You are on page 1of 30

CHAPTER IV

TECHNICAL STUDY

INTRODUCTION

After to market study is the technical study, which is the most vital part of the study for in here,
it explains the detailed description of the product, raw materials and supplies, manufacturing
process, operational procedures, plant layout, facility design, machinery and equipment, waste
disposal methods and lastly, the total production cost of the entire output.

DESCRIPTION OF THE PRODUCT

Steep, Sip, Relax has a natural taste of flavored tea. Each tea bag weighs 4.5 grams. It is
packaged in a Ziplock Pouch to ensure the natural taste of the tea. The main ingredients are
Mulberry leaf and Lemongrass which have numerous benefits in the body. Mulberry leaf has
powerful components such as antioxidants that help limit damage caused by free radicals
(Familydoctor.org, 2020). It contains calcium, which is good for the bones, and treats
osteoporosis (Morgan, 2005) Vitamin C can lower blood pressure, helps to cure colds, boost the
immune system, cough and nausea.  Iron can prevent anemia. Mulberry leaf  also has Potassium,
Magnesium, and Phosphorus which are good for the body. While on the other hand, Lemongrass
prevents bacteria and can relieve swelling and pain, reducing sugar and even cholesterol. The
product is opening the doors for the utilization of plant-based materials in boosting the immune
system once you drink it. It is an affordable herbal tea that ensures the unique and natural taste of
the Mulberry leaf and Lemongrass compared to those expensive teas which are chemical-based
and have a preservative added. The estimated selling price of the product is P160 pesos per
pouch and each pouch has 10 pieces of Mulberry leaf and Lemongrass tea bags inside.

Fig 4.1 Nutritional Content/Certificate


Fig 4.2 Finished Product
Table 4.1 Product Comparison

PRODUCT ADVANTAGE & DISADVANTAGE

 Packaging – the packaging of Steep, Sip, Relax is a Ziplock


Steep, Sip,
pouch and it preserves the natural taste, flavor, and aroma of the
Relax
product.
 Health Benefits – contains numerous benefits in the body which
help boost the immune system and can help you to maintain
your healthy lifestyle.
 Labeling – the label in the product is correct, easy to read, easy
to follow, and labeled in the right place.
 Taste – the product has a natural taste of Mulberry and
Lemongrass which has no preservatives added.
 Tea bag – the tea bag is not easily ripped/broken and not easy to
rot.
 Logo – the product logo has attractive colors and is easy to
remember.

 Packaging – the packaging is boxed and does not preserve the


Lipton
taste, aroma and flavor of the tea.
 Health Benefits – lemon has a lot of benefits in the body but,
Unlike our product, which has numerous benefits in the body
because of the combination of Mulberry leaf and Lemongrass.
 Labeling – the product labeling font is too small to read.
 Taste – the taste is not unique since there’s a lot of lemon flavor
that already exists in the market.
 Tea bag – the tea bag is easily ripped/broken and rotted.
 Logo – the logo is simple and easy to remember.

 Packaging - the packaging is boxed and does not preserve the


Twinnings
taste, aroma and flavor of the tea.
 Health Benefits - the benefits of their tea are few, unlike our
product.
 Labeling - not readable because the font is small.
 Taste - even if the brand has a different variant of tea, the taste
of their tea is not like Steep, Sip, Relax that has a natural taste.
 Tea bag - the tea bag is easy to rip/break and get rot.
 Logo - the logo is not quite catching in the eyes but, it is easy to
remember.

 Packaging - the packaging is boxed and does not preserve the


Biofitea
taste, aroma and flavor of the tea.
 Health Benefits - there are some of the benefits of Biofitea that
help you to get slim but this is not proven by the doctor.
 Labeling - the information is not easy to understand because
there are too many words in the box.
 Taste - the taste is good.
 Tea bag - their tea bag is packed with plastic and it may taste
like plastic when you drink it mostly if the plastic of the tea bag
is exposed with sunlight.
 Logo - the logo is simple but the color of the background in the
box is too many.

 Packaging - the packaging is Plastic Pouch and it may cause


Yamang
moisture since the product is made with powder.
Bukid
 Health Benefits - turmeric also has many benefits in the body
 Labeling - the labeling is too small for reading but the
information about the product is good.
 Taste - since the product is not in the tea bag, the taste is strong
and rough when you drink it.
 Logo - simply and the design is inspired by the Filipino
farmers.
 Packaging - the packaging is boxed and does not preserve the
First Vita
taste, aroma and flavor of the tea. .
Plus
 Health Benefits - it has many health benefits contained in this
product but it is not just like Mulberry leaf and Lemongrass
when they combine.
 Labeling - the labeled of this product is not readable because it
contrasts the color of the box in the labeled of the product.
 Taste - the taste is better but Steep, Sip, Relax has much butter
taste.
 Logo - simply and the color is attractive.

 Packaging - they have a bottle of tea and a box of tea.


Ito En
 Health Benefits - the benefits of their tea are few unlike our
product.
 Labeling - not understandable because of the language used.
 Taste - taste like a natural tea and taste milky
 Tea bag -  the tea bag is easy to rip/break and get rot.
 Logo - the logo is not understandable because of the language it
has since we're here in the Philippines.
Raw Materials and Supplies
Below is the list of materials needed and the corresponding details of each.

Table 4.2 Raw Materials

Raw Description Unit Quantity Total Sources


Materials Cost needed/month Cost

Bacani Farm

Miranda’s Grapes
Mulberry Main ingredient of
P 130 27.4 kg P 3,562 and Mulberries
leaves the tea
Farm

Mulberry Plants

Bacani Farm
Secondary
Lemongrass ingredient of the P 125 18.3 kg P 2,287.5 Fresherb
tea
Pampanga’s Fresh

Table 4.3 List of Suppliers of Mulberry Leaves

Supplier Address Maximum Mode of Payment


Supply

Bacani Farm Lubao, Pampanga 5 kg/month GCash, Cash on


Delivery

Miranda’s Grapes and Magalang, 500 kg/2 months GCash, Cash on


Mulberries Farm Pampanga Delivery

Mulberry Plants Pulilan, Bulacan 10 kg/2 months GCash, Cash on


Delivery

Table 4.4 List of Suppliers of Lemongrass

Supplier Address Maximum Mode of Payment


Supply

Bacani Farm Lubao, Pampanga 5 kg/month GCash, Cash on Delivery

Fresherb San Fernando, 5 kg/month GCash, Cash on Delivery (if within


Pampanga Pampanga), Bank Transfer

Pampanga’s Candaba, 25 kg/month Gcash, Cash on Delivery


Fresh Pampanga

Manufacturing Process
Sanitation and wearing of proper clothing and protection like face masks and gloves must be
done before the start of production to make sure that the tea being manufactured is clean and safe
from any dirt, germs, and viruses. Not only should the workers themselves be clean and sanitized
but also the work table and the materials and tools needed to make the Mulberry leaf and
Lemongrass tea. The tools to be used should be checked to make sure they are functioning well
to avoid any accidents. The working hours from 09:00 am to 05:00 pm are to be strictly
followed. The production process itself will be regularly monitored and all the outputs will
undergo inspection and quality control to ensure that the products we send out are of the very
best quality.
1. Cut the Mulberry leaves

2. Measure and weigh Mulberry leaves and Lemongrass

3. Combine them

4. Put inside the tea bag


5. Weigh the tea bag

6. Put tea bags into the ziplock pouch

7. Add product logo to the pouch


Production Flow Chart

 Prepare the following ingredients:


Prepare the ingredients 1.26 kg dried Mulberry leaves
840 grams dried Lemongrass
All ingredients are naturally sun/air-dried.
Cut the Mulberry leaves

 Cut the Mulberry leaves in order for them to fit in


Measure and weigh
the tea bags.
Mulberry leaves and
Lemongrass
 Measuring and weighing each ingredient will help
ensure that all tea bags are uniform in content.
One tea bag contains 2.52 grams of Mulberry leaf
Combine them
and 1.68 grams of Lemongrass.

 Combining the measured ingredients together will


Put inside the tea bag
ensure that both their flavors come out.

Weigh the tea bag  Putting all the ingredients inside the tea bag will
make it easier for customers to steep.

 Weighing the tea bags with the ingredients inside


Put tea bags into the is needed in order to make sure all bags weigh 4.5
ziplock pouch grams each.

 Each ziplock pouch should contain ten tea bags of


Add product logo to the
Mulberry leaf and Lemongrass each.
pouch

 Adding the product logo will help customers


distinguish the company's product from others.
Operational Procedures - seng
Plant Layout - jules
Facility Design - jules

Machineries and Equipment

Below is the detailed list of machineries, equipment and other supplies that are needed in the company.

Production Equipment

Alternative equipment in case of fortuitous event.

Items Description Qty. Unit Price Total Sources

It is used to dry 1pc 1, 340.00 1, 340.00 SM


Kitchen Oven mulberry leaves Appliances
and lemongrass

TOTAL ₱1, 340.00


Production Supplies

Items Description Qty. Unit Total Sources


Price

It is used for 5 Packs 32.00 160.00 Shopee


brewing tea (100pcs
per pack)

Tea Bags

Ziplock Pouch Resealable 5 box 240.00 1,200.00 Shopee


(14cm x 20cm) container of our (100 pcs
product per box)

It is used to 2pcs 2,070. 4,140.00 Public


weigh the 00 Market
ingredients

Digital Weighing
Scale

Tray It is used to carry 6pcs 819.00 4,914.00 MJD


the mulberry Industri es
leaves and
lemongrass
It is used to put 4 pcs 50.00 200.00 Public
the dry mulberry Market
leaves and
lemongrass in
the tea bag.

Measuring Spoon

Kitchen Knife It is used to cut 1 set 360.00 360.00 Super


the lemongrass Market

Kitchen Scissor It is used to cut 3pcs 90.00 270.00 Super


the dried Market
mulberry leaves

It is used for the 4boxes 250.00 1,000.00 Public


protection of the Market
employee.

Gloves
It is used inside 5 150.00 750.00 Public
the production Box Market
area

Face mask

It is used inside 10 pcs 35.00 350.00 Public


the production Market
area

Hairnet

It is used inside 5pc 75.00 375.00 Public


production area s Market

Apron

Sticker Paper It is used for 20 39.00 780.00 National


labeling the Packs Bookstore
product and it is (10pcs
also used for per
convenient pack)
steeping it is
attached to the
end of string
which carries the
brand name.
Total ₱14,499.00

Auxiliary Equipment

Items Description Qty. Unit Price Total Sources

It is used for the 1pc 67, 900.00 67, 900.00 Kservico


delivery of the
product
Mio Sporty

Total
₱67,900.00

Utility Supplies

Items Description Qty. Unit Price Total Sources

It is used for 1pc 4,250.00 4,250.00 SM


replenishment of Appliances
employees

Water
Dispenser

Total ₱4,250.00

Emergency Power

Items Description Qty. Unit Total Sources


Price

Emergency use for power 1pc 1,500.00 1,500.00 Ace


interruption. Hardware

Emergency
light

Total ₱1,500.00
Ventilation and Air Conditioning Equipment

Items Description Qty. Unit Price Total Sources

It is used to pc 849.00 849.00 Ace


control and Hardware
eliminate the
odor in the
production area.
Exhaust Fan

It is used for the 2pcs 7,915.00 15,830.00 SM


production area Appliances
and office.

Air Condition

Total ₱ 16,679.00
Office Equipment

Items Description Qty. Unit Price Total Sources

It is used to save 1pc 16,000.00 16,000.00 Techno Hub


files and for sending
and receiving emails.

Computer

It is used by the 1pc 2,000.00 2,000.00 Office Surplus


Office Table employees

It is used by the 1pcs 1, 886.00 1,886.00


employee Office
Surplus

Office Chair

It is used to print the 1pc 6,320.00 6,320.00 SM


documents and the Appliances
label tag

Printer with
scanner

It is used for the 1pc 8, 540.00 8,540.00 Office Surplus


employees to keep
their private things.

Locker
It is used to store the 1pc 3,200.00 8,500.00 Office Surplus
files

Filing Cabinet

It is used by the 2pcs 1,500.00 3,000.00 SnR


employee in
production area

Working table

It is used by the 4pcs 150.00 600.00 Public Market


employee in
production area

Monobloc
chair

Total ₱ 44,146.00
Office Supplies

Items Description Qty. Unit Total Sources


Price

It is used for office 1 ream 160.00 160.00 Pandayan

Bond paper

It is used for office 30pcs 3.00 90.00 Pandayan

Envelope

It is used for office 50pcs 5.00 250.00 Pandayan

Folders

It is used for office 10 254.00 2,540.00 Pandayan


booklets

Receipt
It is used for office 5pcs 42.00 210.00 Pandayan

Ledger

It is used for office 4pcs 70.00 280.00 Pandayan


to write down the
record

Logbook

It is used for office 1 box 50.00 50.00 Pandayan

Ballpen

It is used for office 1 box 95.00 95.00 Pandayan

Pencil

It is used for office 2pcs 30.00 60.00 Pandayan

Scissors
It is used for office 2pcs 130.00 260.00 Pandayan

Calculator

It is used for office 2pcs 40.00 80.00 Pandayan

Puncher

It is used for office 2pcs 44.00 88.00 Pandayan

st
apler

It is used for office 10pcs 9.00 90.00 Pandayan

Stapler wire

It is used for office 4pcs 18.00 72.00 Pandayan

Scotch Tape

It is used to monitor 2pcs 150.00 300.00 Pandayan


the time

Wall Clock
Total ₱4,625.00

Security Equipment

Items Description Qty. Unit Price Total Sources

It is used to signal 1pc 3,500.00 3,500.00 Hardware


and warn the
employees for
possible fire.
Fire Alarm

It is used to eliminate 2pcs 1,250.00 2,500.00 Hardware


the fire

Fire Extinguisher

It is used to detect 2pcs 1,900.00 3,800.00 Hardware


the smoke.

Smoke
Alarm/Detector

Total ₱9,800.00
Cleaning Supplies

Items Description Qty. Unit Price Total Source s

It is use to 2pcs 388.00 776.00 Public


clean the market
Office and
Production

Mop

It is used to 4pcs 80.00 352.00 Public


clean the Market
Office and
Production

Broom

It is used to 2pcs 50.00 100.00 Public


clean the Market
Office and
Production

Dustpan

It is use for 3pcs 150.00 450.00 Public


storage of Market
waste

Trash Can
It is used for 5 packs 40.00 200 Public
wrapping and Market
disposing the
waste

Garbage bag

It is used for 15 pcs 3pcs for 125.00 Public


production are. 25.00 Market

Rag

Detergent Soap Cleaning 10 pcs 25 250 Public


materials Market

Hand Soap It used to 5 pcs 50 250 Public


disinfect and Market
clean the hands

Total ₱2,503.00

Utilities
Below is the list of utilities needed by the company

Consumption
Utility Description Sources Unit Cost Rate Total
Power It is used for the Pelco II ₱6.5188per 460.2070 3,000.00
Supply production kWh as of kWh
process. February 2022

Water It is used for the Guagua Minimum 10 2.25 cubic


Supply operation of Water cubic meters / meters 160.00
equipment District P 160.00

It is used for the PLDT


communication
Internet of business On Plan 1,500.00
transaction Basis

Total ₱4,660.00

Alternative sources in case of sudden or temporary unavailability

Consumption
Utility Description Sources Unit Cost Rate Total
Power It is used for the Solar

Supply production Power 5,370.00 5,370.00


process.

It is used for the Mobile


Internet 50.00
communication of Data and ₱50.00 1GB
business Mobile Internet Data
transaction Hotspot

Total ₱5,420.00
Waste Disposal Method

Waste management is the process of treating solid wastes and offers variety of solutions for recycling
items that don’t belong to trash. It is about how garbage can be used as a valuable resource. Waste
management is something that each household and business owner in the world needs.

The sanitation is one of its priorities to maintain the cleanliness of the company. This will also aid
in preventing pollution contribution in the environment. The company will put into practice the proper
waste segregation. Trash bins will be distributed properly in premises.

Every end of the production, an assigned production worker will facilitate the waste disposal.
Waste of mulberry leaves and lemongrass will be segregated individually since these are biodegradable in
form. Packaging wastes will be optimized for sale so that it can generate income. All wastes that can be
sold to companies which are making by-product are strategic move to have extra earnings for the
company.

The Garbage will be collected by the sanitary collector of Guagua every 3 days. Trash bags
funding and an on-call worker will be responsible in the waste disposal of the company. P350 is the
budget for monthly waste management. It is estimated to have P4,200 waste disposal cost per year, and it
is assumed to have an 1% increase per year.

Below is the list of wastes of Steep. Sip, Relax and how they will be handled:

Process Waste:

 Mulberry leaves and Lemongrass leftovers - These will be utilized as fertilizers for
plant gardens.
Packaging:

 Damaged and rejected tea bags- These will be sold to recycling companies
 Defected Packaging - These will be sold to recycling companies
Total Production Cost - seng
Reference

Morgan Griffin, R.  (2005, February 25). Nourish by WebMD. Calcium. Retrieved from
https://familydoctor.org/antioxidants-what-you-need-to-know/#:~:text=They%20also
%20may%20play%20a,causing%20damage%20to%20other%20cells

familydoctor.org. (2020, August 05). Antioxidants: What you need to know. Retrieved from
https://familydoctor.org/antioxidants-what-you-need-to-know/#:~:text=They%20also
%20may%20play%20a,causing%20damage%20to%20other%20cells.

You might also like