S.

No My Idea given by Grade Function

1
Rajendra FLO Packaging
2 Akshay SAFETY TEP
3 Naveen Teram DGM HR
4 Siddappa Boragi Opeartor Packaging
5 Sachin.H.S Opeartor Packaging
6 Sachin.H.S Opeartor Packaging
7 Rajendra FLO Packaging
8 Rajendra FLO Packaging
9 Sandeep AM Maintenance
10 saravana Executive Packaging
Month

Jan-21
Jan-21
Jan-21
Jan-21
Jan-21
Jan-21
Jan-21
Jan-21
Jan-21
Jan-21
 What Idea?

Provide a wind-sock direction indicators

Provide a safe line guard at the husk yard
Now there is single bottle sliding stand at the bottle-feeding line so ne
Provide a safety net at the Packaging hall
Provide a cover at the top side of the can filler m/c
Provide the Hydrant point inside the packaging hall and bottle storage
Provide the sprinklers at the empty cans storage area
The machines need to be paint at the packaging hall(periodic Maintena
To fix motion sensor for AC & Light
To fix auto valve in rinser water line
 Benefits

Helps to fight against the fire and to the property

Avoids the fall of person from height work
It will reduces the bottles GAP during the feeding time and also reduce
Protect the things falling from height to the ground which may cause i
It will avoid the dust entering into the can filler m/c and helps to mai
It will helps to fight against the fire and saves the property
Helps to put-off the fire and saves the property
Avoids the rusting of the machines and inreases the life of the machine
Save the electricty.
save the water
 Idea
Received
date
02.01.21
02.01.21
29.01.21
30.01.21
30.01.21
30.01.21
30.01.21
30.01.21
30.01.21
30.01.21
Plan of Action

We are planing to provide

We are planing to provide
Fixed
Rejected
Need to fix accrolic sheet at top of the filler
Fire hydrant should be fix outside of the Area
We couldn’t fix the sprinkler inside the packing a
Need to do periodic painting
Fixing
Fixed
Responsibilty Status Target Date

Under
Akshay 02.03.21
progress
Deepak Pending 02.04.21
Deepak Completed 30.01.21
Deepak Rejected 30.01.21
Deepak Pending 30.01.21
Akshay Rejected 30.01.21
Deepak Rejected 30.01.21
Deepak Pending 02.03.21
Sandeep Closed 30.01.21
Saravana Closed 30.01.21
S.No My Idea given by Grade Function

1 Subbaiah+B3:B24 Operator Bottling

2 Subbaiah Operator Bottling
3 Mahesh Kumar.C Operator Bottling
4 Mallkarjuna angadi Operator Utility
5 Abhishek Safety Officer-TEP HR
6 Subbaiah Operator Bottling
7 Arasu Operator Bottling
8 Hemanth Kumar Operator Bottling
9 Naveen Kumar DGM HR
10 Abhishek Safety Officer-TEP HR
11 Saravana Executive Bottling
12 Sharath babu Executive Store
13 Saravana Executive Packaging
14 Rajendra FLO Packaging
15 Malllikarjun Operator Maintenance
16 Ganesh Chemist ETP
17 Lohith Kumar Operator Boiler
18 Lohith Kumar Operator Boiler
19 K.M.Vijay Kumar Attendant Boiler
20 K.M.Vijay Kumar Attendant Boiler
21 Sathish.H.M Operator Packaging
22 Sathish.H.M Operator Packaging
23 Chinnagumma Mahesh Manager Packaging
24 Abhishek Safety Officer-TEP HR
25 Chinnagumma Mahesh Manager Packaging
26 Mallikarjun Angadi Operator Utility
27 Mallikarjun Angadi Operator Utility
28 Mallikarjun Angadi Operator Utility
29 Siddappa Boragi Operator Packaging
30 Niranjan .U Operator Packaging
31 Satbir singh Executive QA
32 Chinnagumma Mahesh Production manager Packaging
33 Mahesh Production manager Packaging
34 Satbir singh Executive QA
35 Chinnagumma Mahesh Production manager Packaging
36 Sandesh Operator Utility
37 Sandesh Operator Utility
38 Ganesh Chemist ETP
39 Abhishek Safety Officer-TEP HR
40 Ganesh Chemist ETP
41 Sachin Operator Bottling
42 Sachin Operator Bottling
43 Siddappa Boragi Operator Manufacturin
44 Ganesh GS Engineer ETP
45 Soma Operator Bottling
46 Soma Operator Bottling
47 Mahadevu HM BIRA 91 Brew house
48 Martin hoover Asst Manager Brewing
49 Lalit narayan devadiga Executive brewing Brewing
50 Kanhaiya Manager Brewing
51 Lalit narayan devadiga Executiv Brewing Brewing
52 Martin hoover Asst Manager Brewing
53 Mahadevu HM Operator Brew house
54 Mallikarjun angadi Operator Utility
55 Mallikarjun Angadi Operator Utility
56 Mallikarjun Angadi Operator Utility
57 Mahesh Production manager Packaging
58 Saravana Executive Packaging
59 Nithin yadav Fitter Utility
60 Mahesh Production manager Packaging
61 Mallikarjun Angadi Operator Utility
62 Ganesh Chemist ETP
63 Mallikarjun Angadi Operator Utility
64 Prasanna Filler operator Packaging
65 Sachin Operator pack hall
 What Id

Hydrogen-gas line was extended to outside,but there is a small space so fill it

Provide safety doors to casepacker
There should be a separate tank for the caustic water collection
CIP line use the half threaded auto safety valve.
Put arrow marks on ground in each area
Extending the EBI-outfeed conveyor to store 2000 to 2500 bottles
De-Pal infeed table need to cut near the shaft
Case Packer outfeed conveyor need to provided with the bottle check weigher along with the rejection system & tray
Now we have only three case packer station so need to increase them by two
Provide Foam type portable fire-extinguishers instead of the ABC because foam type fire extinguisher is for oils/liqu
Shrink wrap running with (2*2) pack of 3 nos
Providing a ladder
Need fix limit sensors in depallatizing infeed table of-side
provide a portable pressure gauge
Provide an ammonia detector
provide 2 tanks at ETP for high PH & lowPH water seperately
Provide high and low switch at fuel bunker
Provide emergency switch near husk feeding
Fix water level glass at feed water tank
Fix boiler cell water level display at cabin
There is a need of a small modification in the can conveyor line
There is a need of the chart near the can line including MRP,brand and state etc
Shrink wrapper normal 24 pack system, now we are using 2*2 pack need to do 3*2 pack for regular production
Provide sprinkler at the Husk Yard
Provide solar light at the surrownding wall of the company
Provide the sprinklers on ammonia receivers
Co2 line fixing pressure regulator and put hose pipe using 1/2 threaded ball valve and the co2 pressure regulator
Boiler top side fuel conver husk falling in any time covering top side full setes.
RGB filler product and Cip inlet line no filter, so need to inlet line filter.
Now we produce only new bottles so without washer M/c bypass feeding bottles line conveyor.
Low fills bottle beer reuse , instead of draining.
On line check weigher after case packing can avoiod a manpower for inspection & quality ensuring will be more.
labeller infeed blower & can line blower need to inter load with mixing of on\off of human during power falure which
To store ethane gas in ETP and use that gas for burming purpose.
Bottling to brewing need a telephone for avoiding the communication delay.
Fix solar lights to all departments.
Rain water harvesting from all roof and it send to UGR tank.
In ETP we have 5 sludge drying beds on that 4 beds are in use, 5th bed is not in use provide that bed with proper sand
provoide solar light to washroom which is behind the huskyard.
In ETP yeast is getting deposit at the collection tank and equalisation tank bottom.Please provide areation diffusers at
Our RGB filler crowner head and crowner chute top side need standing ceower loading table or plate form or this idea
same crowner loading belt dust and or particles so that place need dust and particles suck pump.
depal empty cans pallet loating on rail conveyor cans detat sensor need to fix and alarm indicator also.
In etp at UF membranes we have MCB pannel but this pannel not covered well to avoid rain wastes and RO feed tank
In labeling M\c discharge need to provide inspection light.
In labeling M\c feed conveyor top side covering and arcalik door need to be fixed.
daw water UT and packing flow they have to follow process line water. If we use yeast line water line so that will be
use of luminometer to validate UT CIP before taking bira white brews
Filteration feed pump cammet with ups supply.
to use of automatic control valve in pre and post buffer and all four BBT. To control co2 while filteratiojn and packin
Filteration feed pump connect with UPS supply
use of luminometer to validate UT CIP before taking bira white brews
daw water UT and packing flow they have to follow process line water. If we use yeest line water line so that will be
All puump seal coolig water unneccsary wasting going to ETP plant so use 500 ltr and 1000 ltr collecting drum.
Beer Transfer pump clamp removing and mechanical damage and line pressure avoid co2 line pressusre regulator fixi
Candle filter line mechanical seal leakage avoiding.
Labeller coding space is very less which is creating printing issue , by increasing the coding space print visibility will
Need to put buzzer in crower feeding system.
To provide motorized chain pully in maash filter dummy shifting purpose
Displaying of bar code number for karnataka in same brand colour.
KIDB HDP pipe line air lock removing purpose provided the air vent valve.
Increase garden area in the plant.
Mesh filter washing puropose half threaded ball valve.
Filler ingine needs to be audit for every week once, Because of beer filling in filler open condition and beer will be lo
After pastizer PLC table there is no safety railing, bacause after any time bottle burst is there. So that time person may
 Benefits

It will protect the motor from rain water and also avoid the motor breakdown
Avoids accidents & incidents
It avoid the collection of caustic water at ETP which is harmful one
Line air more pressure avoid and pump clamp removing avoid and break down maintaina
Helps workers to find the direction of the emergency exit which saves the persons life
Increases the line efficiency and also avoids the minor stops of the filler
Helps to visually analyse the fault
Helps to reduce the manpower and also avoids the missing of the bottles marketing
It will reduce the stoppage of the line and increases speed of the 12 case pack,
Reduces the spreading of the fire and saves the property
At present 4 packs running with 2 row at putting extra we may run of 3 row from
Being the height issue now we are not keeping the materials at the top side of the rack if
During the pallet feeding time at the infeed table getting run ,from this chance of getti
We can check the exact pressure at eachpoint of the fire-hydrant line
Helps to detect the leakage of ammonia gas
Helps to maintain the potimum PH for UASBR feed
Avoids the spillage of the husk
To prevent accidents and over-flow
It will prevent the over-flow of feed water & to prevent burn accidents while observing
It will help to prevent the accidents & to monitoring regularly
We can run the cans without the shrink wrapper
It will easy to understand the mrp,present-brand and the change over time
Avoids the change over tiome and shrink wrap capacity will become more
it will avoid the chances of Fire at the husk Yard and saves the property
Provides the current and saves the current bill
Dilute the ammonia when releases
It will reduce the breakdown maintenance and consumption of co2
Avoid the husk falling and avoid the fuel waste. And faliing husk fuel, cleaning house k
Its avoid from BT to through line entering filler bowl,dust, fungus and white feeders Inlet
No need to swich on the washer machine it saves power.And also saves chemical, water
it will reduce the beer lose.
1 man power can be reduce from line.
Power consumption can be reduced & coding quality can be insured.
it will reduce fuel consumption, and it will be less pollution one also saves cost
Impact in LE ( by end of production) beer loss controlling production start up.
It will reduce electrical lighting load and saves electricity costing.
It reduces the water consumption from KIADB.
We can remove ETP sludge from different clarifiers and plant will produce more clear wa
reduce the cost and man power need to make cable connection to the washroom from boil
Yeast wouldn’t deposite at bottom due to areation
Because crowner loading belt is coming more particles. This belt powder direct going to
this pump fixed the this place avoid dust and belt power. So our beer quality is good. A
when forklift pallet take and put on rail conveyor end position not identifies to fork lif
MCB will be safe no electrical short circuits will happen.
if we fix the inspection light. there is no need to worry about quality of bottle which we a
Because of man power will be safe while they working they no need to worry about bottle
we can save time and DAW water .
Reduced risk of bacterial contamination.
At the tie of power failure situation filter bed is distructs and if filter bed making proper
This will help to better control in filtration Saving of co2 , and easy to work.
At the time of power failure situation filter bed is disturb. And if filter bed mat making p
Reduced risk of bacterial contamination.
Daw water will save and It will save the time
That water use for floor cleaning or pump to boiler tank.
It will save the Time to transfer beer from brew house to bottling and pump back pressu
It will avoid mechanical seal leakage of pump and Discharge fixid to valve to avoid bac
Market complaints of coding can be controlled.
whenever the production time we doesn’t know crown is in hopper or not. So for that need
Easy to work in shifting and moving, It will provide high level safety to operator, Red
It will avoid the miss communication and wrong printing of bar code.
KIDB HDP pipe line air lock will be remove and break down maintanace time will be sa
we can use our recycled water properly and usefully without waste.
It will reduces water waste and it will provide more pressure and time saving.
Products will be in good condition and beer flavour will not change.
man power safety, Avoid accidents and injuriez.
Responsibilty Status

Deepak We are planing to provide, once we get confirmation from HO

Mahesh Need to discuss with the maintanance department and will update
Mrs.prapti Need to discuss with the team and will update
Deepak Rejected
Naveen Closed
Mahesh We are planing to extend
Mahesh Repeated
Mahesh Need to discuss with Team and we will update
Mahesh Considered need to Implemented
Naveen Closed
Mahesh Closed
Deepak Closed
Sandeep We Considered the plan and will provide
Naveen We Considered the plan and will provide
Deepak Closed
Deepak For now we put this plan in hold
Deepak Considered the Plan and we will plan to provide
Deepak Considered the Plan and we will plan to provide
Deepak Considered the Plan and we will plan to provide
Deepak Rejected
Mahesh Need to discuss with the plan
Mahesg Need to discuss with Bhaskar
Mahesh Closed
Deepak Need to Discuss with Cheers Team
Deepak Closed
Deepak Waiting for approval from HO
Deepak Closed
Deepak Rejected
Mahesh We need to discuss with the Team
Mahesh Rejected
Mr.Mahesh Rejected
Mr.Mahesh Already capex in package waiting for approval
Mr.Mahesh Considered and we will provide
Mr.Deepak To be discussed with HO
Mr.Deepak We already have a walkie talkie so we can use that
Mr.Deepak Awaiting for HO approval
Mr.Deepak Considered and will plan to provide
Mr.Deepak Idea considered
Mr.Deepak Closed
Mrs.prapti Considered and will plan to provide
Mr.Deepak Rejected
Mr.Deepak Idea considered and Vaccum cleaner PR raised
Mr.Deepak Rejected
Mr.Deepak Considered and we will provide
Mahesh We will try to implement
Mahesh Evaluate and discuss
Nitin To be discussed (Nitin and Deepak will discuss and will come back)
Nitin Good idea but costly, We will Check with Quality
Deepak At this junction not possible to implement'
Deepak Its under discussion
Mr.prapti Rejected
Mr.Nithin Rejected
Mr.Deepak Closed
Deepak For now we put this plan in hold
Deepak We already implemented Its under progress
Deepk Lets understand with Mallikarjuna and will take implement'
Mahesh Not able to increase the space
Mahesh Lets check with Sharavan for implementation
Deepak 2-3 Lacks cost & Will reivew and invest
Mahesh Check With mahesh sir and will plan
Deepak Closed
Kartik We will discuss with HR and will update
Deepak Closed
Mahesh Rejected
Mahesh Mahesh need to come Check with cost after will Discuss
 Target Date

02.05.21
30.04.21
02.04.21
30.02.21
30.02.21
30.05.21
30.02.21
02.04.21
30.03.21
30.02.21
30.02.21
30.02.21
30.04.21
30.04.21
30.02.21
30.02.21
30.03.21
30.04.21
30.03.21
30.02.21
30.04.21
30.02.21
30.02.21
30.04.21
30.02.21
30.02.21
30.02.21
30.02.21
30.02.21
30.02.21
30.02.21
30.04.21
30.04.21
30.02.21
30.02.21
30.02.21
30.04.21
02.04.21
30.02.21
31.03.21
30.02.21
02.04.21
30.02.21
30.02.21
30.03.21
30.02.21
30.02.21
30.04.21
30.02.21
30.04.21
30.02.21
30.02.21
30.02.21
30.05.21
30.06.21
30.04.21
30.02.21
30.04.21
30.12.21
30.04.21
30.02.21
30.04.21
30.02.21
30.02.21
30.06.21
 My Idea Register 2019-20

S.No My Idea given by Grade Function Month What Idea? Benefits Plan of Action
It is safety hazard . Man Movement is more in this area
1 Prakash HN operator Brewing Sep-19 To Remove CIP recirculation line during” NO USAGE “ time , I,e it is used Every person has to cross the pipe during daily routine activity Need to be removed the pipe
only once in a week and can be kept any dedication place We can eliminate risk of trip, fall. It involves “NO Cost”
2 Venkatesh Security Security Sep-19 1.Beside of SCADA railing should increase 2 feet higher than now 1.Reduces accidents and Ensures safety Need Materiala to increase the height of the railing
Near Filler rejection FBI conveyor need to provide Beer Storage 1.Can avoid beer loss
3 Sommanna P operator Packaging Sep-19 recovery tank (100 Ltrs) Capacity Idea not accepted

4 Nithin Yadav operator Maintenance Oct-19 ash Conveyor not yet closed properly 1.Control of spreading ash in air (Reduces fuel consumption) Metal Sheet
2Ensure Safety .

I have an idea to remove EBI rejection bottles, Need to provide one

5 Sommanna P operator Packaging Oct-19 waste bin to store EBI rejection Bottles, By placing Bin we can stop Reduces Manpower and time
Ensures safety completed
spillage of glass pieces on floor

By placing trolley near labeler and filler machine,

1.Easy to work
6 Sommanna P operator Packaging Oct-19 Providing trolley for labeler and filler machine change parts 2.Time saving Provide empty drum at labeler Machine
3.Reduces of spillage glass pieces in on floor
4.Ensure safety

There is no proper coverage for boiler ash Conveyor, Due to this ash is 1.Reduces inhalation issues and increase Heath and safety of
7 Mallikarjun operator Maintenance Oct-19 speeding in air, chances for Eye damage, inhalation issues and spillage employees who are getting affected 1.Plastic sheet 3MM
on floors 2.Reduces Spillage
S.No My Idea given by Grade Function Month

1 Deepak NM Operator RAC March

2 Soubin KT SR. Executive Brewing March
3 Soubin KT SR. Executive Brewing March
4 Sidappa boragi Operator Production March
5 Rajendra s FLO Bottling March
6 Akshay s Safety officer HR March
7 Akshay s Safety officer HR March
8 Akshay s Safety officer HR March
 What Idea?

Please provide ammonia oil drain line 2 no ball valve

All hoses after process we are keeping on the floor instead of that if we keep in stand & filled with disinfectent hose
All bends using for tanks line connection after usage put in to sanitiser bath we don’t have aq sanitizer bath in any a
RGB and CAN filler machines 3step CIP time more water waste up to 3 to 4 KL water. So please need a recovery syst
In bottling zone we have m/C and rostel is there if we filled them with colour it will be very usefull.
Please providea industrial Giant ceiling fan for ware house.
Need to change the location of safe assmbly point with proper place and Location marking point.
We need to mention number to hydrant, hose box,assembly.
 Benefits

Fast working, save time, valve low cost, save working

This will improve brewing hygiene as well as beer taste.
This will improve our brewing hygine , none of the bends will be in floor we can do 5s in bends looks neat and clean
Avoid good water wastage saving water ,usefull for future effictively.
Bottling mc/ filler and pasitizer case maker are so rusty so if we filled them with colour it will be useful.
Labours can work freely and with good ventilation air and It will helps to work production more also.
Labours can easily find out while they are in emergency evacuation.
It will be easy for open in emergency evacuation time
Idea Received date Responsibilty Status

3/4/2021 Deepak Completed

3/6/2021 Nithin Completed
3/6/2021 Nithin Discussion
3/11/2021 Mahesh Cost need to be evaluated and We will close it
3/13/2021 Mahesh Need to discuss with the Team
3/27/2021 Deepak We are already Raised the PR for Fans
3/28/2021 Akshay We will check with the vendor and will provide
3/29/2021 Deepak Yes we can implemented
 Target Date

30.03.21
30.04.21
30.05.21
30.05.21
30.04.21
30.05.21
30.05.21
30.05.21
S.No My Idea given by Grade Function Month

1 Nithin mayenkar DGM Brewing Brewing April

2 Nithin mayenkar DGM Brewing Brewing April
3 Ganesh Supervisor Canteen April
4 Ganesh Supervisor Canteen April
5 Akshay s Safety officer HR April
6 Anand krishnan Manager Finance April
7 Ganesh GS ETP engineer ETP April
8 Akshay s Safety officer HR April
9 Akshay s Safety officer HR April
10 Deepak parashar SR.Manager Utility April
11 Bavanna SG Security Admin April
12 Akshay s Safety officer HR April
13 Deepak NC Operator RAC April
14 Ganesh GS Engineer ETP April

16 `
To provide MS ladder to Reach BB7 area from BBT tank area
To give access to all silos from Brew house 3rd floor area
Please provide a path way for entry / exit in canteen
By sending batch wise of contractors & workers for lunch, because if all the members present at a time for the lunch it create
Implement to use a lockout and tagout sysytem
B9 Staff canteen considering huge labor inward and current covid situation we can have b9 Staff canteen in a separate place s
The waste yeast coming from brewing of filteration please hold it and discharge it in small quantity to ETP day by day
The most common challenges to healthy ergonomics ensuring good ergonomics for staff in breweries can reduce on the job in
I suggest to Implement the procedures to be used for conrolling food hazards using the HACCP method
To avoid the can depal both feeding table shaft dending issue, we can shift the driving sproket on shaft to one side and minim
Please clean the lunch tables and food preparation place its going on towards opposite to cleaness, so kindly look this issue wi
Painting Lines on the floor to indicate where visitors are allowed & where they are not
Please required for me trap CIP line in CO2 plant
In ETP we are dosing coustic and lne manually please provide dosing pump facility
 Benefits

Easy operation facility for operator , that will save analysis tiem & quick access in case of emergency
We can access silo top mill base minimum safety requirement very quick access to all top area, easy for physical stock verificati
We can manage a manpower woth particalur door,and It is easy way to avpid the crowd in canteen
Completely its maintain social distance without any disturbance on time of providing food
To clearly mark tanks that shut down for service
safety and time effectivenes
UASBR operation will be smooth without any trouble , we can give standard quality of ETP outlet water
It Reduce costs and even boost productivity and employee morale, Ergonomics safety ensures that the products methods , en
Process model for the identification and prevention of food safety hazard
Major breakdown which is in repeated nature will be avoided at Can line & improve can line efficiency.
Due to covid 19 pandamic it may cause huge number of side effects.
They can realize which is the accident zone or safest zone
CO2 fome trap in cleaning & health fuce
We can reduce the chemical consumption and reactor wil run without any disturbance and we can provide standard quality w
 Idea
Received Status Target Date
date
4/7/2021 Need to Discuss 6/30/2021
4/7/2021 Pending need to discuss 6/30/2021
4/26/2021 Pending need to discuss 6/30/2021
4/26/2021 Rejected
4/27/2021 Completed
4/27/2021 Completed
4/27/2021 Need to Discuss 6/30/2021
4/28/2021
4/28/2021 Completed
4/28/2021 Awaiting for trials
4/28/2021 Wil implement
4/28/2021 Will Discuss 6/30/2021
4/29/2021 Will Discuss with Deepak 6/30/2021
4/29/2021 Completed
S.No My Idea given by Grade Function Month
1 Punith Kumar s operator Bottling July
2 mahesh kumar c operator Bottling July
3 Punith Kumar S A operator Bottling July
4 Punith kumar S A operator Bottling July
5 Akshay S EHS executive Plant July
6 Karthik S Sr.Executive Admin July
7 Naveen kumar DGM HR July
8 Venkatesh B Security ETP July
9 Venkatesh B Security Admin July
10 Manju KM operator Production July
11 Mahadevswamy HS operator Bottling July
 What Idea? Benefits
How to avoid other bottles marker complaints need to requireOther bottles market complaints reduce *effic
separate storage tanks for bottle washer caustic water, when c*safety for ETP * when caustic water necessar
How to avoid bottle loss in feeding time bottles fall down on t * Bottles loss reduce * Avoid bottles breakag
How to avoid cotton damages & bottles urst in tapping for IB ex *looking to good palltizing *reduce cotton dam
We can implement a Machine inspection safety sticker. this maWe can follow the rules of industries, we are n
Need frisking at the main gate , In & Out This will be benefit for out staff
Main gate bottom & heavy gap due to that dogs are entering in No dogs can enter in to the plant
In ETP area if we can use the jolly stones we can avoid the Gr Every month need to cut the gross, Man power
If we use one bundle cotton box and If we tape towards the down Manpower will be save , we can use only one
Near tape sealer After using the tape roller they are throwing we can avoid the tape wastage , and We can sa
EBI machines rejected bottles jam in conveyor line and washerFrom vooter they will be knowing about the bottl
Idea Received
Status Target Date
date
7/15/2021 pending
7/7/2021 pending
7/18/2021 pending
7/19/2021 pending
7/30/2021 pending
7/30/2021 pending
7/30/2021 pending
7/31/2021 pending
7/31/2021 pending
7/31/2021 pending
7/31/1931 pending
S.No My Idea given by Grade Function Month
1 Anand krishnan Manager Finance August
2 Nanada gopi Sr.Executive Finance August
3 Arasu BG Operator Packaging August
4 Chandan C Operator Packaging August
5 Karthik Operator Packaging August
6 Sachin HS Operator Packaging August
7 Deepak V parashar Sr.Manager Packaging August
8 Senthil Prabhu SCM Stores August
9 Senthil Prabhu SCM Stores August
10 Prathamaesh Kale Executive QA August
11 Laksith BN Executive QA August
12 Pramod N Raghu Operator Packaging August
13 Nithin mayekar DGM Brewing Brewing August
14 Nithin mayekar DGM Brewing Brewing August
15 Nithin mayekar DGM Brewing Brewing August
16 Nithin mayekar DGM Brewing Brewing August
17 Venkadsan R Executive IT August
18 Venkadsan R Executive IT August
19 Mahesh Manager Packaging August
20 Mahesh Manager Packaging August
21 Mahesh Manager Packaging August
22 Hemanth kumar Operator Packaging August
23 Punith Operator Packaging August
24 Subbaiah Operator Packaging August
25 Karthik Operator Packaging August
26
27
28
 What Idea?
PM scrap awaiting through intenrnal production order
Rain water harvesting & use it for plant operation to reduce the costs earn savings also
In Dispatch area when the workers and truck drivers working at height we need a safety ro
Place of can line required two can line both side printing detector sensor and buzzer & li
Shrink wrap need safety doors sensor
Our filler machine back side need to product line one flow meter or fixing and filler area b
Fixing of auto on - off valves on all overhead toilet water tank line with float control valve
Bulk bay malt handling system
Can sleever which 3 more effective to control can invention
To make use of blendes in process BBTS in order to reduce the change over time of BBT as
Can line empty can rinser pressure should be inter locked with fillers water spray should
We have to install remote base alarm to all forklift for our working area to avoid line jam
Fixing the chemical storage room
To implement Opl posters / banners in all erilical process areas defining minimum requirements to be fullfilled for particular p
To provide bufeer tank parallel to post buffer tank & synchnorise with filteration activity du
To provide acrylic or fibre glass collapsable partition for mesh filter
medical insurance out patient (OPD) present medical insurance is covering only hospital ad
Material gate _ ETP area new gate beed to be open on ETP backside area and need to make l
Can line empty can feeding conveyor if can getting empty need to generate an alarm with ho
Printing o karnataka bar code directly on cartoon will avoid the usage of paper
Case packer infeed bottle shuffle motor is running in full speed leading body & book label
Individual bottle flap guide & control & 6 Pack dimention increasing
Annalizing- Bottle fall down , 2. Crew guide too short and adjustment 3. Keggs not proper
Give a one man power to remove the base damage, scuffing and old bottle on EBI rejection l
Line barcode slow barcode amchine manual system any mistake avoid issues and barcode p
 Idea Received Acknowledge
Benefits
date by/Date
Easy revencilation of scrap generation and sales through S 8/24/2021
If we are saving the rain water through pond / Tank it wil 8/24/2021
When the truck drivers working at height to remove tarpel a 8/24/2021
Save two manpowers / We can control market complaint/ co 8/24/2021
Avoid the man injury and human safety and machine safet 8/24/2021
Front of filler drained beer finding / And how much he drai 8/24/2021
Water saving 8/24/2021
Automated/ less manpower 8/24/2021
Huge cost saving, will di resolve high storage space constra 8/24/2021
Will reduce Do picku during BBt change over to productio 8/24/2021
Proper empty can wash/ Water savings 8/25/2021
We cannoot go tp call them it avoide line jam, it aboid ma 8/26/2021
Hygeinic floor easy to clean & will enhance storage GMP 8/30/2021
um requirements to be fullfilled for particular process 8/30/2021
Water & Extract saving / At stand up & fileration this pre 8/30/2021
Clean & hygeinic place, avoid risk of accident during cleani 8/30/2021
All empoyees and them families are getting benefit of the 8/30/2021
Control the material movement / Man movement will be sepe 8/30/2021
minor stoping in the can line empty can feeding can be av 8/10/2021
Bar code sticker paper can be saved 8/12/2021
By providing the VFD to the shuffer motor speed can be re 8/16/2021
Avoid carton & 8 Pack damage & lable damage 8/31/2021
1. EBI PLC to filler M/C continue comes the bottles avoid t 8/31/2021
Line efficiency getting more , Water casutic chemical, steam 8/28/2021
online barcode system improve the line efficiency and cost 8/31/2021
Plan of Action Responsibilty Status Target Date