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Ting Ting HEP

TING TING HYDRO-ELECTRIC PROJECT


DETAILED PROJECT REPORT

Rate for Principal Items of Works


Sl.No. Name of Item Unit Rate in Rs.
1 Coarse Aggregate Production Cum 634
2 Sand Production Cum 693
3 Excavation in Mixed Soil through Mechanical means Cum 205
4 Open Excavation in Hard Rock (Requiring Drilling & Blasting) Cum 383
5 Excavation for Rock in H. R. T. (Class I, II & III) Cum 1297
6 Excavation for Rock in H. R. T. (Class IV) Cum 1690
7 Composite Rate of HRT Cum 1332
8 High Performance Concrete M-50 Cum 5697
9 Concrete in Dam (M-25) Cum 5783
10 Concrete in Dam (M-20) Cum 5332
11 Concrete in Dam (M-15) Cum 4312
12 Concrete in Dam (M-10) Cum 3686
13 Mass Concrete in Intake (M-20) Cum 5520
14 Excavation for Rock in Surge Shaft Cum 1595
15 Concrete Lining (M-20) in HRT: Cum 5535
16 Concreting (M-20) in Power House Cum 5400
17 Shotcrete Cum 7490
18 Shotcrete with wiremesh Cum 9090
19 Concrete Backfill (M-15) Cum 4077
20 Steel liner of Pressure Tunnel MT 110750
21 Tor Steel Reinforcement MT 58980
22 RCC Precast Lagging Cum 7762
23 Drilling Grout Hole above 5.0m m 378
24 Drilling Grout Holes upto 5.0 m m 252
25 Grouting MT 14191
26 Fabrication & Erection of Steel Supports MT 91499
27 Backfilling of Earth Cum 162
28 Open Excavation in Hard Rock in PH (Requiring Drilling & Cum 421
29 Blasting in Deep
Rock Bolt(25 mm)Cut)
3.5 m long m 770
30 Stone Pitching Cum 507
31 Plum Concrete Cum 1903
32 Over break in Excavation Cum 995
33 Aggregate Without Blasting Cum 272
34 Sand Without Blasting Cum 332
35 Composite Rate of Sand Cum 512
36 Composite Rate of Aggregate Cum 453
37 Stone Masonry in Cement Mortar 1:6 Cum 1798
38 Concrete in PH (M-25) Cum 5783
39 Rock Bolt(25 mm) 2.5 m long m 807
40 Rock Bolt(25 mm) 6.0 m long m 746
41 Concrete in Dam (M-10) Cum 3395
42 Shortcrete with SF 50mm thk Cum 12977
43 Shortcrete with SF 100mm thk Cum 21965
Ting Ting HEP

TING TING HYDRO-ELECTRIC PROJECT


DETAILED PROJECT REPORT

Rate for Principal Items of Works


Sl.No. Name of Item Unit Rate in Rs.
44 Shortcrete with SF 150mm thk Cum 30952
45 Backfilling with Gravel cum 802
46 Rock Bolt(32 mm) 7.5 m long m 798
Ting Ting HEP

DETAILED PROJECT REPORT


1 Coarse Aggregate Production
unit : cum

I Drilling Charges (Rock Drilling for Coarse Aggregate will be carried out by Wagon Drill & Jack Hammers)

Discription Computation/Reference Quantity / Cost


Equipment Track drill
Location of drilling Main Benches

Hole dia meter =bit dia 76 mm


Hole pattern (in m) 2.8x2.8
Area per hole 7.84 Sq.m
Volume of rock per m drill 7.84 Cum
Volume of rock excavated per meter =2/3 of vol. of rock excavated / m of drill 5.17
drill considering pull effect & angular
effect(66%).
Av. Drill rate m/hour 20
Drilling length for 1 cum of volume =%volume/volume of rock ex.per m drill 0.19
considering % drilling volume.
Drill Time for 1 Cum rock excavation =Drilling length per cum of rock/drill rate 0.01 Hrs
Use rate machinery 729
Machinery charge 7.04
Total Machinery charges per cum Rs 7.04

Cost of drill steel


Unit rate of Drill steel 104.21 Rs/m
Cost of drill steel per cum Unit rate of drill steelx resp. drilling length 20.14
Total drill steel cost Rs. 20.14

II Blasting Charges
Quantity of explosive Kg/Cum. Ref: Constn. Eqpt. Planning by RL Purifoy 0.58 kg
Average quantity of explosive/cum Sum(%volume x quantity of explosive) 0.58 kg
Issue Rate of Explosive (gelatine) 127.87 kg
Cost of gelatine per cum 73.53
Average depth of hole 2.5 m
Nos. of holes per cum 1/av. Depth x volume per m of drill) 0.08
Nos. of Detonator 0.08
Rate of Detonator 8.81
Cost of Detonator per cum 0.68
Battery wearing charge of 15% cost 0.10
of Detonator
Stemming charges 7% of Detonator 0.05
Total Blasting Charges per cum 74.36
Cost drilling and blasting (1+2) Rs 101.54
Add for rejection at quarry & other Rs 126.92
losses (20%)
Ting Ting HEP

DETAILED PROJECT REPORT


III Transportaion Charges for blasted material
Description Computation / Reference Qty / Unit
Cost
Machinery cost per cum
a Excavator backhoe, 2.0 cum capacity
Estimated production rate For bank quantity for Rock 115.00 m3 / hr
Operating effeciency 0.83
Job & management factor 0.75
Actual production rate Estimated production rate x Bucket fill factor x J & M factor 71.59 m3 / hr
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 2720 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 38.00 Rs. / m3

b Crawler dozer - 320 HP


Actual production rate Equals 2 times production rate of excavator 143.175 m3 / hr
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 4426 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 30.91 Rs. / m3

c Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.63
Actual output Volume (loose) x Swell factor 6.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 2 km
Loading time 5.3 min
Spotting time 0.5 min
Turning & dumping time 2 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 10 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 7.5 min
Total cycle time 25.3 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 1.97 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 12.45 m3
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 1746.86 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 140.31 Rs. / m3
Total Transportation Charges(3.1+3.2+31.3) 209.22 Rs. / m3

Total cost Excavation & transportation 336.15 Rs. / m3


Add for transit losses 3% of total cost 346.55 Rs. / m3
Add for rejection at Aggregate plant 10% of total cost 385.05 Rs. / m3

Total cost for loose rock per cum Total cost x swell factor (0.63) 242.58 Rs/ m3
Ting Ting HEP

DETAILED PROJECT REPORT

IV Crushing Cost
Capacity of crushing plant 100 T / hour
Total Plant Efficiency 0.75
Density of material (loose) 1.573 T/Cum
Actual production rate Capacity of crushing plant x Job & management factor / Density 47.68 Cum/Hr
of material (loose)
Hourly use rate Ref. Analysis of Hourly Use Rates of M/c./Eqpt. 5381 Rs/m3
Cost per cum Hourly use rate / Actual production rate 112.86 Rs/m3
Cost including reusable rejection 5% of cost of crushing 118.84 Rs/m3

Cost of Aggregate production cost of crushing+transportation+excavation 361.42


Add for rejection 5% of cost of Aggregate Production 380.44
Rate of Coarse aggregate at plant 380.44

V Transportation to Bathing & Mixing Plant


a Wheel Loader, 2.5 m3 capacity
Estimated production rate 150 m3 / h
Job & management factor 0.75
Operating effeciency 0.83
Actual production rate 93.38 m3 / h
Hourly use rate 1591 Rs. / h
Cost per cum 17.04 Rs/m3
b Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.63
Actual output Volume (loose) x Swell factor 6.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 1 km
Loading time 4.1 min
Spotting time 0.5 min
Turning & dumping time 2 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 5 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 3.75 min
Total cycle time 15.3 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 3.25 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 20.57 m3
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 1746.86 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 84.93 Rs. / m3
Cost of Dumper per cum for av lead 2 km 84.93 Rs/m3
Cost of tranportation to B&M plant 101.97 Rs/m3

Water & Miscelleneous charges Lump Sump 20.00 Rs/ m3


Cost of coarse aggregate at B&M plant 502.41 Rs/ m3
Add for transit loss 3% of total cost 517.48 Rs/ m3
Maintenanace of haul road 5% of cost 25.87 Rs/ m3
Electricity charges 2% of cost 10.35 Rs/ m3
Royalty 80.00 Rs/ m3
Total issue rate of Coarse aggregate at B&M Plant 633.70 / m3
Total issue rate of Coarse aggregate at B&M Plant 633.70 Rs/ m3
Ting Ting HEP

DETAILED PROJECT REPORT

2 Sand Production
Unit : cum

Unit rate of coarse aggregate per cum Rs. 633.70

Add extra charges for secondary Rs. 59.42


crushing,screening,washing and wastage during
sand processing @ 50% of primary crushing

Total cost Rs. 693.12

Rate per Cum (Say) Rs. 693.12


Ting Ting HEP

DETAILED PROJECT REPORT

3 Excavation in Mixed Soil through Mechanical means


unit: Cum.
Computation of Unit Rate of Activity
S.No. Description Computation / Reference Qty / Cost Unit
I Machinery cost per cum
a Excavator backhoe, 2.0 cum capacity
Estimated production rate For bank quantity for common earth 120 m3 / hour
Operating effeciency 0.83
Job & management factor 0.72
Actual production rate Estimated prod. rate x Bucket fill factor x Job & 71.71 m3 / hour
Hourly use rate mgnt factor
Refer Analysis of Hourly use rates of M/c. / Eqpt. 2720.24 Rs. / hour
Cost per cum Hourly use rate / Actual production rate 37.93 Rs. / m3

b Crawler dozer - 180 HP with ripper:


Actual production rate Equals 2 times production rate of excavator 143.42 m3 / hour
Hourly use rate Refer Analysis of Hourly use rates of M/c./Eqpt. 3250 Rs. / hour
Cost per cum Hourly use rate / Actual production rate 22.66 Rs. / m3

c Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely 1.581
blasted rock T / m3

Volume of well blasted rock Pay load capacity / Unit weight 12.65 m3
Swell factor 0.83
Actual output Volume (loose) x Swell factor 10.50 m3
Dumper cycle time :
Average lead Assumed average lead 2 km
Loading time 8.8 min
Spotting time 0.50 min
Turning & dumping time 2.00 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 10.00 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 7.50 min
Total cycle time 28.78 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 1.73 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 18.17 m3
Hourly use rate Refer Analysis of Hourly use rates of M/c. /Eqpt 1747 Rs. / hour
Cost per cum Hourly use rate / Actual production rate 96.16 Rs. / m3

Abstract of machinery cost per cum :


Excavator backhoe, 2.0 cum Refer S.no.: a 37.93 Rs. / m3
capacity dozer - 180 HP with
Crawler Refer S.no.: b 22.66 Rs. / m3
ripper:
Dumper - 20 T capacity : Refer S.no.: c 96.16 Rs. / m3
Total cost 156.76
Abstract of cost per cum :
1 Total machinery cost per cum 156.76 Rs. / m3
2 Levelling and trimming of disposed material @ 5.0 % of machinery cost 7.84 Rs. / m3
3 Maintenance of haul roads @ 2.0 % of machinery cost 3.14 Rs. / m3
4 Electrical energy charges @ 2.0 % of machinery cost 3.14 Rs. / m3
Prime cost S.no.: 1 + 2 + 3 + 4 170.87 Rs. / m3
Overhead charges & contractor's profit @ 20 % of prime cost 34.17 Rs. / m3
Rate per cum 205.04 Rs. / m3
Ting Ting HEP

DETAILED PROJECT REPORT

4 Open Excavation in Hard Rock (Requiring Drilling & Blasting)


Unit : cum

I Drilling Charges ( Rock drilling for excavation will be carried out by Wagon Drill & Jack Hammers).

Description Computation/Reference Quantity / Cost Quantity / Cost


Equipment Jack Hammer Wagon drill
Location of drilling Narrow Benches, Main Benches,
inaccessible area River Bed
Hole dia meter =bit dia 38 mm 78 mm
Hole pattern (in m) 1.5x1.5 2.8x2.8
Area per hole 2.25 Sq. m. 7.84 Sq.m
Volume of rock per m drill 2.25 Cum 7.84 Cum
Volume of rock excavated per meter =2/3 of vol. of rock excavated / m of drill 1.49 5.17
dill considering pull effect & angular
effect(66%).
Considering 80% volume excamtion 20% 80%
by crawler drill & rest by jack hammer.
Drill rate m/hour 5.00 15.00
Drilling length for 1 cum of volume =%volume/volume of rock ex.per m drill 0.135 0.155
considering % drilling volume.
Drill Time for 1 Cum rock excavation =Drilling length per cum of rock/drill rate 0.03 Hrs 0.01 Hrs
Use rate machinery 729 1210
Machinery charge 19.63 12.48
Rs 32.10
Cost of drill steel
Unit rate of Drill steel 32.15 104.21
Cost of drill steel per cum Unit rate of drill steelx resp. drilling length 4.33 16.11
Total drill steel cost 20.44
Total Drilling Charges Rs 52.55

II Blasting Charges

Quantity of explosive Kg/Cum. Ref: Const. Equip planning by RL Purifoy 0.43 kg 0.58 kg
Average quantity of explosive/cum Sum(%volume x quantity of explosive) 0.547
Issue Rate of Explosive (gelatine) 127.63
Cost of gelatine per cum 69.81
Average depth of hole 1.5 m 2.5 m
Nos. of holes per cum Sum(%volume / av. DepthxVolume per m of drill 0.15
Nos. of Detonator 0.15
Rate of Detonator 8.66
Cost of Detonator per cum 1.47
Battery wearing charge of 15% cost of 0.22
Detonator
Stemming charges 7% of Detonator 0.10
Total Blasting Charges 71.61
Total Drilling & Blasting Charges Sl no 1.1 + Sl. No. 1.2 Rs 124.16
Ting Ting HEP

DETAILED PROJECT REPORT

4 Open Excavation in Hard Rock (Requiring Drilling & Blasting)


Unit : cum

III Transportaion Charges for blasted material

Description Computation / Reference Qty / Unit


Cost
Machinery cost per cum
a Excavator backhoe, 2.0 cum capacity
Estimated production rate For bank quantity for well blasted rock 120 m3 / hr
Operating effeciency 0.83
Job & management factor 0.72
Actual production rate Estimated production ratexBucket fill factorxJ&M factor 71.71 m3 / hr
Hourly use rate Refer Analysis of Hourly use rates of m/c./Eqpt 2720.24 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 37.93 Rs. / m3

b Crawler dozer - 180 HP


Actual production rate Equals 2 times production rate of excavator 143.424 m3 / hr
Hourly use rate Refer Analysis of Hourly use rates of m/c./Eqpt 3250 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 22.66 Rs. / m3

c Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.83
Actual output Volume (loose) x Swell factor 8.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 2 km
Loading time 7.0 min
Spotting time 0.50 min
Turning & dumping time 2.00 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 10.00 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 7.50 min
Total cycle time 26.97 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 1.85 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 15.39 m3
Hourly use rate Refer Analysis of Hourly use rates of M/c./ Eqpt. 1746.86 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 113.53 Rs. / m3

Excavator backhoe, 2.0 cum capacity Refer S.no.:a 37.93 Rs. / m3


Crawler dozer - 180 HP Refer S.no.: b 22.66 Rs. / m3
Dumper - 20 T capacity : Refer S.no.:c 113.53 Rs. / m3
Total Transportation Charges 174.13

Abstract of cost
1 Total Drilling & Blasting Charges 124.16 Rs. / m3
2 Total transportation charges per cum 174.13 Rs. / m
3

Sub Total 298.28


3 Levelling and trimming of disposed material @ 3.0 % of machinery cost 8.95 Rs. / m3
4 Maintenance of haul roads @ 2.0 % of machinery cost 5.97 Rs. / m3
5 Electrical energy charges @ 2.0 % of machinery cost 5.97 Rs. / m3
Prime cost S.no.: 1 + 2 + 3 + 4 319.16 Rs. / m3
O/h charges & Contractor's profit @20% of prime cost 63.83 Rs. / m3
Rate per cum 383.00 Rs. / m3
Ting Ting HEP

DETAILED PROJECT REPORT


5 Excavation for Rock in H. R. T. (Class I, II & III)
Unit : cum

I Quantity of excavation per m.length


Finished Dia of Tunnel = 4.20 m
Average thickness of lining = 0.25 m
Shotcrete = 0.05 m
Minimum Excavated dia of tunnel = 4.80 m
Add for pay line = 5.00 m
Cross Sectional Area of Tunnel = .905xD d-SHAPED
2
= 20.200 m2
Quantity of excavation per m length = 20.200 m3
of tunnel

Progress per face per cycle = 4.00 m


Total quantity of Excavation per 20.20 x3 = 80.80 m3
cycle
Progress per cycle per day = 1.50 cyc/day

Quantity of Excavation Per Day per 80.80 Cum/cyc 1.50 cyc/day 121.20 m3
face

II Cycle of Operation
Prepration of job 1.00 Hours
Drilling Time 2.50 Hours
Charging 0.50 Hours
Removal of jumbo to safe place 0.50 Hours
Blasting and defuming 1.50 Hours
Mucking 3.00 Hours
Scaling 1.00 Hours
Rock bolting / Shotcreting 6.00 Hours
Cycle time 16.00 Hours

III Direct labour charges

(i) Foreman 3.00 553.09 Rs/day 1659.27


(ii) Explosive Inspector 1.00 500.69 Rs/day 500.69
(iii) Explosive Chargeman 3.00 438.43 Rs/day 1315.29
(v) Beldars 9.00 120.00 Rs/day 1080.00
(vi) Explosive storeman 1.00 269.01 Rs/day 269.01
(vii) Helpers 3.00 120.00 Rs/day 360.00
Add for indirect Labour Charges
@80% on (i), (ii), & (iii) and 55% on
(iv) & (v) 3787.41
Total Labour cost 8971.67
Rate of Labour Per Cu.M. Excavation Rs 74.02
Ting Ting HEP

DETAILED PROJECT REPORT


IV Machinery Charges
WORKING TOTAL WORKING USE RATE AMOUNT
S.No. EQUIPMENT Nos.
HRS./Day
Hrs/Day Hrs/Day Rs/ Hr In Rs
1 Single boom Hydraulic Drill Jumbo 1.00 No 4.50 Hrs 4.50 Hrs 4501.16 20255.20
2 Tunnel Loader 1.00 No 4.50 Hrs 4.50 Hrs 1591.13 7160.11
3 Tipper Truck 4.5 cum 3.00 No 4.50 Hrs 13.50 Hrs 649.89 8773.57
4 Crawler/Dozer - 180 HP 1.00 No 1.00 Hrs 1.00 Hrs 3250.04 3250.04
Total Machinery Charges 39438.92
Rate of Machinery Per Cu.M. 325.40

V Materials Charges
(A) Drilling and Blasting

(a) It is proposed that to attain 3.0 metre progress per cycle per face
Depth of holes to be drilled. 3.3 m

Cross sectional area of tunnel (heading ) 20.2 sqm

Assuming average spacig of blast holes 0.9 m c/c

Area of rock cross-section per hole 0.81 sqm

No. of holes required per face 25 nos.

Additional hole for line drilling/ burn hole 6 -do-

total 31 -do-

Total depth of drilling 102.3


Rate of drill steel 131.73 m

Cost of drill steel Rs. 13476.23


Quantity of rock excavated/cycle 80.80 cum

Rate of drill steel per cum Rs. 166.79

(b) Explosives
(i) Gelatine required/cum 1 kg.
Cost of gelatine/kg Rs. 127.63
Rate/cum Rs. 127.63

(ii) No. of detonators 31 Nos.


Rate of detonator Rs. 9.11 -do-
Cost of detonators and fuse coil Rs. 282.52
Quantity of rock excavated/cycle 80.80 cum
Rate/cum Rs. 3.50

(iii) Other consumable petty stores such as balsting batteries, galvanometers and
blasting wires, etc. at 50% of (i) above Rs. 63.82

Total Explosive Charges per cum {(i)+(ii)+(iii)} Rs. 194.95


Total Driliing & Blasting Charges (a+b) Rs. 361.74

(B) Timber for Supports & Packing LS Rs. 20.00


(C) Miscellaneous Supplies LS Rs. 40.00
Total Material Charges per cum(A+B+C) Rs. 421.74

VI Ventilation
Use rate of Blower per working hour 379.54
No of working hours per day 24
Total ventilation Charges per day 9109
Rate for Ventilation Per Cu.M. 75.16
Ting Ting HEP

DETAILED PROJECT REPORT


VII Shop Charges
(i) Machine Shop LS Rs. 30.00
(ii) Structural shop LS Rs. 15.00
(iii) Steel Metal shop LS Rs. 15.00
(iv) Air & Water pipe shop LS Rs. 18.00
(v) Carpentary LS Rs. 15.00
Total shop Charges Per Cum Rs. 93.00

VIII Electrical Material Charges Per Cu.M. LS Rs. 20.00


IX Misc. Charges LS Rs. 30.00
X Water Charges Per Cu.M. LS Rs. 20.00

Abstract of Charges Per Cu.M.


Direct Labour Charges 74.02 Rs
Machinery Charges 325.40 Rs
Material Charges 421.74 Rs
Ventilation Charges 75.16 Rs
Shop Charges 93.00 Rs
Electrical Material Charges 20.00 Rs
Misc. Charges 30.00 Rs
Water Charges 20.00 Rs
Total Charges Per Cum 1059.32 Rs

Add for electrical energy charges at 2% of total charges 21.19 Rs

Prime Cost 1080.51 Rs/m3

Add overhead charges and contractor's profit at 216.10


20% of prime cost

1296.61 Rs/m
3
Grand Total

HENCE RATE PER CUM. 1296.61 Rs


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


6 Excavation for Rock in H. R. T. (Class IV)
Unit : cum

I Quantity of excavation per m.length


Finished Dia of Tunnel = 4.20 m
Average thickness of lining = 0.25 m
Shotcrete = 0.05 m
Steel Rib support = 0.15
Minimum Excavated dia of tunnel = 5.10 m
Add for pay line = 5.30 m
Cross Sectional Area of Tunnel = 23.320 m2
Quantity of excavation per m length = 23.320 m3
of tunnel

Progress per face per cycle = 2.00 m


Total quantity of Excavation per 23.32 x2 = 46.64 m3
cycle
Progress per cycle per day = 1.50 cyc/day

Quantity of Excavation Per Day per 46.64 Cum/cyc 1.50 cyc/day 69.96 m3
face

II Cycle of Operation
Prepration of job 0.50 Hours
Drilling Time 2.00 Hours
Charging 0.50 Hours
Removal of jumbo to safe place 0.50 Hours
Blasting and defuming 1.50 Hours
Mucking 2.00 Hours
Scaling 1.00 Hours
Tunnel Support- Permanent 8.00 Hours
Cycle time 16.00 Hours

III Direct labour charges

(i) Foreman 3.00 553.09 Rs/day 1659.27


(ii) Explosive Inspector 1.00 500.69 Rs/day 500.69
(iii) Explosive Chargeman 3.00 438.43 Rs/day 1315.29
(v) Beldars 9.00 120.00 Rs/day 1080.00
(VI) Explosive storeman 1.00 269.01 Rs/day 269.01
(vii) Helpers 3.00 120.00 Rs/day 360.00
Add for indirect Labour Charges
@80% on (i), (ii), & (iii) and 55% on
(iv) & (v) 3787.41
Total Labour cost 8971.67
Rate of Labour Per Cu.M. Excavation Rs 128.24
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


IV Machinery Charges
S.N WORKING TOTAL WORKING USE RATE AMOUNT
EQUIPMENT Nos.
o. HRS./Day
Hrs/Day Hrs/Day Rs/ Hr In Rs
1 1 boom Hydraulic Drill Jumbo 1.00 No 3.00 Hrs 3.00 Hrs 4501.16 13503.47
2 Tunnel Loader 1.00 No 3.00 Hrs 4.50 Hrs 1591.13 7160.11
3 Tipper Truck 4.5 cum 3.00 No 3.00 Hrs 9.00 Hrs 649.89 5849.04
4 Crawler/Dozer - 180 HP 1.00 No 1.00 Hrs 1.00 Hrs 3250.04 3250.04
Total Machinery Charges 29762.66
Rate of Machinery Per Cu.M. 425.42

V Materials Charges
(A) Drilling and Blasting

(a) It is proposed that to attain 2.0 metre progress per cycle per face
Depth of holes to be drilled. 2.2 m

Cross sectional area of tunnel (heading ) 23.32 sqm

Assuming average spacig of blast holes 0.8 m c/c

Area of rock cross-section per hole 0.64 sqm

No. of holes required per face 36 nos.

Additional hole for line drilling/ burn hole 8 -do-

total 44 -do-

Total depth of drilling 96.8


Rate of drill steel 131.73 m

Cost of drill steel Rs. 12751.7


Quantity of rock excavated/cycle 46.64 cum

Rate of drill steel per cum Rs. 273.41

(b) Explosives
(i) Gelatine required/cum 1 kg.
Cost of gelatine/kg Rs. 127.63
Rate/cum Rs. 127.63

(ii) No. of detonators 44 Nos.


Rate of detonator Rs. 9.11 -do-
Cost of detonators and fuse coil Rs. 401.00
Quantity of rock excavated/cycle 46.64 cum
Rate/cum Rs. 8.60

(iii) Other consumable petty stores such as balsting batteries, galvanometers and
blasting wires, etc. at 50% of (i) above Rs. 63.82

Total Explosive Charges per cum {(i)+(ii)+(iii)} Rs. 200.05

Total Driliing & Blasting Charges (a+b) Rs. 473.46

(B) Timber for Supports & Packing LS Rs. 20.00


(C) Miscellaneous Supplies LS Rs. 40.00
Total Material Charges per cum(A+B+C) Rs. 533.46

VI Ventilation
Use rate of Blower per working hour 379.54
No of working hours per day 24
Total ventilation Charges per day 9109
Rate for Ventilation Per Cu.M. 130.20
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


VII Shop Charges
(i) Machine Shop LS Rs. 30.00
(ii) Structural shop LS Rs. 15.00
(iii) Steel Metal shop LS Rs. 15.00
(iv) Air & Water pipe shop LS Rs. 18.00
(v) Carpentary LS Rs. 15.00
Total shop Charges Per Cum Rs. 93.00

VIII Electrical Material Charges Per Cu.M. LS Rs. 20.00


IX Misc. Charges LS Rs. 30.00
X Water Charges Per Cu.M. LS Rs. 20.00

Abstract of Charges Per Cu.M.


Direct Labour Charges 128.24 Rs
Machinery Charges 425.42 Rs
Material Charges 533.46 Rs
Ventilation Charges 130.20 Rs
Shop Charges 93.00 Rs
Electrical Material Charges 20.00 Rs
Misc. Charges 30.00 Rs
Water Charges 20.00 Rs
Total Charges Per Cum 1380.32 Rs

Add for electrical energy charges at 2% of total charges 27.61 Rs

Prime Cost 1407.93 Rs/m3

Add overhead charges and contractor's profit at 281.59


20% of prime cost

1689.52 Rs/m
3
Grand Total

HENCE RATE PER CUM. 1689.52 Rs


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

7 Composite Rate of HRT


Unit : cum

a) Excavation for Rock in H. R. T. (Class I, II & III) Rs. 1296.61

b) Excavation for Rock in H. R. T. (Class IV) Rs. 1689.52

91 % of a= ###
9 % of b= ###
Total cost Rs. 1331.97

Rate per Cum (Say) Rs. 1331.97


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


8 High Performance Concrete M-50
unit: cum

(A) Materials

Sl.No. Item Quantities Unit Rate Per Amt(in Rs)


1 Cement with silica fumes 8.5 bag 384.36 bag 3430.41
2 Sand 0.43 Cum 512.41 Cum 220.34
3 Coarse Aggregate 0.86 Cum 452.99 Cum 389.57
4 Water LS 10.00
5 Admixtures LS 150.00
Total 4200.32

5% Wastage and incidentals to work (bag supply)

(B) Batching, Mixing and Laying of Concrete

(I) Batching & Mixing Charges

Use Rate of 40 Cum / hr B&M plant = Rs 2509

Ideal Production of B&M Plant = 40 m3


Actual Production =ideal production x J&M factor x plant. 28 m3

Rate per cum = Use Rate/actual production = 89.59 /m3

(ii)
Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.

Average lead = 2 Km
Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 28 m3
Cycle time
Loading time of a bucket 6.43 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 10 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 7.5 Min

Total Cycle time 27.43 Min


No. of trips in a 50 min working hour (50/34) 1.82 Trips

Output of one truck with 1 buckets per hour 5.47 m3


(1 x 3 x 2.47) =

Use Rate of Flat bed truck Rs. 961.12

Transport Rate per Cum =


use rate / output Rs. 175.75 /m3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


(iii) Placement of concrete by Tower Crane

Use Rate of crane Rs. 1931

Output of crane/hour using 3 cum bcuekts 27 m3

Rate per Cum = Use rate of Crane / output Rs. 71.50 /m3

Labour for placement L.S. Rs. 20 /m3

Total (iii) 91.50 Rs.

(iv) Vibrating the concrete

(i) Vibrators LS Rs. 10 /m3

(ii) Labour LS Rs. 30 /m3

Total (iv) Rs. 40 /m3

(v) Cleaning, slurry, curing and finishing

(i) Sand blasting LS Rs. 15

(ii) Cement for slurry mortar:LS Rs. 15

(iii) Cleaning and washing LS Rs. 10

(iv) Curing and finishing LS Rs. 20

Total (v) Rs. 60

(vi) Catwalks and other aids for concreting Rs. 15

(vii) Other charges such as


Track charges, air, workshop
Electricity charges for lighting LS Rs. 25

Total charges for item (B)-(i) to (vii) Rs. 496.84

(C) Shuttering charges @ Rs. Rs 50 /m3

Abstract of charges Rate on Rs. Per Cum


(A) Materials Rs. 4200.32
(B) Batching, mixing and laying Rs. 496.84
(C) Shuttering @ Rs. Rs. 50
Prime Cost Rs. 4747.16 /m3
Add overhead charges and contractor's profit @ 20% of Rs. 949.43
Prime Cost
Grand Total Rs. 5696.59 /m3
Hence rate/cum Rs. 5696.59
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


9 Concrete in Dam (M-25)
unit: cum

(A) Materials

Sl.No. Item Quantities Unit Rate Per Amt(in Rs)


1 Cement 9 bag 384.36 bag 3632.20
2 Sand 0.43 Cum 512.41 Cum 220.34
3 Coarse Aggregate 0.86 Cum 452.99 Cum 389.57
4 Water LS 10.00
5 Admixtures LS 20.00
Total 4272.10

5% Wastage and incidentals to work (bag supply)

(B) Batching, Mixing and Laying of Concrete

(I) Batching & Mixing Charges

Use Rate of 40 Cum / hr B&M plant = Rs 2509

Ideal Production of B&M Plant = 40 m3


Actual Production =ideal production x J&M factor x plant. 28 m3

Rate per cum = Use Rate/actual production = 89.59 /m3

(ii) Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.

Average lead = 2 Km
Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 28 m3
Cycle time
Loading time of a bucket 6.43 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 10 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 7.5 Min
Total Cycle time 27.43 Min

No. of trips in a 50 min working hour (50/34) 1.82 Trips

Output of one truck with 1 buckets per hour 5.47 m3


(1 x 3 x 2.47) =
Use Rate of Flat bed truck Rs. 961.12

Transport Rate per Cum =


use rate / output Rs. 175.75 /m3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


(iii) Placement of concrete by Tower Crane

Use Rate of crane Rs. 1931


Output of crane/hour using 3 cum buckets 27 m3
Rate per Cum = Use rate of Crane / output Rs. 71.50 /m3
Labour for placement L.S. Rs. 20 /m3

Total (iii) 91.50 Rs.

(iv) Vibrating the concrete

(i) Vibrators LS Rs. 10 /m3

(ii) Labour LS Rs. 30 /m3

Total (iv) Rs. 40 /m3

(v) Cleaning, slurry, curing and finishing

(i) Sand blasting LS Rs. 15

(ii) Cement for slurry mortar:LS Rs. 15

(iii) Cleaning and washing LS Rs. 10

(iv) Curing and finishing LS Rs. 20

Total (v) Rs. 60

(vi) Catwalks and other aids for concreting Rs. 15

(vii) Other charges such as


Track charges, air, workshop
Electricity charges for lighting LS Rs. 25

Total charges for item (B)-(i) to (vii) Rs. 496.84

(C) Shuttering charges @ Rs. Rs 50 /m3

Abstract of charges Rate on Rs. Per Cum


(A) Materials Rs. 4272.10
(B) Batching, mixing and laying Rs. 496.84
(C) Shuttering @ Rs. Rs. 50
Prime Cost Rs. 4818.95 /m3
Add overhead charges and contractor's profit @ 20% of Rs. 963.79
Prime Cost
Grand Total Rs. 5782.74 /m3

Hence rate/cum Rs. 5782.74


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


9 Concrete in PH (M-25)
unit: cum

(A) Materials

Sl.No. Item Quantities Unit Rate Per Amt(in Rs)


1 Cement 9 bag 384.36 bag 3632.20
2 Sand 0.43 Cum 512.41 Cum 220.34
3 Coarse Aggregate 0.86 Cum 452.99 Cum 389.57
4 Water LS 10.00
5 Admixtures LS 20.00
Total 4272.10

5% Wastage and incidentals to work (bag supply)

(B) Batching, Mixing and Laying of Concrete

(I) Batching & Mixing Charges

Use Rate of 40 Cum / hr B&M plant = Rs 2509

Ideal Production of B&M Plant = 40 m3


Actual Production =ideal production x J&M factor x plant. 28 m3

Rate per cum = Use Rate/actual production = 89.59 /m3

(ii) Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.

Average lead = 2 Km
Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 28 m3
Cycle time
Loading time of a bucket 6.43 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 10 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 7.5 Min
Total Cycle time 27.43 Min

No. of trips in a 50 min working hour (50/34) 1.82 Trips

Output of one truck with 1 buckets per hour 5.47 m3


(1 x 3 x 2.47) =
Use Rate of Flat bed truck Rs. 961.12

Transport Rate per Cum =


use rate / output Rs. 175.75 /m3

(iii) Placement of concrete by Tower Crane


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


Use Rate of crane Rs. 1931
Output of crane/hour using 3 cum buckets 27 m3
Rate per Cum = Use rate of Crane / output Rs. 71.50 /m3
Labour for placement L.S. Rs. 20 /m3

Total (iii) 91.50 Rs.

(iv) Vibrating the concrete

(i) Vibrators LS Rs. 10 /m3

(ii) Labour LS Rs. 30 /m3

Total (iv) Rs. 40 /m3

(v) Cleaning, slurry, curing and finishing

(i) Sand blasting LS Rs. 15

(ii) Cement for slurry mortar:LS Rs. 15

(iii) Cleaning and washing LS Rs. 10

(iv) Curing and finishing LS Rs. 20

Total (v) Rs. 60

(vi) Catwalks and other aids for concreting Rs. 15

(vii) Other charges such as


Track charges, air, workshop
Electricity charges for lighting LS Rs. 25

Total charges for item (B)-(i) to (vii) Rs. 496.84

(C) Shuttering charges @ Rs. Rs 50 /m3

Abstract of charges Rate on Rs. Per Cum


(A) Materials Rs. 4272.10
(B) Batching, mixing and laying Rs. 496.84
(C) Shuttering @ Rs. Rs. 50
Prime Cost Rs. 4818.95 /m3
Add overhead charges and contractor's profit @ 20% of Rs. 963.79
Prime Cost
Grand Total Rs. 5782.74 /m3

Hence rate/cum Rs. 5782.74


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


10 Concrete in Dam (M-20)
unit: cum

(A) Materials

Sl.No. Item Quantities Unit Rate Per Amt(in Rs)


1 Cement 8 Bag 384.36 Bag 3228.62
2 Sand 0.45 Cum 512.41 Cum 230.58
3 Coarse Aggregate 0.9 Cum 452.99 Cum 407.69
4 Water LS 10.00
5 Admixtures LS 20.00
Total 3896.89

5% Wastage and incidentals to work (bag supply)

(B) Batching, Mixing and Laying of Concrete

(I) Batching & Mixing Charges

Use Rate of 40 Cum / hr B&M plant = Rs 2509

Ideal Production of B&M Plant = 40 m3


Actual Production =ideal production x J&M factor x plant.ef 28 m3

Rate per cum = Use Rate/actual production = 89.59 /m3

(ii) Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.

Average lead = 2 Km
Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 28 m3
Cycle time
Loading time of a bucket 6.43 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 10 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 7.5 Min

Total Cycle time 27.43 Min

No. of trips in a 50 min working hour (50/34) 1.82 Trips

Output of one truck with 1 buckets per hour 5.47 m3


(1 x 3 x 2.47) =

Use Rate of Flat bed truck Rs. 961


Transport Rate per Cum =
use rate / output Rs. 175.75 /m3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

(iii) Placement of concrete by Tower Crane

Use Rate of crane Rs. 1931

Output of crane/hour using 3 cum buckets 27 m3

Rate per Cum = Use rate of Crane / output Rs. 71.50 /m3

Labour for placement L.S. Rs. 20 /m3

Total (iii) 91.50 Rs.

(iv) Vibrating the concrete

(i) Vibrators LS Rs. 10 /m3

(ii) Labour LS Rs. 30 /m3

Total (iv) Rs. 40 /m3

(v) Cleaning, slurry, curing and finishing

(i) Sand blasting LS Rs. 15

(ii) Cement for slurry mortar:LS Rs. 15

(iii) Cleaning and washing LS Rs. 10

(iv) Curing and finishing LS Rs. 20

Total (v) Rs. 60

(vi) Catwalks and other aids for concreting Rs. 15

(vii) Other charges such as


Track charges, air, workshop
Electricity charges for lightin LS Rs. 25

Total charges for item (B)-(i) to (vii) Rs. 496.84

(C) Shuttering charges @ Rs. Rs 50 /m3

Abstract of charges Rate on Rs. Per Cum

(A) Materials Rs. 3896.89


(B) Batching, mixing and laying Rs. 496.84
(C) Shuttering @ Rs. Rs. 50

Prime Cost Rs. 4443.74 /m3

Add overhead charges and contractor's profit @ 20% of Rs. 888.75


Prime Cost

Grand Total Rs. 5332.48 /m3


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


Hence rate/cum Rs. 5332.48 /m3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


11 Concrete in Dam (M-15)

Rate Per Cum

(A) Materials

Sl.No. Item Quantities Unit Rate Per Amt(in Rs)


1 Cement 6 Bag 384.36 Bag 2421.46
2 Sand 0.45 Cum 512.41 Cum 230.58
3 Coarse Aggregate 0.9 Cum 452.99 Cum 407.69
4 Water LS 10.00
5 Admixtures LS 20.00
Total 3089.74

5% Wastage and incidentals to work (bag supply)

(B) Batching, Mixing and Laying of Concrete

(I) Batching & Mixing Charges

Use Rate of 40 Cum / hr B&M plant = Rs 2509

Ideal Production of B&M Plant = 60 m3


Actual Production =ideal production x J&M factor x plant.ef 42 m3

Rate per cum = Use Rate/actual production = 59.73 /m3

(ii) Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.

Average lead = 2 Km
Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 42 m3
Cycle time
Loading time of a bucket 4.29 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 10 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 7.5 Min
Total Cycle time 25.29 Min
No. of trips in a 50 min working hour (50/34) 1.98 Trips
Output of one truck with 1 buckets per hour 5.93 m3
(1 x 3 x 2.47) =
Use Rate of Flat bed truck Rs. 961.12
Transport Rate per Cum =
use rate / output Rs. 162.02 /m3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


(iii) Placement of concrete by Tower Crane

Use Rate of crane Rs. 1931

Output of crane/hour using 3 cum buckets 27 m3

Rate per Cum = Use rate of Crane / output Rs. 71.50 /m3

Labour for placement L.S. Rs. 20 /m3

Total (iii) 91.50 Rs.

(iv) Vibrating the concrete

(i) Vibrators LS Rs. 10 /m3

(ii) Labour LS Rs. 30 /m3

Total (iv) Rs. 40 /m3

(v) Cleaning, slurry, curing and finishing

(i) Sand blasting LS Rs. 15

(ii) Cement for slurry mortar:LS Rs. 15

(iii) Cleaning and wash LS Rs. 10

(iv) Curing and finishin LS Rs. 20

Total (v) Rs. 60

(vi) Catwalks and other aids for concreting Rs. 15

(vii) Other charges such as


Track charges, air, workshop
Electricity charges for ligh LS Rs. 25

Total charges for item (B)-(i) to (vii) Rs. 453.25

(C) Shuttering charges @ Rs. Rs 50 /m3

Abstract of charges Rate on Rs. Per Cum

(A) Materials Rs. 3089.74


(B) Batching, mixing and laying Rs. 453.25
(C) Shuttering @ Rs. Rs. 50
Prime Cost Rs. 3592.99 /m3

Add overhead charges and contractor's profit @ 20% of Rs. 718.60


Prime Cost

Grand Total Rs. 4311.59 /m3

Hence rate/cum Rs. 4311.59


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


12 Concrete in Dam (M-10)

Rate Per Cum

(A) Materials

Sl.No. Item Quantities Unit Rate Per Amt(in Rs)


1 Cement 4.6 Bag 384.36 Bag 1856.46
2 Sand 0.45 Cum 512.41 Cum 230.58
3 Coarse Aggregate 0.9 Cum 452.99 Cum 407.69
4 Water LS 10.00
5 Admixtures LS 20.00
Total 2524.73

5% Wastage and incidentals to work (bag supply)

(B) Batching, Mixing and Laying of Concrete

(I) Batching & Mixing Charges

Use Rate of 40 Cum / hr B&M plant = Rs 2509

Ideal Production of B&M Plant = 40 m3


Actual Production =ideal production x J&M factor x plant.eff 28 m3

Rate per cum = Use Rate/actual production = 89.59 /m3

(ii) Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.

Average lead = 2 Km
Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 28 m3
Cycle time
Loading time of a bucket 6.43 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 10 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 7.5 Min
Total Cycle time 27.43 Min
No. of trips in a 50 min working hour (50/34) 1.82 Trips
Output of one truck with 1 buckets per hour 5.47 m3
(1 x 3 x 2.47) =
Use Rate of Flat bed truck Rs. 961.12
Transport Rate per Cum =
use rate / output Rs. 175.75 /m3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

(iii) Placement of concrete by Tower Crane

Use Rate of crane Rs. 1931

Output of crane/hour using 3 cum buckets 27 m3

Rate per Cum = Use rate of Crane / output Rs. 71.50 /m3

Labour for placement L.S. Rs. 20 /m3

Total (iii) Rs. 91.50

(iv) Vibrating the concrete

(i) Vibrators LS Rs. 10 /m3

(ii) Labour LS Rs. 30 /m3

Total (iv) Rs. 40 /m3

(v) Cleaning, slurry, curing and finishing

(i) Sand blasting LS Rs. 15

(ii) Cement for slurry mortar:LS Rs. 15

(iii) Cleaning and washing LS Rs. 10

(iv) Curing and finishing LS Rs. 20

Total (v) Rs. 60

(vi) Catwalks and other aids for concreting Rs. 15

(vii) Other charges such as


Track charges, air, workshop
Electricity charges for lighting LS Rs. 25

Total charges for item (B)-(i) to (vii) Rs. 496.84

(C) Shuttering charges @ Rs. Rs 50 /m3

Abstract of charges Rate on Rs. Per Cum

(A) Materials Rs. 2524.73


(B) Batching, mixing and laying Rs. 496.84
(C) Shuttering @ Rs. Rs. 50

Prime Cost Rs. 3071.57 /m3

Add overhead charges and contractor's profit @ 20% of Rs. 614.31


Prime Cost

Grand Total Rs. 3685.89 /m3


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


Hence rate/cum Rs. 3685.89
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


13 Mass Concrete in Intake (M-20)
unit: cum

(A) Materials

Sl.No. Item Quantities Unit Rate Per Amt(in Rs)


1 Cement with silica fume 8 bag 384.36 bag 3228.62
2 Sand 0.45 Cum 512.41 Cum 230.58
3 Coarse Aggregate 0.9 Cum 452.99 Cum 407.69
4 Water LS 10.00
5 Admixtures LS 20.00
Total 3896.89

5% Wastage and incidentals to work (bag supply)

(B) Batching, Mixing and Laying of Concrete

(I) Batching & Mixing Charges

Use Rate of 40 Cum / hr B&M plant = Rs 2509

Ideal Production of B&M Plant = 40 m3


Actual Production =ideal production x J&M factor x plant.e 28 m3

Rate per cum = Use Rate/actual production = 89.59 /m3

(ii)
Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.

Average lead = 3 Km
Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 28 m3
Cycle time
Loading time of a bucket 6.43 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 15 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 11.25 Min
Total Cycle time 36.18 Min
No. of trips in a 50 min working hour (50/34) 1.38 Trips

Output of one truck with 1 buckets per hour 4.15 m3


(1 x 3 x 2.47) =
Use Rate of Flat bed truck Rs. 961.12

Transport Rate per Cum =


use rate / output Rs. 231.81 /m3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


(iii) Placement of concrete by Tower Crane

Use Rate of crane Rs. 1931

Output of crane/hour using 3 cum bcuekts 27 m3

Rate per Cum = Use rate of Crane / output Rs. 71.50 /m3

Labour for placement L.S. Rs. 20 /m3

Total (iii) 91.50 Rs.

(iv) Vibrating the concrete

(i) Vibrators LS Rs. 10 /m3

(ii) Labour LS Rs. 30 /m3

Total (iv) Rs. 40 /m3

(v) Cleaning, slurry, curing and finishing

(i) Sand blasting LS Rs. 15

(ii) Cement for slurry mortar:LS Rs. 15

(iii) Cleaning and washing LS Rs. 10

(iv) Curing and finishing LS Rs. 20


Total (v) Rs. 60

(vi) Catwalks and other aids for concreting Rs. 15

(vii) Other charges such as


Track charges, air, workshop
Electricity charges for lighting LS Rs. 25

Total charges for item (B)-(i) to (vii) Rs. 552.91

(C) Shuttering charges @ Rs. Rs 150 /m3

Abstract of charges Rate on Rs. Per Cum


(A) Materials Rs. 3896.89
(B) Batching, mixing and laying Rs. 552.91
(C) Shuttering @ Rs. Rs. 150
Prime Cost Rs. 4599.80 /m3
Add overhead charges and contractor's profit @ 20% of Rs. 919.96
Prime Cost
Grand Total Rs. 5519.76 /m3
Hence rate/cum Rs. 5519.76
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


14 Excavation for Rock in Surge Shaft
unit: cum

Quantity of excavation per m.length


Finished Dia of Surge Shaft = 15 m
Average thickness of lining = 0.55 m
Shotcrete = 0.1 m
Min. Excavated dia of Surge = 16.3 m
Shaft
Add for pay line = 16.5 m
Cross Sectional Area of Surge = 213.825 m2
Shaft
Quantity of excavation per m = 213.825 m3
length of Surge Shaft

It is proposed to excavate the Surge Shaft through pilot hole, and then enlargement
Enlargement of Surge Shaft from Top will be carried out by dividing it into 8 segment of 2 m lift
One segment per cycle will be excavated using hand held rigs.
Description Equipment Dia. Area Progress/ Cycle / Progress/
cyc (in m) day day (in m)
Excavation of Pilot hole from Stopper drills 3 7.07 1.00 2 2.00
Bottom with Raise
Climber
Enlargement of Surge Shaft from Jack Hammer 16.5 206.76 0.500 2 1.00
Top

Excavation of Pilot hole from Bottom


Quantity of Excavation Per Cycle = 7.07 m3
Quantity of Excavation Per Day = 14.14 m3

I Cycle of Operation
Prepration of job 0.5 Hours
Travel of raise climber upto face 0.5 Hours
Installation of rails 4 Hours
Drilling Time 4 Hours
Charging 1 Hours
Descending 0.5 Hours
Blasting and defuming 1.5 Hours
Cycle time 12 Hours

II Direct labour charges

(i) Foreman 3 553.09 Rs/Shift 1659.27


(ii) Explosive Inspector 1 500.69 Rs/Shift 500.69
(iii) Electrician 3 319.66 Rs/Shift 958.98
(iv) Beldars 6 120.00 Rs/Shift 720.00
(v) Helper to Electrician 3 120.00 Rs/Shift 360.00
Add for indirect Labour Charges @80% on (i), (ii), & (iii) 3089.15
and 55% on (iv) & (v)
Total Labour cost 7288.09
Rate of Labour Per Cu.M. Excavation Rs 515.53
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

III Machinery Charges


WORKING TOTAL WORKING USE RATE AMOUNT
S.No. EQUIPMENT Nos.
Hrs/Day Hrs/ Day Rs/ Hr In Rs
Raise climber 1 No 10 Hrs 20 Hrs 4825 96502.78
Side Dump loader 1 No 1 Hrs 2 Hrs 1591 3182.27
Dumper 18/20 T 2 No 1 Hrs 4 Hrs 1747 6987.42
Crawler/Dozer - 180 HP 1 No 0.5 Hrs 2 Hrs 3250 6500.09
Total Machinery Charges 113172.55
Rate of Machinery Per Cu.M. 8005.32

IV Materials Charges

(A) Drilling and Blasting


(a) It is proposed that to attain 1 metre progress per cycle
Depth of holes to be drilled. 1.1 m
Cross sectional area of pilot hole 7.07 sqm
Assuming average spacig of blast holes 0.8 m c/c
Area of rock cross-section per hole 0.64 sqm
No. of holes required per face 11 nos.
Additional hole for line drilling/ burn hole 4 -do-
Total 15 -do-
Total depth of drilling 16.5
Rate of drill steel 104.21 m
Cost of drill steel Rs. 1719.47
Quantity of rock excavated/ cycle 7.07 cum
Rate of drill steel per cum Rs. 243.26

(b) Explosives
(i) Gelatine required/cum 1 kg.
Cost of gelatine/kg Rs. 127.63
Rate/cum Rs. 127.63

(ii) No. of detonators 15 Nos.


Rate of detonator Rs. 9.11 -do-
Cost of detonators and fuse coil Rs. 136.71
Quantity of rock excavated 7.07 cum
Rate/cum Rs. 19.34

(iii) Other consumable petty Rs. 63.82


stores such as balsting batteries,
galvanometers and blasting
wires, etc. at 50% of (i) above

Total Explosive Charges per cum {(i)+(ii)+(iii)} Rs. 210.79

Total Driliing & Blasting Charges (a+b) Rs. 454.05

(B) Timber for Supports & Packing LS Rs. 7


(C) Miscellaneous Supplies LS Rs. 12

Total Material Charges per cum(A+B+C) 473.05


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


V Shop Charges
(i) Machine Shop LS Rs. 20.00
(ii) Structural shop LS Rs. 10.00
(iii) Steel Metal shop LS Rs. 10.00
(iv) Air & Water pipe shop LS Rs. 12.00
(v) Carpentary LS Rs. 10.00
Total shop Charges Per Cum Rs. 62

VI Electrical Material Charges Per Cu.M. LS Rs. 20


VII Raise climber Track Charges LS Rs. 100
VIII Water Charges Per Cu.M. LS Rs. 10

Abstract of Charges Per Cum for Pilot Hole


Direct Labour Charges 515.53
Machinery Charges 8005.32
Material Charges 473.05
Shop Charges 62
Electrical Material Charges 20
Raise Climber Track Charges 100
Water Charges 10
Total Charges Per Cum 9185.90

Widening of Surge Shaft from Top


Quantity of Excavation Per Day = 206.76 m3

I Cycle of Operation
Descending from Top 0.5 Hours

Prepration of job 0.5 Hours

Drilling Time 3 Hours

Charging 1 Hours

Ascending 0.5 Hours

Blasting and defuming 0.5 Hours

Mucking 3 Hours

Shotcrete & Rock bolting 3 Hours

Cycle time 12 Hours

II Direct labour charges

(i) Foreman 6 553.09 Rs/day 3318.54


(ii) Explosive Inspector 2 500.69 Rs/day 1001.38
(iii) Electrician 3 319.66 Rs/day 958.98
(iv) Beldars 18 120.00 Rs/day 2160.00
(v) Helper to Electrician 6 120.00 Rs/day 720.00
Add for indirect Labour Charges @80% on (i), (ii), & (iii) 5807.12
and 55% on (iv) & (v)

Total Labour cost 13966.02


Rate of Labour Per Cu.M. Excavation Rs 67.54818
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


III Machinery Charges

WORKING TOTAL WORKING USE AMOUNT IN


S.No. EQUIPMENT Nos.
HRS./DAY HRS./DAY RATE/HR. Rs.

Jack Hammer 6 No 6 Hrs 36 Hrs 728.72 26233.79


Hydraulic Excavator 1 cum 1 No 6 Hrs 6 Hrs 1712.95 10277.70
Dumper 18/20 T 2 No 6 Hrs 12 Hrs 1746.86 20962.27
Crawler/Dozer - 180 HP 2 No 6 Hrs 12 Hrs 3250.04 39000.52
Total Machinery Charges 96474.28
Rate of Machinery Per Cu.M. 466.61

IV Materials Charges
(A) Drilling and Blasting

(a) It is proposed that to attain1 metre progress per day


Depth of holes to be drilled. 2.1 m
Cross sectional area of two segment 51.69 sqm
Assuming average spacig of blast holes 0.9 m c/c
Area of rock cross-section per hole 0.81 sqm
No. of holes required 70 nos.
Additional hole for burn hole 8 -do-
total 78 -do-
Total depth of drilling 163.8
Rate of drill steel 32.15 m
Cost of drill steel Rs. 5266.8
Quantity of rock excavated 206.76 cum
Rate of drill steel per cum Rs. 25.47

(b) Explosives
(i) Gelatine required/cum 1 kg.

Cost of gelatine/kg Rs. 127.63

Rate/cum Rs. 127.63206

(ii) No. of detonators 78 Nos.


Rate of detonator Rs. 9.11 -do-
Cost of detonators and fuse coil Rs. 710.87
Quantity of rock excavated 206.76 cum
Rate/cum Rs. 3.44

iii) Other consumables petty Rs. 63.82


stores such as basting
batteries,galvanometeres
blasting wires, etc. at 50% of (i)
above
Total Explosive Chargesper cum {(i)+(ii)+(iii)} Rs. 194.89

Total Driliing & Blasting Charges (a+b) Rs. 220.36

(B) Timber for Supports & Packing LS Rs. 7


(C) Miscellaneous Supplies LS Rs. 12
Total Material Charges per cum(A+B+C) 239.36
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

V Shop Charges
(i) Machine Shop LS Rs. 40.00
(ii) Structural shop LS Rs. 30.00
(iii) Steel Metal shop LS Rs. 20.00
(iv) Air & Water pipe shop LS Rs. 30.00
(v) Carpentary LS Rs. 20.00
Total shop Charges Per Cum Rs. 140

VI Electrical Material Charges Per Cu.M. LS Rs. 20


VII Misc Charges LS Rs. 30
VIII Water Charges Per Cu.M. LS Rs. 20
IX Winch, Rope charges LS Rs. 50

Abstract of Charges Per Cum for widening of hole


Direct Labour Charges 67.55
Machinery Charges 466.61
Material Charges 239.36
Shop Charges 140
Electrical Material Charges 20
Misc. Charges 30
Water Charges 20
Winch, Rope charges 50
Total Charges Per Cum 1033.51

Combined Rate of Pilot hole & Widening 1303.01 Rs/m3


=(average wrt repective areas)

Add for electrical energy charges at 2% of total charges 26.06029

Prime Cost 1329.07 Rs/m3

Add overhead charges and contractor's profit at Rs 265.8149


20% of prime cost

Grand Total 1594.89 Rs/m3

HENCE RATE PER CUM. Rs 1594.89


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


15 Concrete Lining (M-20) in HRT
unit: cum

I Rate of materials for M-20 concrete

S.No. ITEM QUANTITY WASTAGE % UNIT Rate AMOUNT


1 Cement 8 5 BAG 384.36 3228.62
2 Sand 0.45 Cum 512.41 230.58
3 Coarse Aggregates 0.9 Cum 452.99 407.69
4 Water L.S. 10.00
5 Admixture L.S. 20.00
Total 3896.89

II Use rate of Batching & mixing plant( 40 cum) 2508.55


Ideal Production of B&M plant of 40 cum/hr 40
Plant Efficiency inc. of all factor 0.7
Actual Poduction of B&M plant 28

Batching & Mixing Charges Rs 89.59

Rate of M-20 concrete at Batching & mixing plant Rs 3986.49

III Carriage of concrete by Transit Mixers

Average lead KM 2
Capacity of Transit Mixers CUM 6
Loading time =capacity of Tr. Mixersx60/B&M plant prod. Rate 12.9 min
Spotting time = 0.50 min
Unloading time = 2.00 min
Loaded haul @ 16 km / hr =(Average lead x 60) / Loaded speed = 7.50 min
Empty haul @ 20 km / hr =(Average lead x 60) / Empty speed = 6.00 min
Total cycle time = 28.86 min
Operating effeciency = 0.83 min
Number of trips/hr =60xOperating effeciency / Total cycle time 1.73
Quantity carried by Transit =No. of trips x volume carried per trip = 10.35 m3
Mixers/hr

Use rate of Transit mixers/hr = Rs 1553.00


Rate/cum = Rs 149.98
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


IV Placement of Concrete

(i) Concrete shall be placed by concrete pump


Capacity of concrete pump 40 cum
Efficiency factor 0.7
Actual output 28.00 cum
Use rate of pump/hr 1788.17
Use Rate of concrete pump/cum 63.86

(ii) Vibrating charges/cum(L.S.) 20


(iii) Cleaning, slurry, curing and finishing per cum(L.S.) 20
(iv) Catwalks and other aids for concreting per cum(L.S.) 12
(v) other charges electricity, workshop and track charges (L.S.) 30
(vi) Misc. supplies such as hose pipes, gum boots and small 30
tools etc.

Total Placement Charges 175.86 Rs/m3

V Shuttering charges L.S. 300.00 Rs/m3

Prime Cost 4612.33 Rs/m3

Add contractor's profit @20% of prime cost Rs 922.47

Grand Total (Rate per cum) Rs 5534.80

HENCE RATE PER CUM Rs 5534.80


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


16 Concreting (M-20) in Power House
unit: cum

I Rate of materials for M-20 concrete


S.No. ITEM QUANTITY WASTAGE % UNIT Rate AMOUNT
1 Cement 8 5 Bag 384.36 3228.62
2 Sand 0.45 Cum 512.41 230.58
3 Coarse Aggregates 0.9 Cum 452.99 407.69
4 Water L.S. 10.00
5 Admixture L.S. 20.00
Total 3896.89

II Use rate of Batching & mixing plant( 40 cum) 2509


Ideal Production og B&M plant of 40 cum/hr 40
Plant Efficiency inc. of all factor 0.7
Actual Poduction of B&M plant 28
Batching & Mixing Charges Rs 89.59

III Rate of M-20 concrete at Batching & mixing plant Rs 3986.49

IV Carriage of concrete by Transit Mixers


Average lead = 1 km
Capacity of Transit Mixers = 6 cum
Loading time =capacity of tr. mixersx60/B&M
plant prod. Rate = 12.86 min
Spotting time = 0.5 min
Unloading time = 2 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded spee = 5 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty spee = 3.75 min
Total cycle time = 24.11 min
Operating effeciency = 0.83 min
Number of trips/hr 60xOperating effeciency / Total cycle time 2.07 min
Quantity carried by transit mixers No. of trips x volume carried per t = 12.39 m3

Use rate of transit mixers/hr 1553


Rate/cum Rs 125.30

V Placement of Concrete
(I) Concrete shall be placed by concrete pump
Capacity of concrete pump 40 cum
Efficiency factor 0.7
Actual output 28 cum
Use rate of pump/hr 1788
Use Rate of concrete pump/cum 63.86
(ii) Vibrating charges/cum(L.S.) 12
(iii) Cleaning, slurry, curing and finishing per cum (L.S.) 12
(iv) Winches, gantry, Jib crane and other aids for concreting per cum (L.S.) 50
(v) other charges electricity, workshop and track charges (L.S.) 30
(vi) Misc. supplies such as hose pipes, gum boots and small tools etc. 20

Total Placement Charges Rs 187.86 m3

VI Shuttering charges L.S. Rs 200 m3


Prime Cost (1+2+3+4) Rs 4499.64
Add contractor's profit @20% of prime cost Rs 899.93
Grand Total (Rate per cum) Rs 5399.57 m3

HENCE RATE PER CUM. Rs 5399.57


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

17 Shotcrete
unit: cu.m

A Material
S.No. ITEM QUANTITY WASTAGE % UNIT Rate Amount
1 Cement 1 5 Bag 384.36 403.58
2 Sand 0.1 Cum 512.41 51.24
3 Coarse Aggregates 0.033 Cum 452.99 14.95
4 Water L.S. 5.00
5 Admixture L.S. 20.00
Total 494.77

Total of material per cum 8.5 bags 4205.545

B. Charges for mixing of materials

Batching & Mixing Charges Rs 89.59 per cum


(refer: Analysis of rate for concrete lining of HRT)

C. Transport of mix to site

Tranportation charges km Rs 149.98 per cum


(refer: Analysis of rate for concrete lining of HRT)

D. Placement charges :

Use rate of shortcrete machine per hour Rs 2850.80


Output/hr. cum 10
Efficiency factor 0.7
Cost of application Rs 527.93
=2850.8/(10x0.7)

F. Lighting,Workshop charges & other miscellaneous items Rs. 20.00

Sub Total : 4993.05

Wastage due to rebound @20% 6241.31

Prime cost 6241.31

Add contractor's profit @20% of prime cost 1248.26

Hence Rate of shotcreting percum Rs 7489.57 per cum

50 mm shocreting rate per sq m Rs 374.48 sqm


Kamlang Hydroelectric Project Annexure-3.23

DETAILED PROJECT REPORT

18 Shotcrete with wiremesh


unit: cum

A. 50 mm shocreting rate per sq m = Rs ### sqm

B. 100 mm shotcrete rate = Rs 748.957 sqm

C Weight of wiremesh per sqm 4 kg


Rate of wiremesh 40

Cost of wiremesh = Rs 160

Hence rate of 100 mm shotcrete with wiremesh Rs 9089.57 cum


Hence rate of 100 mm shotcrete with wiremesh Rs 90895.7 cum

18 B Shotcreting with Fibre reinforcementfor 100 to 200 mm

20 cm 15 cm 10 cm 5 cm
Prime
cost per
cum 29958 22469 14979 7489.57
3325 3325 3325 3325
Cost of
steel
fibre @
95
kg/cum
consumpt
ion 35
kb/cum
Prime cost 33283.28 25793.71 18304.14 10814.57

Add for
contract
ors
profit @
20% on
the cost
of wire 6656.656 5158.742 3660.828 2162.914

Rate per cum 39939.94 30952.45 21964.97 12977.48

SAY 39940 30952 21965 12977


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


19 Concrete Backfill (M-15)
unit: cum

I Rate of materials for M-15 concrete

S.No. ITEM QUANTITY WASTAGE % UNIT Rate AMOUNT


1 Cement 6 5 BAG 384.36 2421.46
2 Sand 0.45 Cum 512.41 230.58
3 Coarse Aggregates 0.9 Cum 452.99 407.69
4 Water L.S. 10.00
5 Admixture L.S. 20.00
Total 3089.74

II Use rate of Batching & mixing plant( 40 cum) 2508.55


Ideal Production og B&M plant of 40 cum/hr 40
Plant Efficiency inc. of all factor 0.75
Actual Poduction of B&M plant 30
Batching & Mixing Charges 83.62

Rate of M-15 concrete at Batching & mixing plant 3173.36

III Carriage of concrete by transit mixers

Average lead = 1 km
Capacity of Transit Mixers = 6 cum
Loading time =capacity of tr. mixersx60/B&M plant prod. Rate 12.00 min
Spotting time = 0.5 min
Unloading time = 2 min
Loaded haul @ 16 km / hr (Average lead x 60) / Loaded speed = 3.75 min
Empty haul @ 20 km / hr (Average lead x 60) / Empty speed = 3 min
Total cycle time = 21.25 min
Operating effeciency = 0.83 min
Number of trips/hr 60xOperating effeciency / Total cycle time 2.34 min
Quantity carried by transit No. of trips x volume carried per trip = 14.06 m3
mixers/hr

Use rate of transit mixers/hr 1553.00


Rate/cum Rs 110.45

IV Placement of Concrete

(i) Concrete shall be placed by concrete pump


Capacity of concrete pump 40 cum
Efficiency factor 0.7
Actual output 28.00 cum
Use rate of pump/hr 1788.17
Use Rate of concrete pump/cum 63.86

(ii) Catwalks and other aids for concreting per cum(L.S.) 10


(iii) other charges electricity, workshop and track charges (L.S.) 20
(iv) Misc. supplies such as hose pipes, gum boots and small 20
tools etc.
Total Placement Charges 113.86

Prime Cost 3397.67

Add contractor's profit @20% of prime cost 679.53

Grand Total (Rate per cum) Rs 4077.20

HENCE RATE PER CUM. Rs 4077.20


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


20 Steel liner of Pressure Tunnel
unit : M.T.

I Material Charges at Workshop


Cost of B.Q. Steel per MT (in Rs.) = 56599.00
Transportation
Carriage chrges from Site store to PH site 24.00
(@Rs 6 per km per MT for 2 km)
(2km loaded and 2 km empty run)
Loading / unloading = 400.00

Total Cost of Material 57023.00

Add 2.5 % as wastage = 1414.98


Cost per MT = 58437.98

Total material cost per MT 58437.98

II Fabrication charges
Fabrication charges incl. Labour
Straightening @ 1.5% of Material cost = 876.57
Marking @ 2% of Material cost = 1168.76
Cutting @ 5% of Material cost = 2921.90
Rolling @ 8% of Material cost = 4675.04
Welding @ 10% of Material cost = 5843.80
Radigraphic Testing of Welding LS = 500.00
Handling of Materials LS = 500.00
Fixtures, T&P etc LS = 500.00

Total Fabrication charges per MT = Rs 16986.06

III Transportation
a Transportation from workshop to work site :
Lead = 5.00 km
Cost of transportation/MT (in Rs.) = 43.50

b Loading & Unloading charges using 18 t crane


Loading/unloading LS = 400

Total Cost Transportation per MT = a+b = 443.50


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

IV Erection Chrges
a Transportation by trolley (LS) = 2000.00

b Assembling, Final Matching, Field


Welding etc. @25% of (I+II) = 14609.49

Total erection charges per MT = 16609.49

ABSTRACT:
Total material cost per MT 58437.98
Total Fabrication charges per MT 16986.06
Total Transportation charges per MT 443.50
Total erection charges per MT 16609.49

Total cost of Steel Lining per MT = Rs 92477.03

Ventilation & Illumination charges Rs 7398.16

Electricity charges @2% Rs 1849.54

Prime cost Rs 101724.74

Add for contractor's profit @20%*(Prime cost-Material cos Rs 9025.15

Total cost Rs 110749.88 per MT

Hence, rate per MT Rs 110750


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


21 Tor Steel Reinforcement
Unit : M.T.

A. Material:

1 Cost of Tor steel bars at site Rs 48273.00 per MT

2 Add for wastage and incidental to work


at 2.5% of 1 above Rs 1206.83 per MT

Total item A Rs 49479.83 per MT

B. Handling & Placing

1 Bending & cutting @ 5% of A above Rs 2473.99 per MT

2 Handling at 3% of A above Rs 1484.39 per MT

3 Placing and welding at 5% of A above Rs 2473.99 per MT

4 Binding wire and other materials at 3% of A above Rs 1484.39 per MT

Total item B Rs 7916.77 per MT

Abstract of Charges

A. Material Rs 49479.83 per MT

B. Handling & Placing Rs 7916.77 per MT

Prime Cost Rs 57396.60 per MT

Add overheads and contractor's profit at 20% of (prime 1583.35 per MT


cost-material cost)

Grand Total Rs 58979.95 per MT

Hence rate per MT Rs 58979.95


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


22 RCC Precast Lagging
unit: cum

I Rate of materials for M-25 concrete

S.No. ITEM QUANTITY WASTAGE % UNIT RATE AMOUNT


1 Cement 9 5 Bag 384.36 3632.20
2 Sand 0.43 Cum 512.41 220.34
3 Coarse Aggregates 0.86 Cum 452.99 389.57
4 Water L.S. 10.00
5 Admixture L.S. 20.00
Total 4272.10

II Cost of Reinforced Steel (10%) 427.21

III i Vibrating charges/cum(2%) 85.44


ii Cleaning, slurry, curing and finishing per cum(5%) 213.61
iii Winches, gantry and other aids for Lagging per cum(5%) 213.61
iv Other charges electricity, workshop and track charges (5%) 213.61
v Misc. supplies such as hose pipes, air and small tools etc.(2%) 85.44
Total of 3 (i+ii+iii+iv+v) 811.70

IV Transportation to Site (8%) 341.77

V Erection on site (10%) 427.21

Total Cost 6279.99

Add for wastage and Miscelleneous Charges (3%) 188.40

Prime Cost 6468.39

Add overhead chargesand contractor's profit at 20% of prime cost 1293.68

Rate per cum Rs 7762.07


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


23 Drilling Grout Hole above 5.0m
Unit : M

Cost of drilling

I Use rate of wagon drill/hour Rs 1210.43

Average rate of drilling 35mm dia. hole per hour 15.00


Reduction in progress due space limitation etc. 50%
Hence progress per hour 7.50
Rate of Wagon drill per m of drilling 161.39

II Cost of drill steel per metre of drilling


equals use of drill steel with wagon drill 104.21

III Lighting, ventilation and workshop charges


at 40% of item 2 above 41.68

Prime cost Rs 314.79 per m

Add overhead charges and contractor's profit at 20%


of prime cost 62.96

Hence rate of drilling hole per metre Rs 377.74


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


24 Drilling Grout Holes upto 5.0 m
Unit : M

I Cost of Drilling

Use rate of Jack Hammer Rs 728.72

Average rate of drilling 32 mm dia holes per hour 5.00

Hence rate of drilling/meter 145.74

II Cost of drill rod per meter of drilling equals use rate of drill
stell with jack hammer 32.15

III Labour, lighting and scaffolding, etc. at 60% of 2 above 19.29

IV Ventilation and workshop charges at 40% of 2 above 12.86

Prime Cost Rs 210.05 per m

Add overhead charges and contractor's profit at 20% of prime cost 42.01

Grand Total Rs 252.06

Hence rate of drilling hole per metre Rs 252.06


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


25 Grouting
Unit : Bag

I Material Cost
S.No. ITEM QUANTITY WASTAGE % UNIT RATE AMOUNT
1 Cement 1 5 BAG 384.36 403.58
2 Sand (1:2 mix) 0.071 Cum 512.41 36.38
4 Water L.S. 10
5 Admixture L.S. 20
Total 469.96

II Washing the hole

Cost of equipment (L.S.) Rs 10


Cost of labour (L.S.) Rs 10

Total Rs 20

III Grouting maching charges

Hourey use rate of grouting machine Rs 1033.14


Progress of grouting Machine/Hr. 25 bags cem.
Grouting charges per bag of Cement Rs 41.33
Cost of Labour (L.S.) Rs 30

Total Rs 71.33

IV Other misc. items such as G.I. Pipe


fittings and pressure testing,etc.(L.S.) Rs 30

Prime Cost Rs 591.28 per bag

add for overheads & contractor's profit at 20% of prime co 118.26

Grand Total 709.54

Hence rate of grouting per MT of cement Rs 14191


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


26 Fabrication & Erection of Steel Supports
Unit : M.T.

A Material
Cost of structural steel 54943.00 Per MT
2.5% wastage and incidentals to work 1373.58 Per MT
Total material cost 56316.58 Per MT

B Fabrication
1. Marking rolled sections at 2-1/2% of A above 1407.91 Per MT

2. Cutting of rolled sections at 3% 1689.50 Per MT

3. Bending of rolled sections at 6% of A above 3378.99 Per MT

4. Welding

I) Cost of electrodes including 20%


wastage of 8% of A above 4505.33 Per MT
ii) Labour and electric charges at 10% of A above 5631.66 Per MT
iii) Handling of material during fabrication at 5% o 2815.83 Per MT
iv) Temporary fixture at 8% of A above 4505.33 Per MT

Total of welding 17458.14 Per MT

23934.54 Per MT

C Erection
Transportation of material out of W/shop,
handling, final matching and field
welding etc., at 12% of A above 6757.99 Per MT

Abstract of Charges

A Material 54943.00 Per MT

B Fabrication 23934.54 Per MT

C Erection 6757.99 Per MT

Prime Cost 85635.53 Per MT

Add overheads and contractor's profit at 20% of 5863.79 Per MT


(prime cost-material cost)

Grand Total 91499.33 Per MT

Hence rate per MT 91499.33


Ting Ting Hydroelectric Project

DETAILED PROJECT REPORT


27 Backfilling of Earth
Unit : Cum
:
Material available from excavation
I Cost for transportation of backfill material per cum :
a Loader of 2.5 m3 capacity :
Total cycle time 0.50 min
Operating effeciency 50 min / hour
Number of trips Operating effeciency / Total cycle time 60.00 times
Ideal production rate 150 m3 / hour
Bucket fill factor 0.9
Job & management factor 0.72
Actual production rate Ideal production ratexBucket fill factorxJob & 97.20 m3 / hour
Hourly use rate Mgmt.use
Refer Analysis of Hourly Fac.rates of M/c. / Eqpt. 1591 Rs. / hour
Cost per cum Hourly use rate / Actual production rate 16.37 Rs. / m3
b Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of backfill (loose) 1.581 T / m3
Volume of backfill (loose) Pay load capacity / Unit weight 12.65 m3
Swell factor 0.80
Volume of backfill (bank) Volume (loose) x Bulking factor 10.12 m3
Average lead Assumed minimum distance 0.5 km
Dumper cycle time :
Loading time 6.25 min
Spotting time 0.50 min
Turning & dumping time 2.00 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 2.50 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 1.88 min
Total cycle time 13.12 min
Operating effeciency 50 min / hour
Number of trips Operating effeciency / Total cycle time 3.81 times
Quantity carried by dumper No. of trips x volume(bank) carried per trip 38.56 m3
Hourly use rate Refer Analysis of Hourly use rates of M/c. & 1746.86 Rs. / hour
Cost per cum Hourly use rate / Eqpt.
Actual production rate 45.30 Rs. / m3

c Compactor & Motor Grader


Cost per cum Lump sump 40.00 Rs. / m3

Abstract of cost for transportation of blasted material to disposal area per cum :
Loader of 2.5 m3 capacity : Refer S.no.: 2.1 16.37 Rs. / m3
Dumper - 20 T capacity : Refer S.no.: 2.2 45.30 Rs. / m3
Compactor & Motor Grader Refer S.no.: 2.3 40.00 Rs. / m3
II Total machinery cost for transportation of backfill material per cum 101.67 Rs. / m3
Abstract of cost for transportation of backfill material per cum :
Total machinery cost for transportation of Refer S.no.: 2 101.67 Rs. / m3
backfill material per cum
Placement & water Charges etc.(18+7)% 25.42

III Total cost for placement per cum 127.09 Rs. / m3


IV Levelling and trimming @ 2.0 % of total cost 2.54 Rs. / m3
V Maintenance of haul roads @ 2.0 % of total cost 2.54 Rs. / m3
VI Electrical energy charges @ 2.0 % of total cost 2.54 Rs. / m3
Prime cost 134.71 Rs. / m3
Overhead charges & contractor's profit @ 20 % of prime cost 26.94 Rs. / m3
Rate per cum 161.66 Rs. / m3
Rate per cum (say) 161.66 Rs. / m3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


28 Open Excavation in Hard Rock (Requiring Drilling & Blasting in Deep Cut)
Unit : cum

I Drilling Charges ( Rock drilling for excavation will be carried out by Wagon Drill & Jack Hammers).

Description Computation/Reference Quantity / Cost Quantity / Cost


Equipment Jack Hammer Wagon drill
Location of drilling Narrow Benches, Main Benches,
inaccessible area River Bed
Hole dia meter =bit dia 38 mm 76 mm
Hole pattern (in m) 1.5x1.5 2.8x2.8
Area per hole 2.25 Sq. m. 7.84 Sq.m
Volume of rock per m drill 2.25 Cum 7.84 Cum
Volume of rock excavated per meter =2/3 of vol. of rock excavated / m of drill 1.49 5.17
dill considering pull effect & angular
effect(66%).
Considering 80% volume excamtion 20% 80%
by crawler drill & rest by jack hammer.
Drill rate m/hour 5.00 15.00
Drilling length for 1 cum of volume =%volume/volume of rock ex.per m drill 0.135 0.155
considering % drilling volume.
Drill Time for 1 Cum rock excavation =Drilling length per cum of rock/drill rate 0.03 Hrs 0.01 Hrs
Use rate machinery 729 1210
Machinery charge 19.63 12.48
Rs 32.10
Cost of drill steel
Unit rate of Drill steel 32.15 104.21
Cost of drill steel per cum Unit rate of drill steelx resp. drilling length 4.33 16.11
Total drill steel cost 20.44
Total Drilling Charges Rs 52.55

II Blasting Charges

Quantity of explosive Kg/Cum. Ref: Const. Equip planning by RL Purifoy 0.43 kg 0.58 kg
Average quantity of explosive/cum Sum(%volume x quantity of explosive) 0.547
Issue Rate of Explosive (gelatine) 127.63
Cost of gelatine per cum 69.81
Average depth of hole 1.75 m 2.5 m
Nos. of holes per cum Sum(%volume / av. DepthxVolume per m of drill 0.14
Nos. of Detonator 0.17
Rate of Detonator 9.11
Cost of Detonator per cum 1.55
Battery wearing charge of 15% cost of 0.23
Detonator
Stemming charges 7% of Detonator 0.11
Total Blasting Charges 71.70
Total Drilling & Blasting Charges Sl no 1.1 + Sl. No. 1.2 Rs 124.25
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

III Transportaion Charges for blasted material

Description Computation / Reference Qty / Unit


Cost
Machinery cost per cum
a Excavator backhoe, 2.0 cum capacity
Estimated production rate For bank quantity for well blasted rock 120 m3 / hr
Operating effeciency 0.83
Job & management factor 0.72
Actual production rate Estimated production ratexBucket fill factorxJ&M factor 71.71 m3 / hr
Hourly use rate Refer Analysis of Hourly use rates of m/c./Eqpt 2720.24 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 37.93 Rs. / m3

b Crawler dozer - 180 HP


Actual production rate Equals 2 times production rate of excavator 143.424 m3 / hr
Hourly use rate Refer Analysis of Hourly use rates of m/c./Eqpt 3250 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 22.66 Rs. / m3

c Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.83
Actual output Volume (loose) x Swell factor 8.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 2 km
Loading time 7.0 min
Spotting time 0.50 min
Turning & dumping time 2.00 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 10.00 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 7.50 min
Total cycle time 26.97 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 1.85 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 15.39 m3
Hourly use rate Refer Analysis of Hourly use rates of M/c./ Eqpt. 1746.86 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 113.53 Rs. / m3

Abstract of transportation charges per cum :

Excavator backhoe, 2.0 cum capacity Refer S.no.:a 37.93 Rs. / m3


Crawler dozer - 180 HP Refer S.no.: b 22.66 Rs. / m3
Dumper - 20 T capacity : Refer S.no.:c 113.53 Rs. / m3
Total Transportation Charges 174.13

Abstract of cost
1 Total Drilling & Blasting Charges 124.25 Rs. / m3
2 Total transportation charges per cum 174.13 Rs. / m
3

Sub Total 298.38


3 Levelling and trimming of disposed material @ 5.0 % of machinery cost 14.92 Rs. / m3
4 Maintenance of haul roads @ 5.0 % of machinery cost 14.92 Rs. / m3
5 Electrical energy charges @ 2.0 % of machinery cost 5.97 Rs. / m3
Prime cost S.no.: 1 + 2 + 3 + 4 334.18 Rs. / m3
Add for Deep cut 350.89
O/h charges & Contractor's profit @20% of prime cost 70.18 Rs. / m3
Rate per cum 421.07 Rs. / m3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


29 Rock Bolt(25 mm) Unit : M

A Installation of Bolts
The rock bolts in tunnel will be installed by Bolting Jumbo, which carried out complete
operation of drilling, fixing, grouting, and tightening.

Hourly use rate of rock bolt drill jumbo Rs 4501.16

Average installation for 4 m length rock bolt rate per hour 5 No./hr

Length of rock bolt 4.00 m

Rate of drilling & installation with out supplies 225.06


Total installation Rs 225.06

B Cost of Drill Steel & Supplies

Cost of drill rod per metre drilling 131.73

Lighting, ventilation and workshop charges, L.S. 5.00

Cost of 25 mm tor steel 25 mm Rs 48.27 per kg


Weight per meter 3.84
Cost of I m of 20 mm Rock bolt 185.37

Wastage in cutting 2.5% of 1 above 4.63


Cutting and making tip, L.S. 5.00
Threading, L.S. 5.00
Cost of nut and plate, L.S. 10.00
Cost of rasin capsules etc. 50.00
Cost of Grouting Material, LS 10.00
Miscellaneous work L.S. 10.00

Total Drill Steel and supplies cost Rs 416.73

Prime Cost Rs 641.79 /m

Add contractor's profit at 20% of prime cost 128.36

Grand Total Rs 770.15 /m

Hence rate per metre Rs 770.15


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


30 Stone Pitching

Statement of activities and related basic data


Activity Activity Equipment / method Capacity Bucket Swell / Fixed Travelling speed
S.no. proposed fill factor Bulk factor time (min) (km / hr)
(for (for Hauling Return
random random (Loaded) (Empty)
rockfill) rockfill)

1 Loading of material from excavation Front end loader 2.5 m3 0.72 0.6
site
2 Transportation of material from Dumper 18 T 0.83 2.5 16 20
excavation site to site of placement
(average lead of 1 km)

3 Placement of material Manually


4 Maintenance of haul roads (Percentage of total cost) 2.00%

Operating effeciency and Job & management factors


Operating effeciency (for average classification) (min per hour) 50 min / hour
Job & management factor (for excellent Job & management conditions) 0.84

Computation of Unit rate of activity


S.no. Description Computation / Reference Quantity / Unit
Cost
1 Loading of material from excavated material
Loader of 2.5 m3 capacity :
Total cycle time 0.60 min
Operating effeciency 50 min / hour
Number of trips Operating effeciency / Total cycle time 83.33 times
Ideal production rate 208.333333 m3 / hour
Bucket fill factor 0.72
Job & management factor 0.84
Actual production rate Ideal production rate x Bucket fill factor x Job & 126.00 m3 / hour
management factor
Hourly use rate Refer Analysis of Hourly use rates of machines / 1591.13 Rs. / hour
equipment
Cost per cum Hourly use rate / Actual production rate 12.63 Rs. / m3
Cost per cum (for 15 % wastage of material) Cost per cum x wastage factor 14.52 Rs. / m3
2 Transportaion of material from excavation site to site of placement :
Dumper of 20 T capacity :
Pay load capacity 20 T
Unit weight of rockfill (loose) 1.569 T / m3
Volume of rockfill (loose) Pay load capacity / Unit weight 12.75 m3
Swell factor 0.830
Volume of rockfill (bank) Volume (loose) x swell factor 10.58 m3
Average lead Assumed 1 km
Dumper cycle time :
Loading time 5.04 min
Spotting, turning & dumping time 2.00 min
Loaded haul @ 16 km / hr (Average lead x 60) / Loaded speed 3.75 min
Empty haul @ 20 km / hr (Average lead x 60) / Empty speed 3.00 min
Total cycle time 13.79 min
Operating effeciency 50 min / hour
Number of trips Operating effeciency / Total cycle time 3.63 times
Quantity carried by dumper No. of trips x volume(bank) carried per trip 38.37 m3
Hourly use rate Refer Analysis of Hourly use rates of machines / 1746.86 Rs. / hour
equipment
Cost per cum Hourly use rate / Actual production rate 45.53 Rs. / m3
Cost per cum (for 15 % wastage of material) Cost per cum x wastage factor 52.36 Rs. / m3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


30 Stone Pitching
3 Placement of material
Labour charges :
Rate of placement of material is taken as 100 cft (i.e. 2.83 m3) per shift per day
S.no. Labour No. of labourers / shift / Unit rate of labour / day Cost of labour / shift /
day (Rs.) day (Rs.)
1 Mason (II class) 0.5 269.01 134.51
2 Beldar 3 120.00 360.00
Total direct cost of labour for placement 494.51
Indirect cost of labour for placement of 2.83 m3 of material @ 80 % of regular labour charges and 55 % or 305.60
casual labour charges
Total cost of labour for placement of 2.83 m3 of material 800.11
Total cost of labour for placement of 1 m3 of material 282.72
Total cost of labour per cum Assuming 25 nos. of days in a month 339.27 Rs. / m3
Abstract of cost for providing material :
Loading of material from excavated material Refer S.no.: 1 14.52 Rs. / m3
Transportaion of material from excavation site to site Refer S.no.: 2 52.36 Rs. / m3
of placement :
Placement of material Refer S.no.: 3 339.27 Rs. / m3
4 Total cost per cum 406.15 Rs. / no.
5 Maintenance of haul roads @ 2.0 % of total cost 8.12 Rs. / m3
6 Electrical energy charges @ 2.0 % of total cost 8.12 Rs. / m3
Prime cost S.no.: 4 + 5 + 6 422.40 Rs. / m3
Overhead charges & contractor's profit @ 20 % of prime cost 84.48 Rs. / m3
Rate per cum 506.88 Rs. / m3
Rate per cum (say) 506.88 Rs. / m3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

31 Plum Concrete
Unit : cum

a) Composite Rate of Aggregate Rs. 452.99

b) Concrete Backfill (M-15) Rs. 4077.20

60 % of a= 271.794
40 % of b= 1630.88
Total cost Rs. 1902.67

Rate per Cum (Say) Rs. 1902.67


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

32 Over break in Excavation


Unit : cum

a) Excavation for Rock in H. R. T. (Class II & III) Rs. 1296.61

b) Excavation for Rock in H. R. T. (Class IV) Rs. 1689.52

c) Average of a & b = ###


2/3 of c = ###
Total cost Rs. 995.38

Rate per Cum (Say) Rs. 995.38


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


33 Coarse Aggregate Production Without Blasting
unit : cum

I Drilling Charges (Rock Drilling for Coarse Aggregate will be carried out by Wagon Drill & Jack Hammers)

Discription Computation/Reference Quantity / Cost


Equipment Track drill
Location of drilling Main Benches

Hole dia meter =bit dia 76 mm


Hole pattern (in m) 2.8x2.8
Area per hole 7.84 Sq.m
Volume of rock per m drill 7.84 Cum
Volume of rock excavated per meter =2/3 of vol. of rock excavated / m of drill 5.17
drill considering pull effect & angular
effect(66%).
Av. Drill rate m/hour 20
Drilling length for 1 cum of volume =%volume/volume of rock ex.per m drill 0.19
considering % drilling volume.
Drill Time for 1 Cum rock excavation =Drilling length per cum of rock/drill rate 0.01 Hrs
Use rate machinery 729
Machinery charge 7.04
Total Machinery charges per cum Rs

Cost of drill steel


Unit rate of Drill steel 104.21 Rs/m
Cost of drill steel per cum Unit rate of drill steelx resp. drilling length 20.14
Total drill steel cost Rs.

II Blasting Charges
Quantity of explosive Kg/Cum. Ref: Constn. Eqpt. Planning by RL Purifoy 0.58 kg
Average quantity of explosive/cum Sum(%volume x quantity of explosive) 0.58 kg
Issue Rate of Explosive (gelatine) 127.63 kg
Cost of gelatine per cum 73.39
Average depth of hole 2.5 m
Nos. of holes per cum 1/av. Depth x volume per m of drill) 0.08
Nos. of Detonator 0.08
Rate of Detonator 9.11
Cost of Detonator per cum 0.70
Battery wearing charge of 15% cost 0.11
of Detonator
Stemming charges 7% of Detonator 0.05
Total Blasting Charges per cum 74.25
Cost drilling and blasting (1+2) Rs 74.25
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


III Transportaion Charges for blasted material
Description Computation / Reference Qty / Unit
Cost
Machinery cost per cum
a Excavator backhoe, 2.0 cum capacity
Estimated production rate For bank quantity for Rock 115.00 m3 / hr
Operating effeciency 0.83
Job & management factor 0.75
Actual production rate Estimated production rate x Bucket fill factor x J & M factor 71.59 m3 / hr
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 2720 Rs. / hr
Cost per cum Hourly use rate / Actual production rate Rs. / m3

b Crawler dozer - 320 HP


Actual production rate Equals 2 times production rate of excavator 143.175 m3 / hr
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 4426 Rs. / hr
Cost per cum Hourly use rate / Actual production rate Rs. / m3

c Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.63
Actual output Volume (loose) x Swell factor 6.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 2 km
Loading time 5.3 min
Spotting time 0.5 min
Turning & dumping time 2 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 10 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 7.5 min
Total cycle time 25.3 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 1.97 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 12.45 m3
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 1746.86 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 140.31 Rs. / m3
Total Transportation Charges(3.1+3.2+31.3) Rs. / m3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

IV Crushing Cost
Capacity of crushing plant 100 T / hour
Total Plant Efficiency 0.75
Density of material (loose) 1.573 T/Cum
Actual production rate Capacity of crushing plant x Job & management factor / Density 47.68 Cum/Hr
of material (loose)
Hourly use rate Ref. Analysis of Hourly Use Rates of M/c./Eqpt. 5381 Rs/m3
Cost per cum Hourly use rate / Actual production rate 112.86 Rs/m3
Cost including reusable rejection 5% of cost of crushing 118.84 Rs/m3

Cost of Aggregate production cost of crushing+transportation+excavation 118.84


Add for rejection 5% of cost of Aggregate Production 125.09
Rate of Coarse aggregate at plant 125.09

V Transportation to Batching & Mixing Plant


a Wheel Loader, 2.5 m3 capacity
Estimated production rate 150 m3 / h
Job & management factor 0.75
Operating effeciency 0.83
Actual production rate 93.38 m3 / h
Hourly use rate 1591 Rs. / h
Cost per cum 17.04 Rs/m3
b Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.63
Actual output Volume (loose) x Swell factor 6.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 1 km
Loading time 4.1 min
Spotting time 0.5 min
Turning & dumping time 2 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 5 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 3.75 min
Total cycle time 15.3 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 3.25 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 20.57 m3
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 1746.86 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 84.93 Rs. / m3
Cost of Dumper per cum for av lead 2 km 84.93 Rs/m3
Cost of tranportation to B&M plant 101.97 Rs/m3

Water & Miscelleneous charges Lump Sump 20.00 Rs/ m3


Cost of coarse aggregate at B&M plant 247.06 Rs/ m3
Add for transit loss 3% of total cost 254.47 Rs/ m3
Maintenanace of haul road 5% of cost 12.72 Rs/ m3
Electricity charges 2% of cost 5.09 Rs/ m3
Royalty Rs/ m3
Total issue rate of Coarse aggregate at B&M Plant 272.28 / m3
Total issue rate of Coarse aggregate at B&M Plant 272.28 Rs/ m3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

34 Sand Production without blasting


Unit : cum

Unit rate of coarse aggregate per cum Rs. 272.28

Add extra charges for secondary Rs. 59.42


crushing,screening,washing and wastage during
sand processing @ 50% of primary crushing

Total cost Rs. 331.70

Rate per Cum (Say) Rs. 331.7


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

35 Composite Rate of Sand


Unit : cum

a) Sand Production with Blasting Rs. 693.12

b) Sand Without Blasting Rs. 331.70

50 % of a= 346.56
50 % of b= 165.85
Total cost Rs. 512.41

Rate per Cum (Say) Rs. 512.41


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

36 Composite Rate of Aggregate


Unit : cum

a) Aggregate Production with Blasting Rs. 633.70

b) Aggregate Production Without Blasting Rs. 272.28

50 % of a= ###
50 % of b= ###
Total cost Rs. 452.99

Rate per Cum (Say) Rs. 452.99


Kamlang Hydroelectric Project

37 Stone Masonry in Cement Mortar 1:6


Statement of activities and related basic data
Activit Activity Equipment Capacity Fixed Travelling speed
y S.no. proposed time Hauling Return
(min) (Loaded) (Empty)
1 Preparation of concrete mix Manual
2 Transportation of motar to site of Manual
4 placement
Vibration, curing & finishing Lump sum

Operating effeciency and Job & management factors


Operating effeciency (for average classification) (min per hour) 50 min /
hour
Job & management factor (for excellent Job & management conditions) 0.84

Computation of Unit rate of activity


S.no. Description Computation / Reference Quantity / Unit
Cost
1 Cost of preparation of mortar mix per cum
1.1 Material charges :
S.n Item Quantity Percenta Quantity Unit Unit rate Cost Unit
o. ge of (with of item
wastage wastage)
1 Cement 75 5% 78.75 kg 7.69 605.37 Rs. / m3
2 Sand 0.32 0.32 m3 331.70 106.144 Rs. / m3
3 Stones 1.00 20% 1.2 m3 198.36 238.032658 Rs. / m3
4 Water Lump sum 10.00 Rs. / m3
Total cost of concrete material per cum 959.54 Rs. / m3
1.2 Labour charges :
1.2.1 Labour for 100 cft/ 2.83 cum
1 no. mason 7765.625 / month 310.625 Rs. / day
2 no. beldars 6609.375 / month 528.8 Rs. / day

1 no. bhisti 3600 / month 144.0 Rs. / day


Direct labour charges 983.375 Rs. / day
Add 55% for indirect charges 540.85625 Rs. / day
Total Labour charges 1524.2 Rs. / day

Labour charges/cum 538.6


Abstract of cost for preparaion of concrete mix per cum :
Material charges Refer S.no. 1.1 959.54 Rs. / m3
Labour charges : Refer S.no. 1.2 538.6 Rs. / m3

Prime cost 1498.14 Rs. / m3


Overhead charges & contractor,s profit @ 20 % of prime cost 299.63 Rs. / m3
Rate per cum 1797.77 Rs. / m3
Rate per cum (say) 1798 Rs. / m3
Kamlang Hydroelectric Project Annexure-3.35

KAMLANG HYDRO-ELECTRIC PROJECT


DETAILED PROJECT REPORT
3 Coarse Aggregate Production
unit : cum

I Drilling Charges (Rock Drilling for Coarse Aggregate will be carried out by Wagon Drill & Jack Hammers)

Discription Computation/Reference Quantity / Cost


Equipment Track drill
Location of drilling Main Benches

Hole dia meter =bit dia 76 mm


Hole pattern (in m) 2.8x2.8
Area per hole 7.84 Sq.m
Volume of rock per m drill 7.84 Cum
Volume of rock excavated per meter =2/3 of vol. of rock excavated / m of drill 5.17
drill considering pull effect & angular
effect(66%).
Av. Drill rate m/hour 20
Drilling length for 1 cum of volume =%volume/volume of rock ex.per m drill 0.19
considering % drilling volume.
Drill Time for 1 Cum rock excavation =Drilling length per cum of rock/drill rate 0.01 Hrs
Use rate machinery 723
Machinery charge 6.99
Total Machinery charges per cum Rs 6.99

Cost of drill steel


Unit rate of Drill steel 104.21 Rs/m
Cost of drill steel per cum Unit rate of drill steelx resp. drilling length 20.14
Total drill steel cost Rs. 20.14

II Blasting Charges
Quantity of explosive Kg/Cum. Ref: Constn. Eqpt. Planning by RL Purifoy 0.58 kg
Average quantity of explosive/cum Sum(%volume x quantity of explosive) 0.58 kg
Issue Rate of Explosive (gelatine) 127.63 kg
Cost of gelatine per cum 73.39
Average depth of hole 2.5 m
Nos. of holes per cum 1/av. Depth x volume per m of drill) 0.08
Nos. of Detonator 0.08
Rate of Detonator 8.66
Cost of Detonator per cum 0.67
Battery wearing charge of 15% cost 0.10
of Detonator
Stemming charges 7% of Detonator 0.05
Total Blasting Charges per cum 74.21
Cost drilling and blasting (1+2) Rs 101.33
Add for rejection at quarry & other Rs 126.67
losses (20%)

Page 1
Kamlang Hydroelectric Project Annexure-3.35

KAMLANG HYDRO-ELECTRIC PROJECT


DETAILED PROJECT REPORT
III Transportaion Charges for blasted material
Description Computation / Reference Qty / Unit
Cost
Machinery cost per cum
a Excavator backhoe, 2.0 cum capacity
Estimated production rate For bank quantity for Rock 115.00 m3 / hr
Operating effeciency 0.83
Job & management factor 0.75
Actual production rate Estimated production rate x Bucket fill factor x J & M factor 71.59 m3 / hr
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 2743 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 38.32 Rs. / m3

b Crawler dozer - 320 HP


Actual production rate Equals 2 times production rate of excavator 143.175 m3 / hr
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 4468 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 31.21 Rs. / m3

c Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.63
Actual output Volume (loose) x Swell factor 6.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 2 km
Loading time 5.3 min
Spotting time 0.5 min
Turning & dumping time 2 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 10 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 7.5 min
Total cycle time 25.3 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 1.97 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 12.45 m3
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 1756.45 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 141.08 Rs. / m3
Total Transportation Charges(3.1+3.2+31.3) 210.61 Rs. / m3

Total cost Excavation & transportation 337.27 Rs. / m3


Add for transit losses 3% of total cost 347.71 Rs. / m3
Add for rejection at Aggregate plant 10% of total cost 386.34 Rs. / m3

Total cost for loose rock per cum Total cost x swell factor (0.63) 243.39 Rs/ m3

Page 2
Kamlang Hydroelectric Project Annexure-3.35

KAMLANG HYDRO-ELECTRIC PROJECT


DETAILED PROJECT REPORT

IV Crushing Cost
Capacity of crushing plant 100 T / hour
Total Plant Efficiency 0.75
Density of material (loose) 1.573 T/Cum
Actual production rate Capacity of crushing plant x Job & management factor / Density 47.68 Cum/Hr
of material (loose)
Hourly use rate Ref. Analysis of Hourly Use Rates of M/c./Eqpt. 5371 Rs/m3
Cost per cum Hourly use rate / Actual production rate 112.65 Rs/m3
Cost including reusable rejection 5% of cost of crushing Rs/m3

Cost of Aggregate production cost of crushing+transportation+excavation 243.39


Add for rejection 5% of cost of Aggregate Production 256.20
Rate of Coarse aggregate at plant 256.20

V Transportation to Bathing & Mixing Plant


a Wheel Loader, 2.5 m3 capacity
Estimated production rate 150 m3 / h
Job & management factor 0.75
Operating effeciency 0.83
Actual production rate 93.38 m3 / h
Hourly use rate 1598 Rs. / h
Cost per cum Rs/m3
b Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.63
Actual output Volume (loose) x Swell factor 6.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 1 km
Loading time 4.1 min
Spotting time 0.5 min
Turning & dumping time 2 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 5 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 3.75 min
Total cycle time 15.3 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 3.25 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 20.57 m3
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 1756.45 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 85.39 Rs. / m3
Cost of Dumper per cum for av lead 2 km 85.39 Rs/m3
Cost of tranportation to B&M plant Rs/m3

Water & Miscelleneous charges Lump Sump 20.00 Rs/ m3


Cost of coarse aggregate at B&M plant 276.20 Rs/ m3
Add for transit loss 3% of total cost 284.49 Rs/ m3
Maintenanace of haul road 5% of cost 14.22 Rs/ m3
Electricity charges 2% of cost 5.69 Rs/ m3
Royalty Rs/ m3
Total issue rate of Coarse aggregate at B&M Plant 304.40 / m3
Total issue rate of Coarse aggregate at B&M Plant 304.40 Rs/ m3

Page 3
Kamlang Hydroelectric Project Annexure-3.36

KAMLANG HYDRO-ELECTRIC PROJECT


DETAILED PROJECT REPORT
3 Coarse Aggregate Production
unit : cum

I Drilling Charges (Rock Drilling for Coarse Aggregate will be carried out by Wagon Drill & Jack Hammers)

Discription Computation/Reference Quantity / Cost


Equipment Track drill
Location of drilling Main Benches

Hole dia meter =bit dia 76 mm


Hole pattern (in m) 2.8x2.8
Area per hole 7.84 Sq.m
Volume of rock per m drill 7.84 Cum
Volume of rock excavated per meter =2/3 of vol. of rock excavated / m of drill 5.17
drill considering pull effect & angular
effect(66%).
Av. Drill rate m/hour 20
Drilling length for 1 cum of volume =%volume/volume of rock ex.per m drill 0.19
considering % drilling volume.
Drill Time for 1 Cum rock excavation =Drilling length per cum of rock/drill rate 0.01 Hrs
Use rate machinery 723
Machinery charge 6.99
Total Machinery charges per cum Rs

Cost of drill steel


Unit rate of Drill steel 104.21 Rs/m
Cost of drill steel per cum Unit rate of drill steelx resp. drilling length 20.14
Total drill steel cost Rs.

II Blasting Charges
Quantity of explosive Kg/Cum. Ref: Constn. Eqpt. Planning by RL Purifoy 0.58 kg
Average quantity of explosive/cum Sum(%volume x quantity of explosive) 0.58 kg
Issue Rate of Explosive (gelatine) 127.63 kg
Cost of gelatine per cum 73.39
Average depth of hole 2.5 m
Nos. of holes per cum 1/av. Depth x volume per m of drill) 0.08
Nos. of Detonator 0.08
Rate of Detonator 8.66
Cost of Detonator per cum 0.67
Battery wearing charge of 15% cost 0.10
of Detonator
Stemming charges 7% of Detonator 0.05
Total Blasting Charges per cum 74.21
Cost drilling and blasting (1+2) Rs 74.21
Add for rejection at quarry & other Rs
losses (20%)

Page 1
Kamlang Hydroelectric Project Annexure-3.36

KAMLANG HYDRO-ELECTRIC PROJECT


DETAILED PROJECT REPORT
III Transportaion Charges for blasted material
Description Computation / Reference Qty / Unit
Cost
Machinery cost per cum
a Excavator backhoe, 2.0 cum capacity
Estimated production rate For bank quantity for Rock 115.00 m3 / hr
Operating effeciency 0.83
Job & management factor 0.75
Actual production rate Estimated production rate x Bucket fill factor x J & M factor 71.59 m3 / hr
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 2743 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 38.32 Rs. / m3

b Crawler dozer - 320 HP


Actual production rate Equals 2 times production rate of excavator 143.175 m3 / hr
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 4468 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 31.21 Rs. / m3

c Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.63
Actual output Volume (loose) x Swell factor 6.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 2 km
Loading time 5.3 min
Spotting time 0.5 min
Turning & dumping time 2 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 10 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 7.5 min
Total cycle time 25.3 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 1.97 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 12.45 m3
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 1756.45 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 141.08 Rs. / m3
Total Transportation Charges(3.1+3.2+31.3) 210.61 Rs. / m3

Total cost Excavation & transportation 210.61 Rs. / m3


Add for transit losses 3% of total cost 217.12 Rs. / m3
Add for rejection at Aggregate plant 10% of total cost 241.25 Rs. / m3

Total cost for loose rock per cum Total cost x swell factor (0.63) 151.98 Rs/ m3

Page 2
Kamlang Hydroelectric Project Annexure-3.36

KAMLANG HYDRO-ELECTRIC PROJECT


DETAILED PROJECT REPORT

IV Crushing Cost
Capacity of crushing plant 100 T / hour
Total Plant Efficiency 0.75
Density of material (loose) 1.573 T/Cum
Actual production rate Capacity of crushing plant x Job & management factor / Density 47.68 Cum/Hr
of material (loose)
Hourly use rate Ref. Analysis of Hourly Use Rates of M/c./Eqpt. 5371 Rs/m3
Cost per cum Hourly use rate / Actual production rate 112.65 Rs/m3
Cost including reusable rejection 5% of cost of crushing Rs/m3

Cost of Aggregate production cost of crushing+transportation+excavation 151.98


Add for rejection 5% of cost of Aggregate Production 159.98
Rate of Coarse aggregate at plant 159.98

V Transportation to Bathing & Mixing Plant


a Wheel Loader, 2.5 m3 capacity
Estimated production rate 150 m3 / h
Job & management factor 0.75
Operating effeciency 0.83
Actual production rate 93.38 m3 / h
Hourly use rate 1598 Rs. / h
Cost per cum Rs/m3
b Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.63
Actual output Volume (loose) x Swell factor 6.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 1 km
Loading time 4.1 min
Spotting time 0.5 min
Turning & dumping time 2 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 5 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 3.75 min
Total cycle time 15.3 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 3.25 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 20.57 m3
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 1756.45 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 85.39 Rs. / m3
Cost of Dumper per cum for av lead 2 km 85.39 Rs/m3
Cost of tranportation to B&M plant Rs/m3

Water & Miscelleneous charges Lump Sump 20.00 Rs/ m3


Cost of coarse aggregate at B&M plant 179.98 Rs/ m3
Add for transit loss 3% of total cost 185.38 Rs/ m3
Maintenanace of haul road 5% of cost 9.27 Rs/ m3
Electricity charges 2% of cost 3.71 Rs/ m3
Royalty Rs/ m3
Total issue rate of Coarse aggregate at B&M Plant 198.36 / m3
Total issue rate of Coarse aggregate at B&M Plant 198.36 Rs/ m3

Page 3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

Basic Cost of Materials Rate UNIT

Cement 338.71 bag


Cement with silica fumes 397.21 bag
Boiler Grade Steel 56099.00 MT
Tor Steel 51332.00 MT

Structural Steel 54443.00 MT


Drill steel with wagon drill/crawler drill 104.21 m

Drill steel with jack hammer 32.15 m


Drill steel with Drill jumboo 131.73 m
GELATINE- 80% (Power Gel) Per Kg. 127.63 Kg

Detonator 8.66 Each


High speed diesel 36.82 Litre
Tiscon 500 51958 MT
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


26 Fabrication and Erection of Trash Rack
unit : M. T.

I Materials (per MT)

Material (Structural Mild steel) cost Rs 54443.00


Wastage at 2.5% of sub item I Rs 1361.08
Total cost of materis Rs 55804.08

II Fabrication Charges

Fabrication including cutting, welding and marking at


40% cost of steel/MT Rs 21777.20
Straightening and blacksmith charges at 15% of Rs 8166.45
cost of steel / MT
Misc. labour charge, I.e. handling of job to different Rs 1633.29
shapes at 3% of cost of steel/MT

Total Fabrication Charges Rs 31576.94

III Transportation and Erection charges

Transportation and positioning of trash rack at site of work at


10% of cost of steel/MT Rs 5444.30
Erection of embedded parts and trash rack at 30 % o Rs 16332.90
steel/MT

Total Rs 21777.20 per MT

Material charges/MT 55804.08


Fabrication Charges/MT 31576.94
Transportation and Erection/MT 21777.20

Prime Cost 109158.22

Add overheads and contractor's profit at 20% of (prime 10670.83


cost-material cost)

Grand Total Rs 119829.00 per MT

Hence, rate per MT Rs 119829.00


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


7 Concrete in Barrage (M-60)
unit: cum

(A) Materials

Sl.No. Item Quantities Unit Rate Per Amt(in Rs)


1 Cement 11.5 bag 338.71 bag 4089.92
2 Sand 0.43 Cum 512.41 Cum 220.34
3 Coarse Aggregate 0.86 Cum 452.99 Cum 389.57
4 Water LS 10.00
5 Admixtures LS 50.00
Total 4759.83

5% Wastage and incidentals to work (bag supply)

(B) Batching, Mixing and Laying of Concrete

(I) Batching & Mixing Charges

Use Rate of 40 Cum / hr B&M plant = Rs 2487

Ideal Production of B&M Plant = 40 m3


Actual Production =ideal production x J&M factor x plant. 28 m3

Rate per cum = Use Rate/actual production = 88.81 /m3

(ii) Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.

Average lead = 0.5 Km


Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 28 m3
Cycle time
Loading time of a bucket 6.43 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 2.5 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 1.875 Min
Total Cycle time 14.30 Min

No. of trips in a 50 min working hour (50/34) 3.50 Trips

Output of one truck with 1 buckets per hour 10.49 m3


(1 x 3 x 2.47) =

Use Rate of Flat bed truck Rs. 962.17

Transport Rate per Cum =


use rate / output Rs. 91.75 /m3
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


(iii) Placement of concrete by Tower Crane

Use Rate of crane Rs. 1922

Output of crane/hour using 3 cum bcuekts 27 m3

Rate per Cum = Use rate of Crane / output Rs. 71.17 /m3

Labour for placement L.S. Rs. 20 /m3

Total (iii) 91.17 Rs.

(iv) Vibrating the concrete

(i) Vibrators LS Rs. 10 /m3

(ii) Labour LS Rs. 30 /m3

Total (iv) Rs. 40 /m3

(v) Cleaning, slurry, curing and finishing

(i) Sand blasting LS Rs. 15

(ii) Cement for slurry mortar:LS Rs. 15

(iii) Cleaning and washing LS Rs. 10

(iv) Curing and finishing LS Rs. 20

Total (v) Rs. 60

(vi) Catwalks and other aids for concreting Rs. 15

(vii) Other charges such as


Track charges, air, workshop
Electricity charges for lighting LS Rs. 25
Total charges for item (B)-(i) to (vii) Rs. 411.73

(C) Shuttering charges @ Rs. Rs 50 /m3

Abstract of charges Rate on Rs. Per Cum


(A) Materials Rs. 4759.83
(B) Batching, mixing and laying Rs. 411.73
(C) Shuttering @ Rs. Rs. 50
Prime Cost Rs. 5221.56 /m3
Add overhead charges and contractor's profit @ 20% of Rs. 1044.31
Prime Cost
Grand Total Rs. 6265.87 /m3
Hence rate/cum Rs. 6265.87
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


24 Excavation for Rock in Pressure Tunnel (Vertical)
unit: cum

Quantity of excavation per m.length


Finished Dia of Pressure Tunnel = 3.8 m
Average thickness of steel lining = 0.03 m
Shotcrete = 0.1
Concrete lining = 0.3 m
Minimum Excavated dia of = 4.66 m
Pressure Tunnel
Add for pay line = 4.86 m
Cross Sectional Area of = 18.551 m2
Pressure Tunnel
Quantity of excavation per m length of Pressure shaft = 18.551 m3

It is propiosed to excavate the Surge Shaft through pilot hole, and then enlargement
of Surge Shaft will be carried out from Top by sinking and mucking trough pilot hole

Description Equipment Dia. Area Progress/ Cycle / Progress/day


cyc (in m) day (in m)
Excavation of Pilot hole from Stopper drills 2.5 4.91 1.00 2 2.00
Bottom with Raise
Enlargement of Pressure Jack Climber
Hammer 4.86 13.64 1.00 2 2.00
Shaft from Top

Excavation of Pilot hole from Bottom


Quantity of Excavation Per Cycle = 4.91 m3
Quantity of Excavation Per Day = 9.82 m3

I Cycle of Operation
Prepration of job 1 Hours
Travel of raise climber upto face 0.5 Hours
Installation of rails 4 Hours
Drilling Time 3 Hours
Charging 1 Hours
Descending 0.5 Hours
Blasting and defuming 2 Hours
Cycle time 12 Hours

II Direct labour charges/day

(i) Foreman 3 553.09 Rs/Shift 1659.27


(ii) Explosive Inspector 1 500.69 Rs/Shift 500.69
(iii) Electrician 3 319.66 Rs/Shift 958.98
(iv) Beldars 6 120.00 Rs/Shift 720
(v) Helper to Electrician 3 120.00 Rs/Shift 360
Add for indirect Labour 3089.152
Charges @80% on (i), (ii), &
(iii) & 55% on (iv) & (v)
Total Labour cost 7288.092
Rate of Labour Per Cu.M. Excavation Rs 742.358955
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT

III Machinery Charges


S.No. EQUIPMENT Nos. Working Total Working Use rate Amount
Hrs/Cyc Hrs/Day /hr In Rs
Raise climber 1 No 9 Hrs 18 Hrs 4814 86656.28
Hydraulic Excavator 1 Cum 1 No 1 Hrs 2 Hrs 1724 3447.92
Dumper 18/20 T 1 No 1 Hrs 2 Hrs 1756 3512.89
Crawler/Dozer - 180 HP 1 No 0.5 Hrs 1 Hrs 3269 3268.99
Total Machinery Charges 96886.08
Rate of Machinery Per Cu.M. 9868.73

IV Materials Charges
(A) Drilling and Blasting

(a) It is proposed that to attain 2 metre progress per day per face
Depth of holes to be drilled. 1.1 m
Cross sectional area of pilot hole 4.91 sqm
Assuming average spacig of blast holes 0.8 m c/c
Area of rock cross-section per hole 0.64 sqm
No. of holes required per face 8 nos.
Additional hole for line drilling/ burn hole 4 -do-
total 12 -do-
Total depth of drilling 13.2
Rate of drill steel 99.2 m
Cost of drill steel Rs. 1309.44
Quantity of rock excavated 4.91 cum
Rate of drill steel per cum Rs. 266.76

(b) Explosives
(i) Gelatine required/cum 1 kg.
Cost of gelatine/kg Rs. 127.63
Rate/cum Rs. 127.63

(ii) No. of detonators 12 Nos.


Rate of detonator Rs. 8.66 -do-
Cost of detonators and fuse coil Rs. 103.9788
Quantity of rock excavated 4.91 cum
Rate/cum Rs. 21.18

(iii) Other consumable petty stores such as balsting batteries, galvanometers


and blasting wires, etc. at 50% of (i) above Rs. 63.82

Total Explosive Chargesper cum {(i)+(ii)+(iii)} Rs. 212.63

Total Driliing & Blasting Charges (a+b) Rs. 479.39

(B) Timber for Supports & Packing LS Rs. 7


(C) Miscellaneous Supplies LS Rs. 12
Total Material Charges per cum(A+B+C) 498.39
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


V Shop Charges
(i) Machine Shop LS Rs. 20.00
(ii) Structural shop LS Rs. 10.00
(iii) Steel Metal shop LS Rs. 10.00
(iv) Air & Water pipe shop LS Rs. 12.00
(v) Carpentary LS Rs. 10.00
Total shop Charges Per Cum Rs. 62

VI Electrical Material Charges Per Cu.M. LS Rs. 20


VII Raise Climber Track Charges LS Rs. 100
VIII Water Charges Per Cu.M. LS Rs. 10

Abstract of Charges Per Cum for Pilot Hole


Direct Labour Charges Rs 742.36
Machinery Charges Rs 9868.73
Material Charges Rs 498.39
Shop Charges Rs 62.00
Electrical Material Charges Rs 20.00
Raise climber Track Charges Rs 100.00
Water Charges Rs 10.00
Total Charges Per Cum Rs 11301.48

Widening of Pressure Tunnel from Top


Quantity of Excavation Per cycle = 13.64 m3
Quantity of Excavation Per Day = 27.28 m3

I Cycle of Operation
Descending from Top 1 Hours
Prepration of job 0.5 Hours
Drilling Time 3 Hours
Charging 1 Hours
Ascending 1 Hours
Blasting and defuming 1 Hours
Mucking 1.5 Hours
Shotcrete & Rock bolting 3 Hours
Cycle time 12 Hours

II Direct labour charges/Day


(i) Foreman 3 553.09 Rs/Shift 1659.27
(ii) Explosive Inspector 1 500.69 Rs/Shift 500.69
(iii) Electrician 3 319.66 Rs/Shift 958.98
(iv) Beldars 6 120.00 Rs/Shift 720
(v) Helper to Electrician 3 120.00 Rs/Shift 360
Add for indirect Labour 3089.152
Charges @80% on (i), (ii), &
(iii) and 55% on (iv) & (v)
Total Labour cost 7288.092
Rate of Labour Per Cu.M. Excavation Rs 267.11451
Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


III Machinery Charges

S.No WORKING TOTAL WORKING USE RATE/HR. AMOUNT IN


EQUIPMENT Nos.
. HRS./CYCLE HRS./CYCLE Rs.
Jack Hammer 2 No 3 Hrs 6 Hrs 723.22 4339.34
Hydraulic excavator 1 No 1 Hrs 1 Hrs 1723.96 1723.96
Dumper 18/20 T 2 No 1 Hrs 2 Hrs 1756.45 3512.89
Crawler/Dozer - 180 HP 1 No 0.5 Hrs 0.5 Hrs 3268.99 1634.49
Total Machinery Charges 11210.69
Rate of Machinery Per Cu.M. 821.76

IV Materials Charges
(A) Drilling and Blasting

(a) It is proposed that to attain 2.0 metre progress per day ( Excavation of 1.0 m per cycle)
Depth of holes to be drilled. 1.1 m
Cross sectional area 13.64 sqm
Assuming average spacing of blast holes 0.9 m c/c
Area of rock cross-section per hole 0.81 sqm
No. of holes required 19 nos.
Additional hole for line drilling/ burn hole 6 -do-
total 25 -do-
Total depth of drilling 27.5
Rate of drill steel 25.38 m
Cost of drill steel Rs. 698.08
Quantity of rock excavated 13.64 cum
Rate of drill steel per cum Rs. 51.17

(b) Explosives
(i) Gelatine required/cum 1 kg.
Cost of gelatine/kg Rs. 127.63
Rate/cum Rs. 127.63
(ii) No. of detonators 25 Nos.
Rate of detonator Rs. 8.66 -do-
Cost of detonators and fuse coil Rs. 216.62
Quantity of rock excavated 13.64 cum
Rate/cum Rs. 15.88
(iii) Other consumable petty stores such as
balsting batteries, galvanometers and

blasting wires, etc. at 50% of Rs. 63.82


(i) above

Total Explosive Chargesper cum {(i)+(ii)+(iii)} Rs. 207.33

Total Driliing & Blasting Charges (a+b) Rs. 258.50

(B) Timber for Supports & Packing LS Rs. 7


(C) Miscellaneous Supplies LS Rs. 12

Total Material Charges per cum(A+B+C) 277.50


Kamlang Hydroelectric Project

DETAILED PROJECT REPORT


V Shop Charges
(i) Machine Shop LS Rs. 40.00
(ii) Structural shop LS Rs. 30.00
(iii) Steel Metal shop LS Rs. 20.00
(iv) Air & Water pipe shop LS Rs. 30.00
(v) Carpentary LS Rs. 20.00
Total shop Charges Per Cum Rs. 140

VI Electrical Material Charges Per Cu.M. LS Rs. 20


VII Misc Charges LS Rs. 30
VIII Water Charges Per Cu.M. LS Rs. 20
IX Winch, wire rope etc charges LS Rs. 50

Abstract of Charges Per Cum for widening of hole


Direct Labour Charges Rs 267.11
Machinery Charges Rs 821.76
Material Charges Rs 277.50
Shop Charges Rs 140
Electrical Material Charges Rs 20
Misc. Charges Rs 30
Water Charges Rs 20
Winch, wire rope etc charges Rs 50
Total Charges Per Cum Rs 1626.37

Combined Rate of Pilot hole & Widening 4186.48 Rs/m3


=(average wrt repective areas)

Add for electrical energy charges at 2% of total charges 83.73

Prime Cost 4270.21 Rs/m3

Add overhead charges and contractor's profit at Rs 854.04


20% of prime cost

Grand Total 5124.26 Rs/m3

HENCE RATE PER CUM. 5124.26

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