Document No.

: -

Process Mapping Production Planning and Rev. No : -

Process Control
Rev. Date : -

Process Owner : - Production Incharge

PROCESS APPROACH DIAGRAM

With What? (Materials / Equipment) With Who? (Competence / Skills / Training)

1 Computer System(SAP) 1.Skilled Operators
2 Raw Material , BOP Material 2.Robotic programmes
3 Machine Resources(Robots),Fixtures 3.Process Knowledge/Machine Knowledge
4 Trolley, pallets & bins. 4.Product knowledge/Material knowledge
5 Available equipment, gauges & instruments. 5.Resolution of problem
6.Knowledge of SPC ,productivity improvement
6 DG, Chiller, Compressor
tool,kaizens,5S.
7.knowledge of machine & operator safety
7 Gas Reservoir Tank
system,7QC tools, why why analysis, IPO, FMEA
8 Welding Machine, Drilling machine 8. Manpower handling
9 JH check sheet 9. Set Up change knowledge

Key Inputs Key Outputs

1 Customer Schedule Production 1. Daily Production Plan / Actual.
2 Raw material,WIP Stock, BOP Planning & 2. Monthly Production Plan .
3 Manpower availability. Process control 3. Control of rework & rejection/ CAPA
4 Change in Customers Schedule. 4. Machine OEE
5 SOP / Parameter Chart/ FMEA / Control Plan 5. Product quality
6 Production target 6. Pokayoke/Kaizen Implementation
7 CSR 7.JH Records
8. Pokayoke Verification
9. Process validation
10. Setup Approval ,inprocess inspection Report/
FPA/ Daily monitoring sheetKaizen poka yoke
implementation

How? (Methods / Procedures / Techniques) Interacting Processes What Results? (Key Process Measures)
1 Prodn Planning & Process Control procedure 1) Quality 1.OEE
2 SOP, Work instruction,Welding Catalogue. 2) Dispatch 2. Delivery performance
3 Identification & traceability 3)Store 3. Customer satisfication
4 CAPA 4) Maintenance 4. On time production as per schedule/Plan
5 Machine start up procedure 5) Purchase 5 Rejection PPM
6 Child parts loading & unloading procedure 6) Development 6 Process Validation Plan Vs Actual
Risk- Refer risk assessment
PREPARED BY : APPROVED BY: