Hitachi Centrifugal Water Chiller Unit: (Featuring HFC134a Refrigerant)

(Featuring HFC134a refrigerant)
Hitachi Centrifugal Water Chiller Unit

HC-F-GSG-S (300RT~2000RT)
HC-F-GXG-S (300RT~2000RT)
HC-F-GFG-S (300RT~1400RT)
Equipment Technical Information

Contents
Preface............................................................................................................................................... 3
Features of Hitachi Centrifugal Chillers ........................................................................................... 3
1. Scope of supply ........................................................................................................................... 7
2. Standard specification ................................................................................................................. 9
2.1 HC-F-GSG-S Series Chillers Specifications ............................................................................... 9
2.2 HC-F-GXG-S Series Chillers Specifications ............................................................................ 12
2.3 HC-F-GFG-S Series Chillers Specifications ............................................................................. 15
2.4 Electrical data .................................................................................................................................. 18
3. Structure of Standard Type of Chillers ..................................................................................... 20
4. Characteristics Data .................................................................................................................. 20
4.1 Control Characteristic .................................................................................................................... 20
4.1.1 Capacity control characteristic ..................................................................................... 20
4.1.2 Temperature Control Characteristic............................................................................. 21
4.2 Motor characteristic........................................................................................................................ 23
4.2.1 Starting current characteristic ....................................................................................... 23
4.3 Vibration ........................................................................................................................................... 24
4.3.1 Vibration value ................................................................................................................. 25
4.3.2 Measured vibration value (take HC-F500GSG-S for example) ............................ 25
5. Operation Control ..................................................................................................................... 26
5.1 Operating control mode ................................................................................................................. 26
5.2 Safety and protection control device .......................................................................................... 30
5.3 Interlocked Operation with Auxiliary Equipment
(pump, cooling tower fan) (see wiring diagram for wiring method). .................................. 32
5.4 Electric Cabinet Wiring Diagram of Centrifugal Chillers ...................................................... 33
5.5 Electric cabinet showing ............................................................................................................... 33
6. Starting box ............................................................................................................................... 37
7. Main Components & Main Optional Function ......................................................................... 38
7.1 System Loop Diagram ................................................................................................................... 38
7.2 Compressor and Motor .................................................................................................................. 38
7.3 Heat exchanger ................................................................................................................................ 39
7.4 Main Optional Function ................................................................................................................ 39
7.4.1 Cooling Capacity Lower Limit 10% (Optional) ....................................................... 39
7.4.2 High Temperature Differential Technology (Optional) ........................................... 40
7.4.3 Variable Flow Rate Control of Chilled Water/Cooling Water (Optional) ............ 40
7.4.4 Heat Recovery System (Expanded Function) ............................................................ 40
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7.4.5 Hot Pump Application (Expanded Function) ............................................................ 41
7.4.6 Cool Storage System (Expanded Function) ............................................................... 42
7.4.7 VFD System (Expanded Function) .............................................................................. 42
8. Main Inspection Items and Instructions of Centrifugal Chillers ............................................... 43
9. Precautions for Equipment Design ........................................................................................... 44
9.1 Machine Room and Safety Devices ............................................................................................ 44
9.2 Precautions for Chillers Operation .............................................................................................. 44
9.2.1 Winter Operations ........................................................................................................... 44
9.2.2 Standard Operating Range of Chillers ........................................................................ 44
9.2.3 Other precautions ............................................................................................................ 45
9.3 Low Load Operation ...................................................................................................................... 45
9.3.1 Hot Gas Bypass Control................................................................................................. 45
9.4 Vibration-Proof, Earthquake Resistance .................................................................................... 45
9.4.1 Vibration-Proof Efficiency ............................................................................................ 45
9.4.2 Earthquake Resistance .................................................................................................... 46
9.5 Variable Flow Rate Control (Optional) ...................................................................................... 46
9.5.1 Variable Flow Rate Control of Cooling Water .......................................................... 46
9.5.2 Variable Flow Rate Control of Chilled Water............................................................ 47
9.6 Group Control (Optional).............................................................................................................. 47
10. Safety Precautions on Construction Work ................................................................................ 47
10.1 Carrying-In Work ............................................................................................................................ 47
10.2 Installation project .......................................................................................................................... 48
10.3 Water Piping Work.......................................................................................................................... 48
10.4 Electrical Wiring Work .................................................................................................................. 49
11. Information ............................................................................................................................... 49
11.1 Refrigerant Properties .................................................................................................................... 49
11.2. Lubricant ........................................................................................................................................... 51
11.3 Maintenance & Inspection Checklist .......................................................................................... 51
11.4 Water Quality Control .................................................................................................................... 52
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Preface
Since its founding in 1910, Hitachi has been providing people with colorful life, and enterprises and public
institutions with reliable, safe, high valued-added products and services through development of superior, original
technology and products.
In 1932, Hitachi started making its first centrifugal chillers, achieving remarkable performance and rich experiences
of more than 80 years. Early in 1993, Hitachi introduced the centrifugal chillers featuring environmentally friendly
HFC-134a refrigerant having an ozone depletion potential of zero in order to protect our earth and achieve social
sustainability. Since its launching, Hitachi centrifuges have been winning trusts from customers around the world,
providing now more than 6,000 units for our clients in total.
In 2006, Air-Conditioning & Refrigerating Products (Guangzhou) Co., Ltd introduced the whole series of products
drawings and production technology of Japanese Hitachi centrifugal chillers and launched three series of products
HC-F-GSG-S, HC-F-GXG-S and HC-F-GXG-S using environmentally friendly HFC-134a refrigerant, indicating a
start for producing Hitachi centrifugal chillers in China.
The technical specification summarizes various data of two series of products for your reference during product
design and type selection.
Features of Hitachi Centrifugal Chillers

☆ 1 Contribution to environmental protection.
(1) Use of HFC-134a refrigerant has an ozone depletion potential of zero
(2) Global Warming Prevention.
Sun  Thanks to 2-stage compressor, economizer and
Ordinary ultraviolet rays subcooling cycle, Hitachi attains the highest
Harmful ultraviolet rays level of efficiency in the industry, and achieves
energy saving, making contribution to CO2
Ozonosphere
emission reduction.
Ozone layer Chlorofluorocarbons, etc
destruction
(ozone hole)  Using high pressure HFC134a refrigerant
Earth surface assures purging is unnecessary because internal
pressure of chillers is higher than atmospheric
pressure during operation and shutdown. The
loss of refrigerant to air is also eliminated.
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☆ 2 Our rich experiences in design and R&D and quality-oriented concept make Hitachi centrifugal chillers
become a leader in the industry!
1st stage impeller 2nd stage impeller
(1) Hitachi High-Efficiency Centrifugal Compressor
 3 dimensional high-efficiency 2-stage impeller

The impeller with three-dimensional curved blades, which is
low in internal flow loss, is employed to realize with
efficiency in a wide operating range. The impeller is made of
high hardness alloyed metal and manufactured by vacuum
precision casting to give it ideal streamline shape.
Leaflet
 Vaned diffuser
For the diffuser, which is used to convert the
velocity of refrigerant gas accelerated by the
impeller into static pressure, vanes of small
chord-pitch ratio and a high pressure recovery ratio
were developed by computer design to realize high
efficiency. The ideal diffuser shape, which is
implemented by NC machines, realizes stable
operation in a wide range from high to low load
conditions.
 Low specific speed compressor enables the use of low-loss bearing structure
Due to the employed 2-stage compression system, the speed of the compressor can be lowered, which results in
reducing bearing loss.
(2) High-Efficiency Refrigerating Cycle

Employing 2-stage compression system, economizer and subcooling cycle ensures that refrigerant gas from 1st
stage compression system is cooled resulting in reduced motor power. Additionally, refrigerating capacity per
unit is increased through evaporation of refrigerant that flows in economizer and increased subcooling capacity
of a subcooler which is a compact cooler built into the condenser. As a result, 1st impeller gas transmission
volume is reduced, that is, power of compressor is reduced, thus achieving high efficiency.
(3) High-Performance Heat Exchanger

The high-performance heat exchanger tube, which is Compressor
Low pressure Power supply
developed by Hitachi, is used in the evaporator and &
temperature High pressure
the condenser, and the arrangement of tube banks is Inhaled gas and high
optimized as well to improve the performance of the temperature
discharge gas
Evaporator
heat exchanger. Condensator
Econom
izer
Expansion Expansion
valve Cooling
Chilled valve water
water Refrigerant
liquid
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☆3 Stability
(1) Adopting strict criteria specified in JIS on partial load and 3D 2-stage impeller enable stable operation even at
low cooling load or high cooling water temperature which prevents occurrence of surge, ensuring high
reliability of chillers.
Compressor characteristic comparison
Surging Surging margin

Compressor compression ratio
Hitachi cooling water

temperature standard
ARI cooling water ※ Surging phenomenon tends to

temperature standard occur at partial load for products
produced by other companies
GB cooling water
temperature standard
Hitachi
Other
Flow rate (cooling capacity) companies
(2) Chillers are equipped with surge protection device to ensure chillers will not be damaged under abnormal
situations.
(3) More than 80 years of rich experiences and continuous improvement of powerful control systems ensure
reliable operation of chillers.
☆4 Wider Operating and Application Range

(1) Stable operation continues even when cooling water temperature rises in hot summer and condenser pressure
rises due to proceeding tube fouling; stable operation continues even cooling water inlet temperature is higher
than rated point 32℃up to 34℃.
(2) Stable operation continues even when cooling water inlet temperature reaches as low as 12℃, especially
applicable to operations throughout the year, achieving a higher energy saving effect.
(3) Continuous capacity control in the range of 100%~20% is allowed without using hot gas bypass valve
(optional: 100%~10%)
☆5 10.4 inch color touch panel, displayed in Chinese (English and Japanese are available), is easy to
operate.
 Control center is fully composed of 10.4 inch color LCD
touch panel screens with a tidy and clear look.
 Colorful touch panel screen increases convenience of
identification; and makes operations easy and fast.
 Display simple process and various operating data of chillers
 Control various settings and conditions of chillers.
 Set up 3 level access control based on different requirements
of manufacturer’s settings, maintenance provided by customer
service center and use of customers.
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(1) Display information
Control center conducts continuous monitoring on operation of system, display and record chillers’ operation
situation, warning and failure information. Buzzer on control cabinet will also sound when failure or alarming
occurs.
(2) Main Status Information

 Chilled water inlet temperature  Cooling water inlet temperature  Oil tank temperature
 Condenser pressure  Oil supply pressure  Main motor operating current &
 Chilled water outlet temperature  Cooling water outlet main motor operating current %
 Evaporation pressure temperature  Oil supply temperature
 Capacity control valve opening
degree
(3) Main Safety Protection

 Main motor high temperature
 Oil pump overloaded
 Main motor overloaded
 Cooling water suspended (optional)
 High condenser pressure
 Chilled water suspended
 Low evaporator pressure
 Chilled water overcooled
 Low oil supply pressure
 Low oil tank temperature
 Restart restriction
 Surge prevention when capacity valve is closed
Find out possible causes and solutions on touch panel screen when chillers are stopped due to failure. Customers
may identify the causes of troubles in a shorter time in accordance with possible causes and corresponding solutions
we provided and solve problems rapidly, providing convenience to customers and maintenance persons.
(4) Remote controls and output of remote signals

 User may set up chilled water output temperature or load limit value ranging from 5%-100% by input of DC
4-20mA signal remotely as their own demand. (Load limit value refers to value limit of main motor current as
required by user)
 Chillers can be controlled to start or stop via remote signals.
(5) Output of Remote Signals

 Analog current signal output of main motor (DC4-20ma)  Operating signal output of chillers
 Analog signal output of capacity valve opening degree  Failure signal output
(DC4-20ma)  Operating signal output of main motor
 Analog signal output of condenser pressure (DC4-20ma)  Low load stop signal output
 Remote/local signal output  Warning signal output
 Restart restriction signal output  Cooling water pump interlock signal output
 Chilled water pump interlock signal output
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1. Scope of supply
Item Scope Specifications
Closed centrifugal 2-stage compressor, capacity control device, step-up gear and
Compressor ○
built-in oil supply device
Semi-closed squirrel cage asynchronous motor cooled by refrigerant Insulation grade:
Main motor ○
Grade F
Oil supply device ○ Trochoid rotor oil pump, oil cooler cooled by refrigerant, oil strain.
Heat exchanger ○ Horizontal shell and tube, copper tube (high-efficiency tube), flanged water pipe
Low oil Main motor
Chilled water
supply coil high Control sensor abnormality
suspended
pressure temperature
High oil Main motor
Chilled water Low oil tank CPU
supply restart
overcooled temperature abnormal
temperature restriction
Protective device ○
Capacity
Low evaporating Oil pump Starter panel Surge
control valve
pressure overloaded abnormal protection
fully closed
Abnormality
High condensing Motor Starting time
connection of Safety valve
pressure overloaded is too long
pump
External control Remote start & stop: water pump interlock control; set up remotely chilled water outlet
○
junction temperature; set up remotely load limit value; water pump interlock control
1. external monitoring Operation and failure status; valve opening degree display; main motor current
○
Machine portal display; chilled water outlet temperature
Electric cabinet ○ Installed on chillers, indoor, non-Ex type.
Starting box ○ Installed separately, indoor, non-Ex type.
○ Lubricant and refrigerant (initial charge amount)
Accessories Vibration-proof rubber (wave-shaped rubber with vibration transmission rate of
○
approx. 25%).
○ Oil strainer and sealing gasket.
Prepared Parts
○ Desaturator.
△ Power source: AC380V/3kV/6kV/10kV, 50Hz, 3Φ. (380V:1400RT or lower)
△ Starter panel breaker.
Evaporator/condenser water side pressure: standard pressure of 1.0MPa, 1.6MPa and
△
2.0MP are available.
Optional items and △ Cooling water suspension relay.
special
△ Cooling capacity can be controlled as low as 10%. (Standard control value: 20%)
correspondence
△ Heat recovery system.
△ Hot pump application.
△ Cool storage system.
△ VFD System.
All chillers are subject to test for commercial use. Performance test is done for samples
Plant delivery test ○
2. from batches.
Test Plant acceptance
☆ One of the chillers is chosen for test.
functional test
Main body ○ Grey.
Electric cabinet
3. ○ Munsell color code 5Y 8/1 high gloss.
(inside/outside)
Painting
Starter panel
○ Munsell color code 5Y 7/1 semi gloss.
(inside/outside)
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Item Scope Specifications
Transport and
○ Transport the unit from our factory to site (Free On Truck) as a whole.
handling
Carrying-in × Unload the main body of chillers and starter panel and pull transversely
Installation × Assemble the main body of chillers and find out center point.
Foundation
× Conduct foundation mortar construction for the main body of chillers and starter panel.
construction
Assembly ☆ Reassemble chillers when carrying in knockdown form excluding lifting.
Cold insulation ○ Cold insulation work on main body of chillers.
External pipework of chillers, companion flange connection and wiring for chilled
Piping engineering ×
water, cooling water and safety valve.
× Starter panel ~ main motor and electric cabinet.
4.
Secondary electrical × Monitoring electric cabinet ~ electric cabinet.
Project
wiring work × Interlock wiring with other machines.
× Grounding work
Primary electrical
× Electrical wiring and grounding work from starter panel to electric cabinet.
wiring work
Temperature control × Cooling water temperature control
Site commissioning ○ Commissioning and adjustment (power and water shall be supplied free of charge).
Operation instructions ○ Once.
Overall
commissioning for ×
acceptance
Free service ○ Warranty period
※ Note: (○) scope of supply (×) out of supply scope (△ ) standard scope of supply (☆ ) special optional items
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2. Standard specification
2.1 HC-F-GSG-S Series Chillers Specifications
USRT 300 350 400 450 500 550 600 650 700 750
Refrigerating capacity
kW 1055 1231 1407 1582 1758 1934 2110 2286 2461 2637
Power Source AC380V/50Hz 3 phrase ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Power Source AC10kV/50Hz 3 phrase — — — — — — — — — —
Flow m3/h 182 212 242 273 303 333 363 394 424 454
Chilled Pressure loss kPa 76 75 75 89 90 90 90 100 100 100

water Interface dimension DN 150 200 200 200 200 200 250 250 250 250
number of passes - 2 2 2 2 2 2 2 2 2 2
Flow m3/h 224 261 298 335 372 410 447 476 513 549
Cooling Pressure loss kPa 67 68 68 80 81 81 81 90 90 90

Number of passes - 2 2 2 2 2 2 2 2 2 2
Electrical machine 380V kW 208 242 270 301 320 351 382 410 443 473
input power 10kV kW — — — — — — — — — —
380V mm 2750 2800 2800 3250 3250 3250 3250 3500 3500 3500
Length
10kV mm — — — — — — — — — —
Outline Width mm 1900 2000 2000 2100 2100 2100 2100 2350 2350 2350
Dimension
Height mm 2350 2350 2350 2500 2500 2500 2500 2700 2700 2700
Size of pulling
mm 2000 2000 2000 2500 2500 2500 2500 2800 2800 2800
tubes
Shipping 380V 5.5 6.8 6.9 8.4 8.5 8.6 8.8 10.2 10.3 10.4
t
Wt. 10kV — — — — — — — — — —
Weight
Operating 380V 6.7 7.5 7.6 9.3 9.4 9.5 9.8 11.6 11.7 11.8
t
wt. 10kV — — — — — — — — — —
380V - 5.06 5.09 5.22 5.25 5.50 5.51 5.52 5.57 5.56 5.57
COP
10kV - — — — — — — — — — —
Insulating area m2 19 20 20 22 22 22 24 24 24 26
1. For type selections, chilled water inlet/outlet temperature is 7/12℃, cooling water inlet/outlet temperature is
32/37℃.
2. We provide you with specific type selection based on your cooling capacities and operational conditions.
3. The table is applicable to chillers manufactured for normal water. If seawater and brine are necessary, please
contact us.
4. Capacity control range is 100% to approx. 20%
5. Operating voltage: AC 380V/50Hz/3φ/4W
Capacity: 3.0kVA 300~400RT / 5.0kVA 450~2000RT
6. Working pressure is 1.0MPa for both chilled and cooling water; If higher maximum working pressure is
required, please specify during inquiry (It is possible to produce up to 2.0MPa).
7. For water piping connections, see the dimensional outline drawing.
9 Z0031524-2016-A
(Continued)
USRT 800 850 900 950 1000 1050 1100 1150 1200 1250
kW 2813 2989 3165 3340 3516 3692 3868 4044 4220 4395
Power Source AC10kV/50Hz 3 phrase ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Flow m3/h 484 515 545 575 605 636 666 696 726 756
Number of passes - 2 2 2 2 2 2 2 2 2 2
Flow m3/h 581 617 654 696 732 769 805 842 879 915
Number of passes - 2 2 2 2 2 2 2 2 2 2
Electrical machine input 380V kW 484 511 540 582 613 667 692 719 745 667
power 10kV kW 487 514 544 586 615 670 697 723 750 670
380V mm 3500 3500 3500 3750 3750 3750 3750 3750 3750 3750
Length
10kV mm 3700 3700 3700 3950 3950 3950 3950 3950 3950 3950
Outline
Width mm 2450 2450 2450 2450 2450 2450 2650 2650 2650 2650
Dimension
Height mm 2800 2800 2800 2800 2800 2800 2950 2950 2950 2950
Size of pulling tubes mm 2800 2800 2800 3000 3000 3000 3000 3000 3000 3000
Shipping 380V 11.5 11.6 11.7 12.2 12.3 12.4 13.2 13.3 13.4 13.5
t
Wt. 10kV 11.8 11.9 12 12.5 12.6 12.7 13.5 13.6 13.7 13.8
Weight
Operating 380V 13 13.2 13.3 14.2 14.3 14.5 15.3 15.4 15.5 15.6
t
wt. 10kV 13.3 13.5 13.6 14.5 14.6 14.8 15.6 15.7 15.8 15.9
380V - 5.81 5.85 5.86 5.74 5.74 5.80 5.84 5.87 5.90 5.80
COP
10kV - 5.78 5.81 5.82 5.70 5.72 5.77 5.80 5.84 5.86 5.77
32/37℃.
contact us.
10 Z0031524-2016-A
(Continued)
USRT 1300 1350 1400 1450 1500 1600 1700 1800 1900 2000
kW 4571 4747 4923 5099 5274 5626 5978 6329 6681 7033
Power Source AC380V/50Hz 3 phrase — — — — — — — — — —
Power Source AC10kV/50Hz 3 phrase ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Flow m3/h 817 847 877 908 968 1029 1089 1150 1210 817
Pressure loss kPa 124 124 124 124 128 128 129 128 129 124
Chilled
water Interface
DN 350 350 350 350 400 400 400 400 400 350
dimension
Number of passes - 2 2 2 2 2 2 2 2 2 2
Flow m3/h 988 1025 1062 1098 1171 1245 1318 1391 1464 988
Cooling
water Interface
DN 400 400 400 400 400 400 450 450 450 400
dimension
Number of passes - 2 2 2 2 2 2 2 2 2 2
Electrical machine 380V kW — — — — — — — — — —

input power 10kV kW 759 789 816 846 875 933 990 1048 1104 1162
380V mm — — — — — — — — — —
Length
10kV mm 4700 4700 4700 4700 4700 5000 5000 5000 5000 5000
Outline Width mm 3300 3300 3300 3300 3300 3500 3500 3500 3500 3500
Dimension
Height mm 3400 3400 3400 3400 3400 3700 3700 3700 3700 3700
Size of pulling
mm 3500 3500 3500 3500 3500 4000 4000 4000 4000 4000
tubes
Shipping 380V — — — — — — — — — —
t
Wt. 10kV 18.6 18.7 18.8 18.9 19 21 21.2 21.5 21.7 22
Weight
Operating 380V — — — — — — — — — —
t
wt. 10kV 21.6 21.7 21.8 22 22.1 24.7 25 25.4 25.7 26
380V - — — — — — — — — — —
COP
10kV - 6.02 6.02 6.03 6.03 6.03 6.03 6.04 6.04 6.05 6.05
32/37℃.
contact us.
11 Z0031524-2016-A
2.2 HC-F-GXG-S Series Chillers Specifications
USRT 300 350 400 450 500 550 600 650 700 750
kW 1055 1231 1407 1582 1758 1934 2110 2286 2461 2637
Flow m3/h 182 212 242 273 303 333 363 394 424 454

Chilled
water Interface
DN 150 200 200 200 200 200 250 250 250 250
dimension
Number of passes - 2 2 2 2 2 2 2 2 2 2
Flow m3/h 215 251 286 322 354 389 424 460 496 530

Cooling
water Interface
DN 200 200 200 200 200 250 250 250 250 250
dimension
Number of passes - 2 2 2 2 2 2 2 2 2 2
input power 10kV kW — — — — — — — — — —
380V mm 3550 3550 3550 3550 4050 4050 4050 4050 4050 4050
Length
10kV mm — — — — — — — — — —
Outline Width mm 1650 1650 1900 1900 1900 2000 2000 2000 2250 2250
Dimension
Height mm 2200 2200 2400 2400 2450 2500 2500 2500 2650 2650
size of pulling
mm 2400 2400 3500 3500 3500 3500 3500 3500 3500 3500
tubes
Shipping 380V 5.8 5.8 7.0 7.0 8.4 8.7 8.9 9.1 10.7 10.7
t
Wt. 10kV — — — — — — — — — —
Weight
Operating 380V 7.0 7.1 8.5 8.6 9.9 10.4 10.5 10.9 12.6 12.7
t
wt. 10kV — — — — — — — — — —
380V - 5.70 5.72 5.86 5.87 6.03 6.05 6.06 6.07 6.05 6.07
COP
10kV - — — — — — — — — — —
32/37℃.
contact us.
12 Z0031524-2016-A
(Continued)
USRT 800 850 900 950 1000 1050 1100 1150 1200 1250
kW 2813 2989 3165 3340 3516 3692 3868 4044 4220 4395
Power Source AC10kV/50Hz 3 phrase — ○ ○ ○ ○ ○ ○ ○ ○ ○
Flow m3/h 484 515 545 575 605 636 666 696 726 756
Chilled
water Interface
DN 250 250 300 300 300 300 300 300 300 300
dimension
Number of passes - 2 2 2 2 2 2 2 2 2 2
Flow m3/h 564 602 636 672 704 741 776 811 845 880

Cooling
water Interface
DN 300 300 300 300 350 350 350 350 350 350
dimension
Number of passes - 2 2 2 2 2 2 2 2 2 2
input power 10kV kW — 523 550 579 523 608 639 667 696 725
380V mm 4050 4050 4050 4050 4550 4550 4550 4550 4550 4550
Length
10kV mm — 4150 4150 4150 4750 4750 4750 4750 4750 4750
Outline Width mm 2250 2400 2400 2400 2400 2600 2600 2600 2600 2600
Dimension
Height mm 2650 2800 2800 2800 2800 2900 2900 2900 2900 2900
Size of pulling
mm 3500 3500 3500 3500 4000 4000 4000 4000 4000 4000
tubes
Shipping 380V 11.1 12.2 12.4 12.4 13.9 14.6 14.8 14.8 15.8 15.8
t
Wt. 10kV — 12.5 12.7 12.7 14.2 14.9 15.1 15.1 16.1 16.1
Weight
Operating 380V 13.3 14.5 14.8 14.9 16.9 17.7 18.0 18.1 19.1 19.2
t
wt. 10kV — 14.8 15.1 15.2 17.2 18.0 18.3 18.4 19.4 19.5
380V - 6.07 6.05 6.05 6.07 6.07 6.07 6.05 6.06 6.06 6.06
COP
10kV - — 6.05 6.07 6.07 6.05 6.07 6.05 6.06 6.06 6.06
32/37℃.
contact us.
13 Z0031524-2016-A
(Continued)
USRT 1300 1350 1400 1500 1600 1700 1800 1900 2000
kW 4571 4747 4923 5274 5626 5978 6329 6681 7033
Power Source AC380V/50Hz 3 phrase ○ ○ ○ — — — — — —
Power Source AC10kV/50Hz 3 phrase ○ ○ ○ ○ ○ ○ ○ ○ ○
Flow m3/h 787 817 847 908 968 1029 1089 1150 1210
Chilled Pressure loss kPa 124 132 140 127 127 132 131 133 134
water Interface dimension DN 350 350 350 400 400 400 400 400 400
Number of passes - 2 2 2 2 2 2 2 2 2
Flow m3/h 915 950 984 1058 1128 1200 1269 1339 1407
Cooling Pressure loss kPa 103 110 117 105 107 109 109 108 110
water Interface dimension DN 400 400 400 400 400 400 450 450 450
Number of passes - 2 2 2 2 2 2 2 2 2
Electrical machine 380V kW 753 782 811 — — — — — —

input power 10kV kW 753 782 811 838 890 943 995 1046 1085
380V mm 4550 4550 4550 — — — — — —
Length
10kV mm 4750 4750 4750 4850 4850 5250 5250 5250 5250
Outline Width mm 2600 2600 2600 3300 3300 3500 3500 3500 3500
Dimension
Height mm 2900 2900 2900 3400 3400 3700 3700 3700 3700
Size of pulling
mm 4000 4000 4000 4000 4000 4500 4500 4500 4500
tubes
Shipping 380V 15.8 16.0 16.0 — — — — — —
t
Wt. 10kV 16.1 16.3 16.3 20.5 20.7 23.7 24.0 24.2 24.5
Weight
Operating 380V 19.3 19.6 19.7 — — — — — —
t
wt. 10kV 19.6 19.9 20.0 24.3 24.6 27.5 27.9 28.2 28.5
380V - 6.07 6.07 6.07 — — — — — —
COP
10kV - 6.07 6.07 6.07 6.29 6.32 6.34 6.36 6.39 6.48
Insulating area m2 33 35 35 40 40 47 47 48 48
32/37℃.
contact us.
14 Z0031524-2016-A
2.3 HC-F-GFG-S Series Chillers Specifications
USRT 300 350 400 450 500 550 600 650 700 750
kW 1055 1231 1407 1582 1758 1934 2110 2286 2461 2637
Flow m3/h 182 212 242 273 303 333 363 394 424 454
Number of passes - 2 2 2 2 2 2 2 2 2 2
Flow m3/h 213 248 283 318 353 388 423 458 494 529

Number of passes - 2 2 2 2 2 2 2 2 2 2
input power 10kV kW — — — — — — — — — —
380V mm 4050 4050 4550 4550 4550 4550 4550 4550 4550 4550
Length
10kV mm — — — — — — — — — —
Outline Width mm 1650 1650 1900 1900 2000 2000 2000 2000 2250 2250
Dimension
Height mm 2200 2200 2400 2400 2500 2500 2500 2500 2650 2650
Size of pulling
mm 3500 3500 4000 4000 4000 4000 4000 4000 4000 4000
tubes
Shipping 380V 6 6 7.6 7.6 9.1 9.1 9.3 9.3 11.2 11.2
t
Wt. 10kV — — — — — — — — — —
Weight
Operating 380V 7.4 7.5 9.4 9.5 10.9 11 11.2 11.4 13.3 13.4
t
wt. 10kV — — — — — — — — — —
380V - 6.06 6.10 6.11 6.13 6.21 6.23 6.28 6.30 6.25 6.26
COP
10kV - — — — — — — — — — —
32/37℃.
contact us.
15 Z0031524-2016-A
(Continued)
USRT 800 850 900 950 1000 1050 1100 1150 1200 1250
kW 2813 2989 3165 3340 3516 3692 3868 4044 4220 4395
Power Source AC10kV/50Hz 3 phrase — — ○ ○ ○ ○ ○ ○ ○ ○
Flow m3/h 484 515 545 575 605 636 666 696 726 756
Chilled
water Interface
DN 250 250 300 300 300 300 300 300 300 300
dimension
Number of passes - 2 2 2 2 2 2 2 2 2 2
Flow m3/h 564 599 634 669 704 739 774 809 843 878

Cooling
water Interface
DN 300 300 300 300 350 350 350 350 350 350
dimension
Number of passes - 2 2 2 2 2 2 2 2 2 2
input power 10kV kW — — 505 533 561 595 623 650 674 698
380V mm 4550 4550 4550 4550 5050 5050 5050 5050 5050 5050
Length
10kV mm — — 4650 4650 5150 5150 5150 5150 5150 5150
Outline Width mm 2250 2250 2400 2400 2400 2400 2400 2600 2600 2600
Dimension
Height mm 2650 2650 2800 2800 2800 2800 2800 2900 2900 2900
Size of pulling
mm 4000 4000 4000 4000 4500 4500 4500 4500 4500 4500
tubes
Shipping 380V 11.6 11.6 13 13 14.5 14.5 14.7 15.5 16.5 16.5
t
Wt. 10kV — — 13.3 13.3 14.8 14.8 15 15.8 16.8 16.8
Weight
Operating 380V 14.1 14.2 15.7 15.8 17.8 17.9 18.2 19.1 20.2 20.3
t
wt. 10kV — — 16 16.1 18.1 18.2 18.5 19.4 20.5 20.6
380V - 6.28 6.30 6.31 6.32 6.33 6.33 6.35 6.37 6.40 6.44
COP
10kV - — — 6.27 6.27 6.27 6.20 6.21 6.22 6.26 6.30
32/37℃.
contact us.
16 Z0031524-2016-A
(Continued)
USRT 1300 1350 1400
kW 4571 4747 4923
Power Source AC380V/50Hz 3 phrase ○ ○ ○
Power Source AC10kV/50Hz 3 phrase ○ ○ ○
Flow m3/h 787 817 847
Chilled Pressure loss kPa 124 133 142

water Interface dimension DN 350 350 350
Number of passes - 2 2 2
Flow m3/h 912 947 982
Cooling Pressure loss kPa 106 113 120

water Interface dimension DN 400 400 400
Number of passes - 2 2 2
Electrical machine input 380V kW 708 733 757

power 10kV kW 722 746 770
380V mm 5050 5050 5050

Length
10kV mm 5150 5150 5150
Outline
Width mm 2600 2600 2600
Dimension
Height mm 2900 2900 2900
Size of pulling tubes mm 4500 4500 4500
Shipping 380V 16.5 16.7 16.7

t
Wt. 10kV 16.8 17 17
Weight
Operating 380V 20.4 20.7 20.8
t
wt. 10kV 20.7 21 21.1
380V - 6.46 6.48 6.50

COP
10kV - 6.33 6.36 6.39
Insulating area m2 35 35 35
32/37℃.
contact us.
17 Z0031524-2016-A
2.4 Electrical data
380V 50Hz 10000V 50Hz

Series Unit model Rated Starting CT Rated Starting
CT ratio
current A current A ratio current A current A
HC-F300GSG-S 208 375 686 — — —
HC-F350GSG-S 242 433 720 — — —
HC-F400GSG-S 270 482 801 — — —
HC-F450GSG-S 301 538 1036 — — —
HC-F500GSG-S 320 570 1098 — — —
HC-F550GSG-S 351 628 1210 — — —
HC-F600GSG-S 382 685 1139 — — —
HC-F650GSG-S 410 733 1141 — — —
HC-F700GSG-S 443 777 1209 — — —
HC-F750GSG-S 473 820 1277 — — —
HC-F800GSG-S 484 865 1470 487 35 118
HC-F850GSG-S 511 913 1552 514 36 124
HC-F900GSG-S 540 965 1640 544 38 131
HC-F950GSG-S 588 1056 1954 590 40 136
HC-F1000GSG-S 613 1097 2029 615 42 142
GSG
HC-F1050GSG-S 633 1131 2092 635 43 146
HC-F1100GSG-S 667 1185 2110 670 49 148
HC-F1150GSG-S 692 1232 2194 697 51 153
HC-F1200GSG-S 719 1280 2278 723 53 159
HC-F1250GSG-S 745 1327 2361 750 54 164
HC-F1300GSG-S — — — 759 54 158
HC-F1350GSG-S — — — 789 55 161
HC-F1400GSG-S — — — 816 57 167
HC-F1450GSG-S — — — 846 59 173
HC-F1500GSG-S — — — 875 61 179
HC-F1600GSG-S — — — 933 63 195
HC-F1700GSG-S — — — 990 67 207
HC-F1800GSG-S — — — 1048 71 219
HC-F1900GSG-S — — — 1104 76 234
HC-F2000GSG-S — — — 1162 81 246
HC-F300GXG-S 185 334 612 — — —
HC-F350GXG-S 215 387 708 — — —
HC-F400GXG-S 240 429 714 — — —
HC-F450GXG-S 270 482 801 — — —
HC-F500GXG-S 290 517 996 — — —
HC-F550GXG-S 318 565 1088 — — —
GXG HC-F600GXG-S 346 608 1172 — — —
HC-F650GXG-S 375 669 1112 — — —
HC-F700GXG-S 405 718 1117 — — —
HC-F750GXG-S 433 769 1196 — — —
HC-F800GXG-S 462 813 1265 — — —
HC-F850GXG-S 492 877 1365 494 35 120
HC-F900GXG-S 520 921 1565 520 37 125
18 Z0031524-2016-A
380V 50Hz 10000V 50Hz
Series Unit model Rated Starting CT Rated Starting
CT ratio
current A current A ratio current A current A
HC-F950GXG-S 548 970 1649 548 38 131
HC-F1000GXG-S 577 996 1693 577 39 134
HC-F1050GXG-S 606 1062 1965 606 41 138
HC-F1100GXG-S 635 1099 2033 635 43 143
HC-F1150GXG-S 664 1142 2033 664 46 139
HC-F1200GXG-S 693 1181 2102 693 48 143
HC-F1250GXG-S 722 1230 2189 722 49 148
HC-F1300GXG-S 751 1280 2278 751 51 154
HC-F1350GXG-S 779 1329 2365 779 53 159
HC-F1400GXG-S 808 1372 2442 808 54 163
HC-F1500GXG-S — — — 838 58 172
HC-F1600GXG-S — — — 890 62 183
HC-F1700GXG-S — — — 943 65 202
HC-F1800GXG-S — — — 995 69 212
HC-F1900GXG-S — — — 1046 71 218
HC-F2000GXG-S — — — 1085 75 230
HC-F300GFG-S 174 324 538 — — —
HC-F350GFG-S 202 367 610 — — —
HC-F400GFG-S 230 412 686 — — —
HC-F450GFG-S 258 461 766 — — —
HC-F500GFG-S 283 511 743 — — —
HC-F550GFG-S 310 553 1065 — — —
HC-F600GFG-S 336 600 1156 — — —
HC-F650GFG-S 363 649 1080 — — —
HC-F700GFG-S 394 705 1098 — — —
HC-F750GFG-S 421 752 1170 — — —
HC-F800GFG-S 448 801 1247 — — —
GFG HC-F850GFG-S 474 850 1323 — — —
HC-F900GFG-S 502 896 1524 505 36 122
HC-F950GFG-S 528 946 1609 533 38 128
HC-F1000GFG-S 555 994 1690 561 39 134
HC-F1050GFG-S 583 1042 1928 595 41 137
HC-F1100GFG-S 609 1088 2013 623 43 144
HC-F1150GFG-S 635 1127 2005 650 47 141
HC-F1200GFG-S 659 1172 2086 674 48 146
HC-F1250GFG-S 682 1214 2060 698 50 151
HC-F1300GFG-S 708 1259 2241 722 52 156
HC-F1350GFG-S 733 1304 2321 746 53 161
HC-F1400GFG-S 757 1349 2402 770 55 166
※ Note:
1. The above data are obtained based on the following conditions: chilled water inlet temperature: 12℃, chilled
water outlet temperature: 7℃;
Cooling water inlet temperature: 32℃, cooling water outlet temperature: 37℃.
2. Our centrifugal chillers are started by means of star-delta starting and reactor starting (See 4.6 and 4.7 for
details of starting current).
19 Z00301524-2016-A
3. Structure of Standard Type of Chillers
Model code of standard type of Model code of special
chillers type of chillers
Dual operating
conditioning
Centrifugal water chiller chillers
CFC'S Substitute adapted type (HCF-134a used) Heat pump unit
Standard cooling capacity (USRT)

GS: Standard efficiency type GX: high efficiency type GF: super high Thermal recovery
efficiency type chillers Chillers at chilled
Produced by Air-Conditioning & Refrigerating Products (Guangzhou) In series chillers water inlet side
Co., Ltd
H: F05-F35 series high voltage power supply Chillers at chilled
Chillers with water outlet side
Without: others subcooler
Design serial number
Special chillers
Without: fixed frequency motor IT: variable frequency motor
4. Characteristics Data
4.1 Control Characteristic
4.1.1 Capacity control characteristic
(a) Partial load characteristic
Centrifugal chillers’ capacity control is achieved by adjusting the opening degree of inlet vane which is built
in the inlet of compressor to control refrigerant cycling volume, ensuring that chilled water outlet
temperature is within the scope of settings.
With the temperature sensor sit at chilled water outlet and high performance micro control panel, continuous
and stable capacity control can be achieved by inlet vane at the range of 100%-approx. 20% even when the
unit operates with low temperature cooling water in winter. (①area)
In winter where external air temperature is low, the maximum cooling capacity is increased due to the low
temperature of cooling water, thus ensuring smooth operation. (②area)
In hot summer, stable operation continues even when condenser pressure rises due to high temperature of
cooling water and heat transfer tube fouling by simply adjusting air suction valve in an adequate manner.
(③area)
The relationship between capacity control range and required power is shown as below:
Temperature at
the inlet of
cooling water
Motor input (%)
Cooling capacity (%)
Figure 4.1 Centrifugal Chillers’ Partial Load Characteristic

20 Z0031524-2016-A
(b) See Figure 4.2 for air suction valve opening degree characteristic (The relationship between air suction valve
opening degree and cooling capacity).
Refrigerating capacity (%)
Valve opening position (%)
Figure 4.2 Air suction valve opening characteristics
4.1.2 Temperature Control Characteristic

(a) Temperature characteristics
Load change of centrifugal chillers is caused by the change of chilled water inlet temperature when chilled
water flow rate is constant. Chilled water outlet temperature remains unchanged by means of temperature
regulating device. See Figure 4.3.
Load rate (%)
Load change end point Load rate (%)

Chilled water temperature (℃)
Temperature at
Load change start point
the inlet of
chilled water
Temperature at the outlet of chilled water 7℃
Elapsed time (min)
Figure 4.3 Temperature control characteristics
21 Z00301524-2016-A
(b) Accompanying Characteristic When Starting
See Figure 4.4 for accompanying characteristic of cooling water when centrifugal chillers start. The time for
chilled water outlet and inlet temperatures becoming stable depends on overall heat capacity of cooling water
system and capacity of chillers.
Chilled water temperature (℃)
Inlet of chilled water
Outlet of chilled water
Elapsed time (min)
Figure 4.4 Accompanying Characteristic When Starting
22 Z0031524-2016-A
4.2 Motor characteristic
4.2.1 Starting current characteristic
The main motor of closed centrifugal chillers is squirrel cage asynchronous type. Generally, it is started with
reduced voltage. See Figure 4.1 for various starting methods and their characteristics.
Starting methods are classified by power voltage and capacity. See Figure 4.5~4.7 for starting currents of common
starting methods
Starting current depends on chilled water temperature before start. The higher the temperature of cooling water,
the greater the transient current when start. Error from unit itself should be considered when determining power
capacity, taking over 130% of values shown in Figure 4.5~4.7.
Table 4.1 Motor Starting Methods Characteristics of Closed Centrifugal Chillers
Open-transition type
Starting mode Direct starter (DOL) Reactor starter
star-delta starter
Applied voltage (V) 380,000 1000 380
Starting voltage (%) 100 65 57.5

Starting current (%)
550-750 350-485 180-250
(rated current ratio)
Starting torque (%)

(rated ratio, approx.)
200 60 66
Remain unchanged when Voltage increase when Remain unchanged when

Change of starting voltage
starting starting starting
Motor terminal —— —— Only 6 terminals
Starting time 3-6s 5 - 10 s 10 - 15 s
It applies to plant Peak current is high during

Starter characteristic equipment which has (4.6) switch-over from star to
greater power capacity (1) delta (4.7)
S1S1 S1
Circuit S2S2 S2
S3S3 S3
23 Z00301524-2016-A
Starting current is ranging from 700% to 900%
depending on different chillers.
Chilled water temperature: 25℃
Time (s)
Figure 4.5 Direct-on-line starting characteristic
The maximum staring current is 300%

The maximum staring current is 585% depending on different chillers.
depending on different chillers.
1-2Hz peak current (500-1500%).

Time (s) Time (s)
Figure 4.6 Reactor Starting Characteristic (65% tap) Figure 4.7 Open-transition type star-delta
starting characteristic
※Since transformer’s residual voltage may ※ Since peak current reaches its maximum
generate peak current when starting, care value at 380V during switch-over from star
should be exercised to select primary to delta position, equal to 15 times of rated
overload relay. value, care should be exercised to select
24 primary overload relay. Z0031524-2016-A
4.3 Vibration
4.3.1 Vibration value
Type vibration value Remarks

HC-F-GSG/GXG/GFG-S Below 30μm All operating ranges
4.3.2 Measured vibration value (take HC-F500GSG-S for example)
Figure 4.8 Vibration analysis
Table 4.3 Measured vibration value Unit: μm (total amplitude)

(Measure position)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
(Measure direction)
V (Vertical direction) — 2.9 8.2 — 4.5 — — — 10.4 — — — — 2.7 0.7
A (Axis direction) — — 5.8 — — 9.3 5.6 — — 3.0 — — 7.1 — —
H (horizontally) 5.1 — 5.7 6.2 — — — 2.8 — — 4.5 3.1 — — —
Amplitude (μm)
Vibration frequency (Hz)
Figure 4.9 Vibration analysis
25 Z00301524-2016-A
5. Operation Control
5.1 Operating control mode
Generally, the operation of Hitachi centrifugal chillers is controlled via electric cabinet to achieve fully
automatic operation.
(a) Start
Press START button on electric cabinet to activate interlocked operation of oil pump and chilled water
pump. At the same time, check for proper temperature of chilled water and for restart restriction. Then
cooling water pump is activated for interlocked operation. After 20 seconds when oil pressure is stable,
all interlocks have been established. Main contactor starts working. Main motor is started with reduced
voltage through starter panel. After a period of time, the reduced voltage will be switched to full voltage
automatically, getting the main motor to run up to full speed. At this point, with temperature regulating
and load limit loops, capacity control valve (hereinafter referred to as valve) will be opened/closed
automatically to achieve proper operation and make chilled water temperature constant.
(b) Stop
Press STOP button on electric cabinet and close the valve to the minimum degree of opening to stop
chillers and cooling water pump. At the same time, the valve and the electric secondary suction butterfly
valve are closed automatically. Approx. 1 minute later (delay operation), chilled water pump stops.
Approx. 4 minutes (delay operation) later, oil pump stops automatically.
(c) Automatic temperature regulating device (featuring load limit)
Automatic temperature regulating device, containing load limit loop, enables temperature and load limit
control by adopting loop equipped with integral and derivative control developed by Hitachi. Load limit
refers to limitation of valve opening (only for opening restriction) and secondary mandatory control of
valve closing. Thanks to this function, stable operation continues even when condenser pressure rises
due to high temperature of cooling water and heat transfer tube fouling in summer. Operation can be
secure since shutdown due to failure is minimized. (Equipped with alarm reminding)
(d) Automatic Start/Stop
Automatic start/stop is activated after detection signal of chilled water outlet temperature is processed
by electric cabinet. Under low load operation beyond the minimum limit of capacity control, automatic
start/stop will be activated, resulting in temporary shutdown of chillers. Chillers will be restarted
automatically after 15 minutes when load recovers.
(e) Shutdown due to failure
The action of protection switch triggers warning. Meanwhile, failure causes will be displayed on electric
cabinet screen. Chillers stop running.
(f) Oil heater
Oil heater is activated automatically when chillers stop to keep proper oil temperature so that oil mist
will not occur when restarting. (Therefore, control circuit should not be de-energized even when chillers
stop).
(g) Emergency stop
Chillers are switched off instantly when the emergency stop button is pressed. Then the valve is closed
automatically. Approx. 4 minutes later, oil pump stops automatically.
26 Z0031524-2016-A
※Control flow chart for various conditions of chillers is shown below:
1. Start flow chart
Electric cabinet switch

电控箱开关 Electric cabinet switch
operation 电控箱开关
operation
操作操作
Oil油泵
pump 电动机电动机
Motor 自动
Automatic 电动机
Motor 油泵自动再
Auto
Motor starting operates with Oil pump stop
启动
startup 启动全速
full speed 运转
operation 停止
stopping 停止启动
restarting
油压上升正常
Oil pressure rises properly 自动开停
Auto
时间继电器动作
Time relay action 限时动作
Time limit
start/stop
(Oil pressure interlock)
(油压联锁) Starting for voltage 自动开停
Auto on/off trips 开关动作
switch trips
降压启动 Switch action
开关动作
reduction
Auto温度自动调节回路动作
temperature regulating loop trips
load limit loop trips
负荷限制回路动作
27 Z00301524-2016-A
2. Normal operation
运转开始
Operation starting
Local 供货范围外
Out of scope of
本地 supply
远程
Remote 远程/本地
Remote / Local
switch button 运转开关ON
Operating switch ON
AND回路
AND loop
切换按钮
远程运转
Remote
operating
信号
signal OR回路
OR loop
运转指示灯亮
Operating indicator light On
Chilled
冷水泵 water 冷水泵
Chilled water pump
pump in
运转
operation
运转信号
operation signal
Restart
Proper chilled
冷水温度正常再启动限制
restriction: 15
water
temperature 15分钟
minutes
油罐温度
Proper oil tank
无故障
No-failure
正常
temperature
Chilled water
冷却水泵
pump in
运转
operation
Chilled water
恒温器
ThermostatON
ON 冷却水泵
pump operation
运转信号
signal Oil油泵启动
Capacity
冷却塔运转
Cooling water pump startup 容量控制阀
control valve
tower in fully closed
全闭
operation 20 seconds after油压确立后20秒
oil pressure is established
Economizer
经济器阀全闭
valve is fully
closed
断水继电器
Proper water
suspension
Interlock
联锁成立正常relay
established
Main主电动机自动起动
motor starts automatically
运转表示
Operation Direct 保护回路成立
Protection loop 油加热器OFF
Oil heater OFF
indicator 直接启动 established
starting
冷水机组自动运转
Chillers run automatically
冷水温度低下
Low chilled water temperature
冷冻负荷低下
Low refrigeration load 冷却水泵
Cooling water 冷却水泵
Cooling water
停止信号
pump stop signal 停止
pump stopping
自动开停
Auto on/off 冷水机组自动停机
Chillers stop automatically
容量控制阀闭
Capacity control valve closed 经济器阀闭
Economizer valve is closed
延时运转
Delay 油加热器
Oil heater
operation for
4分
4 minutes
thermostat
恒温器
冷冻负荷增加
Refrigeration load increases
Chilled冷水温度上升
water temperature rising 油泵停止
Oil pump stop 油加热器ON
Oil heater ON
28 Z0031524-2016-A
3. Normal Shutdown
运转停止
Operation stopping
Cooling water
远程
Remote 远程/本地
Remote / Local 直接
Direct pump stopping
switch button
切换按钮
停止信号
Operation stopping 停止开关ON
Stop switch ON
Stop 停止表示灯亮
indicator light ON
阀关闭至最小开度
Valve is closed to the minimum opening degree
冷冻机停止
Refrigerator stops
冷却水泵
Cooling water 延时运转
Delay 延时运转Delay 油加热器
Oil heater
operation for 1 operation for 4
pump
停止信号stop signal 1分钟
minute 4分钟
minutes 恒温器
thermostat
容量控制阀全闭
Capacity control valve 经济器阀全闭
Economizer valve
fully closed is fully closed
冷却水泵
Cooling water 冷水泵油泵停止
Oil pump stop 油加热器ON
Oil heater ON
Chilled water
停止
pump stopping 停止信号
stop signal
冷却塔停止
Cooling water 冷水泵停止
Chilled water
tower stops pump stops
4. Failure stop Shutdown

故障停止due to failure
※Oil supply pressure reduced

※给油压力低下
冷水泵
Chilled water Oil pump overloaded
pump 油泵过负荷
异常failure ※Chilled
※冷水断水 water suspended
Cooling water
冷却水断水(选配件）
Cooling water suspended (optional)
冷却水泵主电动机线圈温度上升
Main motor coiler temperature rises
pump
异常
abnormality ※主电动机过负荷
※Main motor overloaded
※启动箱异常
※Starter panel failure
冷水过冷却
Chilled water overcooled
给油温度上升
Oil feed temperature rising
冷凝压力上升
Condensing
蒸发压力低下 pressure rising
※CPU
※CPU异常 failure
控制传感器异常
Control sensor abnormality
供货范围外
Out of scope of supply
AND
AND loop
回
路
Mode
模式表示器indicator
OR loop
回
路
OR
蜂鸣器
Buzzer 蜂鸣器停止
Buzzer silence
Buzzer STOP
蜂鸣器停止按钮 Failure cause
故障原因调查
Stop 停止表示灯亮
indicator light ON button warning investigation
警报停止
stops
Capacity control valve is
Note: If failure with ※ occurs, chillers will shut
at the minimum opening 注意：带※的故障不等到容量控制
容量控制阀最小开度degree
down instantly instead of adjusting capacity valve
阀开到最小开度，就停止机组。
to its minimum opening degree.
冷水机组停止
Chiller unit stopping Delay
冷却水泵
Chilled water
延时运转
Delay
operation for 延时运转
operation for 油加热器
Oil heater
stop signal 4 minutes thermostat
停止信号 1 minutes
1分钟 4分钟恒温器
容量控制阀全闭经济器阀全闭
Capacity control Economizer
valve fully closed valve is
冷却水泵
Cooling water 冷水泵
Chilled water 油泵停止
fully Oil pump stop 油加热器ON
Oil heater ON
pump
停止stopping stop signal
停止信号 closed
冷却塔停止
Cooling water 冷水泵停止
Chilled water
tower stops pump stops
29 Z00301524-2016-A
5.2 Safety and protection control device
① Electrical Safety and Protection Devices
Safety and protection devices are equipped with the following switches (protection relay). If any one of them
trips, main motor will stop automatically. Warning is triggered, and failure causes will be displayed.
 Oil temperature switch .................................... When oil temperature rises abnormally
 Oil pressure differential switch ....................... Oil pressure is too low
 Chilled water suspension switch ..................... Chilled water amount is reduced abnormally
 Cooling water suspension switch .................... Cooling water amount is reduced abnormally (optional)
 Chilled water temperature switch ................... Chilled water temperature is too low
 Overload relay ................................................ Main motor is overloaded
 Coil temperature switch .................................. The temperature of main motor coil is too high
 Oil tank temperature switch ............................ The temperature of oil tank is too low
 Oil pump thermorelay ..................................... Oil pump is overloaded
② Safety and Protection Devices for Chillers’ Performance

 To prevent abnormally high pressure in chillers ............... Safety valve (in the case of fire, etc.)
 Valve fully closed interlock (start interlock)
 A device to prevent surge when closing valve
 Low oil tank temperature protection device
 Automatic temperature adjustment device
Temperature control is based on stable control of PID loop including loops of overload prevention,
motor overload prevention, and low pressure of evaporate when cooling water temperature is low.
 Load limit device
Load limit refers to stop of valve opening (only for opening restriction and stop opening of valve) and
secondary mandatory control of valve closing.
 Limitation on restarting
Main motor restart restriction is designed to prevent motor from overheating due to frequent starting; for
operation time before main motor stops, in case main motor operates more than 1 hour, restart control
time is 3 seconds. If main motor runs 1 hour or less, restart control time is 15 minutes.
30 Z0031524-2016-A
Protective Relay Table
For Protection For Operation
Name Mark
Failure Reset Failure Reset
Chilled water temperature protection

26WLX 4.5℃ 10℃ — —
relay (electronic type)
Evaporator low pressure protection

63EL 0.19MPaG 0.3MPaG — —
relay
2E motor protection relay 49X ----- ----- — —
Oil pump thermal relay 49Q ----- ----- — —
Condenser high pressure protection

63CH 1.0MPaG 0.7MPaG — —
relay
Cold water cutoff relay 69WC2 0.015MPa 0.025MPa — —
Oil supply temperature protection relay

26QBX 63℃ 58℃ — —
(electronic type)
Oil supply pressure differential
63QL 0.1MPa 0.15MPa — —
protection relay
Motor rotor overheat-proof temperature
49M 90±5℃ 68±11℃ — —
switch
Oil tank temperature protection relay 26QLX 35℃ 40℃
Automatic start/stop protection relay

23ASX ------ ------ 5.5℃ 12℃
(electronic type)
Oil heater temperature protection relay
26QHX ------ ------ 60℃ 55℃
(electronic type)
Note (1) The above settings of switches is applicable to chilled water outlet temperature of 7℃ and cooling
water outlet temperature of 37℃.
(2) Chilled water temperature protection relay (26WLX), automatic start/stop protection relay (23ASX),
oil supply protection relay (26QBX) and oil heater temperature relay (26QHX) are built in micro
computer with fixed setting.
(3) Settings of motor coil temperature switch (49M) are also fixed.
(4) Cooling water suspension relay is optional.
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5.3 Interlocked Operation with Auxiliary Equipment (pump, cooling tower fan) (see wiring
diagram for wiring method).
We recommend interlocked operation with chilled water pump, cooling water pump, and cooling tower fan to
ensure chillers operate in a reliable and safe manner (start and stop in sequence). Instructions sent by electric
cabinet of centrifugal chillers should be followed completely. Actions operation and information handover of
connections are shown below.
(1) Operation Start Flow Chart
运转开始
Operation starting Chillers
冷水机组电控箱 electric cabinet
Operating switch ON
运转开关ON
Proper chilled Restart

Chilled water
冷水泵运转
pump in operation
water
冷水温度正常
temperature
restriction: 15
再启动限制
minutes
15分钟
冷却水泵
Cooling water Proper oil tank
油罐温度正常
temperature
No-failure
无故障
pump operating
运转
Cooling water
冷却塔运转
tower in operation
油泵启动
Oil pump startup
Capacity
20 seconds after oil pressure 容量控制阀
油压确立后20秒 control valve
fully closed
is established 全闭
Economizer
※※运转指令60秒内
If water suspension relay 经济器阀全闭
valve is fully
fails to be removed within 60 closed
断水继电器还没
seconds after giving operation
解除时，冷水机
instruction, chillers will trip
and stop. Proper water
组跳闸停机。断水继电器
suspension
联锁成立
Interlock 正常
relay
established
Main motor starts

主电动机自动起动
automatically
Star delta
星三角启动
starting
油加热器OFF
Oil heater OFF 保护回路成立
Protection loop established
冷水机组全
Chiller unit full
Automatic operation
自动运转
(2) Operation stopping

运转停止
Operation stopping
Chillers electric cabinet

停止开关ON
Stop switch ON 冷水机组电控箱
阀关闭至最小开度
Valve is closed to the minimum opening degree
Delay
延时运转
operation for
冷却水泵
Cooling water Delay
延时运转 Oil heater
pump stopping 1分钟
1 minutes
冷水机组停止
Chiller unit stopping operation for 油加热器
停止 44分钟
minutes
thermostat
恒温器
冷却塔风
Cooling tower 冷水泵
Chilled water
机停止
fan stopping 停止
pump stops 控制阀全闭经济器阀全闭
Control valve is Economizer valve is 油泵停止
Oil pump stop 油加油器ON
Oil heater ON
fully closed fully closed
32 Z0031524-2016-A
5.4 Electric Cabinet Wiring Diagram of Centrifugal Chillers
Electric cabinet wiring diagram of centrifugal chillers may different depending on various series of
products and project special requirements. Delivery Specifications shall prevail.
5.5 Electric cabinet showing

5.5.1 Touch Panel Screen Display
Touch screen shows the operation status.
 Low load stop
 Load limit
 Pressure Control
If one of the above indicator lights is on, check the unit for proper number of unit in operation, chilled and
cooling water flow rate and temperature for a long time operation. Also contact our after-sales service
department for adequate solutions to ensure proper operation of chillers.
Low load stop occurs because load is too low Check the number of chillers in operation
Load limit occurs because load is too high ..... Check the number of chillers in operation and confirm
temperature and flow rate of chilled water. .
Pressure control device trips because load is too high
Contaminated cooling water.............................. Check temperature and flow rate of cooling water.
Check the number of chillers in operation and clean condenser.
5.5.2 Displayed information on touch panel screen
1
2
① Emergency stop: a button enabling chillers to stop instantly.

② LCD touch panel screen: a device displaying various conditions and data of chillers, on which you may
operate and set up chillers.
33 Z00301524-2016-A
5.5.3 Screen and Operation Summary
It provides main screen, setup screen, data screen, failure screen and warning screen. Operator may switch
over these screens at will via pressing buttons.
(Connect with power supply)
Main screen Screen switch

switchover
Remote /Local Interlock Trend graph

switching screen
Setting screen Data screen Failure screen/warning

screen
Standard Capacity valve Time setting History

settings operation switchover
Operating history Operation history Failure record Warning

record every hour record every minute history record
Buzzer silence Failure

resetting
5.5.4 Main screen

Once the controller is powered up, theme picture shows. When initialization is completed, initial screen
appears. Main screen shows main flow charts and various conditions of chillers; start/stop of chillers and
workshop switchover may be realized; you may check conditions for activating interlock of chillers and
trend graph during operation. You may switch from main screen over to setup screen, data screen, and
failure warning screen as required.
START button is a button that can enable chillers to start for operation.
STOP button is a button that can stop chillers from operation. The main motor stops when the operation
valve is closed to CCL.
Workshop switchover: press the button and hold for 3 seconds till workshop switchover indicator light is
on.
Interlock Start indicates required conditions for starting chillers. Chillers cannot be started if conditions are
false (displayed in white highlighted letters).
34 Z0031524-2016-A
Trend graph shows curves of chilled water outlet temperature, cooling water inlet temperature, oil supply
temperature, condenser pressure, capacity valve opening degree and main motor current.
On main screen, all user screen operations can be achieved.
Local Failure Local Failure
chiller suspended Local
Remote l Alarm
Remote l Alarm
Chilled water pump Standard settings Time setting
Main motor Main motor
Inlet of chilled water stopping Setting of temperature at the setup items stopping
outlet of chilled water
Evaporator Limit value of current _(mm) __(dd), 20
oil pump stop oil pump stop
Buzzer On Hour minute second
Outlet of chilled water Oil heater Maintenance switch OFF On Off Oil heater
stopping Real time stopping
Energy saving mode In revision Off
Main motor Oil supply _(mm) __(dd), 20 start chilled
chilled water outlet setting start chilled capacity valve operation switchover
water machine Hour minute second water machine
Auto On Off
stop chilled Setting Confirm Startup stop chilled
Outlet of cooling water water machine capacity valve opening position water machine
Temperature at the outlet of chilled Corrected value Correct
Condensator water
Home page modify current value Confirm Home page
Internal SP
Control output History menu
Cooling water inlet Setting Setting
operation history
record every hour
Cooling water pump Data Transducermotor-operated Data
operation history
Oil pump valveoperation switchover record every minute
Failure/Alarm Failure/Alarm
Oil tank Interlock shutdown due to
failure
warning history
Oil heater Trend graph record
Local Failure
Remote l Alarm
fetch data: 1 hour Data extraction suspended
Chilled water pump Main motor

stopping
Interlock 1 Interlock 2
oil pump stop
Input stop capacity valve is fully open Oil heater

stopping
restart restriction removed interlock abnormal OFF
start chilled
low oil temperature chilled water flow rate is water machine
abnormal
Low temperature at the outlet Cooling water flow rate is stop chilled
of chilled water abnormal water machine
PLC initialization unfinished economizer valve is fully open
Home page
Failure/starter panel de-energized
Setting
White letters refer to false items.
Data
Oil pump Failure/Alarm
Oil tank Interlock hour
Temperature at the
outlet of chilled water oil supply temperature
Oil heater Trend graph Temperature at the Next page Main menu
oil tank temperature
inlet of cooling water
※Note: Energy-saving mode is only available to VFD chillers.
5.5.5 Setup Screen

This screen includes standard setup, capacity valve operation switchover, time setup, and history menu.
Capacity valve control Manual/Auto can be realized via touch panel screen switchover. Typically, the
default mode is “Auto”, which is set by our after-sales service department for special operation when
commissioning. Please leave it as it is. Maintenance button is a function that being used by our company
for special operation when commissioning. Please leave it as it is.
History menu screen indicates buttons of operation per hour, operation per minute, failure and warning by
which each history data selection page can be reached. Choose N Times Before on history screen to enter
data screen. If you intend to view other history screens, back to selection screen and choose N Times
Before to enter data screen. Main motor operation history will be kept in the form of operating data for
every operation (history data are kept in integer time ) When failure and warning occur, any time of
occurrence and operating data will be recorded in the form of history data. It displays the last 12 hours’
operating history per hour and per minute and the last 6 hours’ failure and warning records. See below
picture for submenu of history screen and screen of operation history per hour and per minute. Other
history screen is the same with this picture.
chiller suspended Local Failure

Local Remote Alarm
Standard settings Time setting
Main motor
Setting of temperature at the outlet of chilled water setup items stopping
Limit value of current
D oil pump stop
Buzzer On S
Maintenance switch OFF On Off Oil heater
stopping
D
start chilled
S water machine
capacity valve operation switchover
Startup stop chilled
Auto On Off water machine
Correct
capacity valve opening position
Confirm Home page
Temperature at the outlet of chilled water
Internal SP Setting
Control output operation history
record every hour Data
operation history
record every minute
Failure/Alarm
shutdown due to failure
warning history record

35 Z00301524-2016-A
5.5.6 Data Screen
This page shows every measured value of chillers including temperature, pressure and main motor current;
chillers’ operation parameters such as operation time, and frequency and residual time for restart restriction
as well as delay time of oil pump.
chiller suspended Local Failure
Local
Remote Alarm
Measured Value
Main motor
Inlet of chilled water Condensing pressure stopping
Outlet of chilled water Evaporating pressure
Fuel supply pressure oil pump stop
Cooling water inlet
Outlet of cooling water Control output Oil heater
Oil supply capacity valve opening stopping
position
Oil tank
Current of the main start chilled
water machine
motor Temperature
stop chilled
remote setup Current value water machine
Home page
《Operating Parameter》 Setting

chillers operating time Hrs chillers operating frequency Times
Data
main motor operating time Hrs The number of times of
main motor starting
Times
Oil pump operation time Hrs Number of failures Times
Failure/Alarm
oil heater operating time Hrs
restart restriction time Minute oil pump delay shutdown time Minute
5.5.7 Failure/Warning Screen

With this page, user can silence the alarm; remove failure and make failure reset. This screen displays
occurrence of failure and detailed failure information. Failure list may appear via pressing the button on
the failure screen. Failure of submenu can also be displayed by pressing the button on menu. In case more
than one failure occurs, confirm specific failure on screen by means of lights which are on. Failure
indicator light is always on before failure is reset. When all failure is removed, press Failure Reset button.
The screen is back to initial screen automatically. Pressing Failure Name button enables to check causes of
failure and solutions.
On failure screen, all user menu operations can be achieved.
chiller suspended Local Failure chiller suspended Local Failure
Local Remote
Local Remote
Alarm Alarm
Main motor overloaded, main motor high temperature Main motor Main motor
stopping buzzer Failure stopping
[Causes] →[ Countermeasures ] silence resetting
oil pump stop oil pump stop
Unstable power voltage→ change reduced Oil heater Oil heater

stopping Failure stopping
Power supply phase loss → check power cable connections
main motor main motor main motor high low Low fuel
start chilled condenser chilled water start chilled
high high overloaded evaporator overcooled supply
water machine temperature pressure pressure pressure water machine
temperature Voltage reduced greatly → solutions for voltage reduction
high oil stop chilled high oil low oil tank stop chilled
oil pump Timeout on chilled water Cooling
supply Operation with low pressure head → increase the pressure water machine supply temperature overloaded startup suspended water cutoff water machine
temperaturedifferential between condenser and evaporator temperature
water pump water pump starter
Home page (chilled water and
Control Emergency Home page
(chilled water and sensor panel stop
cooling water ) cooling water )
interlock abnormality failure
interlock Setting Setting
abnormal Starter panel abnormal→ check starter panel abnormal
Alarm
Main motor grounded→ measure insulation resistance of Data
capacity valve
Data
capacity valve Sensor Battery
potential main motor potential abnormality abnormality
abnormal Failure/Alarm abnormal Failure/Alarm
5.5.8 Method of operation

Screen Switchover: press switchover button to switch over the screens
For purpose of change of parameter, select the value intended for change. A keyboard appears. Type in any
demand value and press Enter to complete parameter setup. At the same time, the keyboard disappears.
36 Z0031524-2016-A
6. Starting box
 Starter panel is equipped with signal light and has in-built breaker (optional) and magnetic contactor, —△
starting contractor, 2E motor protection relay and current transformer. These reasonable configurations
ensure easy inspection and maintenance of chillers.
 Starter panel can be placed any proper places since operation is achieved via electric cabinet installed on
chillers.
 Standard control voltage is 380V and 10000V.
380V........... —△ low voltage starter
10000V......... reactor starter
※Direct-on-line starter panel may also be used if power supply capacity is high enough.
 Starter panel dimensions table
Size
Type
—△ starter (for 380V, 50Hz) Reactor starter (for 10000V,50Hz)
(HC-F)
L(mm) H(mm) W(mm) L(mm) H(mm) W(mm)
300~600GXG-S
800 2000 750 - - -
300~500GSG-S
650~800GXG-S
1000 1800 800 - - -
550~800GSG-S
850~1000GXG-S
1000 2100 800 - - -
850~900GSG-S
1050~1200GXG-S
1500 2000 1000 - - -
950~1250GSG-S
1250~1400GXG-S 1500 2000 1000 - - -
850~2000GXG-S
- - - 1880 2300 1680
800~2000GSG-S
 Starter panel outline drawing

W L
H
L
Star-delta starting (taking HC-F500GSG-S for example, Reactor starter
see delivery specifications for details)
※ If an incoming line vacuum breaker is installed, surge may occur when breaker trips. Surge absorber should
be installed at incoming line side.
37 Z00301524-2016-A
7. Main Components & Main Optional Function
7.1 System Loop Diagram
Mark Name
Oil filter
Automatic start/stop
protection relay
Chilled water temperature
Low fuel supply pressure protection relay
Oil heater temperature
protection relay
Oil tank temperature
protection relay
Oil supply temperature
protection relay
Oil supply voltage
Compressor
Main differential relay
Cold water cutoff relay
motor
Mark Name
Manually operated
Oil cooler
valve
Condensing Evaporating Electrically operated
pressure pressure valve
Angle valve
Venturi tube
Filter
Safety valve
Electric cabinet
Sight glass
Fuel Orifice
tank
Note: The motor-driven valve is Desaturator
available to VFD centrifuge Temperature detection
and is not provided for other wiring
Economizer
series of centrifuges. Refrigerant piping

Oil system piping
Capillary tube
Refrigerant liquid
Outlet of flow direction
Outlet of Refrigerant gas flow
Condensator
cooling water direction

cooling water Flow direction of oil
Cooling water
Cooling water Flow direction of
inlet
inlet Evaporator water
Pressure sensor
Thermistor
Thermocouple
Oil saver
Note
Refers to direct connection
(without piping).
Fully closed manually operated valve
and angle valve are shown by
7.2 Compressor and Motor
Motor Overdrive gear 2nd segment impeller 1st segment impeller
Figure 7.2 Compressor and Motor
38 Z0031524-2016-A
7.3 Heat exchanger
Evaporator is horizontal shell and tube type, employing high-efficiency heat transfer tube exclusively
owned by Hitachi. Condenser is also shell and tube type.
Pipeline support plate
High-performance heat transfer tube
7.4 Main Optional Function

7.4.1 Cooling Capacity Lower Limit 10% (Optional)
Hitachi centrifugal chillers can control cooling capacity at approx. 20% of rated point by adjusting control
valve on capacity control device even when cooling water temperature is low. However, compressor surge
may occur. Under such circumstances, valve opening degree must not be minimized. If capacity is
intended to be controlled below 20%, hot gas bypass valve may be installed as below. The valve enables
capacity control range to reach 100%-10%.
Figure 7-4 Hot Gas Bypass
Compressor
Inlet pilot valve

control device
Hot gas bypass
Cooling water Chilled water
Condensator
Evaporator
Figure 7.4 Hot gas bypass
39 Z00301524-2016-A
7.4.2 High Temperature Differential Technology (Optional)
High temperature differential is employed to reduce pump power (chilled water inlet /outlet temperature is
15℃/7℃; the minimum cooling water inlet temperature can be 12℃). Since flow rate of water pump is
reduced, the pump power is lowered. Thus, size of piping can be and cost is saved.
7.4.3 Variable Flow Rate Control of Chilled Water/Cooling Water (Optional)

Employing special water suspension relay ensures variable flow rate control of chilled water and cooling
water in the range of 100%~50%.
(1) Variable Frequency Control Condition:
Item Content Remarks

Acceleration 10 minutes If flow rate changes greatly (increase/reduce), and
time (50%-100%) chillers’ capacity control vane fails to be opened or closed
in a timely manner, low temperature of chilled water
Deceleration 10 minutes triggers warning, resulting in shutdown of chillers due to
time (100%-50%) failure. Therefore, extreme care must be exercised to
avoid inadequate accelerated time and decelerated time.
Rated flow: About 30
Chilled water
minutes Start with 100% flow rate when startup to prevent
Rated flow: About 30 overcooling.
Cooling water
minutes
When signal is Generally, adjust the valve back to its rated opening
Signal interrupted, rated flow degree when variable flow rate signal interrupts or suffers
interrupted rate must be followed short-circuit. For such case, rated flow rate of chilled
for operation. water and cooling water must be applied.
(2) Variable Flow Rate Control Condition

1) As flow rate of cooling water reduces, the pressure head of compressor will increase, giving a
possibility to occur compressor surge. Thus, variable flow rate of cooling water should be
adjusted when cooling water inlet temperature is 27℃.
2) When chilled water and cooling water need to be controlled with variable flow rate, exercise
care not to mix up their flow rate ratio. Conduct variable frequency control for chilled water
pump and cooling water pump to ensure flow rate of chilled water equals or less than cooling
water.
(3) As flow rate of cooling water reduces, cooling water circulated in heat transfer tube will become
slower, causing fouling or scale to build up inside tube wall. As a result, efficiency may be harmed.
Therefore, water quality should be controlled properly as a part of daily maintenance procedure.
Copper tubes should be cleaned on a regularly basis.
7.4.4 Heat Recovery System (Expanded Function)

Heat recovery system is designed to increase energy utilization efficiency of the whole system by
recovering part or whole heat emission generated during refrigeration for use. Unlike hot pump units
which aim for heating, heat recovery system utilizes by product-heat emission generated during
refrigeration to produce free hot water while cooling load is met, reducing heat emission of cooling tower
to avoid deterioration of urban “heat island effect”. Hitachi heat recovery centrifugal chillers are designed
with dual condensers, ensuring recovery of part or whole waste heat. See below diagram of the system:
40 Z0031524-2016-A
The flow rate of water circulates Air conditioner for
Cooling heating
tower in cooling tower is controlled by
a three-way valve.
Scope of supply of
Hitachi Steam
Dual condenser structure
Throttling
Compressor device
Evaporator
Condensate
water
Maximum temperature of
heat recovery is 49℃.
Air conditioner for
cooling
Cold water tank Hot water tank
7.4.5 Hot Pump Application (Expanded Function)

As the global economy continuously grows, energy and environmental issues are becoming increasingly
serious. Hot pump application of Hitachi centrifugal chillers employs low temperature hot source and
waste heat resource expanding further energy utilization efficiency in line with sustainable development
strategy guidance, making contribution to energy conservation and environmental protection.
Cooling condition Heating condition
Cooling Cooling
load load
Condensator Condensator
Evaporator Evaporator
Open valve
Water supply inlet Water supply outlet Water supply inlet Water supply outlet Close valve
41 Z00301524-2016-A
7.4.6 Cool Storage System (Expanded Function)
Taking advantage of difference between on-peak and off-peak power prices, night cool storage and
daytime cooling are achieved by means of switchover of cool storage condition and air conditioning
condition. As a result, on-peak power consumption is reduced while cooling requirement is met ensuring
cost-effective operating.
(1) This system applies to the area where difference between on-peak and off-peak power prices is
great.
(2) “Night cool storage and daytime cooling” not only can meet cooling requirement but also can
balance on-peak and off-peak power consumptions in buildings, enabling users to reduce installed
capacity of air conditioners.
7.4.7 VFD System (Expanded Function)

VFD centrifuge developed newly by Hitachi is designed to achieve significant energy-saving operations
via control even in autumn, winter and spring that ambient air temperature is low. Besides, partial load
efficiency can be increased greatly even when chillers operate with low temperature of cooling water.
Additionally, flexible combination of compressor and heat exchangers make it possible for us to provide
customers with higher performance type of chillers.
Features of VFD Centrifuges
(1) Add refrigeration oil output temperature control
When compressor’s speed is too low, heat generates by bearing friction will be reduced. Thus,
adopting oil supply temperature control for bearing under different speed ensures adequate oil
temperature.
(2) Add「Power-Saving」Mode of Operation
Power consumption of centrifuge can be controlled within the range of settings made on touch panel
screen of electric cabinet. (However, chilled water outlet temperature will be higher than nominal
temperature), as chilled water outlet temperature rises and pressure head reduces, units’ rpm will be
controlled to maintain an optimal state. Thus, more efficient operations can be achieved via control
within the range of electrical settings. In addition, settings can be made via remote control analog
signal.
Comparing to the conventional load control method (by current), control of power consumption can
meet requirements of customers.
(3) Add「Energy-Saving」Mode of Operation
As refrigeration load is lowered in winter and at the time of season transition, if chilled water outlet
temperature is required to be higher than rated temperature, user may switch chilled water outlet
temperature control to inlet temperature control via「Energy-Saving」Mode of Operation setup so that
centrifuge operating efficiency is increased.
(4) Add energy-saving variable control of cooling water flow rate
For the purpose of variable flow rate control of cooling water, calculate the reduced power
consumption of cooling water pump and the accompanied increased power consumption of chiller.
Based on the minimum total power consumption (centrifuge + cooling water pump), energy-saving
operation is achieved via outputting flow rate signal to cooling water pump.
42 Z0031524-2016-A
8. Main Inspection Items and Instructions of Centrifugal Chillers
(1) Pressure Test and Air Tightness Test of Pressure Vessel
Design pressure
Equipment name Pressure Test MPaG Air tight test MPaG
MPaG
Compressor 0.92 1.7 1.15
Evaporator 0.92 1.25 1.15
Condensator 1.3 1.5 1.3
(2) Impeller overspeed test
Impeller, the single part, shall be subject to over-speed test at 1.2 times of rated rpm to check for abnormal
deformation and internal defect.
(3) Dynamic Balance Inspection of Impeller
Dynamically balance the impeller to ensure that the residual deviation of rotating body meets the standard,
that is, above G1.0 specified in JIS B0905 1992 (Rotating Machines-Balance Quality Requirements of
Rigid Rotors).
(4) Water Chamber Pressure Test
Water chamber of condenser and evaporator should be subject to pressure test at 1.15 times of design
pressure.
(5) Air tight inspection
(a) Pressure Leak Test When the unit is assembled, conduct tightness test via compressed air at
1.15MPaG.
(b) Vacuum Leak Test If refrigerant side is proved tight after test, vacuum the unit to 0.3kPa and hold
for 30 minutes at minimum. Pressure increase should not exceed 0.15kPa.
(6) Specifications Confirmation
Keep chilled water amount, cooling water amount and temperature at rated value in accordance with GB/T
18430.1-2007, check if cooling capacity can be met within the rated output range of motor.
(7) Capacity Control Test
The lower capacity limit that units can continuously control should be tested according to method specified
in item 6.
(8) Vibration Test
Check and make sure vibration value of main parts (total amplitude) is blow 15μm when operating at load.
(9) Noise Test
Test noise in accordance with rectangular hexahedron method specified in JB/T 4330.
(10) Frictional Head Loss Measurement
Check and make sure water pressure loss is not greater than 115% of nominal value at rated water supply
condition.
(11) Safety Protection Control Switch Actuation Inspection
All single parts of safety protection control switch should be subject to tripping inspection before they are
installed on the main body of the unit.
(12) Appearance inspection
Check for damage and uneven painting of the unit in accordance with delivery specifications.
(13) And other tests specified in national standard GBT18430.1-2007 “Water chilling (heat pump) packages
using the vapor compression cycle—Part 1: Water chilling (heat pump) packages for industrial &
commercial and similar application.
43 Z00301524-2016-A
9. Precautions for Equipment Design
9.1 Machine Room and Safety Devices
(1) Avoid places that are near fumes or fire or inflammable substances (for example, extreme care shall be
exercised regarding radiation heat when installed together with a heating element such as boiler)
(2) Please select a well ventilated place where room temperature is less 40℃.
(Extreme care shall be exercised that high temperatures may cause electrical fault and early corrosion of
equipment. Allowable ambient humidity: max 95% RH at 40℃)
(3) Select a low-dust area (Dust also may cause electrical fault).
(4) Select a place where is convenient for inspection and maintenance, paying attention to lighting.
(5) Keep sufficient space for pulling tubes, disassembling the water chamber, and inspection & maintenance.
(6) To facilitate the lifting up/down of equipment, provide lifting hooks on the ceiling or keep a sufficient room
height for setting a lifting pole.
(7) Provide sufficient drainage.
(8) Pay attention to avoid direct sunbathing of sunray.
(8) Make sure water source and receptacles for maintenance work are in place.
(10) Keep sufficient maintenance space at the entrance for carrying equipment out.
9.2 Precautions for Chillers Operation

9.2.1 Winter Operations
The following issues may occur when chiller is started in winter due to low temperature of cooling water.
(a) The small pressure difference between evaporator and condenser (called low pressure head operation) will
reduce the cooling efficiency of main motor and lubricant in oil cooler.
(b) The small pressure difference between condenser and evaporator leads to insufficient refrigerant volume
flowing into evaporator. Chiller may trip and stop when starting because evaporator pressure is too low.
9.2.2 Standard Operating Range of Chillers

Chillers can run properly within the following ranges.
Specification
Item Limit Value
value
Temperature at the inlet
12℃ Higher than 12℃ (standard value) and below 25℃
of chilled water
Start GSG-S: Higher than 15℃ (standard value), and
period Temperature at the inlet below 32℃(standard value)
32℃
of cooling water GXG-S/GFG-S: Higher than 12℃ (standard
value), and below 32℃ (standard value)
Temperature at the inlet
12℃ Below 15℃
of chilled water
Temperature at the
Normally 7℃ Over 7℃
outlet of chilled water
Operating
GSG-S: Higher than 15℃ (setup value), below
period
Temperature at the inlet 32℃ (setup value)
32℃
of cooling water GXG-S/GFG-S: Higher than 12℃ (setup value),
below 32℃(setup value)
44 Z0031524-2016-A
Specification
Item Limit Value
value
— Flow of chilled water — Standard value is within ±5%
— Flow of cooling water — Standard value is within ±5%
Frequency of auto
— — 5 times less than one day (target)
start/stop
Lower limit of cooling
— — Standard value approx. 20%
capacity
Full load Below 30μmP-P
Vibration standard
Min. load Below 30μmP-P
Note: standard values listed in above table are defined based on chilled water inlet/outlet temperature of
12/7℃, cooling water inlet/outlet temperature of 32/37℃.If water temperature changes as required by
customer, these standard values will be changed accordingly.
9.2.3 Other precautions

(a) Treatment of Chillers When Long Time Shutdown
If chiller is idle for a long time, the residual water trapped in heat transfer tube may generate
bacteria depending on environmental and water quality conditions and has high potential to corrode
heat transfer tube. Therefore, in the event that chiller is stopped more than 15 days, the drainage hole
at the bottom of condenser and evaporator should be opened to discharge residual water ensuring
that no water is trapped in. Particularly low air temperature may make water trapped in tube freeze,
resulting in broken heat transfer tube. Therefore, water must be drained thoroughly to prevent tube
ruptures by freezing during winter months.
(b) Using Operating Unit and Spare Unit Alternatively
When a unit is equipped with a spare one, operate these two alternatively to average their service
life.
(c) Under long time power outrage or power failure, oil must be vacuumed out. (Depending on the time
taken for oil reduced from 55℃ to 35℃ of failure status. The time is not fixed due to different
outdoor air temperatures. For example, in winter, for cold regions, it will take around 2~3 hours to
reduce to 35℃ from 55℃). Otherwise, oil will be exhausted completely.
9.3 Low Load Operation

9.3.1 Hot Gas Bypass Control
Cooling capacity control range of GSG-S, GXG-S and GFG-S centrifugal chillers is rated as approx.
100%~20%. If greater capacity control range is required, hot gas bypass valve may be installed as
described in 7.4.1. (Optional purchasing)
9.4 Vibration-Proof, Earthquake Resistance

9.4.1 Vibration-Proof Efficiency
Rubber gasket (standard) (1 piece of rubber gasket): Vibration transmission rate is below approx.25%
Rubber gasket(optional) (2 pieces of rubber gaskets): Vibration transmission rate is below approx. 15%
Spring shock absorber (optional): Vibration transmission rate is below approx. 1%
Vibration transmission rate τ= 1  2

100(%)
(1   2 /  0 ) 2   2
2
45 Z00301524-2016-A
60 kg
0 : inherent vibration value, 0 =
2 w
 : mechanical vibration value g: acceleration of gravity (9.8m/s2)
ε: mechanical loss coefficient of vibration-proof materials (metal spring=0, vibration-proof rubber
=0.1~0.3)
w: weight (kg)
K: Spring coefficient
9.4.2 Earthquake Resistance

Earthquake-resistant foundation strength is expressed by seismic coefficient. The standard horizontal
acceleration is 0.6G, vertical acceleration is 0.3G. The seismic coefficient above standard is optional.
9.5 Variable Flow Rate Control (Optional)

The followings should be cared for variable flow rate control of chilled and cooling water.
9.5.1 Variable Flow Rate Control of Cooling Water

Precautions are indicated below when reducing flow rate of cooling water via variable flow rate control.
(a) Efficiency of heat transfer tube of condenser may reduce.
When flow rate is lowered, cooling water in heat transfer tube may flow slowly. Consequently, scale
is possible to build up inside tube wall and harm the efficiency of condenser. As a result, the
efficiency of chiller will be reduced.
(b) Compressor surge may occur.
When the amount of cooling water is reduced at a certain opening degree of inlet vane, the pressure
head of compressor will rise continuously, giving a possibility to occur compressor surge. Therefore,
please reduce the flow rate when cooling water inlet temperature is very low to prevent compressor
surge.
(c) Pressure loss at water side increases.
Pressure loss generated by variable flow rate control is greater than that of fixed flow rate control.
The value which triggers water suspension relay to trip is determined according to the lower limit
value of variable flow rate. The pressure difference lower limit value of relay actuation is about
2mAq. This is shown in the following table:
Water Pressure Loss of Chillers (using low pressure difference type water suspension relay)
At 50% flow rate At 100% flow rate
Cold water side
2.0 10.0
frictional head loss (mAq)
Side of cooling water
2.0 10.0
frictional head loss (mAq)
(d) Variable flow rate operation should be handled slowly.

The sudden decrease in amount of cooling water and excessive rise of condenser pressure will trigger
safety device switch to trip. As a result, chiller trips and stops.
Flow rate should be changed at 2 minutes or more per 10%.
Given full consideration of the above precautions, if necessary, when cooling water inlet temperature
is low, it is feasible for variable flow rate being controlled within the range of ca. 100%~50%.
46 Z0031524-2016-A
9.5.2 Variable Flow Rate Control of Chilled Water
The following precautions are applicable to flow rate reduction by means of variable flow rate control of
chilled and cooling water.
(a) Pressure loss increases. See precautions of variable flow rate of cooling water for the same.
(b) Variable flow rate operation should be handled slowly.
If flow rate changes greatly, and air suction valve fails to be opened or closed in a timely manner,
evaporator’s pressure will decrease sharply which will trigger safety device switch to trip. As a result,
chiller trips and stops.
Flow rate should be changed at 2 minutes or more per 10%.
It is possible for variable flow rate of chilled water being controlled within the range of ca. 100%~50%
9.6 Group Control (Optional)

Group control signal line is out of our scope of supply and should be provided by equipment construction
company. However, standard chillers are equipped with terminals receiving start/stop signals.
10. Safety Precautions on Construction Work

10.1 Carrying-In Work
(1) Conduct inspection when the chiller arrives on site: check for completeness of parts according to
delivery specifications, along with checking for chiller’s appearance and damage of accessories.
(2) Lifting: in order to lift chillers, install lifting equipment connector in tube sheet mounting hole and
adjust the length of steel rope to ensure even load and exercise care not to damage assembling parts.
a) Be sure to keep balance when lifting chillers where possible.
b) The heavier part of chillers is easy to be damaged during lifting and handling.
c) Collision suffered by chillers is one of the reasons making metal parts damage and shaft bend
and deformation which may shorten the service life of chillers. Therefore, extreme care must be
exercised during installation and operation of chillers to avoid the possibility of collision.
d) Foundation work should be cared to avoid turnover of chillers during pulling.
(3) Carrying-in in knockdown form
a) Compressor Carrying-in
If the maximum height is restricted, generally disassemble compressor before moving in. Upon
completion of the factory tests, dismantle the compressor. Use cover to seal compressor’s flange
and flange of heat exchanger shell. Meanwhile, nitrogen should be charged before delivery.
After the unit is moved in, reassemble the compressor to the heat exchanger shell and conduct
leakage test.
b) Carrying in by means of vertical lifting and horizontal pulling
If the path or underground entrance is too narrow for the unit to be moved in, chillers may be
disassembled into three parts: compressor, heat exchanger and electric cabinet. Carry them in by
means of vertical lifting and horizontal pulling. Under such circumstances, lifting equipment
should be installed at the place where the unit needs to be installed before delivery. In addition,
in spite of the bearing of compressor is designed to withstand fully the weight of rotor, care
must be taken to avoid improper collisions when moving in to protect rotating machines from
damage such as rotor.
When the unit is moved in, reassemble electric cabinet in accordance with compressor
breakdown procedure and perform wiring.
47 Z00301524-2016-A
Adjust center of
gravity by pulley
Less than 60°

Lifting rope
Center of Center of
gravity of the gravity of the
unit unit
Lifting hook
Side B Side A
Figure 10.1 Chillers Lifting Diagram

(Taking HC-F500GXG-S for example, see attached delivery specifications for details.)
10.2 Installation project

(1) Check and make sure chillers feet and
undersurface are smooth and level. Nut Gasket
(2) Install anchor bolts.
Anti-vibration rubber
(3) Install chillers at the appointed area.
(4) Concrete foundation surface should be smooth Pedestal
and level. Horizontal error between centers of (shared by evaporator Foundation bolt
installation base should be within 0.5mm per and condenser) Fundamental plane
1m.
(5) Lift chillers up and place vibration-proof
rubber onto the anchor bolts and put chillers
on the rubber.
(6) Fix anchor bolts for chillers.
Note: Foundation bolts, nuts and gaskets are out of
scope of supply. These parts are within the scope of
customer.
10.3 Water Piping Work

See dimensional outline drawing for chilled and cooling water piping.
(Notice)
(1) Chilled and cooling water piping shall be supported by pipe supports and carefully laid so that no strong
force will act on the evaporator or the condenser.
(2) Be sure to install a 10-mesh strainer on the inlet piping of chilled and cooling water.
(3) Chilled and cooling water piping shall be planned such that their flow is controlled on the chiller outlet side.
48 Z0031524-2016-A
(4) The system shall be planned so that transient pressure pulsation, which causes the water suspension relay to
malfunction, wont' occur.
10.4 Electrical Wiring Work

(1) Electric wiring
Perform wiring for each electrical equipment and machine according to wiring diagram.
Wiring from starter panel to motor power, and wiring from starter
panel to electric cabinet operation should be performed by user.
Terminal box Condensator
Evaporator Electric cabinet
Frontage
Starter panel
Figure 10.4 Centrifugal Chillers Electrical Wiring Diagram
I. For main circuit power supply 380V, 3φ 50Hz (10kV 3φ 50Hz)

II. For operation power supply 220V, 1φ
III. Starter panel-motor power wiring
IV. Starter panel- electric cabinet operation wiring RV2.5 mm²25 core 1 piece cable conduit 39
(2) Motor terminal handling

Wrap up insulation tape in a manner of half-overlap for five cycles. Then wrap up reinforced adhesive
tape for two cycles in a way of half-overlap.
11. Information
11.1 Refrigerant Properties
The refrigerant, HFC134a, used for centrifugal chillers has the following properties.
① Gas under ambient temperature and pressure.
② No odour
③ Non-flammable; Explosion absolutely will not occur when mixing it with air in any way.
④ The liquefied refrigerant is clear colorless. It is heavier than water and will not solute with water. Water flows
on the surface of the refrigerant.
⑤ Metals do not corrode when they are exposed to purified liquid or vapor of refrigerant. However, metals,
especially ordinary steels may be corroded when they are exposed to refrigerant containing air, since air
contains water.
49 Z00301524-2016-A
⑥ Regardless of any ratio between the refrigerant and the mineral lubricant, the solubility will be reduced.
Therefore, synthetic oil (polyester oil) which is compatible with HFC 134a is recommended.
⑦ It is harmless to human being and animals. (however, ventilation system should be efficient)
⑧ Vapor refrigerant is 5.1 times heavier than air. Thus, when disassembling chillers, the gas emitted will be
attached onto the ground.
Molecular weight 102.031

Boiling point (atmosphere pressure) -26.18 ℃
Liquid density (25℃) 1.206 kg/ m3
Vapor density (at boiling point) 5.26 kg/ m3
Liquid specific heat (25℃) 1.427 kJ/kg·K
Latent heat of evaporation (at 25℃) 178.1 kJ/kg·K
Latent heat of evaporation (at 0℃) 198.6 kJ/kg·K
（ＭＰａＧ）
1.6
1.5
1.4
1.3
1.2
1.1
1.0
飽
Saturation pressure
0.9
和
圧 0.8
力 0.7
0.6
0.5
0.4
0.3
0.2
0.1
0 10 20 30 40 50 60
（℃）
温度
Temperature
Refrigerant (R-134a) saturation curve
50 Z0031524-2016-A
11.2. Lubricant
The lubricant selected to be used for chillers must meet very strict criteria. Along with its heat stability and
high lubrication efficiency, such lubricant should be insulated and compatible. The lubricant should be
synthetic oil which is compatible with HFC134a. Please contact us for recharge of lubricant.
Synthetic oil (grease oil) is featured with high moisture absorption. Air must not be mixed up during
recharge or storage of lubricant. Used lubricant should be discarded.
11.3 Maintenance & Inspection Checklist

Maintenance & inspection play an important role in guarantee of chillers’ service life. Please carry out
every item carefully according to below table.
Chillers Maintenance & Inspection Checklist
Minimum Inspection Interval Every 1 every Every Every 6
Remarks
Item month one year 3 years years
Replacement period should not
Lubricant be greater than 3 years or
○
replacement 20,000 hours of operation,
whichever comes first.
Oil filter
Compressor ○
replacement
Replacement period should not

Point inspection of
be greater than 6 years or
decomposition of ○
40,000 hours of operation,
compressor
whichever comes first.
Insulation
○
measurement
Main motor Overhaul period should not be

greater than 6 years or 40,000
Overhaul of motor ○
hours of operation, whichever
comes first.
Increase cleanup frequency
Condenser tube
○ depending on water quality
cleanup
condition
Evaporator tube
○
cleanup
Water quality
○
Evaporator analysis
Condensator
Refrigerant analysis ○
Eddy current △ : carry out based on actual

△
inspection situation.
Refer to 2.5.1 Operation

Check water volume
section.
51 Z00301524-2016-A
Minimum Inspection Interval Every 1 every Every Every 6
Remarks
Item month one year 3 years years
2 times every quarter
Check protection
○
relay for tripping
Check oil pump for

○
insulation
Check oil heater for

Other connection and ○
electric insulation
component
Check for fuse
connection in ○
electric cabinet
Replacement of PLC
battery of electric ○ Battery must be replaced.
cabinet
Use CFCs indicator or foaming

At large Check for leakage ○
agent to check for leakage.
Cleanup period should not be

Refrigerant filter greater than 3 years or 20,000
○
cleaning hours of operation, whichever
comes first.
Other Replacement of
○
strainer and dryer
Supervise regulations
Safety valve
○ according to Safety Technique
calibration
of Pressure Vessels
Note)
1. The interval listed in this table is a general recommendation. User may shorten or prolong this time based on
your operation conditions or inspection results.
11.4 Water Quality Control

Since corrosion of evaporator or condenser tubes of the centrifugal chillers depends on the quality of water
used, sufficient control is recommended regarding the quality of source of water that is used as chilled or
cooling water. If copper tube is seriously contaminated or corroded after one year depending on different
water quality, copper tube should be replaced. Since copper tube is sensitive to water quality, copper tube
should be inspected in terms of contamination, damage and corrosion while controlling water quality to
prevent copper tube from damage.
For cooling water quality requirements, Hitachi centrifugal chillers refer to cooling water quality specified
in GB/T 18430.1-2007 as its design condition. Cooling water quality should be assured at any time within
the required range by implementing water quality control work seriously.
52 Z0031524-2016-A
Cooling Water Quality
Tendency
Item Reference value Scale
Corrosion
formation
pH (25℃) 6.5~8.0 ○ ○
Conductivity (25℃) S / cm <800 ○ ○
Chloride ion Cl  mg(Cl  ) / L <200 ○
Reference
value Sulphate ion SO 2 mg( SO 2 ) / L <200 ○
Acid consumption
mg(CaCO3 ) / L <100 ○
(pH=4.8)
Full hardness mg(CaCO3 ) / L <200 ○
Ferrum Fe mg( Fe) / L <1.0 ○ ○
Sulphur S 2 mg ( S 2 ) / L Undetectable ○
Reference
Ammonia ion NH  mg( NH  ) / L <1.0 ○
Monox SiO2 mg( SiO2 ) / L <50 ○
Note: items with ○ refer to relevant factors generating corrosion and fouling.
Note) (1) For specific name and unit for each item, please refer to GB/T 18430.1-2007.
(2) Units and values listed in bracket were used before. Here is just for your information.
(3) Generally, more serious corrosion will be occurred under high temperature (greater than 40℃),
especially for steel and metal materials without any protection film and contacting with water directly.
Corrosion prevention measures should be taken properly such as adding preservative or degassing.
(4) Water supply and supplementary water access should be sourced from tap water (feed water), industrial
water, underground water, purified water, neutralized water and softened water.
Table 11.3 Water Quality Control Sheet

Per Per Per Per
Period Management division Remarks
day week month year
Check for proper water supply on a daily
1 Water supply ○
basis.
2 Water quality analysis ○ Refer to Note (1) and (2).
Judge depending on water quality

3 Water replacement ○
analysis result.
Carry out according to the actual
4 clean up copper tube ○
situation. (nylon brush, steel brush)
53 Z00301524-2016-A
Eddy current inspection Please contact with professional
5
test maintenance company.
Please contact with professional
6 Water treatment
maintenance company.
Note (1) Supplementary water and circulating water should be subject to water quality analysis. Decision should
be made for the necessity of replacement of water or change of water supply frequency depending on
analysis result.
(2) Water quality analysis should be conducted on a quarterly basis (in spring, summer, autumn and
winter), and judgment basis should be documented.
54 Z0031524-2016-A
All contents specified in the manual are subject to change for technical improvements without prior notice.
Hitachi reserves the rights to explain, and modify contents of the manual.
Hitachi Air-Conditioning & Refrigerating Product ( Guangzhou ) Co., Ltd.

Service hotline: 400-163-1108
Address: Qigan, Aotou Town, Conghua city, Guangzhou
http://www.hapg-hitachi.com
Distributor/maintenance center: Printed in China No.: Z0031524-2016-A
55 Z00301524-2016-A

Hitachi Centrifugal Water Chiller Unit: (Featuring HFC134a Refrigerant)

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Hitachi Centrifugal Water Chiller Unit: (Featuring HFC134a Refrigerant)

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(Featuring HFC134a refrigerant)

Hitachi Centrifugal Water Chiller Unit

Equipment Technical Information

Features of Hitachi Centrifugal Chillers

 3 dimensional high-efficiency 2-stage impeller

(2) High-Efficiency Refrigerating Cycle

(3) High-Performance Heat Exchanger

Compressor characteristic comparison

Surging Surging margin

Hitachi cooling water

ARI cooling water ※ Surging phenomenon tends to

☆4 Wider Operating and Application Range

(2) Main Status Information

(3) Main Safety Protection

(4) Remote controls and output of remote signals

(5) Output of Remote Signals

Power Source AC380V/50Hz 3 phrase ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Power Source AC10kV/50Hz 3 phrase — — — — — — — — — —

Chilled Pressure loss kPa 76 75 75 89 90 90 90 100 100 100

Cooling Pressure loss kPa 67 68 68 80 81 81 81 90 90 90

Power Source AC380V/50Hz 3 phrase ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Power Source AC10kV/50Hz 3 phrase ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Power Source AC380V/50Hz 3 phrase — — — — — — — — — —

Power Source AC10kV/50Hz 3 phrase ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Electrical machine 380V kW — — — — — — — — — —

Pressure loss kPa 84 108 85 105 92 108 96 111 100 112

Pressure loss kPa 70 91 71 87 75 88 81 93 85 95

Pressure loss kPa 87 97 87 96 100 109 101 109 90 96

Electrical machine 380V kW 753 782 811 — — — — — —

Power Source AC380V/50Hz 3 phrase ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Power Source AC10kV/50Hz 3 phrase — — — — — — — — — —

Cooling Pressure loss kPa 74 95 87 106 78 91 84 96 88 99

Power Source AC380V/50Hz 3 phrase ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Power Source AC10kV/50Hz 3 phrase — — ○ ○ ○ ○ ○ ○ ○ ○

Pressure loss kPa 90 100 91 99 103 112 113 112 93 99

Power Source AC380V/50Hz 3 phrase ○ ○ ○

Power Source AC10kV/50Hz 3 phrase ○ ○ ○

Flow m3/h 787 817 847

Chilled Pressure loss kPa 124 133 142

Flow m3/h 912 947 982

Cooling Pressure loss kPa 106 113 120

Electrical machine input 380V kW 708 733 757

380V mm 5050 5050 5050

Size of pulling tubes mm 4500 4500 4500

Shipping 380V 16.5 16.7 16.7

380V - 6.46 6.48 6.50

380V 50Hz 10000V 50Hz

Standard cooling capacity (USRT)

Cooling capacity (%)

Figure 4.1 Centrifugal Chillers’ Partial Load Characteristic

Refrigerating capacity (%)

Valve opening position (%)

Figure 4.2 Air suction valve opening characteristics

4.1.2 Temperature Control Characteristic

Load change end point Load rate (%)

Temperature at the outlet of chilled water 7℃

Elapsed time (min)

Figure 4.3 Temperature control characteristics

Inlet of chilled water

Outlet of chilled water

Elapsed time (min)

Figure 4.4 Accompanying Characteristic When Starting

Table 4.1 Motor Starting Methods Characteristics of Closed Centrifugal Chillers