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CSEE JOURNAL OF POWER AND ENERGY SYSTEMS, VOL. 6, NO.

4, DECEMBER 2020 911

Contemporary Trends in Power Electronics


Converters for Charging Solutions of
Electric Vehicles
Salman Habib, Muhammad Mansoor Khan, Farukh Abbas, Abdar Ali, Muhammad Talib Faiz, Farheen Ehsan,
and Houjun Tang

Abstract—Electrifying the transport sector requires new pos- to adopt the new eco-friendly technologies. Transport and
sibilities for power electronics converters to attain reliable and power sectors are directly linked with all the considerable
efficient charging solutions for electric vehicles (EVs). With the climate and environmental issues as contributing largely in
continuous development in power electronics converters, the
desire to reduce gasoline consumption and to increase the battery utilizing fossil fuels and CO2 emissions. The emission rate can
capacity for more electric range is achievable for EVs in the be considerably reduced by electrifying the transport sector
near future. The main interface between the power network and with smart grid involvement. Recently, EVs as an eco-friendly
EV battery system is a power electronics converter, therefore, power source are gaining much popularity with a promising
there is a considerable need of new power converters with low objective to replace internal combustion engines (ICEs) and
cost and high reliability for the advance charging mechanism of
EVs. The rapid growth in power converter topologies brings to reduce CO2 emissions. Worldwide, the government and
substantial opportunities in EV charging process. In view of researchers are working collaboratively to lessen fossil fuel
this fact, this paper investigates the significant aspects, current dependence with clean energy solutions. The development and
progress, and challenges associated with several power converters deployment of EVs are rapidly observed with new incentive-
to suggest further improvements in charging systems of EVs. In based policies introduced by the government and policy-
particular, an extensive analysis of front-end as well as back-end
converter configurations is presented. Moreover, the comparative makers [1], [2]. The incentive policies formulated by the
properties of resonant converter topologies along with other DC- government are based on financial measures, which include tax
DC converters are discussed in detail. Additionally, isolated, exemption (vehicle purchase tax), exemption from road tolling
and non-isolated topologies with soft switching techniques are and preferred parking place for extensive consumer adoption.
classified and rigorously analyzed with a view to their respective Regular increments in fuel prices and high standard envi-
issues and benefits. It is foreseen that this paper would be
a valuable addition and a worthy source of information for ronmental policies are driving the need for an energy system,
researchers exploring the area of power converter topologies for which has a much higher participation of EVs. In the trans-
charging solutions of EVs. portation sector, the EVs act as an emerging approach and an
alternative technology, which can alleviate the non-renewable
Index Terms—Batteries chargers, converter topologies, electric fossil fuel dependency. Lower operating costs, better fuel econ-
vehicles (EVs), power electronics, plug-in hybrid electric vehicles
omy with reduced carbon emissions are the reasons for higher
(PHEVs).
preferences of EVs [3], [4]. The participation of EVs in a smart
grid environment offers many substantial features including
load balancing, peak load shaving, revenue generation, and
I. I NTRODUCTION tracking of renewable energy resources (RES) are observed

I N the last decade, worldwide challenging concerns in-


cluding the global call for clean energy, imminent energy
crises, and fossil fuel dependence are driving the demand
in [5]–[7]. Advancements in EV charging technology based
on converter topologies contribute towards many significant
benefits of EVs over many other traditional clean energy ap-
plications. Recent research revealed that EVs can be integrated
Manuscript received October 23, 2019; revised December 21, 2019; ac-
cepted February 17, 2020; Date of online publication April 30, 2020, date of with many RES including wind, solar panels, fuel cells, etc.
current version August 16, 2020. to realize the improved performance of power networks [5],
S. Habib (corresponding author, e-mail: sams560@sjtu.edu.cn) is with [7].
School of Electronic, Information and Electrical Engineering, and Key
Laboratory of Control of Power Transmission and Conversion, Shanghai Despite several developments in EV technology, there are
Jiao Tong University, Shanghai 200240, China, and with Department of still some potential barriers including charging infrastructure,
Electrical Engineering, University of Engineering and Technology, Lahore a suitable design of battery chargers (converter topologies),
54890, Pakistan.
M. Khan, F. Abbas, A. Ali, M. T. Faiz and H. J. Tang are with with School battery degradation and driving range issues for widespread
of Electronic, Information and Electrical Engineering, and Key Laboratory adoption [8]. Harmful harmonics are introduced by EV charg-
of Control of Power Transmission and Conversion, Shanghai Jiao Tong ers, which lead to potential issues for distribution networks
University, Shanghai 200240, China.
F. Ehsan is with School of International and Public Affairs, Shanghai Jiao in terms of its stability and power quality. Harmonic com-
Tong University, Shanghai 200240, China. pensation techniques and improved converter topologies are
DOI: 10.17775/CSEEJPES.2019.02700 employed to reduce power quality issues [9], [10]. As far
2096-0042 © 2019 CSEE
912 CSEE JOURNAL OF POWER AND ENERGY SYSTEMS, VOL. 6, NO. 4, DECEMBER 2020

as charging power levels are concerned, Level 1 charging is quality are exhaustively reviewed in [9]. Current-fed bidi-
employed at residential levels. Higher charging levels (Level rectional converters are thoroughly discussed and compared
2 and Level 3) are required at commercial locations including in the research study described in [21]. The work reported
shopping malls, rest areas and various parking lots. Compar- in [17] extensively described the single or multi-stage inte-
ative analysis of various AC and DC charging power levels grated charging solutions for EVs along with inductive and
as explained by several international standards [11]–[13] is conductive battery chargers. Similarly, integrated on-board
summarized in Table I. chargers for fast charging of EVs based on power electronics
The main interface between the power network and EV drives are well explained in [18]. The study described in [14]
battery system is a power electronics converter, therefore, provided a detailed overview of high power on-board chargers,
there is a considerable need of new power converters with charging strategies based on EV infrastructure, power flow of
low cost and high reliability for advance charging mechanism EV chargers and EV charger classification for fast charging of
of EVs [14]. Consequently, in this paper, several power EVs. Various control techniques associated with dual-active-
converters are investigated by considering various important bridge based DC-DC power converters are overviewed and
requirements including capability of bidirectional power flow, compared in study presented in [22]. Resonant converters are
high efficiency, and high power density. briefly compared in [19] for charging applications of EVs.
There have been several review articles published on var- In view of foregoing discussion, it is clear that most of
ious important features of power converters for charging of the previous review studies are limited to some specific area.
EVs [1]–[4], [7], [9], [14]–[19]. In study [15], EV charging To the best knowledge of authors, this study is the first to
levels, battery chargers, charging infrastructure with on-board present a broad perspective of power electronics converters
and off-board chargers are thoroughly reviewed. Similarly, through an in-depth assessment of several power converters
in study [20], the details of EV charging power levels, EV in EV charging technologies. The tenacity of the work is
charging infrastructure along with optimization techniques for to outline an ample, well-organized, and updated analysis
optimal charging of EVs are provided. The work presented on various types of power converters. Moreover, quantitative
in [1], [3] briefly highlighted the classification of EV con- aspects of converter topologies including voltage and power
verters topologies along with a comparison of unidirectional ratings along with expected efficiency are not addressed in
and bidirectional power flows. Charging systems, charging most of the earlier studies. Additionally, power electronics
standards and EV charging impacts are broadly described challenging issues exist in the transport sector are not covered.
in [2]. A thorough discussion regarding energy management Battery chargers of EVs must have higher efficiency in
strategies for EVs is presented in [4]. Research presented power conversion along with high power density for wide-
in [16] discussed several DC-DC converter topologies in spread deployment of EVs. Several types of power converters
context to unidirectional and bidirectional charging for EVs. may be required depending on the type of EV and needs of
The bidirectional charging system along with its benefits manufacturers. Attributes of battery chargers are dependent on
and challenging issues is analyzed in [7]. Three-phase front- the design conditions and market requirements. Consequently,
end AC-DC converters with improved characteristics of power a comprehensive discussion regarding the isolated and non-

TABLE I
I NTERNATIONAL S TANDARDS FOR AC AND DC C HARGING
Charging Power Levels Location for charger Expected power level
AC and DC Charging based on SAE STANDARDS
Basic: Level 1 Charging
Single Phase • P = 1.4 kW with (12 A)
• Vac = 230 (EU)
• On-board • P = 1.9 kW with (20 A)
• Vac = 120 (US)
Main: Level 2 Charging I P = 4 kW with (17 A)
Single Phase/Three Phase
• Vac = 400 (EU) I P = 8 kW with (32 A)
• On-board
• Vac = 240 (US) I P = 19.2 kW with (80 A)
Fast: Level 3 Charging Three Phase • P = 50 kW
• Vac = 208–600 • Located Off-Board • P = 100 kW
Level 1: DC Charging
• Located Off-Board • P = 40 kW with (80 A)
• Vdc = 200–450
Level 2: DC Charging
• Located Off-Board • P = 90 kW with (200 A)
• Vdc = 200–450
Level 3: DC Charging
• Located Off-Board • P = 240 kW with (400 A)
• Vdc = 200–600
AC and DC Charging based on IEC STANDARDS
Single Phase
AC Power Level 1 • P = 4–7.5 kW with (16 A)
• On-board
Single Phase/Three Phase
AC Power Level 2 • P = 8–15 kW with (32 A)
• On-board
Three Phase
AC Power Level 3 • P = 60–120 kW with (250 A)
• On-board
DC Rapid Charging • Off-Board • P = 1000–2000 kW with (400A)
CHAdeMo Charging Standard
DC Rapid Charging • Off-Board • 62.5 kW with (125 A)
HABIB et al.: CONTEMPORARY TRENDS IN POWER ELECTRONICS CONVERTERS FOR CHARGING SOLUTIONS OF ELECTRIC VEHICLES 913

isolated power converters is presented in this manuscript, as back-end (AC-DC) converters for battery charging of EVs are
these power converter topologies can be the potential candi- briefly described. Finally, the concluding remarks are drawn
dates for charging applications of electric vehicles. Each type in the last section.
of converter holds its own benefits and drawbacks, therefore,
isolated, and non-isolated topologies with soft switching tech- II. C ONVERTER T OPOLOGIES FOR EV BATTERY
niques are classified and rigorously analyzed with a view to C HARGERS
their respective issues and benefits. Several power electronics Improved converter topologies of a battery charger have a
converters for charging solution of EVs are presented in Fig. 1. substantial role in the further development process of charging
The main objective of this paper is to investigate the present infrastructure of EVs. The standard properties of a battery
needs, recent progress, and challenging issues associated with charger reflect the battery life degradation and required charg-
power electronics converters to suggest possible improvements ing time. EV design challenges are introduced by various types
in the charging mechanisms of EVs. This work comprehen- of battery chargers as being the main power source. Driving
sively provides the recent state-of-the-art on power converters range of EV is significantly dependent on design constraints of
depending on possible charging solutions of EVs. Further- battery chargers including weight, volume and power density.
more, significant, and up-to-date aspects of power converter Several switching techniques with control connections are
topologies are summarized in detail. The principle under- involved in proper working of a battery charger. However, the
standing of several power converter configurations are well hardware configurations related to battery charging decide the
explained. The investigation begins with a concise background required control algorithm and type of switching methodology.
of battery chargers. Afterward, the operating principles of Various control algorithm needed for charging can be imple-
various front-end converters are briefly highlighted. Moreover, mented with the help of converters, integrated circuits, micro-
an extensive analysis of back-end (DC/DC) topologies with controllers, and signal processors. The EV power architecture
their corresponding issues and benefits is performed. This of a battery charger is shown in Fig. 2.
is followed by a detailed comparison of several DC-DC Power quality issues can be reduced by observing high
converter configurations. A comparative analysis of resonant power factor and less distorted utility current drawn by EV
converter topologies is also addressed in this study. Isolated chargers [23]. DC current injection and contents of harmonics
and non-isolated topologies with soft switching techniques should be minimized as supported by various international
are classified and rigorously reviewed with a view to their standards such as SAE: J2894, IEEE: 1000–3-2 and National
respective constraint analysis. Furthermore, the idea of an Electric Code (NEC): 690 [24]–[27]. Various requirements
integrated battery charger along with front-end (AC-AC) and prescribed in different standards must be met by EV. Various

Power Converter
Topologies for Charging of
Electric Vehicles

Back-End (DC-DC) Isolated and Non-Isolated Front-End (AC-AC) and


Front-End (AC-DC) Power Converters with Integrated Charger
Converters Converters Back-End (DC-AC) Converters Topology
Soft-switching

Buck-Converter
Bridgeless Interleaved Converter Current Source Converters
with Power Factor Correction Boost-Converter
Interleaved Converter with Buck-Boost Converter
Power Factor Correction Voltage Source Converters
Fly Back Converter
Bridgeless Converter with Z-Source Network
Power Factor Correction Forward Converter

Conventioanl Converter with Push-Pull Converter


Power Factor Correction Matrix Converters
CUK Converter
SEPIC Converter
Half-Bridge Converter
Full-Bridge Converter
Resonant Converter
Z-Source Network
Dual Active Bridge (DAB)

Fig. 1. Power electronic converters for charging solution of EVs.


914 CSEE JOURNAL OF POWER AND ENERGY SYSTEMS, VOL. 6, NO. 4, DECEMBER 2020

DC-Link

PFC Based Back-end


Input Front-end DC-DC EV Battery
Filter AC-DC Converter
Converter
3φAC
Supply AC-DC Battery Charging Converter

Fig. 2. Power architecture of a battery charger.

international standards emphasizing on the safety concerns for are considering the related gate drivers, input current sensors,
EVs are summarized in Table II. and control circuitry.
The significant aspects, which need to be considered be-
TABLE II
S AFETY S TANDARDS FOR EV S fore an appropriate selection is made about the PFC con-
verter/rectifier configurations are: power factor, cost issues,
Technical Code Details
Safety rules for recharge energy storage systems complications in control circuitry, efficiency, robustness, and
SAE J-2464:
(RESS) are described. total harmonic distortion (THD). The main topologies used
SAE-J2929: Safety for EV propulsion battery system. for the rectification process with PFC involve configurations
Electrically propelled road vehicles, inside and
ISO 6469-1: 2009
outside protection of a person, on-board RESS are of the Boost type and their variations [28], [29]. A lot of
(IEC):
described. research activities in the field of power electronics are in on-
UL 2202: Protection of charging system is described. going stages to find alternative approaches for a converter to
IEC 61851-21: Requirements for conductive connection of EVs.
ECE R100: Electric shock protection.
do AC to DC conversion and PFC with minimum number
Workplace safety, branch circuit protection, and of switches. One alternative way is to have three units of 1-
NFPA 70/70E:
charging system safety. phase boost PFC converter as shown in Fig. 3(b). Each Unit
Electric shock protection, EV infrastructure safety, consists of a front-end converter with PFC technique followed
IEC TC 69/64
and Electrical installation.
by a back-end converter to find the desired voltage. The main
benefit is the wide range availability of the existing units of a
single-phase converter. The drawbacks of this method are the
A. I st Stage Front-End Converters (AC-DC) difficulties in keeping synchronism between the three units and
Several converters topologies are used by charging systems the triplen harmonics created in the units due to parametric
of EVs including rectifiers (AC to DC converters), inverters variations.
(DC to AC converters), DC-DC as well as AC to AC converters On the other hand, there are some famous front-end con-
based on the necessity of certain applications. The AC to verter configurations with lesser number of switches such as:
DC power converter has its input from the utility mains and four switch front-end converter and a Vienna rectifier. Fig. 3(c)
converts it into an isolated DC output. As these converters are represents a four-switch front-end converter. Each leg in the
connected to a utility main so they can inject and generate cur- converter consists of two switches and the third leg with two
rent harmonics. The power factor correction (PFC) techniques capacitors. One phase from three-phase source is connected
are implemented to overcome the issue of current harmonics. at the center point of each leg. The basic operating principle
The PFC techniques applied to these converters support to of this converter is that if somehow the phase currents are
control the input currents to be sinusoidal and in phase with controlled that are linked with legs of converter which have
their respected phase voltages. These converters are developed switches, then the phase current of the third leg which is
with two independent converter stages. Rectification is the first without switches will be constrained by the phase current of
stage to get a middle level DC voltage, while PFC technique is other two legs, so that currents will become sinusoidal and in
parallelly implemented to achieve an input power factor close phase with its respected phase voltage.
to unity and this is performed by a front-end converter, while The other significant front-end converter configuration is a
the second stage is used to get converted and desired isolated Vienna rectifier which is shown in Fig. 3(d). It consists of
dc voltage to charge the battery of an EV from a back-end 18 diodes with three main power switches. Diodes are imple-
converter. The PFC technique is implemented in such a way mented in such a way that four diodes to each power switch
that at first it senses the input currents and voltages and then to enable the bidirectional operation and permits the flow of
turn-on and turn-off the switches such that to control the input current in both directions. The operation of this converter can
currents to be sinusoidal and in phase with their respected be similar to a conventional converter with six switches, but
phase voltages. A summarized discussion about a few 3-phase each converter leg has one bidirectional switch rather than
front-end topologies is presented only. Fig.3(a) shows a case two unidirectional switches. The noteworthy benefits of a
for a converter with two stages where the first stage (AC-DC Vienna rectifier are higher reliability, low cost, lower EMI,
front-end) has a converter with six switches and the second higher power density, lesser switches, low input inductance,
stage (DC-DC back-end) has a full-bridge converter. The use less voltage component stress, and higher efficiency [30].
of six switches in the front-end part of a two-stage converter Even if the lower number of switches make these converters
could make it costly and complicated, particularly when we cost-effective than the six switch converters, however, the
HABIB et al.: CONTEMPORARY TRENDS IN POWER ELECTRONICS CONVERTERS FOR CHARGING SOLUTIONS OF ELECTRIC VEHICLES 915

Full Wave Bridge DC Regulation


Rectification Stage Stage

A DC Bus

B
AC-DC DC-DC
Six Switch AC-DC Converter Converter
DC-DC Conversion
PFC Rectification
A
S1 S3 S5 S7 S10 Lo
B
AC-DC DC-DC
Cbus Co Converter Converter
R
A
S4 S6 S2 S9 S8
B
Stage 1 Stage 2 AC-DC DC-DC
Converter Converter

(a) (b)

S+
S1 S2 C1 + C+
Vdc/2
− Sa Sb Sc
VOUT
C−
+ S−
S3 S4 Vdc/2
C2 −

(c) (d)

Fig. 3. AC-DC power converters: (a) Three-phase two-stage AC-DC power converter, (b) 3-phase converter using three 1-phase units, (c) Front-end converter
with four switches, (d) Topology of vienna rectifier .

conventional six switch converters use much simpler control front-end converters in EV battery chargers to obtain the
techniques than are used in the reduced switch converters, unity power factor correction along with removal of current
which required more complex control methods [31]. Presently, harmonics regardless of the variations in gird voltage. The
many researchers have managed to overcome the issues of current harmonics related to battery charger are effectively
complex control and cost therewith in two switch-mode con- removed by implementing the control scheme. The grid current
verters by combining the functionality of the first stage of a is controlled with the proposed algorithm, as a result, it can
converter i.e. AC-DC conversion with PFC technique, with be in phase with voltage component of the grid. The proposed
DC-DC conversion stage into a single converter [32]–[35]. control strategy is comprised of control algorithm for EV
A single controller is used for the implementation of such charging as well as algorithm for controlling the grid. The
converters to get the desired regulated DC output voltage so digital signal processor (DSP) kit is utilized to implement
that there is no need of a controller for the regulation of the control method, therefore, all controlling variables are
intermediate DC voltage as well as to perform PFC at the converted by using analog to digital converters (ADC) as
input stage which is done as a part of converter’s operation. mentioned in the Fig. 4(a). A bandpass filter along with feed-
To perform both DC-DC conversion and PFC concurrently forward duty-ratio term and phase-locked loop method are
over the full load is a challenging task for the designing of utilized in the current control algorithm as illustrated in the
a 3-phase one-stage converter. For low power applications, Fig. 4(b). The efficacy of the proposed scheme is verified with
these 3-phase single switch converters are simple and cheaper both the experimental and simulation results. Further details
solution. to achieve the current harmonics elimination as well as power
Such types of converters have their own drawback of peak factor closed to unity are described in [36].
voltage stress on main switching device. Usually, a front- Proper handling of control system techniques permits to get
end converter, which performs the AC-DC conversion is an multiple useful features from AC-DC front-end converters.
active rectifier with a filtering device to perform PFC. Several As desired switching of a front-end active rectifier can be
objectives can be accomplished by using these controllable achieved by appropriate management of control strategies that
converters such as: 1) Elimination of current harmonics, 2) generate the required pulses for the operation. The control
Voltage regulation of DC-link, 3) Unity power factor correc- techniques, which are extensively used such as: direct-voltage
tion, 4) Decoupled control of active and reactive powers, and control, current control and direct-power control. The control
5) Compensation of reactive power. and operation of a conventional boost rectifier is much easier
A control strategy is developed in [36] associated with to implement in a continues conduction mode and it becomes
916 CSEE JOURNAL OF POWER AND ENERGY SYSTEMS, VOL. 6, NO. 4, DECEMBER 2020

iB+

EMI Filter
iG iR L D

LOAD
vG M C vB
d

PFC Boost Converter
vB iR
Driver −
Feed-Forward PI
PWM
Term d2 d1 +
vG d vB(t)
vG(t) IG* vB iR*
T0 Current Charging
T1
ADC

ADC
vG vF θ IG*
Control Control iB(t)
iR(t) Algorithm Algorithm PLL |sin()|
T2 T3 BPF
iR VG iB Current Control Algorithm
DSP vB VM IM VG
(a) (b)

Fig. 4. Control algorithms: (a) current and charging control algorithms [36], (b) control algorithm for gird current [36].

the simplest AC-DC converter. As the requirements of power for EV battery charging.
rating increases in an EV’s energy storage system, it raises
the need to develop an interleaved technique (Series or parallel B. 2nd Stage Back-End Converters (DC-DC)
linkage) in the boost converters. The benefits of employing the The most extensively accepted EV charging topology con-
interleaved boost converters in high power applications include sists of front-end (AC-DC) and back-end (DC-DC) converters.
reduced inductor size, better performance, double switching The front-end topology completes the rectification process
frequency, increase power conversion density, reduce EMI, with PFC, whereas, the voltage level from the rectification
partial cancellation of input and output ripples, minimize high process is adjusted by the back-end DC/DC converter to make
frequency ripples of the output capacitor, reduced conduction it suitable for EV battery charging. The designing of a battery
losses and higher efficiency. However, there are some draw- charger for EVs faces substantial challenges, which includes
backs including complex control circuitry, reverse recovery obtaining higher efficiency, lower cost, higher power density,
losses of boost diodes and heating issues for input diode isolation and meeting safety requirements. The increase in
bridge [28]. Reverse recovery losses create heat problems switching frequency permits to decrease the cost of passive
at the input rectifier and limit application of this converter elements. Turn on/off time and switching losses are the
for 3.5 kW charging power level. Therefore, soft switching reason to limit the switching frequency. Therefore, to increase
techniques are implemented, and faster reverse recovery diodes the switching frequency, resonant circuits and soft-switching
are utilized in power converters to minimize the reverse methods are widely adopted. The selected converter topology
recovery losses, which lead to higher efficiency [37]. must be able to control the higher output current. The converter
The introduction of a new topology, which is a combination configurations of back- end DC-DC converters can be divided
of bridgeless and interleaved topologies called as Bridgeless into isolated and non-isolated categories depending on whether
interleaved (BLIL) boost converters. The BLIL converters there is a galvanic isolation present between the input source
achieve lower EMI due to interleaving concept and higher and the output circuitry.
efficiency because of the removal of boost diode rectifier To achieve galvanic isolation, low frequency transformer
bridge [38]. BLIL retains the similar number of semicon- is used at the grid side or integration of high frequency
ductors devices as interleaved boost PFC converter. However, transformer is needed in DC-DC converter stage. If the switch
BLIL needs two extra MOSFETs and two fast diodes in has ideal characteristics, then it can be turned on/off instan-
comparison with four slow diodes which are utilized in bridge taneously and there is no delay exit between voltage across
section of the interleaved boost PFC converter. Table III [28], a switch and current passing through it. However, ideally
[38], [39] summarizes the comparison of better and poor such delays happen during the switching transition state (turn
properties of different front-end AC-DC converter with PFC on/off). These delays in switching states cause switching losses

TABLE III
C OMPARATIVE P ROPERTIES OF F RONT- END C ONVERTERS FOR BATTERY C HARGING
Converters Conventional Converter Bridgeless Converter Interleaved Converter Bridgeless Interleaved
Configuration with PFC with PFC with PFC Converter with PFC
Power Ratings (W) Less than 1000 Less than 2000 Less than 3000 Greater than 3000
Ripples for Capacitor − − + +
Noise or EMI 0 − + 0
Ripples for Input Main − − + +
Magnetic Size − 0 + +
Efficiency − 0 0 ++
Cost + 0 0 −
**(Where + represents the best quality, 0 for neutral one, − for Poor Quality).
HABIB et al.: CONTEMPORARY TRENDS IN POWER ELECTRONICS CONVERTERS FOR CHARGING SOLUTIONS OF ELECTRIC VEHICLES 917

to occur in a semiconductor device. If somehow during the have less current ratings. This would lead to less switching
transition state switching current/voltage is made to be zero, and conduction losses which subsequently raise the efficiency
switching losses can be reduced. Soft switching methods are of a half-bridge converter. The problem with this topology is
implemented to make these switching transitions soft (gradual) the discontinuity in its output current during the boost mode
to minimize the switching losses. Two most widely adopted operation. CUK has the benefit of reduced ripple current at the
soft switching techniques are: (a) Zero voltage switching input and output but the problem is higher voltage rating (Vin
(ZVS), and (b) Zero current switching (ZCS). The design of + Vout) on the transfer capacitor (Ct). This issue is resolved
the new converter topologies incorporates these soft switching in SEPIC topology with less rated voltage (Vin). The topology
techniques to improve the efficiency of EVs chargers. Usually, of split-pi converter has a smaller size of passive components
an active auxiliary circuit is used in zero current transition with benefits of reduced switching losses, less harmonics in
methods which have a switch of lower-rated current to change the current waveform and higher efficiency [39], [40].
the path of a current from the switch of the main converter The full-bridge topology has the benefits of best core uti-
each time it turns to be off. lization, switch voltage less than the input, much less current
for a given power as compared to half-bridge topology. All
C. Comparison of Various DC-DC Converters these benefits raise the efficiency of a full-bride converter as
Conventionally, the required level of output power decides compared to half-bridge converter particularly at high load
the selection criteria of a DC-DC converter. Examining currents. The cost of extra switches and complications for
the basic configurations of converter, the output power level driving the switches are the drawbacks of full-bridge con-
(low to high power converter), is fly-back, forward, push-pull, verter configuration. Furthermore, cascaded DC-DC converters
half-bridge and full-bridge. Generally, for low power appli- (back-end) has many benefits e.g. lower thermal and electrical
cations, the most commonly used isolated topology with low stress, and interleaved topologies are much beneficial to reduce
possible cost is fly-back converter. For a fly-back converter, the current ripples [16], [41]. Simply to represent charging
a separate output inductor is not required, however, only a operation of a charger, some studies focused on a simple
single active switch is essential, which makes it a less costly buck or boost converter for a back-end operation of an EV
as well as easy to implement. Unsatisfactory utilization of the charger [36], [42]. The comparative properties of several DC-
transformer and necessity of supplementary capacitors due to DC converters are summarized in Table IV.
high input and out ripple currents are the drawback of the
topology. As for as medium power level applications, forward III. I SOLATED AND N ONISOLATED T OPOLOGIES
and active clamp forward converters are often implemented. WITH VARIATIONS
The topology has the similar problems as in case for fly-back
converter i.e. limited duty cycle causes the unsatisfactory uti- A. Isolated Full-Bridge Converter Topologies with its varia-
lization of the transformer. During the steady-state operation, tions
both quadrants are utilized by the transformer for forward Among various converter configurations, the current and
and active clamp forward converters. However, maximum duty voltage fed bridges, a suitable combination of both, and
cycle is limited during transformer reset process, as peak resonant converters with different variations are the best appro-
flux during startup and transient states can increase to higher priate and mostly utilized DC-DC back-end converters. One
levels. The remaining three topologies (Push-pull, half and full famous topology is the combination of current-and voltage-fed
bridge) are much appropriate for applications which require full-bridge (VCFFB) converter topology, where ZVS used for
high power/high density as: 1) There is a full utilization current-fed side and for voltage-fed side either ZCS or ZVS
of a transformer core, 2) Power transfer occurs in both the can be attained [17]. The schematic illustration of full-bridge
quadrants, 3) No need for special provisions to reset the DC-DC converter is represented in Fig. 5(a).
transformer, 4) Further optimization of a transformer due to The DC-DC power converters usually required to operate
large available range of duty cycle, and 5) Higher duty cycle at high switching frequencies to gain higher power densities,
at the output filter inductor (100%). The turns ratio of the however, the increase in switching frequency of a transistor
transformer is designed in such a way to effectively maximize not only rise the total switching losses and also decrease the
the duty cycle to decrease the RMS current and size of an supply efficiency. With the rise in switching frequencies, the
output filter. turn-on/turn-off losses (Switching losses) of semiconductor
The drawback of a push-pull topology is the higher voltage devices become higher. Therefore, ZCS and ZVS techniques
stress on the input switches during the off-state; much higher are implemented to allow the operation at higher frequencies,
than the input voltage. This issue is not arising in a half-bridge while reducing the switching losses, increase the efficiency
topology i.e. the voltage stress is not higher than the input and lower the cost and size, which outcomes in higher power
voltage. This is the added benefit of half-bridge topology over densities. Higher variations in dv/dt and di/dt can be eliminated
push-pull configuration. The other major benefit is much better by using the soft-switching techniques due to a significant
utilization of a transformer core, depending on the switching reduction in EMI. Moreover, ripples for output voltage and
of active switches, either operating in a buck or a boost mode. input current should be minimum to efficiently charge the
Comparing the half-bridge topology with the CUK and SEPIC, battery. The interleaved design is implemented to achieve the
only a single inductor is required (half of the size) as two in target. Bidirectional non-isolated configuration is preferred due
other configurations (CUK and SEPIC) and active components to involvement of cost issue. The common implementation
918 CSEE JOURNAL OF POWER AND ENERGY SYSTEMS, VOL. 6, NO. 4, DECEMBER 2020

TABLE IV
C OMPARATIVE P ROPERTIES OF VARIOUS DC-DC C ONVERTER T OPOLOGIES
Performance Enhancement
Topologies Comparative Properties
Methods
I FLYBACK:
• Lower cost of converter, Fewer components
• Input current is pulsating
• O/P filter inductor is not required
• Offer DC isolation which make it available in applications which
need isolation conversion
• Converter can perform the step up or step-down operation and
work as either non-inverting or inverting converter
• Higher current and voltage stresses, however, simple and inex-
pensive
• Inductor efficiency is low due to leakage problem
I FORWARD:
• Converter can perform the step up or step-down operation I Power factor correction
• Unsatisfactory utilization of magnetic core and input current is I Bridgeless boost topology
pulsating with power factor
• Benefit of lower cost correction
I PUSH-PULL: I Simple interleaved
• Converter can perform the step up or step-down operation Buck topologies have advantages
I 1-Phase Isolated derived converter and voltage stresses are higher such as:
or Non-isolated • Imbalance magnetic flux • Less charging current of
topology with I CUK: battery
less power and z Different • Reduced inductor size
• Inverting converter i.e. getting a-ve polarity output • Less stress on output
slow charging configurations • Continuous current at input and output
Including: capacitor but power
• Large Inductors with higher electrical stresses level is limited
I Fly-back • Reduced ripple current at input and output
I Push-pull • More passive components are required I Bridgeless interleaved
I Forward topologies:
I SEPIC:
I Half bridge • Power levels are higher
• Non-inverting Buck-Boost
I Full bridge • Gate drive circuitry is simpler I Multicell converter
I CUK • Less voltage stresses as compared to CUK topologies
I SEPIC • Input current is non-pulsating I Resonant circuit
I Multi-level ***CUK and SEPIC Bidirectional power conversion can be topologies:
I 3-Phase Isolated and Matrix achieved with two active switches, however, both suffer by high • Switching stress is
or Non-isolated Converters current stress in diodes and switches as compared to Half Bridge lesser
topology with with similar voltage and power conditions • Lesser losses
high power and • Efficiency is higher
I HALF-BRIDGE and FULL-BRIDGE:
fast charging I Soft switching topologies
• Can be used as step up or step-down converter
• Transformer core is effectively utilized I Hard switching Topologies
• Conduction and switching losses are lesser I Zero voltage, Zero current
• Lower component stress, higher conversion ratio, and higher switching topologies
power level are benefits of full-bridge, however, higher cost and (ZVS, ZCS)
complex control are the main issues • ZVS and ZCS provide
• Less components, lower cost, and high component stress are reduced size and weight
benefits and issues of half-bridge respectively
• Higher efficiency as compared to CUK and SEPIC
I MULTI-LEVEL and MATRIX CONVERTERS:
• Higher efficiency, less losses, less component stress and reduced
switching frequency are the main benefits, whereas, added cir-
cuitry with complex control are issues of multilevel converters
• Sinusoidal input and output waveforms, reduced higher order har-
monics with no sub harmonics, maximum voltage transformation
ratio, controlled input power factor, least energy storage require-
ments, inherently presented bidirectional flow and exclusion of
bulky storage capacitors are the significant benefits of Matrix
converters

of traditional phase shift modulation is based on the reason converter, resonant power converters have gained much con-
that there is no need to use an extra circuitry to deliver soft sideration and ensured three main aspects for an effective EV
switching. For DC-DC converters, the major reasons, which charger: 1) Soft switching operation, 2) Reduction in rectified
make phase shift modulation technique extremely widespread voltage peak, and 3) Extended regulated range for output
are: much simpler implementation, soft-switching operation voltage. Quantitative design specs of high-power isolated dc-
and obtaining symmetrical pulses [43], [44]. dc converters are summarized in Table V [17].
Currently, numerous studies have been conducted for the Another topology related to full-bridge configuration is
development of efficient and reliable chargers for EVs. For the PSFB converter used in high power applications. The
several DC-DC converters, phase-shifted full-bridge (PSFB) topology is same as the traditional full-bridge converter;
HABIB et al.: CONTEMPORARY TRENDS IN POWER ELECTRONICS CONVERTERS FOR CHARGING SOLUTIONS OF ELECTRIC VEHICLES 919

Full-Bridge DC/DC Converter wider range of output voltage. So, it becomes one best dc/dc
Iin Lo io converter option that is appropriate for high input voltage,
S1 S3 D1 D3 high frequency and high- power applications due to the afore-
+
Ls mentioned advantages. The main issues reported in PSFB
k:1 isec Co
Vin ip + topology are: 1) Higher circulating currents, 2) Secondary side
A Vsec
B − hard switching, 3) Light load efficiency, 4) Small effective
S2 S4 duty cycle, and 5) Secondary side switching losses and voltage

D2 D4 stress.
The PSFB performs regulation of output voltage through
(a)
changing the phase shift among the two legs, but the problem
Iin Lo io of hard switching at secondary side switches and lose of ZVS
Sa1 D1 at lighter load conditions are major concerns for PSFB [50].
+ S1 S3 D3
L1
k:1 isec
Laux Caux
Vin A ip +
Vsec Co B. Soft-Switching Techniques
Sa2 B −
S2 S4 Several approaches have been proposed for an extended

D2 D4 range of output voltage regulation and provide soft-switching
to semiconductor switches such as: 1) Auxiliary circuits
(b)
for soft switching, 2) Fixed variable duty-cycle, 3) Self-
Iin Lo io
sustained oscillation control (SSOC), 4) Hybrid modulation
+ S1 S3 D1 D3 schemes [51]–[53]. Some of the techniques which maintain
Ca1 L1
k:1 isec the soft-switching for different load conditions are discussed
Laux +
Vin ip Co
A Vsec below:
B −
− Ca2 S2 S4 1) Active Auxiliary Circuits for Soft-Switching
D2 D4
The soft-switching can be achieved by using the active
auxiliary circuits and a traditional auxiliary circuit used for
(c)
this specific intent is shown in Fig. 5(b). They used to provide
Fig. 5. Full-bridge DC-DC converter with soft-switching auxiliary circuits (a) soft-switching for DC-DC converters independent of the con-
full-bridge power Converter, (b) active auxiliary Circuit, (c) passive auxiliary ditions for load. Although, these active auxiliary circuits create
circuit. complications for a power circuitry of the DC-DC converter
and lower the reliability of the converter topologies. Therefore,
TABLE V
Q UANTITATIVE D ESIGN S PECS OF H IGH -P OWER DC-DC C ONVERTER applications for active auxiliary circuits in practical converter
T OPOLOGIES topologies are fewer [54]–[56].
PSFB LLC
Interleaved 2) Passive Auxiliary Circuits for Soft-Switching
Quantitative Parameters Buck
Topology Topology
Topology To provide and sustain the soft switching, passive auxiliary
Output Capacitor (µF) 100 50 1 circuits can be employed, and a traditional auxiliary circuit
Output Inductor (µH) 96 − − used for this specific intent is shown in Fig. 5(c). The major
Switch Count 4 2 3
11 µF
benefit of these passive auxiliary circuits is that there is
Transfer Capacitor (µF) − − no need for added active components to implement them
(820) V
3 × 1.1 mH except their required circuitry. Thus, these circuits have more
Transfer Inductor (mH) − −
(66 A)
Transformer 1 1 −
reliability and easier implementation. The main issues with
Isolation Yes Yes No passive auxiliary circuits are: 1) Lower the power density of
Control PWM Frequency PWM the DC-DC power converters, and 2) Contribution in overall
Efficiency (%) 94 97 96
power losses of a converter topology [57]–[59].
**(Converter Topologies are designed for 40 kW output Power, 200 V
output Voltage and Switching Frequency 8.5 kHz) 3) Modulations Techniques for Soft-Switching
There are many modulation techniques applied to sustain
however, the control method is different; it implements the the soft-switching and increase the range of soft switching
zero voltage transitions (ZVT) and ZCS combinedly (ZVZCS) under different load conditions. Particularly, the modulation
while maintaining the switching frequency constant [45]–[48]. scheme SSOC is implemented to assure soft-switching. In
The oscillations can be reduced by shifting the phases of a gate this control modulated scheme, soft-switching is performed in
pulse for switches S3 and S4 in accordance with switches S1 a way that switching frequency is adjusted automatically, so
and S2. For both lagging and leading leg switches, zero voltage the impedance considered from full-bridge converter topology
and zero current switching can be realized over a particular is inductive. The main issue is that the control involved in
level of power. The transformer is used in such kind of this modulation scheme pushed the switching frequency of
converter topology to provide galvanic isolation [49]. Reduced the converter to a higher range of frequency under lighter load
switching and circulating conducting losses, PWM control and conditions. Thus, it leads to high overall power losses and low-
less current stress are the benefits of this topology, which ering the efficiency of converter topology [57]–[64]. In general
makes its efficiency higher for several load conditions and a terms, the implementation of soft-switching techniques with
920 CSEE JOURNAL OF POWER AND ENERGY SYSTEMS, VOL. 6, NO. 4, DECEMBER 2020

different control schemes leads to following major benefits of impose on the load. Therefore, the regulation of output voltage
Back-End DC-DC power converters for EVs: 1) Appropriate becomes difficult under these conditions. The ZCS condition
choice of the rectifier diodes with respect to reverse voltage, 2) will work for the SRC, when switching frequency of the
Lower EMI, 3) Better operation in higher switching frequency, converter is less than resonant frequency. On the contrary, ZVS
and 4) Higher efficiency [51], [65]. condition will work for the SRC in case of higher switching
frequency. At no load, regulation of output is achieved at
C. Isolated Resonant Topologies with Variations and Compar- infinite frequency. To avoid this major issue for SRC, some
ison Analysis other control techniques must be implemented with SRC for
Among several solutions, the best alternative to minimize the regulation of output voltage under lighter load conditions.
the switching losses along with conduction losses is the The increase in impedance of the resonant network with an
implementation of different soft-switching resonant methods increase in frequency tends to increase the circulating energy
with various topologies of converters. Efficient and effective in the resonant network which further increase the conduction
charger design for EVs is obtained from resonant topologies losses of the converter [69].
due to high switching operation [66]. Alternating voltage gain 2) Parallel Resonant Converter Topology
for an extended range of operating frequencies can also be
obtained by implementing the resonant converters [66]–[68]. The converter of a conventional half-bridge PRC is shown
Different variations can be observed from resonant topologies in Fig. 6(b). In PRC, the resonant tank is again in series
including: Series resonant converters (SRC), Parallel resonant combination, however, the load and the resonant network are
converters (PRC), Series-Parallel resonant converters (SPRC, in parallel. To match the impedance, an inductor is included
named as LCC) and LLC. SRC, PRC and LCC are con- on the secondary side. For PRC, the DC voltage gain can
ventional configurations, whereas, LLC topology is the most be larger than unity and operating region is much smaller as
popular one. The comparative properties of different traditional compared to SRC. The issue of light load regulation does
resonant topologies are summarized in Table VI. not occur in PRC. However, the main issue is much higher
circulating energy under lighter load condition as compared
1) Series Resonant Converter Topology
with SRC. Thus, it is difficult to implement PRC topologies
The converter topology of a conventional half-bridge SRC is in high power applications.
shown in Fig. 6(a). In SRC, the modelling of resonant network
is achieved by using a resonant inductor with a capacitor 3) Series Parallel Resonant Converter Topology
presented by Lr and Cr respectively. Resonant tank is modelled The converter topology of a conventional SPRC is shown
with the series combination of Lr and Cr, and then a rectifier- in Fig. 6(c). In SPRC, the tank network is modeled by three
load network is further in series to make a complete system. components represented by Lr, Csr, and Cpr. The resonant
The resonant network and the load acts as a voltage divider in network is a combination of SRC and PRC, however, it has
operational process of SRC. The impedance of resonant tank improved characteristics as compared to both SRC and PRC.
will be altered by changing the frequency of a driving voltage. As the resonant components, Lr and Csr are in series with the
The SRC always has less than unity DC gain since it works as load, this makes the circulating energy smaller in comparison
a voltage divider. The impedance of the resonant network is with PRC. In SPRC, the output voltage regulation can be
much lower as compared to the impedance of the load under attained with the parallel capacitor Cpr. However, the design of
lighter load conditions. This makes all the input voltage to wider range of input still creates the issue of losses. In SPRC,

TABLE VI
C OMPARATIVE P ROPERTIES OF T RADITIONAL R ESONANT T OPOLOGIES .
Type of
Resonant Benefits Issues
Converter
• There is no optimize performance with extended range of input
voltage and variations in load.
• EMI and switching losses are reduced by ZVS, which
• Regulation of output voltage under no load condition is not possible.
eventually increase the efficiency.
• Rectifier current is pulsating; thus, applications of higher output
• High frequency operation reduces the size of magnetic
SRC current are limited.
components.
• Applications with higher output voltage, lesser output current and
• ZVS can be achievable above the resonant frequency and
need of no load regulation are available only.
ZCS below the resonant frequency.
• Issues of higher circulating energy and turn-off current at high input
voltage.
• Regulation of output voltage under no load condition is not
a problem.
• The current at primary side is not depending on the condition of
• Rectifier current is continuous; thus, applications of higher
PRC load: Issues of much higher circulating energy and turn-off current.
output current and low output voltage are suitable.
• Needed for applications with high short circuit requirements.
• There is no need to change too much frequency to maintain
the regulation of output voltage.
• Lesser circulating energy as compared to PRC.
• Regulation of output voltage under no load condition. • Higher input voltage will tend to increase the switching and conduc-
SPRC • Less sensitivity to load change. tion losses.
• More efficient due to highest resonant frequency.
HABIB et al.: CONTEMPORARY TRENDS IN POWER ELECTRONICS CONVERTERS FOR CHARGING SOLUTIONS OF ELECTRIC VEHICLES 921

Square wave generator SRC


Square wave generator
Rectifier network Voltage load PRC
S1 Resonant network Rectifier network Current load
S1 Resonant network
Lr TR Lf
Lr TR
Vin +

vd + +
Vin + Vd +
Np Ns vac Co Ro Vo −
Np Ns iac Co Ro Vo
S2 − S2 Cr
− −
Cr

(a) (b)
Square wave generator
Square wave generator SPRC LLC
Rectifier network Voltage load
Rectifier network Current load S1
S1 Resonant network Resonant network
Lf Cr Lr
Lr Csr TR Vd TR
Vd + Vin + + +
Vin + − ip
− Np Ns vac Co Ro Vo
Np Ns iac Co Ro Vo S2
S2 Cpr Lm −
− −

(c) (d)
+
S1 Cs ldeal Transformer Equivalent Circuit C′j C′j
2 D1 D3
Lext Llk,p Ideal L′lk,s
n:1
+ Vin
− Cs Lm C′w C′p C′f R′L V′out

C′j C′j
Cs Ls1 Lp Ls2 D2 D4
S2
2

(e)

Fig. 6. Resonant Converter Topologies (a) Series Resonant Converter (SRC), (b) Parallel Resonant Converter (PRC), (c) Series Parallel Resonant Converter
(SPRC), (d) LLC Resonant Converter Topology, (e) L3C2 Resonant Converter Topology [51].

higher input voltage will tend to increase the conduction and frequency. The resonant tank is modeled in such a way
switching losses. that Lr (leakage inductance) and Cr (resonant capacitor) are
In Sum, these traditional resonant converter topologies cope in series, and Lm (magnetizing inductance) is in parallel
with some major issues to deal with the extended range of with the transformer. Lr and Cr are responsible for higher
input voltage and they cannot be optimized for this extended frequency and (Lm + Lr) and Cr are responsible for lowest
range. High conduction and switching losses will occur for a frequency. Higher resonance frequency occurs in the ZVS
wider range. To achieve higher efficiency and better results, region, it means converter can be designed to work around
some control techniques should be implemented with these this resonance frequency. The converter behavior can be
traditional resonant converters, and other resonant converter observed in such a way, if the switching frequency is less
topologies should be under consideration [51], [67], [70]. as compared to the resonant frequency and the load is less,
its working and DC voltage gain characteristics are more
4) LLC Resonant Converter Topology
like PRC. On the other hand, LLC gain characteristics and
The limitations in conventional resonant converters have working are more like SRC, if the switching frequency is
been resolved in the modern LLC resonant topology. The high as compared to the resonant frequency and the load is
LLC resonant topology has attracted much attention for the heavier [19], [69], [70]. In LLC resonant converter topology,
designing of EVs chargers. The schematic of half-bridge LLC the buck and boost modes can be analyzed by controlling
resonant converter topology is shown in Fig. 6(d). It can be the DC voltage gain with variable control of frequency. The
implemented as a full-bridge type as well depending upon the LLC resonant converter topology turns out to be an attractive
need to design the charger of EVs. resonant converter which has introduced many major benefits
Several operating modes and various resonant components than traditional topologies such as: 1) Extended range of load
makes the design and analysis of LLC resonant topology variation over a small range of switching frequency, 2) Wide
difficult. Efficient working of resonant tank network can be line output voltage regulation, 3) Can achieve zero voltage
realized if it will work on the resonant frequency. Usually, a and zero current switching combinedly (ZVZCS), 4) ZVS can
resonant converter achieves high efficiency at the resonance
922 CSEE JOURNAL OF POWER AND ENERGY SYSTEMS, VOL. 6, NO. 4, DECEMBER 2020

be observed over the entire operating range even under no leakage inductance (H), 4) Lm: Transformer magnetizing in-
load condition, 5) Capability to control the ZVS for entire ductance (H), 5) Lp: Parallel resonant inductance (H), 6) Ls1:
range of load leads to lower switching losses which eventually First series-resonant inductance (H), 6) Ls2: Second series-
higher the efficiency of a converter, 6) Utilization of each resonant inductance (H), 7) Cj: Diode junction capacitance
essential parasitic element containing magnetizing and leakage (F), 8) Cp: Parallel resonant capacitance (F), 9) Cs: Series-
inductance of the transformer to attain soft switching operation resonant capacitance (F), 10: Cw: Winding capacitance of the
of ZVS, and 7) Less EMI emissions, higher reliability, higher transformer secondary side (F). It has the capability to operate
power density, higher efficiency, and lower cost [19], [69]– in an extended range of switching frequency to perform the
[74]. regulation of output voltage (zero to 1.5 times of minimal
All the above-mentioned features of an LLC resonant output voltage) for various output loading conditions. L3C2
converter topology greatly fit for the demand of effective resonant converter topology able to get rid of voltage peak
and efficient chargers of EVs. In comparison with traditional which is produced by reverse recovery current in diodes
resonant topologies e.g. SRC, PRC, LCC etc., the efficiency and lower the noise in output voltages. Higher efficiency
of an LLC resonant converter topology in constant current and is achieved due to more efficient steady-state analysis as
constant voltage (CC and CV) charging modes is much higher, compared to LLC resonant converter.
as circulating energy and conduction losses are very small
in both charging modes [19], [73]. However, the maximum D. Bidirectional Non-Isolated/Isolated and Soft Switching
operating frequency of an LLC topology is limited by the Configurations
existence of capacitances related to diode junction [67], [74]. 1) Bidirectional Non-Isolated Topologies with soft-switching
The main issue arises due to this junction capacitance is an This section has a summarized discussion on various con-
unexpected rise in voltage gain. Consequently, the increase in verter configurations that are divided into an isolated/non-
switching frequency will not be able to decrease the output isolated topology in conjunction with selected soft-switching
voltage and this will lead to loss of regulation for lower levels converter configurations. A basic non-isolated bidirectional
of output voltages [51], [65], [74]. As a result, higher-order charging topology proposed in [77] for an EV charger with
resonant converter topologies fulfil the need by presenting lower cost and high efficiency is presented in Fig. 7(a). The
more required and preferred characteristics such as a capa- converter can perform the step-up and step-down operation
bility to utilize all parasitic elements of the circuit effectively without ZCS and ZVS switching operation; however, the
containing capacitances and inductances of the elements and operation of a converter topology at rated power has a higher
using them as resonant elements, in comparison with LLC efficiency which is stated around 95%. Smoother control
converter topology [75], [76]. operation and removal of an extra filter circuit can be achieved
A new multi-resonant converter topology for EVs battery by a coupled inductor.
charging application named as L3C2 resonant converter is Different research studies [78]–[80] have discussed the con-
proposed in [51] and shown in Fig. 6(e) with relevant par- verter configuration implemented for non-isolated bidirectional
asitics, where the parameters of the topology are: 1) Lext: on-board chargers for EVs as shown in Fig. 7(b). The topology
External series inductance (H), 2) Llk, p: Transformer primary is implemented with 1-phase PWM converter and bidirectional
leakage inductance (H), 3) Llk, s: Transformer secondary DC/DC converter with the buck-boost operation, having major

NP M2 NS S1 S2 S5
L
Cd + Lo
+ AC Cdc
DC BUS M1 C Co EV Grid
Rd BATTERY EV
− Co
− S3 S4 S6 Battery

(a) (b)

S3u S2u S1u

+ Ld1 S1 S2 S5 S7
L
Ld2 L1 L2
DC BUS
Chigh Ld3 AC
+ Grid Cdc1 Cdc2
− S3d S2d S1d
EV BATTERY Co EV
S3 S4 S6 S8 Battery
Clow −

(c) (d)

Fig. 7. (a) Non-Isolated bidirectional DC-DC topology, (b) On-board non-isolated bidirectional charger, (c) Bidirectional converter topology with interleaving,
(d) Bidirectional charger with cascaded buck-boost operation.
HABIB et al.: CONTEMPORARY TRENDS IN POWER ELECTRONICS CONVERTERS FOR CHARGING SOLUTIONS OF ELECTRIC VEHICLES 923

benefit of fewer switches. However, operational safety of the power losses as compared to topology mentioned in Fig. 7(b).
converter topology is compromised. Quantitative design specs of DC-DC converters are given in
The converter configuration proposed in [81] is a half- Table VII [77], [81].
bridge bidirectional converter as shown in Fig. 7(c). The TABLE VII
converter topology is implemented with interleaved technique Q UANTITATIVE D ESIGN S PECS OF DC-DC CONVERTER T OPOLOGIES
and intended to work in discontinuous current mode (DCM) to Quantitative DC-DC Converter DC-DC Converter
reduce the size of an inductor. However, the current of inductor Parameters Topology [Fig. 7(a)] Topology [Fig. 7(c)]
moves towards the negative side before it tends to rise again, Range of Input Voltage 85–100 [V] 450 [V]
which is not like pure DCM mode. The complementary control Output Voltage 120 [V] ± 5% 280 [V]
Switching Frequency 100 [kHz] 25 [kHz]
structure of a gate signal is used to achieve the soft switching Output Power 8 [kW] 100 [kW]
(turn on), so the direction of current changes, and it passes Efficiency > 95 [%] 98 [%]
through the anti-parallel diode of the switch that is not active
at that time. The size of an inductor as well as the input current The converter topology proposed in [83] and presented
ripple is reduced by employing the interleaved technique. The in Fig. 8(a) is a bidirectional DC-DC converter with higher
benefits which can be achieved with complimentary control voltage conversion ratio. The converter has the capability to
switching structure are: 1) High switching frequency operation manage a larger amount of power in charging and discharging
and, 2) Heat Sink size is reduced. Turn-on/Turn-off losses modes of operation (Buck & Boost). It can operate under a
are optimized with proper designing of snubber capacitors wider range of voltage. The soft-switching operation can be
and inductors. Additionally, imbalance situation regarding realized including ZVS and ZCS with an auxiliary resonant
charging and discharging would occur in the circuit if proper circuit composed of La, Ca and auxiliary power switches.
parametric design values of snubber capacitors and inductors The Buck and boost mode of operation can be observed with
are not chosen. the direction of current in the inductor i.e.(iLf).The voltage
In another work [82], the converter configuration imple- ripple can be reduced by adopting the interleaved technique.
mented for non-isolated bidirectional on-board chargers for However, the converter topology has more conduction losses
EVs as shown in Fig. 7(d) is a combination of 1-phase PWM as resonant elements are in the path of power flow for a major
converter and a DC/DC converter based on the cascaded portion of the operating cycle.
buck-boost operation. The operation of a cascaded buck-boost The converter topology suggested in [84] and shown in
DC-DC converter permits the capability of a vehicle-to-grid Fig. 8(b) has higher efficiency, which is achieved by imple-
transfer of energy as well as overlapping of input/output menting the soft-switching technique using an auxiliary circuit.
ranges of voltage. The transient performance of the converter The auxiliary resonant circuit is composed of a resonant
topology is improved with the modifications in the voltage of inductor with power switches as shaded in the diagram. To
intermediate DC-link capacitor. This converter has improved minimize the conduction losses and to control the peak current
applicability for battery voltage, but the drawback of higher of an inductor, the converter is operated in a continuous

Sc Sa CSa
C2 S4 S1 Ca L2 L1
La Lf
+ + +
S3 Ca S2
DC BUS iLf DC BUS EV BATTERY
+ Lr
Sq
− − −
EV BATTERY Cb S2 S1
C1
− Sd CSb

(a) (b)

Da4
D1 Da2
Lr1 S1
S1 Ca1 Sa2 Da3 Ls1 Da1 Cr1
L2 D1
+ + Sa1 Lf
DC BUS DC BUS Ls2 Lr2 +
L1 +
− Da2 D2
− EV BATTERY
S2 Ca2 Sa1 EV BATTERY S2 Cr2
Sa2

D2 Da1 −

(c) (d)

Fig. 8. Bidirectional Converter (BDC) Topologies: (a) BDC) with High Gain and ZVT Implementation, (b) Interleaved BDC with ZVT Implementation, (c)
BDC Topology with Coupling of Inductors, (d) BDC Topology with Auxiliary Resonant Network and Coupled Inductor.
924 CSEE JOURNAL OF POWER AND ENERGY SYSTEMS, VOL. 6, NO. 4, DECEMBER 2020

current mode. The soft-switching technique either ZCS or environment. Higher gain and galvanic isolation are the ben-
ZVS is implemented to lower the current and voltage stresses efits of isolated converters. For isolated chargers, the dual
on the switching devices. The interleaved technique can be active bridge (DAB) topologies are much appropriate for
implemented to reduce the ripple current and an inductor the interface among an EV battery and a DC bus. Several
size. However, reverse recovery losses lower the efficiency for research studies with modification for DAB are reported in
higher power applications. the literature [87]–[95]. The typical circuit topology of DAB
Another appropriate charging converter configuration [85] with lossless snubber circuit is shown in Fig. 9(a) [87].
for an EV charger is presented in Fig. 8(c). The soft-switching Soft-switching techniques are employed in the reported
technique ZVS is achieved by using an added inductor L2 in literature [87]–[95]. The isolated converter topology discussed
the converter topology, and it is joined with the main in- in [87] is based on a ZVS DAB with snubber capacitors across
ductor L1, along with the power switches (Sa1 and Sa2). the power switches. However, implementation of ZVS is based
Additionally, the circuit has the flexibility to switch moods on specific conditions. The ZCS mode is not realized for the
from hard switching to soft-switching and vice versa. In [86], converter topology, it causes the higher turn-off losses for the
the proposed converter configuration for an EV charger has converter at higher switching frequencies. Another variation
higher gain and efficiency, as presented in Fig. 8(d). The of DAB based on higher current and voltage conversion ratio
efficiency of an EV charger is increased by applying the is proposed in [88], [89]. Voltage clamping is implemented to
zero-voltage transition (ZVT) soft-switching method in both minimize the voltage stress on the power switches. In [90], a
charging and discharging (Buck & Boost) modes. Moreover, bidirectional converter topology based on ZCS-ZVS DAB is
the fast-dynamic response can be achieved using the auxiliary implemented. The ZVS and ZCS conditions are implemented
resonant circuit as shown with a dotted box. Quantitative with an LC network, which utilizes the one capacitor and
design specs of various bidirectional converters (Fig. 8(a) to leakage inductance of the transformer. Using the LC filter
Fig. 8(d)) are given in Table VIII [99]–[105]. networks, the input current and output voltage ripples are
reduced. However, the complexity of the control system is
E. Bidirectional Isolated Topologies with soft-switching increased. The dual active full bridge topologies reduce the
To use isolated or non-isolated charger depends on the need stress on the power switches and minimize the number of
and design requirement of the charging converter topology active switches in comparison with VCFFB. However, the
of an EV. The preference is also set according to charging DAB converter topologies have various limitations such as:

TABLE VIII
Q UANTITATIVE D ESIGN S PECS OF VARIOUS B IDIRECTIONAL C ONVERTER (BDC) T OPOLOGIES AS GIVEN IN F IG . 8( A - D )
Prototype BDC converter Prototype BDC converter Prototype BDC converter Prototype BDC converter
Parameters [Fig. 8(a)] parameters [Fig. 8(b)] parameters [Fig. 8(c)] parameters [Fig. 8(d)]
Input voltage 72–100 [V] Input voltage 70 [V] Input voltage 50 [V] Input voltage 120 [V]
Output voltage 400 [V] Output voltage 400 [V] Output voltage 100 [V] Output voltage 48 [V]
Resonant Inductance Inductance 80.7, 0.78, 1.3 Resonant
13 [µh] 45 [µh] 2.4, 86.4 [µh]
inductor (La) (Lr) (L1, L2, L3) [µh] inductors
Resonant
Capacitance Capacitance Resonant
capacitance 30 [µf] 30 [pF] 3000 [pF] 2 [nF]
(Csa, csb) (Ca1, ca2) capacitance
(Ca)
Output power 5 [kW] Output power 1000 [W] Output power 1000 [W] Output power 240 [W]
Switching Switching Switching Switching
30 [kHz] 20 [kHz] 50 [kHz] 100 [kHz]
frequency frequency frequency frequency
Efficiency 97 [%] Efficiency Up-to 95 [%] Efficiency 96 [%] Efficiency Up-to 95 [%]

Q5
D1
Cd1
Q7 Cs1
i2
CS4d S2u CS2u Q1 Q3 Tr
S4u CS1u
CS3u + Lk C
+ Ci A N2 L M
+ S3u S1u + N1
EV BATTERY ii B O
Lk − V
Clow Bat N3 is +
− D
DC BUS EV BATTERY 2n:1:1 Vout
Chigh Q2 Q4 i3 Cs2
Q8 −
Cd2
− S4d CS4d S2d CS2d −
CS1d
CS3d D2
Q6
S3d S1d

(a) (b)

Fig. 9. Dual Active Bridge Topologies: (a) DAB with lossless snubber circuit (b) 3-Level DAB with ZVS.
HABIB et al.: CONTEMPORARY TRENDS IN POWER ELECTRONICS CONVERTERS FOR CHARGING SOLUTIONS OF ELECTRIC VEHICLES 925

1) Higher Pulsating current at the input side, 2) Limited range circuit to load/power source [101]. On the other hand, three
of soft-switching, 3) Higher circulating current through power converter topologies can be implemented to represent a back-
switches [22], [95]. end AC-DC converter for such kind of charging configurations
In different research studies [91]–[94] the series resonant of EVs, which includes: 1) 3-phase three-level converter with
DAB converter topologies are proposed. The soft-switching diode clamping, 2) Uncontrolled rectifier, and 3) Active rec-
techniques ZVS and ZCS are implemented for power switch- tifier. The main benefit which can be realized from a 3-phase
ing devices with an extended range of load variations. Dif- three-level converter with diode clamping is the capability to
ferent LC resonant tank networks are utilized to employ ZCS perform bi-directional flow, which further offers the fundamen-
or ZVS depending on the design requirement of the converter tal feature of an EV called vehicle-to-grid technology [102],
topology. However, the efficiency of the topology reduces due [103]. Ancillary services to a power network such as voltage
to the conduction losses of the circuit. and frequency control can also be achieved by using this
In [96], an isolated 3-level bidirectional converter topology type of converter topology [5], [7], [102]. The uncontrolled
based on ZVS DAB is employed as shown in Fig. 9(b). The rectifier only has the capability to provide the process of
ZVS condition can be achieved for a wide operating range rectification excluding the feature of an active control [104].
from no load to full load. The specific purpose is obtained by Conversely, controllable rectification is achievable with active
utilizing an auxiliary inductor for high voltage applications. rectifier configuration. The convenience of fast charging to EV
The auxiliary inductor is placed in the 3-level stage of a owners along with unity power factor can be attained using
bidirectional converter across the center tap of secondary active rectifier converter configuration [98], [104].
side and the center point of split flying capacitors. The ZVS The third major type of charging topology, which is adopted
range is examined according to several operating modes. The for EVs chargers can be understood by an interesting con-
ZVS condition is maintained by controlling the current in the cept; that utilize the already available electric drive parts
auxiliary inductor. for the representation of an EV charger named as integrated
charger [105]–[108]. The major reasons to employ the concept
of an integrated charging function into an electric drive compo-
IV. I NTEGRATED C HARGER AND C HARGER
nent system are: 1) Weight, volume, and size of the system are
C ONFIGURATION WITH F RONT- END AC-AC A ND
minimized, 2) Cost is reduced, and 3) Better efficiency [109].
BACK - END AC-DC C ONVERTERS
When the traction and charging of an EV do not perform
The second most extensively implemented battery charger simultaneously, then integration of a charging system can be
configuration for EVs consists of two stages. Front-end AC- obtained. The concept of an integrated charging function can
AC converter is employed in the first stage and Back-end AC- be realized practically because at that time charging of an EV
DC converter is applied in the second stage. Initially, this is performed externally when it is stopped. Consequently, the
kind of charger topology utilizes front-end device (AC-AC) components of the electric drive system can be operated as
to appropriately change the level of AC input supply before charger of an EV. The working of an inverter in electric drive
the operation of rectification that is performed by a back-end system is similar to rectification process during the reverse
AC-DC converter to properly charger the batteries of EVs. operation. Thus, modification can be performed for an inverter
In previous research studies, two main topologies have been in electric drive system frequently to use it as charger of an EV.
used to present front-end AC-AC device that includes: 3-phase On the other hand, the electric motor windings are employed to
transformers and Z-source network [97], [98]. The benefits behave as inductors and to perform function as a filter device,
which can be achieved by three-phase transformers are: 1) and inverter of motor drive acts as an AC-DC converter in
Altering the AC input supply to a suitable level of voltage for the EV power train [101]–[109]. The benefits which can be
EV charging, 2) Galvanic isolation is provided between the obtained to utilize inductors of the motor drive as a filtering
input side and the vehicle. Meanwhile, the benefits offered device are: 1) Ripple current is reduced, 2) Reduce harmonics,
by Z-source AC-AC converter network are: 1) Capability to 3) System components are minimized, 4) Optimization of
perform buck and boost operation of output voltage with fewer weight and space, and 5) Cost is saved.
components, 2) Harmonic and inrush currents can be reduced The most beneficial advantage is the achievement of higher
by acting as static transformer, 3) Control and structure are charging power levels (Level 2 and 3) having bi-directional
simpler, 4) Voltage sag can be easily controlled by Z-source fast charging support with reduced cost and unity power
network in any power network, 5) Continuous input currents, factor [101]–[109]. Complications in control structure and
6) Improvement in input profiles by operating in continuous designing of hardware are major challenges to employ this
current mode(CCM), 7) Common ground is shared between concept in different products commercially. Many market lead-
the input and output, thus maintaining the phase angle, 8) ing companies in automotive industry sector e.g. FORD Motor
Turns ratio of the transformers is regulated to adjust the volt- Company are currently utilizing battery recharge and electric
age gain of the converter, therefore achieve the desired voltage motor drive system combinedly depending on an induction
gain, 9) High efficiency, reliability and reduced cost [99], motor, and split winding ac motor has been implemented for
[100]. non-isolated integrated charger [109]. Few applications related
Z-source networks can act in two ways; one as a voltage to two-wheeled vehicles and electric scooter are employed
source converter and other as a current source converter. It is in [105]. A structure of an EV charger based on integrated
implemented like an impedance network to join main converter charging system is shown in Fig. 10.
926 CSEE JOURNAL OF POWER AND ENERGY SYSTEMS, VOL. 6, NO. 4, DECEMBER 2020

Wheel

Electric Motor

3-phase Inverter
and Winding
Battery Switching Differential
Device T,W
DC/DC
Converter

Wheel

Fig. 10. EV charger based on integrated charging system.

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[102] S. Habib, M. Kamran, and U. Rashid, “Impact analysis of vehicleto- Farukh Abbas received the B.Sc. degree in Elec-
grid technology and charging strategies of electric vehicles on distri- trical Engineering from National University of Sci-
bution networks- A review,” Journal of Power Sources, vol. 277, pp. ences and Technology, Pakistan (NUST) in 2013,
205–214, Mar. 2015. and M.Sc. degree in Power System from North
[103] S. Habib and M. Kamran, “A novel vehicle-to-grid technology with China Electric Power University, Beijing (NCEPU)
constraint analysis-a review,” in 2014 International Conference on in 2015.
Emerging Technologies (ICET), 2014, pp. 69–74. He is a teaching faculty member at NUST since
[104] N. Mi, B. Sasic, J. Marshall, and S. Tomasiewicz, “A novel economical 2015. He is currently pursuing the Ph.D. degree in
single stage battery charger with power factor correction,” in Eighteenth electrical engineering with specialization in Power
Annual IEEE Applied Power Electronics Conference and Exposition, System Optimization from the School of Electronic,
2003, pp. 760–763. Information and Electrical Engineering (SEIEE),
[105] G. Pellegrino, E. Armando, and P. Guglielmi, “An integral battery Shanghai Jiao Tong University, China.
charger with power factor correction for electric scooter,” IEEE Trans-
actions on Power Electronics, vol. 25, no. 3, pp. 751–759, Mar. 2010.
[106] S. Lacroix, E. Laboure, and M. Hilairet, “An integrated fast battery
charger for electric vehicle,” in Vehicle Power and Propulsion Confer-
ence, 2010. Abdar Ali received the B.Sc degree and M.Sc
[107] S. Dusmez and A. Khaligh, “Cost effective solutions to level 3 onboard degree in Electrical Engineering from University of
battery chargers,” in 2012 Twenty-Seventh Annual IEEE Applied Power Engineering and Technology, Peshawar, Pakistan in
Electronics Conference and Exposition, 2012, pp. 2121–2127. 2007 and 2014, respectively. He has worked as fac-
[108] D. G. Woo, G. Y. Choe, J. S. Kim, B. K. Lee, J. Hur, and G. B. Kang, ulty member in department of Electrical Engineering
“Comparison of integrated battery chargers for plug-in hybrid electric at CECOS University of IT and Emerging Sciences,
vehicles: Topology and control,” in 2011 IEEE International Electric Peshawar, Pakistan. He is currently pursuing the
Machines & Drives Conference, 2011, pp. 1294–1299. Ph.D. degree in Electrical Engineering at the depart-
[109] T. P. Na, Q. F. Zhang, S. Dong, H. J. Raherimihaja, G. M. Chuai, ment of electrical engineering, Shanghai Jiao Tong
and J. X. Wang, “A soft-switched modulation for a single-phase University, Shanghai, China.
quasi-Z-source-integrated charger in electric vehicle application,” IEEE His research interests include analysis and design
Transactions on Power Electronics, vol. 35, no. 5, pp. 4602–4612, May of High Power Converter Systems for renewable energy and battery charger
2020. applications.

Muhammad Talib Faiz received the B.Sc. degree in


Salman Habib received the Ph.D. degree in Electri-
Electrical Engineering from The Islamia University
cal Engineering with specialization in power system
of Bahawalpur, Pakistan in 2012. He did his M.Sc.
operation and control from the School of Electronic,
degree in Electrical Engineering (Power System and
Information and Electrical Engineering (SEIEE),
its Automations) from Xi’an Jiaotong University,
Shanghai Jiao Tong University, Shanghai, China in
Xi’an, China in 2016. He is currently pursuing
September 2020. He is a faculty member at Univer-
the Ph.D. degree in Electrical Engineering at the
sity of Engineering and Technology (UET), Lahore,
department of electrical engineering, Shanghai Jiao
Pakistan since 2014.
Tong University, Shanghai, China.
His current research interest includes the role of
His areas of interests include digital control in
plug-in Electric Vehicles in distribution grids, Op-
power electronics, microgrids and renewable energy
erational strategies and risks of smart EV charging
generation systems.
solution, power system planning, Vehicle-to-grid technology, integration of
renewable energy resources, power system network reliability analysis with
renewable energy integration considering large scale EV coordination, and
power electronic drives. He is a reviewer of Journal of Power Sources Elsevier,
IET Generation, Transmission and Distribution Systems, IEEE Transaction on
Farheen Ehsan received her Bachelor’s degree in
Industrial Electronics and many other reputed journals.
Business Administration from University of The
Punjab, Pakistan in 2016. She did her Master’s
degree in Public Administration and Public Poli-
cies from Shanghai Jiao Tong University, Shanghai,
China in 2019. She is currently pursuing the Ph.D.
degree in Public Administration from the School of
Muhammad Mansoor Khan is an Associate Pro- International and Public Affairs (SIPA), Shanghai
fessor in Department of Electrical Engineering
Jiao Tong University, Shanghai, China.
Shanghai Jiao Tong University, China since 2005. Her areas of interests include electric vehicle
His current research interests include electric ve-
policy framework, consumer adoption of electric
hicles impacts, hierarchical control of AC and DC
vehicles and sustainable development.
microgrids, integration of distributed power genera-
tion units to the power system through microgrids,
integration of renewable energy resources, power
quality issues, FACTS devices, and power electronic
drives. Houjun Tang received the Ph.D. degree in Electrical
Engineering from Yamagata university, Yamagata,
Japan in 1997.
He is a Professor in Department of Electrical
Engineering Shanghai Jiao Tong University, China.
His current research interests include contactless
power transfer system, contactless electric vehicles
charging device, integration of renewable energy
resources, and power electronic drives.

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