Professional Documents
Culture Documents
Plant Inspection Checklist v1
Plant Inspection Checklist v1
General
1 NO Smoking' signage is clearly displayed at main gate
2 Illumination levels are maintaining / sufficient lighting provided
3 ventilation maintaining through natural / artificial way
4 Where heat stress is a problem, do all fixed work areas have air conditioning?
5 The work area clean and orderly
6 Permanent aisles and passageways clearly marked
7 Area is Free from leakages
8 Restrooms and washrooms kept clean and sanitary
9 Floors are free from oil & chemical spillage
10 Scrap / wastage storage & handling condition is good
11 Emergency phone numbers conspicuously displayed
12 Required employees trained and certified in first aid?
13 First aid boxes available with adequate requirements
14 Collection & storage of the Haz waste infrastructure is adequate & followed
Electrical safety - ( for electricians)
15 Are the electrical panels locked properly
16 Check the continuity and conductivity of wires
17 Are connecters used are appropriate
All electrical portable hand tools (except confined space work) must be of:
1 a) 110V AC rating with power drawn from venter-tapped transformer (55V-0-55V secondary) and the secondary tapping
connected to earth
b) or 240V rating with double insulation and backed up by 30 mA ELCB
2
Connections must be by 3-core cable and 3-pin plugs and sockets, except when tools are double insulated on a 2 wire supply
3
Use of extension cable is prohibited. But when absolutely necessary, metallic extension boxes with all precautions must be taken.
4 Twisted wire connections not provided
5
Cable jointing (if absolute necessary) must be done with proper clamping and with cable lugs (no tape joints should be used)
6 Portable electric lamps must be of 24V rating. Any other handlamps with higher rating is strictly prohibited
7 Handlamps must be of dripper type with caged protection for bulb
8 All extension boxes and terminal boxes must be provided with separate 30 mA ELCB
9 Double earthing connections must be provided for all panels, junction boxes, terminal & extension boxes, all other electrical
tools/equipment when powered by 415V AC system. However, single body earthing is sufficient when powered by 240V AC system
Electrical welding and welding machines
10 Welding machines in good conditions with proper body insulation
11 Welding machines must be provided with a local lockable isolators
12 Each machine must be connected to a terminal box with a 3-core cable for single-phase machines and 4-core cables for 3-phase
machines. DIRECT CONNECTIONS TO THE BUS BAR IS STRICTLY PROHIBITED
13 All machines must be properly earthed (double earthing to be provided) and insulated switches on the machine
14 The cables must be suitable rating and must be replaced immediately if damaged. The earth cable must extend upto the welding
pint. COMMON EARTH CABLE TO ANY STRUCTURE OR PIPELINE IS STRICTLY FORBIDDEN
15 Welding machines must be protected from earth faults by providing ELCBs
16 "B" & "C" type fire extinguishers must be available near welding machines
17
Proper PPEs like leather hand gloves, welding goggles/face shields, safety shoes, hard hats etc should be used by welders
18 Incoming supply side should be provided with MCCB protection followed by 30 mA ELCB/RCCB.
19 Welding DB should eb connected to two earthing conductors/earthpits of the plant or site
20 The earth wires of welding set should be minimum of 8 SWG G.I wire
21 Welding set should have voltage reduction device (VRD) on the output side, which limits the no load terminal voltage to <18 V and
prevents electric shock
22 Welding cable should be with lug and crimped (use of bare wires with bolt & nuts is prohibited)
Drilling, Grinding machines etc.
23 All portable tools should be of 110V
24 415V/110V/24V, 2.0KVA transformer should be used and should have protection on either side of the transformer
25 No cable joint should be found for the portable tools
26 ELCB protection is required for the portable tools
27 Adequate guarding to be provided for grinding machines
28
RPM of grinding tool as well as the wheel should either match or the designed RPM of wheel above the RPM of grinding tool
29 All portable tools should have 3 pin plug pin
Compressed air tools
30 All hoses and connectors must be suitable pressure rating as per standards
31 Compressed air should not be used for body cleaning etc.
Gas cutting tools
32 Gas cylinders used for gas cutting must be kept on trolleys and strapped/fastened with chains. Cylinders must be transported on
these torlleys
33 Gas regulators and cutting torches must be maintained in a healthy condition
Electrical Safety Inspection Checklist
Plant:
HOD (Name):
Department - Section:
Location of Inspection: Inspection Frequency: Weekly / Forthnightly / Monthly
Date of Inspection:
MV panels areas
Fire
1 Check all the fire extinguishers (refilling/service slips, date etc.)
2 Check all sand buckets
3 Check all smoke detectors
4 Whether all exit paths are clear
Electrical
5 Whether insulated rubber mats are maintained properly?
6 Whether all MV panels are secured with double earthing?
7 Whether the MV system earth pit is in good condition?
8 Whether interlocks is working properly for ACB with panel door?
9 Whether the MV single line diagram (SLD) has been maintained properly?
10 Is MV operation procedure board present in the room?
11 Is there any wall openings or holes between HV & MV rooms?
12 Is there any hanging cables?
Slip & trip
13 Whether tiles provided are anti slip and maintained properly
14 Wheter all rubber mats are placed properly
15 Is the floor flat (without ups and downs)
16 Is illumination adequate?
17 Is there any seepage?
18 Is the wall maintained properly
19 Is the temperature of the room proper
Equipment/Mechanical
20 Check PPE (working condition, missing, anything needed extra etc.)
21 Whether MV gloves are maintained properly?
22 Whether mask present in the room
23 Whether axe present in the room
24 Is electrical shock treatment chart present in the room
25 Is the list of licensed electrician available and displayed?
26 Is important telephone numbers displayed in the room?
27 Is first aided board present?
28 Is LOCKOUT device, danger sign card available in appropriate box
UPS
UPS installations/rooms
29 Has the preventive maintenance done properly
30 Is the ventillation proper
31 Is the exhaust fan in good condition
32 Are the battery terminals and connections in good conditions
33 Is illumination adequate
34 Is the double earthin proper
35 Are the rubber mats in good conditions
UPS battery bank
36 Has cleaning done peoperly?
37 Is the ventillation proper
38 Is the exhaust fan in good condition
39 Are flame proof light fitting in good conditions
40 Is illumination adequate
41 Are the hydrogen/smoke detectors in good conditions
42 Is the battery MCCB cable in good conditions
43 Is the airconditioning proper?
High voltage area
Fire
44 Check all the fire extinguishers (refilling/service slips, date etc.)
45 Check all sand buckets
46 Check all smoke detectors
47 Whether all exit paths are clear
Electrical
48 Whether insulated rubber mats are maintained properly?
49 Whether all HV panels are secured with double earthing?
50 Whether the HV system earth pit is in good condition?
51 Whether interlocks is working properly for VCB with panel door?
52 Whether the HV single line diagram (SLD) has been maintained properly?
53 Is HV operation procedure board present in the room?
54 Is there any wall openings or holes between HV & MV rooms?
55 Are HV earthing trolleys labelled properly?
56 Is the trench covered and yellow marked?
57 Is there any hanging cables?
58 Is HV log book present in the room
59 Is trench filled with sand?
Slip and Trip
60 Whether tiles provided are anti slip and maintained properly
61 Wheter all rubber mats are placed properly
62 Is the floor flat (without ups and downs)
63 Is illumination adequate?
64 Is there any seepage?
65 Is the wall maintained properly
66 Is the temperature of the room proper
Equipment/Mechanical
67 Check PPE (working condition, missing, anything needed extra etc.)
68 Whether HT gloves are maintained properly?
69 Whether mask present in the room
70 Whether axe present in the room
71 Is electrical shock treatment chart present in the room
72 Is the list of licensed electrician available and displayed?
73 Is important telephone numbers displayed in the room?
74 Is first aided board present?
Transformer room
75 Are 11 Kv rubber mats present? Condition good?
76 Is the ventillation and illumination arequate?
77 Is the transformer door interlock with VCB, working properly?
78 Is the temperature relay working properly
79 Is double earthing proper
80 Is the transofrmer door lock in good conditions
81 Are smoke detectods working properly
82 Is the transformer neutral earthing in proper condition
83 Check for general housekeeping