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PROCESS FLOW DIAGRAM

VENUS
Part Certification
Family name Date (Orig.) Prepared by
Insert 09-08-2019 Pranav Mehta
Part Number Date (Rev.) Title
2912943-A03 09-29-2023
Part Name Page Phone Number
INSERT TYPE HEX NUT ( M5 x 0.8 ) +918238697871
Cross Functional Team Members Symbol Key:
Pranav Mehta 1 of 2 Manufacturing/Assembly
Jaimin Galani Movement of Materials/Parts
Mahendra Dharaviya Storage of Materials/Parts
Inspection

Step # Ope Move Store Insp Operation description Key Product Characteristics Control Characteristics

Raw material inward inspection report /


Brass round bar : 7.70 HEX
1 Raw material size Chemical analysis report /
Material Grade : C3600
Outside laboratory report

2 First five piece inspection report Perfrom first five piece inspection process before starting of mass production First five piece inspection process

Hex size Hex size 7.70 (+/-0.13)

Facing Total Length 9.50 (+/-0.13)

Outer Diameter 6.3 (+/-0.1)

Turning Distance 4.70 (+/-0.13)


3

Step Length 2.70 (+/-0.13)

Counter Sink Counter Sink Counter Sink

Chamfering Chamfer degree 45 degree

Threading Thread M5 x 0.8-6H

Deburring Process Remove outer burrs from outer edges


4

Deburring Process Remove burrs from hole

5 Run SPC As per defined SPC plan SPC Data / Process capability history card

In-process inspection report /


Layer audit report /
Control plan /
First five piece inspection report /
6 Part Cleaning/Washing Process Parts must be free from any contamination
Process route card /
Part cleaning WI-SOP /
Random visual inspection report /
Cleaning timing report
PROCESS FLOW
2 of 2DIAGRAM
VENUS
Part Certification
Family name Date (Orig.) Prepared by
Insert 09-08-2019 Pranav Mehta
Part Number Date (Rev.) Title
2912943-A03 09-29-2023
Part Name Page Phone Number
INSERT TYPE HEX NUT ( M5 x 0.8 ) +918238697871
Cross Functional Team Members Symbol Key:
Pranav Mehta Manufacturing/Assembly
Jaimin Galani Movement of Materials/Parts
Mahendra Dharaviya Storage of Materials/Parts
Inspection

Step # Ope Move Store Insp Operation description Key Product Characteristics Control Characteristics

Visual control /
Visual Inspection OPL
Material should be free from burrs,scratches,marks,source,dents,crack or any
7 other material defects
Perform visual inspection process for 2 times
Random visual inspection report operatorwise random visual inspection report

9.50 (+/-0.13)

Standard machine calibration SOP/SOP to run the sorting machine


8 Optical Sorting 6.3
Perform sorting process for 2 times

Presence of Thread

Check dimension as per customer drawing Final inspection report /


9 Final inspection Inspect material as per control plan Sampling plan /
Do visual checking during final inspection Quality assurance plan

Presence of inspection report,route card,SPC report,Layer audit


10 Dock Audit report,drawing revision level,heat number traceability.Check dimension as Dock audit sheet
per drawing & check defined control plan is followed?

11 Packing Packing as per customer requirement Visual packing condition / Packing list / Label

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