cooler
Condenser
Full-Flow Filter
Fuel Prefilter
Page 48
Maintainability (ZX650LC-3)
Pilot Filter
Air Cleaner Drain Filter
Fan Pump
ECM Pilot Pump
Page 49
Maintainability (ZX650LC-3)
Fan Net
Inter Cooler
Pilot Filter
Maintenance Space
Page 51
Maintainability (ZX850-3)
Air Cleaner Full-Flow Filter
Fuel Filter
Fuel Pre-filter
Main Pump
Fan Pump
Pilot Pump
Page 53
Maintainability (ZX850-3)
Fan Net
Fuel Cooler
Inter Cooler
Page 54
Maintainability (Common)
z Simplified Drain operation
A drain coupler is equipped on the engine oil pan.
Drain operation can be easily done by attaching
accessory nozzle hose.
Since this mechanism has higher reliability compare with
normal tap-type, it prevents engine oil leak and tampers.
Drain Part (Replacing engine oil)
Page 55
Maintainability (Common)
Page 56
Maintainability (ZX650-3,ZX850-3)
Page 57
Lubrication Devices
B: Power Grease
A: Auto-Greasing C: Lubricator D: Grease gun
gun
(Linfoln) (with hose reel) (Manual)
(Cartridge type)
In Japan ZX450 series ○ ○ ― ○
ZX500 series ○ ○ ― ○
ZX650LC series ○ ○ ● ○
ZX850 series ○ ○ ● ○
ZX450 series ● ― ― ○
Oversea
ZX500 series ● ― ― ○
ZX650LC series ● ― ― ○
ZX850 series ● ― ― ○
○:Standard ●:Optional ―:N/A
B: Power Grease Gun(Cartridge type)
ZX450-3 ZX650LC-3
Page 59
(4)Improvement of Amenity and Safety
①New H Type Cab
Appearance and inner globe are common to ZX-3
ZX、H Cab
Front
Front
Adapted
Adapted Glass
Glass
Page 60
(4)Improvement of Amenity and Safety
ZX200-3 ZX350-3
ZX450-3
(ZX650-3)
(ZX850-3)
Page 61
(4)Improvement of Amenity and Safety
Improved right
④Improved right side side visibility
visibility,
Adopting back
monitor Rear side display
on the LCD
monitor
Page 62
(4)Improvement of Amenity and Safety
yMaintenance information
ySimplified Dr.ZX functions
yMulti-Language
Page 63
(4)Improvement of Amenity and Safety
Page 64
ZX470H-3 Cost-Cutting Effect
2.Effect of Low Fuel Consumption
Based on the work rate described in the previous section, approx. 32,500L of fuel can be
reduced for 1,620,000m3 work rate (The work rate of ZX450H-1: 324m3/h x 5000h), for
example.
It is equivalent to approx. JPY2,862,000 cost reduction with JPY88 / L diesel oil.
Work Amount and Fuel Consumption
8000
Cost of Overhaul (k JPY)
7000
6000
ZX450H-1
5000
4000 ZX470H-3
3000
2000
1000
0
1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000
Working Time (Hour Meter (hr))
ZX470H-3 ZX450H
Purchase Price k¥ 30,030 27,300
Operating Time hr 10,000 8,000
Surplus Value k¥ 3,003 2,730
Service Cost / hr \/hr 2,703 3,071
Cost Saved \/hr 368
Cost-Cutting Effect % 88.0
Page 67
ZX470H-3 Cost-Cutting Effect
4.Improvement of Maintainability
The ZX470H-3 provides shorter Inspection and Maintenance time by improving
maintainability of Radiator and Cooler, and extending the Filter exchange time.
Total maintenance time of the ZX470H-3 is reduced 7 % compare to ZX450H.
Improvement of Maintainability
160
140
ZX450H
Maintenance Time
120
Inspection and
100
80
60
40
ZX470H-3
20
0
1 2 3 4 5 6 7 8 9 10
Working Time (1000hrs: Hour Meter)
Page 68
Explanation for ZX-3R Spec. and Front
Page 69
ZX-3 [R-Spec.]
Travel Motor
Guard
Reinforced Side
Frame
Page 70
Operating Mass of R-Spec.
(Reference: Improved Value of H-Spec.)
Page 71
ZX450 Sales Performance (Orders Received by End of Nov. 2005 )
Page 72
ZX600 Sales Performance (Orders Received by End of Nov. 2005 )
Oversea DH
489 15%
94%
BH
32%
Itemized Statement In Japan
Sand : 1 H-H : 17
Material Handling: 2 BE-H : 1
General Civil
Engineering 9 H(H) Spec. 18
Demolishing Spec. (34%)
12 (23%)
H Spec. 14 (26%)
Total 53
High Lift, Lifting Magnet
2 pieces Dum, Quarrying, Breaker
Page 73
ZX800 Sales Performance (Orders Received by End of Nov. 2005 )
Oversea 662
85% DH
17%
BH
Itemized Statement In Japan 39%
Dredging : 3 H-H : 26
Upraising : 1 BE : 3
Material Handling: 3 BE-H : 7
General Civil
Engineering 17 H(H)-Spec. 36
Demokishing (30%)
29 (24%
H-Spec. 38 (32%)
Total 120
High Lift, Lift Magnet
Dum, Quarrying, Breaker
2 pieces
Page 74
Tough Boom and Arm
High Durability: Rigidity has improved by Reinforcement of structure and Stress Reduction Welding
Durability has improved by making internal welding Reinforcement is carried out for the Arm End Boss
and both-sided welding to improve rigidity. The Boom and Arm Cylinder mounting Bracket to improve
is provided for Improving durability in number of ways durability. By mounting Arm dent prevention plate
such as Solid Timber Structure and thicker plate and five square timbers, the Arm is able to work
thickness of boom end bush. under more harsh quarrying conditions.
Page 75
Bucket developed for excavating
limestone or broken stone
Page 76
Reinforced Undercarriage [R-Spec.]
Box before Frame: Idler portion: Reinforced Step: Up roll plate: Travel Motor
Reinforcing Plate Working Nonabrasive Plate Cover:
Stopper plate
Plate Nonabrasive Plate
BE Front
Items ZX600 ZX650LC-3 ZX800 ZX850-3
BK capacity m3 3.5 3.5 4.3 4.5
STD Spec. Point Type V51RL V59RYL 66R V61RY
Lip thicknes mm 65 70 80 80
Items ZX650H ZX670LCH-3 ZX850H ZX870H-3
BK capacity m3 3.3 3.3 4.3 4.3
H Spec. Point Type V51RL V59RYL SC 66R V61RY
Lip thicknes mm 65 70 80 80
Items ZX650H(H) ZX670LCR-3 ZX850H(H) ZX870R-3
BK capacity m3 3.3 3.3 4.3 4.3
R Spec. Point Type V51SY1 V59RYL V61RY V61RY
Lip thicknes mm 65 70 80 90
Page 78
6.
6. Specification
Specification Comparison
Comparison
with
with Competitor’s
Competitor’s Machine
Machine
Page 79
6. Specification conparison---40t class(1)
Page 80
Specification comparison ---40t class(2)
Hitachi Hitachi Komatsu SCM
450-3 ZX450 PC400-7 345C
Swing Speed rpm 9.0 9.0 9.0 8.6
Swing Torque Catalogue Value
kN-m 137 137 151U.S. Catalogue 149 U.S. Catalogue
(measured value)
Consignment Swing Available Angle degree 21 21
Performance
290/1800 287/1800
Rated Horse Power (net) kW/min-1 (PS/rpm)
(394/1800) (390/1800)
Cylinders-Total Emission
cc 6-15681 6-15681 6-15240 6- 15200
(export convention)
Fuel Tank Capacity l 900 740 880 800
Manufacturer and Model KPM K3V280SH KPM、K3V280SH Komatsu CAT
Digging Pressure MPa (kgf/cm2) 31.9 (325) 30.9 (315) 31.9 (325) 32.0 (326)
Traveling Pressure MPa (kgf/cm2) 34.3 (350) 34.3 (350) 34.3 (350) 35.0 (357)
Pump
Swinging Pressure MPa (kgf/cm2) 29.4 (300) 29.4 (300) 25.5(260) 28.0 (286)
Build-up Pressure MPa (kgf/cm2) 34.3 (350) 32.4 (330) 34.3 (350) -
456×2 434×2 410×2 400×2+357
Delivering Capacity l/min (Single×2) (Single×2) (Tandem×2) (Tandem×1+Single)
Hydraulic Oil Capacity (Tank Capacity) l 680 (380) 600 (310) 520 (360) 670 (310)
Front Model Backhoe Backhoe Backhoe Backhoe
Maximum Digging Reach mm 13260 13090 13020 13220
Work Range
Swinging Pressure MPa (kgf/cm2) 28.4 (290) 28.4 (290) 28.4 (290) 26.0 (265)
Build-up Pressure MPa (kgf/cm2) 34.3 (350) 34.3 (350) 34.3 (350) 35.0 (357)
Delivering Capability l/min 528X2 502X2 494X2 490X2 + 450
Hydraulic Oil Capacity (Tank Capacity) l 810 (520) 670 (380) 800 (440) 995 (810)
Front Model Backhoe Backhoe Backhoe Backhoe
Maximum Digging Reach mm 14110 13990 13740 14020
Work Range
Page 84
Specification comparison ---80t class(2)
Hitachi Hitachi Konatsu CAT
ZX850-3 ZX800 PC750-7 385C
Swing Speed rpm 7.7 8.2 6.8 6.5
Swing Torque Catalogue Value kN-m 230 216 205
Performance
Page 86
7.Component Commonality (1)
○ ○ Same diagram
○ ○ Common Structure (different in adjustment)
○ ○ Similar Parts
Parts Name ZX450-3 ZX650LC-3 ZX85 0-3
Page 88
Component Commonality (3)
○ ○ Same Diagram
○ ○ Common Structure(different in adjustment)
○ ○ Similar Parts
Parts Name ZX450-3 ZX650LC-3 ZX850-3
600LC 650LC
800 850LC
Page 90
END
Page 91