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REPORT : I-RL-3010.97-1417-940-KIU-002

TUPIBV CLIENT:
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PACKAGE III (03C)
TITLE:
PETROBRAS/ CORPORATE
UTILITIES CONSUMPTION REPORT
ENG- E&P / IEUEP-
II /IEREPL-1 - MODULE 07 IEREPL
CONTRATCTOR NUMBER: TECHNICAL RESPONSIBLE: CREA NUMBER:

COSCO SHIPPING KIU YU YA

HEAVY CONTRACT NUMBER: MAGNETIC ARCHIVE: MICROSOFT WORD OR OTHER
INDUSTRY(DALIAN)
3900.0000043.15.2 WORD 2003

REVISION INDEX

REV. DESCRIPTION AND/OR REVISED SHEETS

0 FOR INFORMATION

REV. 0 REV. A REV. B REV. C REV. D REV. E REV. F REV. G REV. H

DATE 14-08-18

DESIGN COSCO

EXECUTION YU YA

CHECK MA JIANTAO

APPROVAL NING JUN

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UTILITIES CONSUMPTION REPORT - MODULE 07
IEREPL

SUMMARY

1. OBJECTIVE ……………..…………………………………………………………………………3

2. REFERENCE DOCUMENTS………..……………………………………………………………3

3. UTILITY DEMAND CALCULATION…………….…………………………..……………………3

3.1. ESSENCIAL INSTRUMENT AIR DEMAND …………….………….……………….3

3.2. NON-ESSENCIAL INSTRUMENT AIR DEMAND ……...………….……………….4

3.3. COOLING WATER DEMAND…………………………………………………………5

3.4. DIESEL DEMAND………………………………………………………………………5

3.5. SERVICE AIR DEMAND ………..….………………………………………………….5

3.6. SEA WATER DEMAND …………….………………………………………………….6

3.7. FRESH WATER DEMAND …………………………………………………………….6

3.8. LP NITROGEN DEMAND ………………………………………………..…………….6

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1. Objective

This report aims to present the calculation of the utility demand for the Topside facilities of Injection Gas
Compression and Diesel Injection Systems (M-07). 1.1 ENGINEERING DESIGN PHASE

2. Reference Documents

A. DR-ENGP-I-1.5 – R.2 – Guidelines of E&P Production Engineering - General Criteria for Instrumentation and
Control Design;

B. I-FD-3010.92-1252-459-HLT-001 – Data Sheet – PCHE Data Sheet P-UC-1252001 A/B-A/D;

C. I-LI-3010.97-1252-321-DKP-405 – Machinery – Utility List;

D. I-LI-3010.97-5133-312-WB6-024 – List – Utility Consumers list;

E. I-MC-3010.97-1200-940-DCX-004 – Calculation Report – Utilities Calculation Report;

F. IQF-P71-ASX-KIU-AEC-0005 – Interface Query Form;

G. I-RL-3010.97-5400-983-DCX-502 – HAZOP – Recommendation R064;

H. TQF-P71-KIU-PRO-0093 – Technical Query Form;

I. TQF-P71-KIU-PRO-0098 – Technical Query Form.

3. Utility Demand Calculation

The consumption / demand calculation of utilities are described in items below:

3.1. Essential Instrument Air

The essential instrument air supplied to Module 07 is used for pre-start and continuous purge of the
control panel, for C-UC-1252001 A/B consumption and for BDV and SDV valves actuation. The
consumptions are described in Tables 1 and 2.

Table 1: Essential Instrument Air Continuous Consumptions

Average Total
Quantity in
Consumption Module
Module Item Simultaneous
per item Consumpti
Operation
(Nm3/h) on (Nm3/h)

Control Panel Purge (continuous) 1 2

C-UC-1252001 A/B - Separation Seal (dynamic) 2 35

M-07 C-UC-1252001 A/B - Main Drive Motor Air Purge 115.6
(continuous)
2 17.8

C-UC-1252001 A/B - Control Valves 4 2

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Table 2: Essential Instrument Air Intermittent Consumptions

Average
Quantity in
Consumption
Module Item Simultaneous
per item
Operation
(Nm3/h)

Control Panel Purge (pre-start) 1 40

C-UC-1252001 A/B -Seal Gas Pressure Boost System (standby) 2 30

M-07
C-UC-1252001 A/B - Separation Seal (cold static) 2 130

C-UC-1252001 A/B - Main Drive Motor Air Purge (pre-start) 2 120

The maximum simultaneous consumption of Module 07 occurs in pressurized shut-down condition of

one train and normal operating conditions of the another train. Table 3 describes this consumption
calculation.

Table 3: Module Maximum Instantaneous Consumption

Average Total
Quantity in
Consumption Module
Module Item Simultaneous
per item Consumpti
Operation
(Nm3/h) on (Nm3/h)

Control Panel Purge (continuous) 1 2

C-UC-1252001 A/B - Main Drive Motor Air Purge 2 17.8
(continuous)
M-07 C-UC-1252001 A/B - Control Valves 4 2 365.6

C-UC-1252001 A/B - Seal Gas Pressure Boost 2 30

System (standby)
C-UC-1252001A/B - Separation Seal (cold static) 2 130

3.2. Non-Essential Instrument Air

Non-essential instrument air demand of Module 07 is based on the air consumption of control and XV
valves and of the Well Service Pump (B-5133002). The consumptions are described in Tables 4 and 5.

Table 4: Non-Essential Instrument Air Continuous Consumptions

Average Total
Quantity in
Consumption Module
Module Item Simultaneous
per item Consumpti
Operation
(Nm3/h) on (Nm3/h)

Control Valves 4 2

On-Off Valves 6 1.6

M-07 32.6
B-5133002 - Seal Oil System 1 1

B-5133002 - Motor Air Purge (continuous) 1 14

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Table 5: Non-Essential Instrument Air Intermittent Consumption

Average Total
Quantity in
Consumption Module
Module Item Simultaneous
per item Consumpti
Operation
(Nm3/h) on (Nm3/h)

M-07 B-5133002 - Motor Air Purge (pre-start) 1 120 120

3.3. Cooling Water Demand

In Module 07, the cooling water is consumed in Injection Gas Compression Discharge Coolers (P-UC-
1252001A/B-A/D), in the coolers of Injection Gas Compressors (C-UC-1252001A/B) and in Well Service
Pump (B-5133002). The consumptions are described below.

Table 6: Essential Instrument Air Intermittent Consumptions

Quantity in Consumpti Total Module

Quantity
Module Consumer Sparing Simultaneous on per unit Consumption
in Module
Operation (kg/h) (m3/h)

C-UC-1252001 A/B 2 2 x 100% 2 146.421

M-07 P-UC-1252001 A/B - A/D 8 8 x 25% 4 124.786 812.2

B-5133002 1 1 x 100% 1 8.874

Remarks:

1. For the volumetric flow rate calculation, it was considered the properties of the cooling water return,
with temperature of 55ºC and density of 986 kg/m3.

3.4. Diesel Demand

The Diesel Injection System, located within Module 07, receives diesel from pump B-5133502, located
in Hull. The diesel is intermediately stored in Well Service Diesel Oil Buffer Tank (TQ-5133002) and
then is pumped by Well Service Pump (B-5133002) to the wells for cleaning the risers with PIG’s. The
Well Service Pump operates intermittently with 120 m3/h.

3.5. Service Air Demand

In Module 07, service air is used only in utilities stations. There are four stations in this Module, each
one with a consumption of 10 Nm3/h (ref. 0). Considering a simultaneous utilization factor of 30%, the
module simultaneous consumption is equal to 20 Nm3/h.
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3.6. Sea Water Demand

Sea water is fed to Diesel Injection System to be pumped by Well Service Pump (B-5133002) to the
wells, with hydrostatic test purpose. The Well Service Pump operates intermittently with 120 m3/h.

In Module 07, sea water is also used in utilities stations. There are four stations in this Module, each
one with a consumption of 1 m3/h. Considering a simultaneous utilization factor of 30%, the module
maximum instantaneous consumption is equal to 122 m3/h.

3.7. Fresh Water Demand

In Module 07, fresh water is used in utilities stations and in emergency shower and eye wash units.
There are four utilities stations and two emergency shower and eye wash units in this Module.
Considering a simultaneous utilization factor of 30% for utilities stations and for emergency shower and
eye wash units, the module simultaneous consumption is shown in Table 7.

Table 7: Fresh Water Consumptions

Average
Quantity in Total Module
Consumption
Module Item Simultaneous Consumption
per item
Operation (Nm3/h)
(Nm3/h)

Utilitie Station 2 1
M-07 6.6
Emergency Shower and Eye Wash Unit 1 4.6

3.8. LP Nitrogen Demand

In Module 07, LP nitrogen is used only in utilities stations. There are four stations in this Module, each
one with a consumption of 10 Nm3/h. Considering a simultaneous utilization factor of 30%, the module
simultaneous consumption is equal to 20 Nm3/h.