Professional Documents
Culture Documents
I Drilling Charges (Rock Drilling for Coarse Aggregate will be carried out by Wagon Drill & Jack Hammers)
II Blasting Charges
Quantity of explosive Kg/Cum. Ref: Constn. Eqpt. Planning by RL Purifoy 0.58 kg
Average quantity of explosive/cum Sum(%volume x quantity of explosive) 0.58 kg
Issue Rate of Explosive (gelatine) 127.87 kg
Cost of gelatine per cum 73.53
Average depth of hole 2.5 m
Nos. of holes per cum 1/av. Depth x volume per m of drill) 0.08
Nos. of Detonator 0.08
Rate of Detonator 8.81
Cost of Detonator per cum 0.68
Battery wearing charge of 15% cost 0.10
of Detonator
Stemming charges 7% of Detonator 0.05
Total Blasting Charges per cum 74.36
Cost drilling and blasting (1+2) Rs 101.54
Add for rejection at quarry & other Rs 126.92
losses (20%)
Ting Ting HEP
c Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.63
Actual output Volume (loose) x Swell factor 6.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 2 km
Loading time 5.3 min
Spotting time 0.5 min
Turning & dumping time 2 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 10 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 7.5 min
Total cycle time 25.3 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 1.97 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 12.45 m3
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 1746.86 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 140.31 Rs. / m3
Total Transportation Charges(3.1+3.2+31.3) 209.22 Rs. / m3
Total cost for loose rock per cum Total cost x swell factor (0.63) 242.58 Rs/ m3
Ting Ting HEP
IV Crushing Cost
Capacity of crushing plant 100 T / hour
Total Plant Efficiency 0.75
Density of material (loose) 1.573 T/Cum
Actual production rate Capacity of crushing plant x Job & management factor / Density 47.68 Cum/Hr
of material (loose)
Hourly use rate Ref. Analysis of Hourly Use Rates of M/c./Eqpt. 5381 Rs/m3
Cost per cum Hourly use rate / Actual production rate 112.86 Rs/m3
Cost including reusable rejection 5% of cost of crushing 118.84 Rs/m3
2 Sand Production
Unit : cum
c Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely 1.581
blasted rock T / m3
Volume of well blasted rock Pay load capacity / Unit weight 12.65 m3
Swell factor 0.83
Actual output Volume (loose) x Swell factor 10.50 m3
Dumper cycle time :
Average lead Assumed average lead 2 km
Loading time 8.8 min
Spotting time 0.50 min
Turning & dumping time 2.00 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 10.00 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 7.50 min
Total cycle time 28.78 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 1.73 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 18.17 m3
Hourly use rate Refer Analysis of Hourly use rates of M/c. /Eqpt 1747 Rs. / hour
Cost per cum Hourly use rate / Actual production rate 96.16 Rs. / m3
I Drilling Charges ( Rock drilling for excavation will be carried out by Wagon Drill & Jack Hammers).
II Blasting Charges
Quantity of explosive Kg/Cum. Ref: Const. Equip planning by RL Purifoy 0.43 kg 0.58 kg
Average quantity of explosive/cum Sum(%volume x quantity of explosive) 0.547
Issue Rate of Explosive (gelatine) 127.63
Cost of gelatine per cum 69.81
Average depth of hole 1.5 m 2.5 m
Nos. of holes per cum Sum(%volume / av. DepthxVolume per m of drill 0.15
Nos. of Detonator 0.15
Rate of Detonator 8.66
Cost of Detonator per cum 1.47
Battery wearing charge of 15% cost of 0.22
Detonator
Stemming charges 7% of Detonator 0.10
Total Blasting Charges 71.61
Total Drilling & Blasting Charges Sl no 1.1 + Sl. No. 1.2 Rs 124.16
Ting Ting HEP
c Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.83
Actual output Volume (loose) x Swell factor 8.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 2 km
Loading time 7.0 min
Spotting time 0.50 min
Turning & dumping time 2.00 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 10.00 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 7.50 min
Total cycle time 26.97 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 1.85 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 15.39 m3
Hourly use rate Refer Analysis of Hourly use rates of M/c./ Eqpt. 1746.86 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 113.53 Rs. / m3
Abstract of cost
1 Total Drilling & Blasting Charges 124.16 Rs. / m3
2 Total transportation charges per cum 174.13 Rs. / m
3
Quantity of Excavation Per Day per 80.80 Cum/cyc 1.50 cyc/day 121.20 m3
face
II Cycle of Operation
Prepration of job 1.00 Hours
Drilling Time 2.50 Hours
Charging 0.50 Hours
Removal of jumbo to safe place 0.50 Hours
Blasting and defuming 1.50 Hours
Mucking 3.00 Hours
Scaling 1.00 Hours
Rock bolting / Shotcreting 6.00 Hours
Cycle time 16.00 Hours
V Materials Charges
(A) Drilling and Blasting
(a) It is proposed that to attain 3.0 metre progress per cycle per face
Depth of holes to be drilled. 3.3 m
total 31 -do-
(b) Explosives
(i) Gelatine required/cum 1 kg.
Cost of gelatine/kg Rs. 127.63
Rate/cum Rs. 127.63
(iii) Other consumable petty stores such as balsting batteries, galvanometers and
blasting wires, etc. at 50% of (i) above Rs. 63.82
VI Ventilation
Use rate of Blower per working hour 379.54
No of working hours per day 24
Total ventilation Charges per day 9109
Rate for Ventilation Per Cu.M. 75.16
Ting Ting HEP
1296.61 Rs/m
3
Grand Total
Quantity of Excavation Per Day per 46.64 Cum/cyc 1.50 cyc/day 69.96 m3
face
II Cycle of Operation
Prepration of job 0.50 Hours
Drilling Time 2.00 Hours
Charging 0.50 Hours
Removal of jumbo to safe place 0.50 Hours
Blasting and defuming 1.50 Hours
Mucking 2.00 Hours
Scaling 1.00 Hours
Tunnel Support- Permanent 8.00 Hours
Cycle time 16.00 Hours
V Materials Charges
(A) Drilling and Blasting
(a) It is proposed that to attain 2.0 metre progress per cycle per face
Depth of holes to be drilled. 2.2 m
total 44 -do-
(b) Explosives
(i) Gelatine required/cum 1 kg.
Cost of gelatine/kg Rs. 127.63
Rate/cum Rs. 127.63
(iii) Other consumable petty stores such as balsting batteries, galvanometers and
blasting wires, etc. at 50% of (i) above Rs. 63.82
VI Ventilation
Use rate of Blower per working hour 379.54
No of working hours per day 24
Total ventilation Charges per day 9109
Rate for Ventilation Per Cu.M. 130.20
Kamlang Hydroelectric Project
1689.52 Rs/m
3
Grand Total
91 % of a= ###
9 % of b= ###
Total cost Rs. 1331.97
(A) Materials
(ii)
Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.
Average lead = 2 Km
Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 28 m3
Cycle time
Loading time of a bucket 6.43 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 10 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 7.5 Min
Rate per Cum = Use rate of Crane / output Rs. 71.50 /m3
(A) Materials
(ii) Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.
Average lead = 2 Km
Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 28 m3
Cycle time
Loading time of a bucket 6.43 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 10 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 7.5 Min
Total Cycle time 27.43 Min
(A) Materials
(ii) Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.
Average lead = 2 Km
Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 28 m3
Cycle time
Loading time of a bucket 6.43 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 10 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 7.5 Min
Total Cycle time 27.43 Min
(A) Materials
(ii) Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.
Average lead = 2 Km
Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 28 m3
Cycle time
Loading time of a bucket 6.43 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 10 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 7.5 Min
Rate per Cum = Use rate of Crane / output Rs. 71.50 /m3
(A) Materials
(ii) Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.
Average lead = 2 Km
Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 42 m3
Cycle time
Loading time of a bucket 4.29 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 10 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 7.5 Min
Total Cycle time 25.29 Min
No. of trips in a 50 min working hour (50/34) 1.98 Trips
Output of one truck with 1 buckets per hour 5.93 m3
(1 x 3 x 2.47) =
Use Rate of Flat bed truck Rs. 961.12
Transport Rate per Cum =
use rate / output Rs. 162.02 /m3
Kamlang Hydroelectric Project
Rate per Cum = Use rate of Crane / output Rs. 71.50 /m3
(A) Materials
(ii) Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.
Average lead = 2 Km
Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 28 m3
Cycle time
Loading time of a bucket 6.43 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 10 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 7.5 Min
Total Cycle time 27.43 Min
No. of trips in a 50 min working hour (50/34) 1.82 Trips
Output of one truck with 1 buckets per hour 5.47 m3
(1 x 3 x 2.47) =
Use Rate of Flat bed truck Rs. 961.12
Transport Rate per Cum =
use rate / output Rs. 175.75 /m3
Kamlang Hydroelectric Project
Rate per Cum = Use rate of Crane / output Rs. 71.50 /m3
(A) Materials
(ii)
Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.
Average lead = 3 Km
Bucket capacity 3
No of buckets 1
Actual production at Batching Plant 28 m3
Cycle time
Loading time of a bucket 6.43 Min
Spotting and waiting time 1.5 Min
Loaded haul @ 12.0KmPH 15 Min
Turning and unloading time 2 Min
Empty haul @ 16.0KMPH 11.25 Min
Total Cycle time 36.18 Min
No. of trips in a 50 min working hour (50/34) 1.38 Trips
Rate per Cum = Use rate of Crane / output Rs. 71.50 /m3
It is proposed to excavate the Surge Shaft through pilot hole, and then enlargement
Enlargement of Surge Shaft from Top will be carried out by dividing it into 8 segment of 2 m lift
One segment per cycle will be excavated using hand held rigs.
Description Equipment Dia. Area Progress/ Cycle / Progress/
cyc (in m) day day (in m)
Excavation of Pilot hole from Stopper drills 3 7.07 1.00 2 2.00
Bottom with Raise
Climber
Enlargement of Surge Shaft from Jack Hammer 16.5 206.76 0.500 2 1.00
Top
I Cycle of Operation
Prepration of job 0.5 Hours
Travel of raise climber upto face 0.5 Hours
Installation of rails 4 Hours
Drilling Time 4 Hours
Charging 1 Hours
Descending 0.5 Hours
Blasting and defuming 1.5 Hours
Cycle time 12 Hours
IV Materials Charges
(b) Explosives
(i) Gelatine required/cum 1 kg.
Cost of gelatine/kg Rs. 127.63
Rate/cum Rs. 127.63
I Cycle of Operation
Descending from Top 0.5 Hours
Charging 1 Hours
Mucking 3 Hours
IV Materials Charges
(A) Drilling and Blasting
(b) Explosives
(i) Gelatine required/cum 1 kg.
V Shop Charges
(i) Machine Shop LS Rs. 40.00
(ii) Structural shop LS Rs. 30.00
(iii) Steel Metal shop LS Rs. 20.00
(iv) Air & Water pipe shop LS Rs. 30.00
(v) Carpentary LS Rs. 20.00
Total shop Charges Per Cum Rs. 140
Average lead KM 2
Capacity of Transit Mixers CUM 6
Loading time =capacity of Tr. Mixersx60/B&M plant prod. Rate 12.9 min
Spotting time = 0.50 min
Unloading time = 2.00 min
Loaded haul @ 16 km / hr =(Average lead x 60) / Loaded speed = 7.50 min
Empty haul @ 20 km / hr =(Average lead x 60) / Empty speed = 6.00 min
Total cycle time = 28.86 min
Operating effeciency = 0.83 min
Number of trips/hr =60xOperating effeciency / Total cycle time 1.73
Quantity carried by Transit =No. of trips x volume carried per trip = 10.35 m3
Mixers/hr
V Placement of Concrete
(I) Concrete shall be placed by concrete pump
Capacity of concrete pump 40 cum
Efficiency factor 0.7
Actual output 28 cum
Use rate of pump/hr 1788
Use Rate of concrete pump/cum 63.86
(ii) Vibrating charges/cum(L.S.) 12
(iii) Cleaning, slurry, curing and finishing per cum (L.S.) 12
(iv) Winches, gantry, Jib crane and other aids for concreting per cum (L.S.) 50
(v) other charges electricity, workshop and track charges (L.S.) 30
(vi) Misc. supplies such as hose pipes, gum boots and small tools etc. 20
17 Shotcrete
unit: cu.m
A Material
S.No. ITEM QUANTITY WASTAGE % UNIT Rate Amount
1 Cement 1 5 Bag 384.36 403.58
2 Sand 0.1 Cum 512.41 51.24
3 Coarse Aggregates 0.033 Cum 452.99 14.95
4 Water L.S. 5.00
5 Admixture L.S. 20.00
Total 494.77
D. Placement charges :
20 cm 15 cm 10 cm 5 cm
Prime
cost per
cum 29958 22469 14979 7489.57
3325 3325 3325 3325
Cost of
steel
fibre @
95
kg/cum
consumpt
ion 35
kb/cum
Prime cost 33283.28 25793.71 18304.14 10814.57
Add for
contract
ors
profit @
20% on
the cost
of wire 6656.656 5158.742 3660.828 2162.914
Average lead = 1 km
Capacity of Transit Mixers = 6 cum
Loading time =capacity of tr. mixersx60/B&M plant prod. Rate 12.00 min
Spotting time = 0.5 min
Unloading time = 2 min
Loaded haul @ 16 km / hr (Average lead x 60) / Loaded speed = 3.75 min
Empty haul @ 20 km / hr (Average lead x 60) / Empty speed = 3 min
Total cycle time = 21.25 min
Operating effeciency = 0.83 min
Number of trips/hr 60xOperating effeciency / Total cycle time 2.34 min
Quantity carried by transit No. of trips x volume carried per trip = 14.06 m3
mixers/hr
IV Placement of Concrete
II Fabrication charges
Fabrication charges incl. Labour
Straightening @ 1.5% of Material cost = 876.57
Marking @ 2% of Material cost = 1168.76
Cutting @ 5% of Material cost = 2921.90
Rolling @ 8% of Material cost = 4675.04
Welding @ 10% of Material cost = 5843.80
Radigraphic Testing of Welding LS = 500.00
Handling of Materials LS = 500.00
Fixtures, T&P etc LS = 500.00
III Transportation
a Transportation from workshop to work site :
Lead = 5.00 km
Cost of transportation/MT (in Rs.) = 43.50
IV Erection Chrges
a Transportation by trolley (LS) = 2000.00
ABSTRACT:
Total material cost per MT 58437.98
Total Fabrication charges per MT 16986.06
Total Transportation charges per MT 443.50
Total erection charges per MT 16609.49
A. Material:
Abstract of Charges
Cost of drilling
I Cost of Drilling
II Cost of drill rod per meter of drilling equals use rate of drill
stell with jack hammer 32.15
Add overhead charges and contractor's profit at 20% of prime cost 42.01
I Material Cost
S.No. ITEM QUANTITY WASTAGE % UNIT RATE AMOUNT
1 Cement 1 5 BAG 384.36 403.58
2 Sand (1:2 mix) 0.071 Cum 512.41 36.38
4 Water L.S. 10
5 Admixture L.S. 20
Total 469.96
Total Rs 20
Total Rs 71.33
A Material
Cost of structural steel 54943.00 Per MT
2.5% wastage and incidentals to work 1373.58 Per MT
Total material cost 56316.58 Per MT
B Fabrication
1. Marking rolled sections at 2-1/2% of A above 1407.91 Per MT
4. Welding
23934.54 Per MT
C Erection
Transportation of material out of W/shop,
handling, final matching and field
welding etc., at 12% of A above 6757.99 Per MT
Abstract of Charges
Abstract of cost for transportation of blasted material to disposal area per cum :
Loader of 2.5 m3 capacity : Refer S.no.: 2.1 16.37 Rs. / m3
Dumper - 20 T capacity : Refer S.no.: 2.2 45.30 Rs. / m3
Compactor & Motor Grader Refer S.no.: 2.3 40.00 Rs. / m3
II Total machinery cost for transportation of backfill material per cum 101.67 Rs. / m3
Abstract of cost for transportation of backfill material per cum :
Total machinery cost for transportation of Refer S.no.: 2 101.67 Rs. / m3
backfill material per cum
Placement & water Charges etc.(18+7)% 25.42
I Drilling Charges ( Rock drilling for excavation will be carried out by Wagon Drill & Jack Hammers).
II Blasting Charges
Quantity of explosive Kg/Cum. Ref: Const. Equip planning by RL Purifoy 0.43 kg 0.58 kg
Average quantity of explosive/cum Sum(%volume x quantity of explosive) 0.547
Issue Rate of Explosive (gelatine) 127.63
Cost of gelatine per cum 69.81
Average depth of hole 1.75 m 2.5 m
Nos. of holes per cum Sum(%volume / av. DepthxVolume per m of drill 0.14
Nos. of Detonator 0.17
Rate of Detonator 9.11
Cost of Detonator per cum 1.55
Battery wearing charge of 15% cost of 0.23
Detonator
Stemming charges 7% of Detonator 0.11
Total Blasting Charges 71.70
Total Drilling & Blasting Charges Sl no 1.1 + Sl. No. 1.2 Rs 124.25
Kamlang Hydroelectric Project
c Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.83
Actual output Volume (loose) x Swell factor 8.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 2 km
Loading time 7.0 min
Spotting time 0.50 min
Turning & dumping time 2.00 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 10.00 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 7.50 min
Total cycle time 26.97 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 1.85 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 15.39 m3
Hourly use rate Refer Analysis of Hourly use rates of M/c./ Eqpt. 1746.86 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 113.53 Rs. / m3
Abstract of cost
1 Total Drilling & Blasting Charges 124.25 Rs. / m3
2 Total transportation charges per cum 174.13 Rs. / m
3
A Installation of Bolts
The rock bolts in tunnel will be installed by Bolting Jumbo, which carried out complete
operation of drilling, fixing, grouting, and tightening.
Average installation for 4 m length rock bolt rate per hour 5 No./hr
1 Loading of material from excavation Front end loader 2.5 m3 0.72 0.6
site
2 Transportation of material from Dumper 18 T 0.83 2.5 16 20
excavation site to site of placement
(average lead of 1 km)
31 Plum Concrete
Unit : cum
60 % of a= 271.794
40 % of b= 1630.88
Total cost Rs. 1902.67
I Drilling Charges (Rock Drilling for Coarse Aggregate will be carried out by Wagon Drill & Jack Hammers)
II Blasting Charges
Quantity of explosive Kg/Cum. Ref: Constn. Eqpt. Planning by RL Purifoy 0.58 kg
Average quantity of explosive/cum Sum(%volume x quantity of explosive) 0.58 kg
Issue Rate of Explosive (gelatine) 127.63 kg
Cost of gelatine per cum 73.39
Average depth of hole 2.5 m
Nos. of holes per cum 1/av. Depth x volume per m of drill) 0.08
Nos. of Detonator 0.08
Rate of Detonator 9.11
Cost of Detonator per cum 0.70
Battery wearing charge of 15% cost 0.11
of Detonator
Stemming charges 7% of Detonator 0.05
Total Blasting Charges per cum 74.25
Cost drilling and blasting (1+2) Rs 74.25
Kamlang Hydroelectric Project
c Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.63
Actual output Volume (loose) x Swell factor 6.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 2 km
Loading time 5.3 min
Spotting time 0.5 min
Turning & dumping time 2 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 10 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 7.5 min
Total cycle time 25.3 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 1.97 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 12.45 m3
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 1746.86 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 140.31 Rs. / m3
Total Transportation Charges(3.1+3.2+31.3) Rs. / m3
Kamlang Hydroelectric Project
IV Crushing Cost
Capacity of crushing plant 100 T / hour
Total Plant Efficiency 0.75
Density of material (loose) 1.573 T/Cum
Actual production rate Capacity of crushing plant x Job & management factor / Density 47.68 Cum/Hr
of material (loose)
Hourly use rate Ref. Analysis of Hourly Use Rates of M/c./Eqpt. 5381 Rs/m3
Cost per cum Hourly use rate / Actual production rate 112.86 Rs/m3
Cost including reusable rejection 5% of cost of crushing 118.84 Rs/m3
50 % of a= 346.56
50 % of b= 165.85
Total cost Rs. 512.41
50 % of a= ###
50 % of b= ###
Total cost Rs. 452.99
I Drilling Charges (Rock Drilling for Coarse Aggregate will be carried out by Wagon Drill & Jack Hammers)
II Blasting Charges
Quantity of explosive Kg/Cum. Ref: Constn. Eqpt. Planning by RL Purifoy 0.58 kg
Average quantity of explosive/cum Sum(%volume x quantity of explosive) 0.58 kg
Issue Rate of Explosive (gelatine) 127.63 kg
Cost of gelatine per cum 73.39
Average depth of hole 2.5 m
Nos. of holes per cum 1/av. Depth x volume per m of drill) 0.08
Nos. of Detonator 0.08
Rate of Detonator 8.66
Cost of Detonator per cum 0.67
Battery wearing charge of 15% cost 0.10
of Detonator
Stemming charges 7% of Detonator 0.05
Total Blasting Charges per cum 74.21
Cost drilling and blasting (1+2) Rs 101.33
Add for rejection at quarry & other Rs 126.67
losses (20%)
Page 1
Kamlang Hydroelectric Project Annexure-3.35
c Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.63
Actual output Volume (loose) x Swell factor 6.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 2 km
Loading time 5.3 min
Spotting time 0.5 min
Turning & dumping time 2 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 10 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 7.5 min
Total cycle time 25.3 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 1.97 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 12.45 m3
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 1756.45 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 141.08 Rs. / m3
Total Transportation Charges(3.1+3.2+31.3) 210.61 Rs. / m3
Total cost for loose rock per cum Total cost x swell factor (0.63) 243.39 Rs/ m3
Page 2
Kamlang Hydroelectric Project Annexure-3.35
IV Crushing Cost
Capacity of crushing plant 100 T / hour
Total Plant Efficiency 0.75
Density of material (loose) 1.573 T/Cum
Actual production rate Capacity of crushing plant x Job & management factor / Density 47.68 Cum/Hr
of material (loose)
Hourly use rate Ref. Analysis of Hourly Use Rates of M/c./Eqpt. 5371 Rs/m3
Cost per cum Hourly use rate / Actual production rate 112.65 Rs/m3
Cost including reusable rejection 5% of cost of crushing Rs/m3
Page 3
Kamlang Hydroelectric Project Annexure-3.36
I Drilling Charges (Rock Drilling for Coarse Aggregate will be carried out by Wagon Drill & Jack Hammers)
II Blasting Charges
Quantity of explosive Kg/Cum. Ref: Constn. Eqpt. Planning by RL Purifoy 0.58 kg
Average quantity of explosive/cum Sum(%volume x quantity of explosive) 0.58 kg
Issue Rate of Explosive (gelatine) 127.63 kg
Cost of gelatine per cum 73.39
Average depth of hole 2.5 m
Nos. of holes per cum 1/av. Depth x volume per m of drill) 0.08
Nos. of Detonator 0.08
Rate of Detonator 8.66
Cost of Detonator per cum 0.67
Battery wearing charge of 15% cost 0.10
of Detonator
Stemming charges 7% of Detonator 0.05
Total Blasting Charges per cum 74.21
Cost drilling and blasting (1+2) Rs 74.21
Add for rejection at quarry & other Rs
losses (20%)
Page 1
Kamlang Hydroelectric Project Annexure-3.36
c Dumper - 20 T capacity :
Pay load capacity 20 T
Unit weight of coarsely blasted rock 1.992 T / m3
Volume of well blasted rock Pay load capacity / Unit weight 10.04 m3
Swell factor 0.63
Actual output Volume (loose) x Swell factor 6.33 m3
Dumper cycle time :
Average lead Assumed minimum lead 2 km
Loading time 5.3 min
Spotting time 0.5 min
Turning & dumping time 2 min
Loaded haul @ 12 km / hr (Average lead x 60) / Loaded speed 10 min
Empty haul @ 16 km / hr (Average lead x 60) / Empty speed 7.5 min
Total cycle time 25.3 min
Operating effeciency 0.83
Number of trips/hr 60xOperating effeciency / Total cycle time 1.97 times
Quantity carried by dumper/hr No. of trips x volume carried per trip 12.45 m3
Hourly use rate Refer Analysis of Hourly use rates of machines / equipment 1756.45 Rs. / hr
Cost per cum Hourly use rate / Actual production rate 141.08 Rs. / m3
Total Transportation Charges(3.1+3.2+31.3) 210.61 Rs. / m3
Total cost for loose rock per cum Total cost x swell factor (0.63) 151.98 Rs/ m3
Page 2
Kamlang Hydroelectric Project Annexure-3.36
IV Crushing Cost
Capacity of crushing plant 100 T / hour
Total Plant Efficiency 0.75
Density of material (loose) 1.573 T/Cum
Actual production rate Capacity of crushing plant x Job & management factor / Density 47.68 Cum/Hr
of material (loose)
Hourly use rate Ref. Analysis of Hourly Use Rates of M/c./Eqpt. 5371 Rs/m3
Cost per cum Hourly use rate / Actual production rate 112.65 Rs/m3
Cost including reusable rejection 5% of cost of crushing Rs/m3
Page 3
Kamlang Hydroelectric Project
II Fabrication Charges
(A) Materials
(ii) Transport of concrete by 3m3 bucket loded on flat bed truck from batching and
maixing plant to pick up point.
Rate per Cum = Use rate of Crane / output Rs. 71.17 /m3
It is propiosed to excavate the Surge Shaft through pilot hole, and then enlargement
of Surge Shaft will be carried out from Top by sinking and mucking trough pilot hole
I Cycle of Operation
Prepration of job 1 Hours
Travel of raise climber upto face 0.5 Hours
Installation of rails 4 Hours
Drilling Time 3 Hours
Charging 1 Hours
Descending 0.5 Hours
Blasting and defuming 2 Hours
Cycle time 12 Hours
IV Materials Charges
(A) Drilling and Blasting
(a) It is proposed that to attain 2 metre progress per day per face
Depth of holes to be drilled. 1.1 m
Cross sectional area of pilot hole 4.91 sqm
Assuming average spacig of blast holes 0.8 m c/c
Area of rock cross-section per hole 0.64 sqm
No. of holes required per face 8 nos.
Additional hole for line drilling/ burn hole 4 -do-
total 12 -do-
Total depth of drilling 13.2
Rate of drill steel 99.2 m
Cost of drill steel Rs. 1309.44
Quantity of rock excavated 4.91 cum
Rate of drill steel per cum Rs. 266.76
(b) Explosives
(i) Gelatine required/cum 1 kg.
Cost of gelatine/kg Rs. 127.63
Rate/cum Rs. 127.63
I Cycle of Operation
Descending from Top 1 Hours
Prepration of job 0.5 Hours
Drilling Time 3 Hours
Charging 1 Hours
Ascending 1 Hours
Blasting and defuming 1 Hours
Mucking 1.5 Hours
Shotcrete & Rock bolting 3 Hours
Cycle time 12 Hours
IV Materials Charges
(A) Drilling and Blasting
(a) It is proposed that to attain 2.0 metre progress per day ( Excavation of 1.0 m per cycle)
Depth of holes to be drilled. 1.1 m
Cross sectional area 13.64 sqm
Assuming average spacing of blast holes 0.9 m c/c
Area of rock cross-section per hole 0.81 sqm
No. of holes required 19 nos.
Additional hole for line drilling/ burn hole 6 -do-
total 25 -do-
Total depth of drilling 27.5
Rate of drill steel 25.38 m
Cost of drill steel Rs. 698.08
Quantity of rock excavated 13.64 cum
Rate of drill steel per cum Rs. 51.17
(b) Explosives
(i) Gelatine required/cum 1 kg.
Cost of gelatine/kg Rs. 127.63
Rate/cum Rs. 127.63
(ii) No. of detonators 25 Nos.
Rate of detonator Rs. 8.66 -do-
Cost of detonators and fuse coil Rs. 216.62
Quantity of rock excavated 13.64 cum
Rate/cum Rs. 15.88
(iii) Other consumable petty stores such as
balsting batteries, galvanometers and