PZ CUSSONS - Line Balancing Worksheet

Date 11-Apr-17

Location Powder

Current Operators
Machine Type/

Production Rate
Thread Color

Process Cycle
EOLR / Day = net

Operations
Combined
Operation

Time Sec.

Seconds
Production Cell Location - Current State avail. Time /
Production rate

Operation Description 42
Totals 13.75 11 4.38
WIP Inventory before first operation
1 Machine Filling Nozzle 7.20 5 1.44 42
2 Manual Insert cap 0.80 1 0.80 75
3 Manual cleaning botol 1.17
4
4 Manual packing 3.64 1.20 50
6 Manual Lakban dan Paleting 0.94 1 0.94 64

Line Balancing Powder IL UK

2

1
1.44
1.20
0.80 0.94

Column I

OUTPUT OUTPUT
(Bottle) (Carton)

Output per menit 42 7

output perjam 2,500 417
output pershift 18,750 3,125
 PZ CUSSONS - Line Balancing Worksheet

Date 17-Apr-17

Location Trix 1L X 9 Liquid Line 2

Current Operators
Machine Type/

Production Rate
Thread Color

Process Cycle
EOLR / Day = net

Operations
Combined
Operation

Time Sec.

Seconds
Production Cell Location - Current State avail. Time /
Production rate

Operation Description 12
Totals 19.36 8 14.54
WIP Inventory before first operation
1 Machine Filling Nozzle 9.65 2 4.83 12.4
2 Manual Insert cap 1.90 1 1.90 32
3 Manual Posioning botol 1.17 1 1.17 51
4 Manual Glue button carton 2.14 1 2.14 28
5 Manual packing 2.43 1 2.43 25
6 Manual Glue upper carton 1.65 1 1.65 36
7 Manual Paleting/angkat ke conv end of line 0.42 1 0.42 142

Line Balancing Powder IL UK

6

3
4.83
2

1 2.14 2.43
1.90 1.65
1.17
0 0.42

Column I

OUTPUT OUTPUT
(Bottle) (Carton)

Output per menit 12 2

output perjam 746 124
output pershift 5,596 933
Manpower 8 orang
 PZ CUSSONS - Line Balancing Worksheet

Date 17-Apr-17

Location Trix 1L X 9 Liquid Line 2

Current Operators
Machine Type/

Production Rate
Thread Color

Process Cycle
EOLR / Day = net

Operations
Combined
Operation

Time Sec.

Seconds
Production Cell Location - Current State avail. Time /
Production rate

Operation Description 16
Totals 20.69 8 13.37
WIP Inventory before first operation
1 Machine Filling Nozzle 10.98 3 3.66 16.4
2 Manual Insert cap 1.90 1 1.90 32
3 Manual Posioning botol 1.17 1 1.17 51
4 Manual Glue button carton 2.14 1 2.14 28
5 Manual packing 2.43 1 2.43 25
6 Manual Glue upper carton 1.65
1 2.07 29
7 Manual Paleting/angkat ke conv end of line 0.42

Line Balancing Powder IL UK

4

2
3.66

2.14 2.43
1 1.90 2.07
1.17
0

Column I

OUTPUT OUTPUT
(Bottle) (Carton)

Output per menit 16 3

output perjam 984 164
output pershift 7,377 1,230
Manpower 8 orang
 PZ CUSSONS - Line Balancing Worksheet

Date 6-Apr-17

Location Powder

Current Operators
Machine Type/

Production Rate
Thread Color

Process Cycle
EOLR / Day = net

Operations
Combined
Operation

Time Sec.

Seconds
Production Cell Location - Current State avail. Time /
Production rate

Operation Description 15
Totals 28.41 12 14.16
WIP Inventory before first operation
1 Machine Filling Nozzle 7.20 3 2.40 25
2 Manual Insert cap 0.80 1 0.80 75
3 Manual Kencang cap & cleaning botol 4.07 2 2.04 29
4 Manual cleaning botol 6.96 2 3.48 17
5 Manual packing 7.87 2 3.94 15
6 Manual Prepare Carton 0.76 1 0.76 79
7 Manual Paleting 0.75 1 0.75 80

Line Balancing Powder IL UK

5

2 3.94
3.48
1 2.40 2.04
0.80 0.76 0.75
0

Column I

OUTPUT OUTPUT
(Bottle) (Carton)

Output per menit 15 3

output perjam 900 150
output pershift 6,750 1,125
 PZ CUSSONS - Line Balancing Worksheet

Date 6-Apr-17

Location Powder

Current Operators
Machine Type/

Production Rate
Thread Color

Process Cycle
EOLR / Day = net

Operations
Combined
Operation

Time Sec.

Seconds
Production Cell Location - Recomendation avail. Time /
Production rate

Operation Description 22
Totals 28.16 12 8.24
WIP Inventory before first operation
1 Machine Filling Nozzle 7.20 3 2.40 25
2 Manual Insert cap 0.80 1 0.80 75
3 Manual Kencang cap & cleanning botol 4.07
4 2.76 22
4 Manual cleaning botol 6.96
5 Manual packing 7.87
6 Manual Prepare Carton 0.76 4 2.28 26
7 Manual Paleting 0.50

Line Balancing Powder IL UK

2.76
2.40 2.28
1

0.80
0

Column I

OUTPUT OUTPUT
(Bottle) (Carton)

Output per menit 22 4

output perjam 1,320 220
output pershift 9,900 1,650

Layout :

Note : Process kencang cap dan cleaning botol pindah didepan dirotari table
Proses prepare carton diconbine dengan packing dan paleting