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Abstract
From recent research, it has been found that deep drawing at two temperatures can make SUS304 exhibit deep drawability, the present
investigation testing materials with other structures by the process. Commercially pure titanium (CP Ti)(a-Ti) exhibits almost twice the
deep drawability when the temperature is increased from room temperature to 4008C. The process can make the deep drawability of a-Ti
much more effective. The breaking point of titanium sheet is in the direction perpendicular to the rolling direction because of the effect
from two different directions due to the anisotropy of the material. A suitable blank-holding force (BHF) can help to reach a limited
drawing depth, the required force decreasing when the operating temperature increases. From X-ray and TEM identi®cation the process can
drive more slip systems to relax strain energy to obtain good deep drawability by virtue of better ductility. # 1999 Elsevier Science S.A.
All rights reserved.
0924-0136/99/$ ± see front matter # 1999 Elsevier Science S.A. All rights reserved.
PII: S 0 9 2 4 - 0 1 3 6 ( 9 9 ) 0 0 1 0 8 - 9
66 J.-M. Liu, S.-S. Chou / Journal of Materials Processing Technology 95 (1999) 65±70
The change along c axis can also work by twin deforma- condition were tested by X-ray and TEM identi®cation to
tion. For titanium f1 0 1 2g; f1 1 2 1g and f1 1 2 3g , twins explore the deformed microstructure and the reason for the
occur in extension along the c axis; and f1 1 2 2g; f1 1 2 4g increased forming limit.
[13,14], and f1 0 1 1g [15] twins in compression along the c
axis. When the temperature increases, twin deformation
becomes less important generally. Rosi et al. [13] did not 4. Results and discussion
®nd twins of any type at 8008C, but McHargue and Ham-
mond [16] found less f1 1 2 2g and f1 1 2 1g twins at 8158C. The relationship between the appearances of the drawn
Paton and Backfen [17] revealed that the compression of cups and the drawing conditions is shown in Fig. 1.
single-crystal Ti from 258C to 8008C, to about 5% strain
along the c axis, was accommodated entirely by f1 1 2 2g 4.1. Operating temperature
twins from 258C to 3008C, and by a combination of f1 0 1 1g
twins from 4008C to 8008C. Reduction normal to the c axis The height of the drawn cups for different operating
deformed by a combination of f1 0 1 2g twins and prism slip temperatures is shown in Fig. 2. The forming limit increases
at 258C, and by prism slip alone above 5008C. Although ca from room temperature to elevated temperature: at 4008C
slip is not responsible for a signi®cation amount of strain the height of the drawn cup increases to twice the height of a
below 3008C, it is important in accommodating the shear cup drawn at 258C. The material deforms more easily as the
ahead of a propagating f1 1 2 2g twin [17]. temperature increases due to the strength decreasing, and the
¯owability becomes better as work hardening becomes
milder than at room temperature. The cooling effect from
3. Experiments the punch makes material ¯ow into the mold cavity easily by
raising the strength of cup wall. Differing from stainless
The experiments use an electric wire to heat the mold and steel SUS304, the breakage point of CP Ti is in the cup wall
the specimen before pressing. When the specimen reaches normal to the rolling direction, not at the edge of the cup
the selected temperature, the deep drawing process is exe- bottom as with SUS304, as due to anisotropy [18,19]. CP Ti
cuted with a cooling effect in punch. The press equipment is is tensioned non-uniformly on the cup wall, but thinned by
an Amino universal forming test machine, the test being tension more easily normal to the rolling direction causing
similar to the SUS304 test [1±3]. The selected material, fracture by necking.
listed in Table 1, is commercially pure titanium sheet (AMS
4901 grade 4). The mold shoulder radius is 8 mm, there is a 4.2. Blank-holding force
coating of TiC on the mold surface, lubrication with graphite
for high temperature, and the punch speed is 4 mm/s. The Illustrated in Fig. 2 is the best BHF for different operating
results are measured for changing BHF load under spring temperatures. The degrees of work hardening decreases
strain, for changing operating temperature by means of a when the temperature increases, and large BHF advances
heat controller with thermal couple and a heating wire, and the fracture time of the cup. The BHF needs to be raised at a
for different sheet size. lower temperature to avoid wrinkling and reach limit drawn
The sheet was cut to the selected size and a grid etched height.
upon it. When the mold was heated to the operating tem-
perature, graphite was applied to the surface of the specimen 4.3. X-ray test of the cup-bottom material
and BHF applied. Then the specimen was caused to ¯ow into
mold cavity hole by the cooled punch after it had been 2 can determine the crystal plane from diffraction ana-
heated to the selected temperature. The best deep-drawing lysis data. TCh k i l [20] (texture coef®cient) is given by
conditions and the forming limit were found by changing the Ih k i l =Ih0 k i l
experiment variables in accordance with wrinkling or frac- TCh k i l P
1=n
Ih k i l =Ih0 k i l
ture of the drawn cups. The cups with best operating
and can be counted by the integral intensity to determine the
preferred orientation [20]. Fig. 3 shows the dependence of
Table 1
The chemical composition and properties of CP Ti (1 ksi0.89 kN)
the calculated TC values on operating temperature. TC1 1 2 2
increased at 2008C but then decreased with further increase
Wt% Ti C Fe O N H in temperature, TC0 1 1 2 increased when the temperature
a-Ti Bal. 0.01 0.12 0.34 0.011 0.0026 increased and reached the highest value at 4008C.
YS (ksi) US (ksi) El. (%) G A
(mm) 4.4. TEM identification of the fracture point
L T L T L T
The TEM microstructures of CP Ti at the symmetric
81.1 87.6 102.7 102.9 21 25 0.88
position of the fracture point are shown in Figs. 4±7: before
J.-M. Liu, S.-S. Chou / Journal of Materials Processing Technology 95 (1999) 65±70 67
deformation; deformed at room temperature; and deformed observed at 258C; f0 1 1 0g0 0 0 1 slip, f1 1 0 1g0 1 1 1
at 2008C and 4008C, respectively. Listed in Table 2 is the slip, f1 1 2 0g0 0 0 1 slip (Fig. 6), f1 1 2 1g1 2 1 3 slip,
slip system and twinning observed at different operating f1 2 1 2g1 2 1 3 slip and f0 1 1 1g0 1 1 2 twin at 2008C;
temperatures. and f0 1 1 1g1 2 1 3 slip, f2 1 1 0g0 0 0 1 slip,
In CP Ti sheet there is only dislocation tangle at room f2 1 1 0g0 1 1 1 slip, f0 1 1 1g0 1 1 2 twin (Fig. 7) and
temperature (Fig. 4). f0 1 1 1g1 2 1 3 slip (Fig. 5) was f0 1 1 2g0 1 1 1 twin at 4008C. Among these,
f0 1 1 1g1 2 1 3 pyramidal slip system [21] with c a
Fig. 2. Height of the drawn cups and the best BHF for different operating
temperatures. Fig. 3. TCh k i l at different operating temperatures.
68 J.-M. Liu, S.-S. Chou / Journal of Materials Processing Technology 95 (1999) 65±70
Table 2
The slip system and twinning observed at different operating temperatures
RT 2008C 4008C
f0 11 0g
0 1 1 00 0 0 1
f0 11 1g
0 1 1 11 2 1 3
1 1 0 10 1 1 1
0 1 1 11 2 1 3
0 1 1 10 1 1 2
0 1 1 10 1 1 2
1 1 0 11 2 1 3
f0 1 1 2g
0 1 1 20 1 1 1
f1 1 2 0g
1 1 2 00 0 0 1
2 1 1 00 0 0 1
1 2 1 00 0 0 1
2 1 1 00 1 1 1
f1 1 2 1g
1 1 2 11 2 1 3
f1 1 2 2g
1 2 1 21 2 1 3
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[13] F.D. Rosi, F.C. Perkins, L.L. Seigle, AIME Trans. 206 (1956) 115. [20] C.S. Barrett, T.B. Massalski, Structure of Metals, Pergamon, Oxford,
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York, 1964, p. 43. [21] G.W. Hutchinson, Proc. R. Soc. London A 348 (1976) 101.
[15] N.E. Paton, W.A. Backofen, Trans. TMS-AIME 245 (1969) 1369. [22] M.P. Biget, G. Saada, Phil. Mag. 59 (1989) 747.