PROCESS DATA SHEET

AL BUSTAN 2 UTILITY
COMPLEX

DOCUMENT NO.: AB2-GGN-DTS-3.36FO-03-0 PAGE 1 OF 6

PROCESS DATA SHEET FOR

HORIZONTAL CENTRIFUGAL
PUMP
TURBINE FEED PUMPS

MASTER PLANNING OF UTILITY COMPOUND

AND PRELIMINARY ENGINEERING DESIGN
(30% DESIGN LEVEL)

AL BUSTAN 2 UTILITY COMPLEX

30 % DESIGN
0 21/04/2011 VS PS/KS JR
COMPLETE
Revision Date Description By Chk. Appd.
 PROJECT NO. 418558
PROJECT AL BUSTAN 2 UTILITY COMPLEX
AB2-GGN-DTS-3.36
DOCUMENT NO.
FO-03-0
AREA FUEL OIL AREA PAGE NO. 2 OF 6

DATA SHEET FOR TURBINE FEED PUMPS

DOCUMENT

MANUFACTURER: SERVICE: Turbine Feed Pumps EQUIPMENT NO.: 3.36FO-PU-03 A/B QTY: 1W+1S
SIZE:
1 APPLICABLE TO: PROPOSALS PURCHASE AS BUILT
2 FOR UNIT
3 SITE AL BUSTAN
4 CRITICALITY ] INSPECTION CLASS :
5 NOTES: INFORMATION BELOW TO BE COMPLETED: BY PURCHASER BY MANUFACTURER BY MANUFACTURER OR PURCHASER
6 DATA SHEETS REVISIONS
7 ITEM NO. ATTACHED ITEM NO. ATTACHED ITEM NO. ATTACHED NO. DATE BY
8 PUMP 1
9 MOTOR 2
10 GEAR 3
11 TURBINE 4
12 APPLICABLE OVERLAY STANDARD(S): API 610 10th Edition 5
13 OPERATING CONDITIONS (5.1.3) LIQUID (5.1.3)
3
14 CAPACITY, NORMAL 7.5 (m /h) RATED 15 (Note 4) (m3/h) LIQUID TYPE OR NAME DIESEL
15 OTHER HAZARDOUS FLAMMABLE (5.1.5)
16 SUCTION PRESSURE MAX./RATED / MIN /7.25 / (bara)
17 DISCHARGE PRESSURE RATED 11.25 (bara) MIN. NORMAL MAX.
18 DIFFERENTIAL PRESSURE RATED 4 (bar) PUMPING TEMP (°C) 7.2 AMB 55
19 MAX TEMPERATURE : 55 (°C) VAPOR PRESS. (bara)
20 MIN TEMPERATURE : 7.2 (°C)
21 DIFF. HEAD RATED 47 (m) NPSHA FLOODED (m) RELATIVE DENSITY (SG): 0.85 (Note 2)
22 HYDRAULIC POWER 1.4 (KW)
23 PROCESS VARIATIONS (5.1.4) VISCOSITY cP 3.4 (Note 2)
24 STARTING CONDITIONS (5.1.4) SPECIFIC HEAT, Cp (kJ/kg °C)
25 SERVICE: CONT. INTERMITTENT (STARTS/DAY) CHLORIDE CONCENTRATION (6.5.2.4) (PPM)
26 PARALLEL OPERATION REQ'D (5.1.13) H2S CONCENTRATION (PPM) WET (5.12.1.12c)
27 SITE DATA (5.1.3) CORROSIVE / EROSIVE AGENT (5.12.1.9)
28
29 LOCATION: (5.1.30) MATERIALS (5.12.1.1)
30 INDOOR HEATED OUTDOOR UNHEATED ANNEX H CLASS (5.12.1.1)
31 ELECTRICAL AREA CLASSIFICATION (5.1.24 / 6.1.4) MIN DESIGN METAL TEMP (5.12.4.1) (°C)
32 CL GR Zone REDUCED HARDNESS MATERIALS REQ'D. (5.12.1.12)
33 WINTERIZATION REQ'D TROPICALIZATION REQ'D. BARREL/CASE IMPELLER
34 SITE DATA (5.1.30) CASE/IMPELLER WEAR RINGS
35 ALTITUDE (m) BAROMETER (bar) SHAFT
36 RANGE OF AMBIENT TEMPS: MIN / MAX. 7.2 / 55 (°C) DIFFUSERS
37 RELATIVE HUMIDITY: MIN / MAX / (%) N
Note:All
t All components
t in
i contact
t t with
ith process fluid
fl id shall
h ll comply
l with
ith NACE MR-01-75
MR 01 75 / ISO 15156-3
15156 3
38 UNUSUAL CONDITIONS: (5.1.30) DUST FUMES PERFORMANC
39 OTHER FOR DETAILS OF SITE CONDITIONS REFER TO XX-XXX-XXX PROPOSAL CURVE NO. RPM
40 IMPELLER DIA. RATED MAX. MIN. (mm)
41 IMPELLER TYPE
42 DRIVER TYPE RATED POWER (kW) EFFICIENCY (%)
43 INDUCTION MOTOR STEAM TURBINE GEAR MINIMUM CONTINUOUS FLOW:
3 3
44 OTHER THERMAL (m /h) STAB (m /h)
45 PREFERRED OPER. REGION TO (m3/h)
46 MOTOR DRIVER (6.1.1 / 6.1.4) ALLOWABLE OPER. REGION TO (m3/h)
47 MANUFACTURER MAX HEAD @ RATED IMPELLER (m)
48 (kW) (RPM) MAX POWER @ RATED IMPELLER (kW)
49 FRAME ENCLOSURE NPSHR AT RATED CAPACITY (m) (5.1.10)
50 HORIZONTAL VERTICAL SERVICE FACT MAX SUCTION SPECIFIC SPEED (5.1.11)
51 VOLTS/PHASE/HERTZ / / MAX SOUND PRESS LEVEL REQD (dBA) (5.1.16)
52 TYPE EST MAX SOUND PRESS. LEVEL (dBA) (5.1.16)
53 MINIMUM STARTING VOLTAGE (6.1.5) EST MAX SOUND POWER LEVEL (dBA) (5.1.16)
54 INSULATION TEMP. RISE UTILITY CONDITIONS (5.1.3)
55 FULL LOAD AMPS ELECTRICITY VOLTAGE PHASE HERTZ
56 LOCKED ROTOR AMPS DRIVERS
57 STARTING METHOD HEATING
58 LUBE SYSTEM VOLTAGE DIP 80% OTHER (6.1.5)
59
60 BEARINGS (TYPE/NUMBER): STEAM MAX. PRESS. MAX. TEMP. MIN. PRESS. MIN. TEMP.
61 RADIAL / DRIVERS
62 THRUST / HEATING
63 VERTICAL THRUST CAPACITY COOLING WATER: (5.1.19) SOURCE
64 UP (N) DOWN (N) SUPPLY TEMP. (°C) MAX. RETURN TEMP. (°C)
65 NORM. PRESS. (bar) DESIGN PRESS. (bar)
66 REMARKS. MIN. RET. PRESS. (bar) MAX. ALLOW. D.P. (bar)
67 1. Refer to Motor data Sheet No.XXX-XXX-XXX. CHLORIDE CONCENTRATION: (PPM)
68 2. Motor shall be as per COMPANY approved Vendor List.
69
70
71
72
73
74
75
76
77
78
79
 PROJECT NO. 418558
PROJECT AL BUSTAN 2 UTILITY COMPLEX
AB2-GGN-DTS-
DOCUMENT NO.
3.36 FO-03-0
AREA FUEL OIL AREA PAGE NO. 3 OF 6

DATA SHEET FOR TURBINE FEED PUMPS

DOCUMENT

MANUFACTURER: SERVICE: Turbine Feed Pumps EQUIPMENT NO.: 3.36FO-PU-03 A/B QTY: 1W+1S
SIZE:
1 CONSTRUCTION SURFACE PREPARATION AND PAINT
2 ROTATION: (VIEWED FROM COUPLING END) CW CCW MANUFACTURER'S STANDARD OTHER (SEE BELOW)
3 PUMP TYPE: (4.1) SPECIFICATION NO.
4 OH2 OH3 OH6 OTHER PUMP:
5 CASING MOUNTING: PRIMER
6 CENTERLINE IN-LINE OTHER FINISH COAT
7 BASEPLATE: (6.3.17)
8 CASING TYPE: PRIMER
9 SINGLE VOLUTE MULTIPLE VOLUTE DIFFUSER FINISH COAT
10 CASE PRESSURE RATING: DETAILS OF LIFTING DEVICES(6.3.20)
11 PUMP SUCTION REGION DESIGNED FOR MAWP (5.3.6) SHIPMENT: (7.4.1)
12 MAX ALLOWABLE WORKING PRESSURE (bar) DOMESTIC EXPORT EXPORT BOXING REQUIRED
13 @ (°C) OUTDOOR STORAGE MORE THAN 12 MONTHS
14 HYDROTEST PRESSURE (bar) SPARE ROTOR ASSEMBLY PACKAGED FOR:
15 NOZZLE CONNECTIONS: (5.4.2) ` HORIZONTAL STORAGE VERTICAL STORAGE
16 SIZE FLANGE FACING POSITION TYPE OF SHIPPING PREPARATION
17 RATING

18 SUCTION # 150 RF HEATING AND COOLING

19 DISCHARGE # 150 RF HEATING JACKET REQ'D. (5.8.9)
20 COOLING REQ'D.
21 PRESSURE CASING AUX. CONNECTIONS: (5.4.3) COOLING WATER PIPING PLAN (6.5.3.1)
22 NO. SIZE (NPS) TYPE C.W. PIPING:
23 DRAIN PIPE TUBING; FITTINGS
24 VENT C.W. PIPING MATERIALS:
25 WARM-UP S. STEEL C. STEEL GALVANIZED
26 COOLING WATER REQUIREMENTS:
27 MACHINED AND STUDDED CONNECTIONS (5.4.3.8) BEARING HOUSING (m3/h)
28 CYLINDRICAL THREADS REQUIRED (5.4.3.3) HEAT EXCHANGER (m3/h)
29 ROTOR: TOTAL COOLING WATER (m3/h)
30 COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4) HEAT MEDIUM: STEAM OTHER
31 COUPLINGS:(6.2.2) HEATING PIPING: TUBING PIPE
32 MANUFACTURER MODEL BEARINGS AND LUBRICATION
33 RATING (kW/100 RPM) BEARING (TYPE/NUMBER) (5.10.1):
34 SPACER LENGTH (mm) SERVICE FACT. RADIAL /
35 COUPLING BALANCED TO ISO 1940-1 G6.3 (6.2.3) THRUST /
36 COUPLING WITH PROPRIETARY CLAMPING DEVICE (6.2.11) LUBRICATION (5.11.3, 5.11.4):
37 COUPLING PER ISO 14691 (6.2.4)
(6 2 4) GREASE OIL
38 COUPLING PER ISO 10441 (6.2.4) PURGE OIL MIST PURE OIL MIST
39 COUPLING PER API 671 (6.2.4) ASME B15.1 CONSTANT LEVEL OILER PREFERENCE (5.10.2.2):
40 NON SPARK COUPLING GUARD (6.2.14c) OIL VISC. ISO GRADE
41 COUPLING GUARD STANDARD PER API 671/ ISO 14691 (6.2.14 a) INSTRUMENTATION
42 BASEPLATES: ACCELEROMETER (6.4.2.1)
43 API BASEPLATE NUMBER (ANNEX D) PROVISION FOR MOUNTING ONLY (5.10.2.11)
44 NON-GROUT CONSTRUCTION (6.3.13) FLAT SURFACE REQ'D (5.10.2.1 2)
45 OTHER TEMP. GAUGES (WITH THERMOWELLS) (8.1.3.6)
46 MECHANICAL SEAL:(5.8.1) PRESSURE GAUGE TYPE
47 REFER TO NOTE 3 ON SHEET 3 OF 6 REMARKS:
48
49 MASSES (kg)
50 PUMPS _______________________ BASEPLATE ___________________
51 DRIVER _______________________ TOTAL _________________
52 GEAR
53
54 REMARKS
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
 PROJECT NO. 418558
PROJECT AL BUSTAN 2 UTILITY COMPLEX
AB2-GGN-DTS-
DOCUMENT NO.
3.36 FO-03-0
AREA FUEL OIL AREA PAGE NO. 4 OF 6
DATA SHEET FOR TURBINE FEED PUMPS
DOCUMENT

MANUFACTURER: SERVICE: Turbine Feed Pumps EQUIPMENT NO.: 3.36FO-PU-03 A/B QTY: 1W+1S
SIZE:
1 SPARE PARTS QA INSPECTION AND TESTING (CONT.)
2 START-UP NORMAL MAINTENANCE TEST NON-WIT WIT OBSERVE
3 SPECIFY List of Two years normal operation spares (only price)
4 and validity not supply HYDROSTATIC (7.3.2)
5 OTHER PURCHASER REQUIREMENTS PERFORMANCE (7.3.3)
6 COORDINATION MEETING REQUIRED (9.1.3) RETEST ON SEAL
7 MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) LEAKAGE (7.3.3.2d)
8 MAX RELATIVE DENSITY NPSH (7.3.4.2)
9 MAX DIA. IMPELLERS AND/OR NO OF STAGES TRUE PEAK VELOCITY
10 OPERATION TO TRIP SPEED DATA (7.3.3.4 d)
11 OH3 BEARING HS6 LIFTER (8.1.2.6) COMPLETE UNIT TEST (7.3.4.3)
12 CONNECTION DESIGN APPROVAL (5.12.3.4) SOUND LEVEL TEST (7.3.4.4)
13 TORSIONAL ANALYSIS REQUIRED (5.9.2.1) CLEANLINESS PRIOR TO
14 TORSIONAL ANALYSIS REPORT (5.9.2.6) FINAL ASSEMBLY (7.2.2.2)
15 PROGRESS REPORTS (9.3.3) NOZZLE LOAD TEST (6.3.6)
16 OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) CHECK FOR CO-PLANAR
17 ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.1.1f) MOUNTING PAD SURFACES (6.3.3)
18 PIPING AND APPURTENANCES MECHANICAL RUN UNTIL OIL
19 MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) TEMP. STABLE (7.3.4.7.1)
20 VENT DRAIN COOLING WATER 4 HR. MECHANICAL RUN AFTER
21 MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) OIL TEMP. STABLE (7.3.4.7.3)
22 FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS (6.5.2.8) MECHANICAL RUN TEST(7.3.4.7.2)
23 INSTALLATION LIST IN PROPOSAL (9.2.3L) BRG HSG RESONANCE
24 CONNECTION BOLTING TEST (7.3.4.6)
25 PTFE COATING ASTM A153 GALVANIZED AUXILIARY EQUIPMENT
26 PAINTED SS TEST (7.3.4.5)
27 QA INSPECTION AND TESTING IMPACT TEST (5.12.4.3)
28 SHOP INSPECTION (7.1.4) PER EN 13445
29 PERFORMANCE CURVE APPR. PER ASME VIII
30 TEST WITH SUBSTITUTE SEAL (7.3.3.2b)
31 MATERIAL CERTIFICATION REQUIRED (5.12.1.8) VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c)
32 CASING IMPELLER SHAFT VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5)
33 OTHER AUXILIARY PIPING COMPONENTS ATTACHED TO PUMP CASING.(VENT/DRAIN ETC) VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e)
34 CASTING REPAIR PROCEDURE APPROVAL REQ'D (5
(5.12.2.5)
12 2 5) INCLUDE PLOTTED VIBRATION SPECTRA (5
(5.9.3.3)
9 3 3)
35 INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e) COMPLETION OF INSPECTION CHECK LIST (7.1.6)
36 MAG PARTICLE LIQUID PENETRANT SUBMIT INSPECTION CHECKLIST (7.1.6)
37 RADIOGRAPHIC ULTRASONIC
38 INSPECTION REQUIRED FOR CASTINGS (7.2.1.3 / 5.12.1.5)
39 MAG PARTICLE LIQUID PENETRANT
40 RADIOGRAPHIC ULTRASONIC
41 HARDNESS TEST REQUIRED: (7.2.2.3)
42 ADDITIONAL SUBSURFACE EXAMINATION FOR 7.2.1.3
43 FOR
44 METHOD
45
46
 PROJECT NO. 418558
PROJECT AL BUSTAN 2 UTILITY COMPLEX
AB2-GGN-DTS-3.36
DOCUMENT NO.
FO-03-0
AREA FUEL OIL AREA PAGE NO. 5 OF 6
DATA SHEET FOR TURBINE FEED PUMPS
DOCUMENT

MANUFACTURER: SERVICE: Turbine Feed Pumps EQUIPMENT NO.: 3.36FO-PU-03 A/B QTY: 1W+1S
SIZE:
1 NOTES: INFORMATION BELOW TO BE COMPLETED: BY PURCHASER BY MANUFACTURER BY MANUFACTURER OR PURCHASER
2 PRESSURE VESSEL DESIGN CODE REFERENCES.
3 THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER
4 CASTING FACTORS USED IN DESIGN( 5.3.4) (TABLE 3)
5 SOURCE OF MATERIAL PROPERTIES
6
7 WELDING AND REPAIRS(5.12.3) (Repair and Inspection shall be as per Class X in Specification XXX-XX-XX)
8
9 ALTERNATE WELDING CODES AND STANDARDS (5.12.3.1)
10 Welding Requirement (Applicable Code or Standard) Purchaser defined Default per Table 10
11 Welder/operator qualification
12 Welding procedure qualification
13 Non-pressure retaining structural welding such as baseplates or supports
14 Magnetic particle or liquid penetrant examination of the plate edges
15 Postweld heat treatment
16 Postweld heat treatment of casing fabrication welds
17
18 MATERIAL INSPECTION (7.2.2.1)(7.2.1.3) (Inspection shall be carried out to Class X in specification XXX-XXX-XXXX)
19
20 ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 13)
21 Type of inspection Methods For fabrications Castings
22 Radiography
23 Ultrasonic inspection
24 Magnetic particle inspection
25 Liquid penetrant inspection
26 REMARKS
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
 PROJECT NO. 418558
PROJECT AL BUSTAN 2 UTILITY COMPLEX
AB2-GGN-DTS-3.36
DOCUMENT NO.
FO-03-0
AREA PAGE NO. 6 OF 6
DATA SHEET FOR TURBINE FEED PUMPS
DOCUMENT

MANUFACTURER: SERVICE: Turbine Feed Pump EQUIPMENT NO.: 3.36FO-PU-03 A/B QTY: 1W+1S
SIZE:
1
2 NOTES
3
4 1 TURBINE FEED PUMP DATA IS PRELIMINARY AND SHALL BE CONFIRMED DURING DETAIL ENGINEERING.
5 2 PROPERTIES OF FUEL OIL NO -2 UNLEADED (DIESEL)TO BE CONFIRMED DURING DETAIL ENGINEERING STAGE.
6 3 20% SLOPE OF CURVE IS USED FOR CALCULATING RATED DIFFERENTIAL PRESSURE.
7 4 THE RATED CAPACITY SHALL BE FINALIZED DURING DETAIL ENGINEERING IN CONSULTATION WITH GAS TURBINE SUPPLIER
8
12
13
14
17
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79