1) Industrial Application 1:

CHEMICAL MIXING PROCESS

OPERATIONS:

WHEN THE START PB = ON INLET VALVE 1 SHOULD OPEN

AFTER DELAY 10 sec

INLET VALVE 2 SHOULD OPEN AND INLET VALVE 1 SHOULD CLOSE

AFTER DELAY 10 sec

INLET VALVE 2 SHOULD CLOSE AND STEAM VALVE SHOULD OPEN

AFTER DELAY 10 sec

STEAM VALVE SHOULD CLOSE AND INLET VALVE 1 & 2 SHOULD OPEN

AFTER DELAY 5 sec

 INLET VALVE 1 & 2 SHOULD CLOSE AND STERRER MOTOR SHOULD
ON
AFTER DELAY 10 sec

STERRER MOTOR SHOULD OFF AND OUTLET VALVE SHOULD OPEN

AFTER DELAY 20 sec

OUTLET VALVE SHOULD CLOSE AND REPET THE PROCESS.

Follow the below procedures:

PLC Programming:

Step 1:
Connect a Pushbutton(NO) and latch it with a memory.

Step 2:
Connect the latched memory(NO) to activate the Inlet Valve 1.

Step 3:
Connect the latched memory(NO) to activate a 10sec delay timer(T1).

Step 4:
Connect T1’s feedback to activate Inlet valve 2 and deactivate Inlet valve 1.

Step 5:
Connect T1’s feedback to activate a 10sec delay timer(T2).

Step 6:
Connect T2’s feedback to deactivate Inlet valve 2 and activate steam valve.

Step 7:
Connect T2’s feedback to activate a 10sec delay timer(T3).

Step 8:
Connect T3’s feedback to deactivate steam valve and activate Inlet valve 1 & 2.

Step 9:
Connect T3’s feedback to activate a 5sec delay timer(T4).

Step 10:
Connect T4’s feedback to deactivate Inlet valve 1 & 2 and activate Sterrer motor.

Step 11:
Connect T4’s feedback to activate a 10sec delay timer(T5).
Step 12:
Connect T5’s feedback to deactivate sterrer motor and activate Outlet valve.

Step 13:
Connect T5’s feedback to activate a 20sec delay timer(T6).

Step 14:
Connect T6’s feedback to deactivate Outlet valve and reset Timer(T1).

Step 15:
Connect Stop Push button(NC) before the 1st memory.

SCADA:

Design the given design in SCADA window and link the address given in the program with
the respective tag names given in the design and give the required animations.
Program: (Follow the above procedure)
 2) Industrial Application 2:

CONVEYOR AND DRILL MACHINE

HOME CONDITIONS:
1. JOB IN SENSOR SHOULD ON
2. JOB OUT SENSOR SHOULD OFF
3. DRILL UP SENSOR SHOULD ON

THE ABOVE CONDITIONS ARE ------- AND START PB = ON

CONVEYOR MOTOR SHOULD = ON UPTO POSITION SENSOR = ON
DELAY 2 SEC
DRILL MOTOR SHOULD ROTATE IN FORWARD DIRCTION
UPTO DRILL DOWN SENSOR = ON
DELAY 2 SEC
DRILL MOTOR SHOULD ROTATE IN REVERSE DIRCTION
UPTO DRILL UP SENSOR = ON
DELAY 1 SEC
CONVEYOR MOTOR SHOULD = ON UPTO JOB OUT SENSOR = ON
IF THE STOP PB = ON. THE MACHINE SHOULD STOP AT ANY CONDITION.
PLC Programming:

Step 1:
Job in Sensor should be used as NO, Job out sensor should be used as NC and Drill up sensor should
be used as NO. All three should be connected in series and should be connected to a memory(M1) and
latched.
Step 2:
Use a start PB and connect it to a memory(M2) and latch it by interlocking it with the previous
memory(M1).
Step 3:
Connect the memory M2 to a coil to activate the conveyor motor.
Step 4:
Connect a NO for Position sensor and give it to a Memory(M3) and latch it by interlocking it with the
previous memory (M2). Use NC of M3 before the conveyor motor to deactivate it.
Step 5:
Connect a NO of M3 memory to activate the 2sec delay timer(T1) and connect the feedback of the
timer to activate the Drill motor forward direction output.
Step 6:
Connect a NO for Drill down sensor and give it to a Memory(M4) and latch it by interlocking it with
the previous memory (M3). Use NC of M4 before the drill motor forward direction output to
deactivate it.
Step 7:
Connect a NO of M4 memory to activate the 2sec delay timer(T2) and connect the feedback of the
timer to activate the Drill motor reverse direction output.
Step 8:
Connect a NO for Drill up sensor and give it to a Memory(M5) and latch it by interlocking it with the
previous memory (M4). Use NC of M5 before the drill motor reverse direction output to deactivate it.
Step 9:
Connect NO of M5 memory to activate a 1sec delay timer(T3) and connect the feedback of the timer
to activate conveyor motor.
Step 10:
Connect a NC of Stop PB before the Start PB’s memory M2.

Design the above PLC program in the software and give the respective address according to the
requirement.

SCADA:

Design the given design in SCADA window and link the address given in the program with
the respective tag names given in the design and give the required animations.
Industrial Application 3:

PAINT FILLING MACHINE

OPERATION:

HOME CONDITON:
1. JOB IN SENSOR SHOULD ON
2. JOB OUT SENSOR SHOULD OFF
3. YELLOW TANK HIGH LEVEL SENSOR(YTHLS) SHOULD ON
4. BLUE TANK HIGH LEVEL SENSOR (BTHLS) SHOULD ON

CONDITION 1: THREE POSITION SELECTOR SWITCH = YELLOW

WHEN THE START PB ON CONVEYOR SHOULD ON UPTO FILLING

SENSOR 1 ON
AFTER DELAY 2SEC
VALVE 1 SHOULD OPEN
DELAY 20 sec
VALVE 1 SHOULD CLOSE
DELAY 1 sec
 CONVEYOR SHOULD ON UPTO JOB OUT
SENSOR ON

CONDITION 2: THREE POSITION SELECTOR SWITCH = BLUE

WHEN THE START PB ON CONVEYOR SHOULD ON UPTO FILLING

SENSOR 2 ON
AFTER DELAY 2SEC
VALVE 2 SHOULD OPEN
DELAY 20 sec
VALVE 2 SHOULD CLOSE
DELAY 1 sec
CONVEYOR SHOULD ON UPTO JOB OUT
SENSOR ON
CONDITION 3: THREE POSITION SELECTOR SWITCH = BOTH

WHEN THE START PB ON CONVEYOR SHOULD ON UPTO FILLING

SENSOR 1 ON
AFTER DELAY 2SEC
VALVE 1 SHOULD OPEN
DELAY 10 sec
VALVE 1 SHOULD CLOSE
DELAY 1 sec
CONVEYOR SHOULD ON UPTO FILLING
SENSOR 2 ON
AFTER DELAY 2SEC
VALVE 2 SHOULD OPEN
DELAY 10 sec
VALVE 2 SHOULD CLOSE
DELAY 1 sec
CONVEYOR SHOULD ON UPTO JOB OUT
SENSOR ON

Steps:
Condition 1, 2 & 3 should be done in separate Sub Pages. (Subroutine Concept)
Instead of using outputs in the sub pages use memory. Each and every output All the outputs should
be kept in the main page only. Use the individual memory which is used in the sub pages to activate
the outputs available in the main page.
Only the outputs & home conditions should be displayed in main page.
Each subpage should be activated by the selector switch(NO).
Use same address to represent the inputs which is repeated for every conditions(1,2 & 3) and use the
previous memory for interlocking.
Design the above PLC program in the software and give the respective address according to the
requirement.

SCADA:

Design the given design in SCADA window and link the address given in the program with
the respective tag names given in the design and give the required animations.

Industrial Application 4:

SURFACE GRINDING MACHINE

OPERATION:

HOME CONDITION:
1. HOME SENSOR SHOULD ON
2. JOB SENSOR SHOULD ON
3. END SENSOR SHOULD OFF

WHEN THE START PB = ON ROUGH AND FINE GRINDING MOTOR

SHOULD ON
AFTER DELAY 10 sec
MAGNETIC COIL SHOULD ON AFTER DELAY 05 sec
CONVEYOR MOTOR FORWARD SHOULD ON AT FULL SPEED
 WHEN THE FEED FORWARD SENSOR ON
CONVEYOR MOTOR FORWARD SHOULD ON AT SLOW SPEED

WHEN THE END SENSOR ON

CONVEYOR MOTOR FORWARD SHOULD OFF AFTER DELAY 02 sec
CONVEYOR MOTOR REVERSE SHOULD ON AT FULL SPEED

WHEN THE FEED FORWARD SENSOR ON

CONVEYOR MOTOR REVERSE SHOULD ON AT SLOW SPEED

WHEN THE HOME SENSOR ON CONVEYOR MOTOR SHOULD OFF

MAGNETIC COIL SHOULD OFF

Steps:
Home conditions should be given to separate memory.
Pushbutton should be connected to a separate memory by interlocking the home condition’s memory.
Whenever we are connecting an input give it to a separate Memory and Consider conveyor forward,
conveyor reverse, full speed and slow speed as four different outputs.

Design the above PLC program in the software and give the respective address according to the
requirement.

SCADA:

Design the given design in SCADA window and link the address given in the program with
the respective tag names given in the design and give the required animations.