LAYOUT DRAWING OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

CONTROL SYSTEM
LAYOUT DRAWING OF CONTROL SYSTEM

1: Camera

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10 STRUCTURE AND FUNCTION LAYOUT DRAWING OF CONTROL SYSTEM

2: CAN terminating resistor 3: Engine controller

PC210LC-11 10-91
LAYOUT DRAWING OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

4: Machine monitor 7: Resistor for PC-EPC valve

5: GPS antenna 8: KOMTRAX terminal
6: Pump controller 9: Communication antenna

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10 STRUCTURE AND FUNCTION MACHINE MONITOR SYSTEM

MACHINE MONITOR SYSTEM

MACHINE MONITOR SYSTEM DIAGRAM

a: Power supply d: Drive signal

b: CAN signal e: Camera signal
c: Sensor signal and switch signal
1: Machine monitor 6: KOMTRAX terminal
2: Battery 7: Sensors and switches
3: Pump controller 8: Wiper motor and window washer motor
4: Engine controller 9: Camera
5: Air conditioner controller

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KOMTRAX SYSTEM 10 STRUCTURE AND FUNCTION

KOMTRAX SYSTEM
KOMTRAX SYSTEM DIAGRAM

KOMTRAX system consists of KOMTRAX terminal, communication antenna, and GPS antenna

FUNCTION OF KOMTRAX SYSTEM

• KOMTRAX system transmits various types of information on the machine. KOMTRAX administrator sees
the information in the office and supplies various services to the customers.
• KOMTRAX system can transmits the following information.
• Positional information
• Working information
• Alarm and failure information
• Fuel consumption information
• Maintenance information
• Machine working condition information
REMARK
To provide the services, you need to establish radio station for KOMTRAX separately.

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

COMPONENT PARTS OF CONTROL SYSTEM

MACHINE MONITOR
FUNCTION OF MACHINE MONITOR

• The machine monitor has the monitor display function, mode selection function, and switch function of the
electrical components, etc. It also has the built-in warning buzzer.
• CPU (Central Processing Unit) is mounted inside, and it processes, displays, and outputs information.
• The monitor system monitors the machine state by obtaining the information with the sensors and switches
installed in various parts of the machine, processes the information instantly to display on the machine
monitor, and informs the operator of the machine condition.
The information displayed on the machine monitor falls into the following types.
• Alarm when the machine has trouble
• Machine state display (engine coolant temperature, hydraulic oil temperature, fuel level, etc.)
• Display of camera image
• The switches on the machine monitor have functions to control the machine.

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COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

REMARK
• The machine monitor consists of the display and switch section. The display is LCD (Liquid Crystal Display),
and the switch section consists of flat sheet switches.
• If there is abnormality in the machine monitor, controller, or wiring between the machine monitor and control-
ler, the machine monitor does not display normally.
• The battery voltage may drop sharply when the engine is started depending on the ambient temperature and
battery condition. In this case, the display may disappear for a while, but it is not an abnormal phenomenon.
• If environmental temperature of the machine monitor is high, brightness may be automatically reduced to
protect the liquid crystal.
• Intensity or color of the objects may change because of the automatic adjustment function of the camera.
• See “Operation and Maintenance Manual” for the following items.
• Display (screen display)
• Switches
• Guidance icons and function switches

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

INPUT AND OUTPUT SIGNALS OF MACHINE MONITOR

070-18P “CM01”
Pin No. Signal name Input/output signal
1 Continuous power supply (24 V) Input
2 Continuous power supply (24 V) Input
3 GND (continuous power supply) -
4 GND (continuous power supply) -
5 External starting signal Input
6 Starting motor cut-off relay (for personal code) Output
7 (*1) -
8 System operating lamp Input/Output
9 Lamp switch Input
10 Starting switch (ACC) Input
11 Starting switch (C) Input
12 Preheating Input
13 Engine shutdown secondary switch Input
14 (*1) -
15 Fuel level sensor Input
16 Charge level (alternator terminal R) Input
17 (*1) -
18 (*1) -

*1: Never connect these pins. Malfunctions or failures may occur.

070-12P “CM02”
Pin No. Signal name Input/output signal
1 Seat belt alarm switch Input
2 Engine oil level sensor Input
3 Radiator coolant level sensor Input
4 Air cleaner clogging sensor Input
5 Swing lock switch Input
6 (*1) -
7 CAN (C) terminating resistor terminal -
8 CAN (C)_H Input/Output
9 CAN (C)_L Input/Output
10 CAN (R) terminating resistor terminal -
11 CAN (R)_H Input/Output
12 CAN (R)_L Input/Output

*1: Never connect these pins. Malfunctions or failures may occur.

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COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

070-20P “CM03”
Pin No. Signal name Input/output signal
1 (*1) -
2 (*1) -
3 (*1) -
4 (*1) -
5 (*1) -
6 (*1) -
7 (*1) -
8 (*1) -
9 (*1) -
10 (*1) -
11 (*1) -
12 (*1) -
13 (*1) -
14 (*1) -
15 (*1) -
16 (*1) -
17 (*1) -
18 (*1) -
19 (*1) -
20 (*1) -

*1: Never connect these pins. Malfunctions or failures may occur.

070-8P “CM04”
Pin No. Signal name Input/output signal
1 Power supply for camera (8 V) Output
2 Camera NTSC signal 1 Input
3 Camera NTSC signal 2 Input
4 Camera NTSC signal 3 Input
5 GND (power supply for camera) -
6 Camera 2 normal image/mirror image selection Output
7 Camera 3 normal image/mirror image selection Output
8 GND (shield) -

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

TYPES OF GAUGES AND METERS DISPLAYED ON MACHINE MONITOR

Gauge Item displayed Description Remarks
Monitor • Indicates corresponding tempera-
Tempera-
Range back- ture range.
ture
ground
• Alarm buzzer sounds at 105 °C
(*1) W1 105 °C Red or higher.
Engine coolant W2 102 °C Red • If monitor background color is
temperature white, warm up the engine.
W3 100 °C Blue
gauge
W4 85 °C Blue
W5 60 °C Blue
W6 30 °C White
Monitor • Indicates corresponding tempera-
Tempera-
Range back- ture range.
ture
ground
• Alarm buzzer sounds at 105 °C
(*1) H1 105 °C Red or higher.

Hydraulic oil H2 102 °C Red • If monitor background color is

temperature white, warm up the hydraulic
H3 100 °C Blue components.
gauge
H4 85 °C Blue
H5 40 °C Blue
H6 20 °C White
Monitor Indicates corresponding level range.
Range Quantity back-
ground
F1 304 ℓ Blue
(*1)
F2 245 ℓ Blue
Fuel level
gauge F3 200 ℓ Blue
F4 100 ℓ Blue
F5 60 ℓ Blue
F6 41 ℓ Red
Segment Load level Indicates instantaneous fuel consump-
tion (average of fuel consumption by 3
Light to
Green 1 to 8 seconds) in 10 steps.
(*2) medium
(Displays when ECO Guidance → Con-
ECO gauge figurations → ECO Gauge on user
Orange 9, 10 Heavy menu is set to ON.)

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COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

Gauge Item displayed Description Remarks

Gauge Indicates corresponding level range.
Range Quantity
range
A1 100 % Green
A2 75 % Green
AdBlue/DEF A3 50 % Green
level gauge
A4 25 % Green
A5 10 % Green
A6 2.5 % Red
A7 0 % Red
Indicates accumulated engine operating
hours (alternator is generating).
Service meter 00000.0 h to 99999.9 h
(Press F4 switch to change to clock dis-
play.)

• 12-hour system display Displays time.

Clock (AM/PM) (Press F4 switch to change to service
meter display.)
• 24-hour system display

Displays average fuel consumption.

(*2) • 1 Day
(Display can be switched by selecting
Fuel consump- • Split time another item in ECO Guidance → Con-
tion gauge • None figurations → Average Fuel Consump-
tion Display on user menu.)

*1: The gauge pointer disappears if the gauge signal is not available due to an open circuit in the CAN commu-
nication line.
*2: Display can be switched by selecting another item in ECO Guidance → Configurations on user menu.

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

TYPES OF CAUTION LAMPS DISPLAYED ON MACHINE MONITOR

*1: This is included in the Check before starting items. After the staring switch is turned to ON position, the mon-
itor is lit for 2 seconds, and changes to the standard screen if no abnormality is found.
*2: Maintenance notice time can be changed on Maintenance Mode Display Setting of service mode.
*3: These items are lit for 2 seconds, and then go out.
Description
Caution
Symbol Item displayed lamp display Action level Remarks
Range
(background display
color)
Lights up • Caution lamp background
Min. 102 °C L02
(red) color changes depending
30 °C or above, Lights up on the temperature detect-
- ed.
below 102 °C (blue)
Coolant tem-
• Alarm buzzer sounds at
perature (*1)
105 °C or higher.
Lights up • If the background color of
Below 30 °C -
(white)
caution lamp is white, warm
up the engine.
Lights up • Caution lamp background
Min. 102 °C L02
(red) color changes depending
20 °C or above, Lights up on the temperature detect-
- ed.
below 102 °C (blue)
Hydraulic oil
• Alarm buzzer sounds at
temperature
105 °C or higher.
(*1)
Lights up • If the background color of
Below 20 °C -
(white) caution lamp is white, warm
up the hydraulic compo-
nents.
Lights up The background color of caution
Below 41 ℓ -
(red) lamp changes depending on the
Fuel level (*1) remaining fuel level.
Lights up
Min. 41 ℓ -
(blue)
For an entire • Caution lamp background
hour Lights up color changes depending
L02
(Below specified (red) on the hours detected.
Radiator cool- level) • When the background color
ant level (*1) of caution lamp is red, the
(Below specified Lights up
L01 (*3) warning buzzer sounds.
level) (yellow)
Normal Lights off -
When charge is Caution lamp lights up and alarm
defective buzzer sounds when abnormality
Lights up is detected while engine is run-
Battery charge (charge voltage L03
(red) ning.
(*1) < battery volt-
age)
When normal Lights off -

PC210LC-11 10-101
COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

Description
Caution
Symbol Item displayed lamp display Action level Remarks
Range
(background display
color)
When abnormal Caution lamp lights up and alarm
Lights up buzzer sounds when abnormality
Engine oil (below specified L03
(red) is detected while engine is run-
pressure (*1) pressure)
ning.
When normal Lights off -
When abnormal Caution lamp lights up if abnor-
Lights up mality is detected when engine
Engine oil lev- (below specified L01 (*3)
(yellow) stops.
el (*1) level)
When normal Lights off -
When abnormal Caution lamp lights up if abnor-
Lights up mality is detected while engine is
Clogged air (above specified L01 (*3)
(yellow) running.
cleaner (*1) pressure)
When normal Lights off -
When abnormal Caution lamp lights up if abnor-
(There is water mality is detected when engine
Lights up stops.
Water separa- collected above -
(red)
tor (*1) the specified
amount.)
When normal Lights off -
When mainte- • The display changes de-
Lights up
nance due time - pending on how long it has
(red)
is over elapsed since the mainte-
nance due time was over.
Maintenance
due time warn- • After starting switch is
ing When mainte- turned to ON position, cau-
Lights up
nance notice - tion lamp lights up if condi-
(yellow)
time is over (*2) tion for lighting it up is sat-
isfied, and then goes out in
30 seconds.
When action lev- • Caution lamp lights up
Lights up
el L04 or L03 is L04 or L03 when an abnormality is de-
(red)
State of sys- detected tected in machine system.
tem When action lev- • When the background color
Lights up
el L01 is detect- L01(*3) of caution lamp is red, the
(yellow)
ed alarm buzzer sounds.
When action lev- • Caution lamp lights up
Lights up
el L04 or L03 is L04 or L03 when an abnormality is de-
(red)
Engine system detected tected in engine system.
state When action lev- • When the background color
Lights up
el L01 is detect- L01 (*3) of caution lamp is red, the
(yellow)
ed alarm buzzer sounds.

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

Description
Caution
Symbol Item displayed lamp display Action level Remarks
Range
(background display
color)
When action lev- • Caution lamp lights up
Lights up
el L04 or L03 is L04 or L03 when abnormality is detect-
(red)
State of hy- detected ed in hydraulic system.
draulic system When action lev- • When the background color
Lights up
el L01 is detect- L01 (*3) of caution lamp is red, the
(yellow)
ed alarm buzzer sounds.
When action lev- • Caution lamp lights up
Lights up
el L03 is detect- L03 when abnormality is detect-
(red)
KDPF system ed ed in KDPF system.
state When action lev- • When the background color
Lights up
el L01 is detect- L01 (*3) of caution lamp is red, the
(yellow)
ed alarm buzzer sounds.
When action lev- • Caution lamp lights up
Lights up
el L03 is detect- L03 when soot is accumulated
(red)
ed in KDPF or when purifying
KDPF soot ac- function deteriorates abnor-
cumulation When action lev- mally.
Lights up
el L01 is detect- L01 (*3) • When the background color
(yellow)
ed of caution lamp is red, the
alarm buzzer sounds.
Caution lamp lights up and alarm
When engine
Engine over- Lights up buzzer sounds when engine over-
overrun is de- L02
run (red) run is detected.
tected

Caution lamp lights up when an

When air condi-
State of air Lights up abnormality is detected in air con-
tioner is abnor- L01 (*3)
conditioner (yellow) ditioner system.
mal

Lights up • The background color of

Max. 0.09 % L04
(red) caution lamp changes de-
Lights up pending on the remaining
Max. 2.5 % L03 fuel level.
AdBlue/DEF (red)
level • Alarm buzzer sounds at
Lights up
Max. 10 % - 5 % or lower.
(red)
Lights up
Above 10 % -
(blue)
When action lev- L04 • Caution lamp lights up
Lights up
el L04 or L03 is when abnormality is detect-
(red) L03
AdBlue/DEF detected ed in AdBlue/DEF system.
system state When action lev- • When the background color
Lights up
el L01 is detect- L01 (*3) of caution lamp is red, the
(yellow)
ed alarm buzzer sounds.
Engine stop at Caution lamp lights up when en-
Engine stop at
AdBlue/DEF Lights up gine stops because of overheat-
overheat: Above L01 (*3)
system over- (yellow) ing of AdBlue/DEF system.
150 times
heat

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COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

Description
Caution
Symbol Item displayed lamp display Action level Remarks
Range
(background display
color)

Seat belt cau- Seat belt is not

- -
tion lamp fastened

Number of
abrupt engine Lights up
L03
stops: 2000 (red)
times or more
Abrupt engine Number of
stop by AIS abrupt engine
stops: 1000 Lights up
L01 (*3)
times or more, (yellow)
below 2000
times
When action lev- • Caution lamp lights up
Lights up
el L03 is detect- L03 when abnormality is detect-
(red)
Cooling fan ed ed in cooling fan system.
system state When action lev- • When the background color
Lights up
el L01 is detect- L01 (*3) of caution lamp is red, the
(yellow)
ed alarm buzzer sounds.
When action lev- • Caution lamp lights up
Lights up
el L04 is detect- L04 when abnormality is detect-
(red)
ed ed in machine.
When action lev- • When the background color
Lights up
el L03 is detect- L03 of caution lamp is red, the
(red)
ed alarm buzzer sounds.
Action level
When action lev-
Lights up
el L02 is detect- L02
(red)
ed
When action lev-
Lights up
el L01 is detect- L01 (*3)
(yellow)
ed

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

TYPES OF PILOT LAMPS DISPLAYED ON MACHINE MONITOR

Symbol Item displayed Description Remarks
• Operates automatically Displays the operation state of
at low temperature. preheating.
Automatic (Be lit for approx.30
preheating sec. at maximum.)
• Goes out after engine
is started.
Elapsed time
after turning
starting Monitor dis-
Preheating switch to play
HEAT (pre-
heat)
Manual pre-
heating 0 to 30 sec-
Lights up
onds
30 to 40 sec-
Flashes
onds
40 seconds
Lights off
or longer
One-touch Indicates operation state of one-
power maxi- Monitor display touch power maximizing func-
mizing switch tion.
One-touch pow- Lights up
er maximizing
ON (Goes out approx. 8.5 sec-
onds after, if held down)
OFF Lights off
Swing park- Displays operation state of swing
Swing lock Monitor dis-
ing brake lock.
switch play
cancel switch
OFF OFF Lights off
Swing lock
ON OFF Lights up
OFF ON Flashes
ON ON Flashes

INT: Intermittent operation Displays the operation state of

front window wiper.
Wiper ON: Continuous operation
Goes off: Stopped

Indicates the operation state of

Lights up: ON air conditioner and blower.
Air conditioner
Lights off: OFF

Indicates whether seat belt is

Lights up: Not fastened fastened.
Seat belt
Lights off: Fastened

Indicates the operation state of

Lights up: When engine is stopped engine.
Stopping engine
Lights off: When engine is running

PC210LC-11 10-105
COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

Symbol Item displayed Description Remarks

Lights up: Aftertreatment devices regenera- Indicates regeneration state of
Aftertreatment tion in progress aftertreatment devices.
devices regen-
eration Lights off: Aftertreatment devices regenera-
tion completed
• Indicates regeneration
state of aftertreatment de-
Lights up: Aftertreatment devices regenera-
Aftertreatment vices.
tion disabled
devices regen- • When manual stationary
eration disable Lights off: When aftertreatment devices re-
generation disable is canceled
regeneration is necessary,
KDPF soot accumulation
caution lamp lights up.
Displays the state of message.
Message Lights up: There is unread message.
(Unread) Lights off: No message.

Message Displays the state of message.

Lights up: There is already-read message
(No return mes- but return message for it is not sent yet.
sage, already-
Lights off: No message.
read message)
Displays operation state of auto-
Auto-decelera- Lights up: ON deceleration function.
tion Lights off: OFF

P: Heavy-duty operation Displays the set working mode.

E: Low-fuel consumption operation
L: Fine control operation
Working mode B: Breaker operation
ATT/P: 2-way attachment operation
ATT/E: 2-way attachment operation with low
fuel consumption

Lo: Low-speed travel Displays the set mode of travel

speed.
Travel speed Mi: Middle-speed travel
Hi: High-speed travel

Displays position state of lock

Lights up: Lock position lever.
Lock lever
Lights off: FREE position

• Idle stop guidance Displays the guidance to support

• Deterrence guidance of hydraulic re- operation of the machine.
lief
• Economy mode recommended guid-
ECO guidance
ance
• Travel at reduced engine speed rec-
ommended guidance
• Low fuel level guidance

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

OPERATOR MODE FUNCTION OF MACHINE MONITOR

The information items in this mode are displayed ordinarily. The operator can display and set them by operating
the switches. Display and setting of some items need special operations of the switches.
Items available in the operator mode are as follows:
*1: The operator mode items are classified as follows.
A: Display from the time when the starting switch is turned to “ON” position to the time when display changes to
the standard screen, and display after starting switch is turned to “OFF” position
B: Display when the machine monitor switch is operated
C: Display when condition is satisfied
D: Display that requires special operations of switches
*2: Display sequence from the time when the starting switch is turned to ON position to the time when the stand-
ard screen appears varies depending on the settings and conditions of the machine as follows:
V: When engine start lock is enabled
W: When engine start lock is disabled
X: When working mode at start is set to “Breaker mode (B)”
Y: When any abnormality is detected by the check before starting
Z: When any item is detected as the maintenance due time is over
REMARK
• For how to operate the operator mode functions, see the Operation and Maintenance Manual.
• For the operating method of the engine start lock function, see "Password setting and canceling manual".
Category Display order (*2)
Item
(*1) V W X Y Z
Display of KOMATSU logo 1 1 1 1 1
Display of password input 2 - - - -
Display of technician identification status 3 - 2 - -
Display of operator ID input screen 4 - 3 - -
Display to check breaker mode - - 4 - -
Display of check before starting 5 2 5 2 2
A
Display of warning after check before starting - - - 3 -
Display of maintenance due time over - - - - 3
Display to check working mode and travel speed 6 3 6 4 4
Display of standard screen 7 4 7 5 5
Display of engine shutdown secondary switch screen
Display of end screen

PC210LC-11 10-107
COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

Category Display order (*2)

Item
(*1) V W X Y Z
Selection of auto-deceleration
Selection of working mode
Selection of travel speed
Stop operation of alarm buzzer
Operation of windshield wiper
Operation of window washer
Operation of air conditioner
Operation to display camera mode
B
Check of maintenance information
Setting and display of user menu
• ECO Guidance
• Machine Setting
• Aftertreatment Devices Regeneration
• SCR Information
• Maintenance
• Monitor Setting
• Display of message (including KOMTRAX messages for user)
Display of ECO guidance
Display of caution monitor
C
Display of KDPF regeneration
Display of action level and failure symbol
Checking function by LCD (Liquid Crystal Display)
D Function to check service meter
Function of usage limitation setting/change password

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

SERVICE MODE FUNCTION OF MACHINE MONITOR

These functions are not displayed normally. A technician can display and set them special operation of
switches. These functions are used for special settings, testing, adjusting, or troubleshooting.
Items available in the service mode are as follows:
REMARK
For operating method of the service mode functions, see TESTING AND ADJISTING, “SERVICE MODE”.
Pre-defined Monitoring
Self-define Monitoring
Mechanical System Abnormality Record
Abnormality Record
Electrical System Abnormality Record
Maintenance Record
Maintenance Mode Setting
Phone Number Entry
Key-on Mode
Unit setting
Default With/Without Attachment
Camera
Auto Idle Stop Time Fixing
Cylinder Cutout Mode Operation
Active Regeneration for Service
KDPF Memory Reset
SCR Service Test
Diagnostic Tests
Engine Stop at AdBlue/DEF Inj Overheat Count Reset
Engine Controller Active Fault Clear
Ash in Soot Accumulation Correction
Reset Number of Abrupt Engine Stop by AIS
Pump Absorption Torque (F)
Pump Absorption Torque (R)
Travel Low speed
Adjustment Att Flow Adjust in Combined Ope
Calibrate F Pump Swash Plate Sensor
Calibrate R Pump Swash Plate Sensor
Fan Speed Mode Select
No-Injection Cranking
Terminal Status
KOMTRAX Settings GPS & Communication State
Modem Information
Service Message

PC210LC-11 10-109
COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

KOMTRAX TERMINAL
STRUCTURE OF KOMTRAX TERMINAL
General view
Model: TC630/TC635

1: GPS antenna connection 4: Communication antenna connection

2: Machine harness connection (070-18P) 5: LED lamp display
3: Machine harness connection (070-12P)

FUNCTION OF KOMTRAX TERMINAL

• This terminal uses the communication technology of cell phone.
• This terminal is the wireless communication equipment which enables to transmit GPS locational informa-
tion and various machine information which is received from network signal or input signal. It can transmit
the information via communication antenna.
• The condition of KOMTRAX terminal can be checked on the “KOMTRAX Setting” screen in the service
mode of the machine monitor.
• Use of KOMTRAX terminal must be limited for the countries in which such communication is allowed.
• The terminal has LED lamps and 7-segment lamp indicator used for testing and troubleshooting on its dis-
play section.
REMARK
• When commencing the operation of the KOMTRAX system or changing the country in which the system is
used, you must give notice to Komatsu Ltd.
• When operating the system in Japan, it is required to install a terminal for exclusive use in Japan.

INPUT AND OUTPUT SIGNALS OF KOMTRAX TERMINAL

070-18P“CK01”
Pin No. Signal name Input and output signals
1 (*1) -
2 (*1) -
3 (*1) -
4 (*1) -
5 (*1) -
6 (*1) -
7 (*1) -
8 (*1) -

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

Pin No. Signal name Input and output signals

9 (*1) -
10 CAN (C)_H Input and output
11 CAN (C)_L Input and output
12 (*1) -
13 (*1) -
14 External starting signal Input and output
15 System operating lamp Output
16 (*1) -
17 (*1) -
18 (*1) -

*1: Never connect these pins, otherwise it may cause malfunction or failures.
070-12P“CK02”
Pin No. Signal name Input and output signals
1 GND -
2 GND -
3 Starting switch (ACC) Input
4 Alternator (R) Input
5 (*1) -
6 Power supply Input
7 Power supply Input
8 (*1) -
9 (*1) -
10 (*1) -
11 Starting switch (C) Input
12 (*1) -

*1: Never connect these pins, otherwise it may cause malfunction or failures.

PC210LC-11 10-111
COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

PUMP CONTROLLER
STRUCTURE OF PUMP CONTROLLER
General view

INPUT AND OUTPUT SIGNALS OF PUMP CONTROLLER

AMP-81P [CN-CP01]
Pin No. Signal name Input/output signal
1 Continuous power supply (24 V) Input
2 Continuous power supply return Input
3 Window washer Output
4 Continuous power supply (24 V) Input
5 Continuous power supply return Input
6 Potentiometer power supply (5 V) Output
7 CAN (R)_H Input/Output
8 Service oil pressure sensor Input
9 (*1) -
10 Service circuit 1 potentiometer 2 Input

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

Pin No. Signal name Input/output signal

11 Front pump oil pressure sensor Input
12 Swing RIGHT PPC oil pressure sensor Input
13 Boom LOWER PPC oil pressure sensor Input
14 Arm IN PPC oil pressure sensor Input
15 Left travel REVERSE PPC oil pressure sensor Input
16 (*1) -
17 (*1) -
18 GND (analog signal) -
19 (*1) -
20 Swing lock switch Input
21 Model Selection 3 Input
22 Lock lever automatic lock cancel switch Input
23 Breaker Switch Input
24 Starting switch ACC signal Input
25 (*1) -
26 CAN (R)_L Input/Output
27 (*1) -
28 Hydraulic oil temperature sensor Input
29 Service circuit 2 potentiometer 2 Input
30 Rear pump oil pressure sensor Input
31 Swing LEFT PPC oil pressure sensor Input
32 Boom RAISE PPC oil pressure sensor Input
33 (*1) -
34 Left travel FORWARD PPC oil pressure sensor Input
35 Service PPC oil pressure switch Input
36 (*1) -
37 (*1) -
38 Cooling fan speed sensor Input
39 Swing parking brake cancel switch Input
40 Model Selection 2 Input
41 PPC lock solenoid Input
42 One-touch power maximizing switch Input
43 Starting switch ACC signal Input
44 Pulse signal return -
45 CAN (C)_H Input/Output
46 GND (analog signal) Input
47 (*1) -
48 Service circuit 1 potentiometer 1 Input
49 Front pump swash plate sensor Input

PC210LC-11 10-113
COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

Pin No. Signal name Input/output signal

50 Bucket DUMP PPC oil pressure sensor Input
51 Arm OUT PPC oil pressure sensor Input
52 (*1) -
53 Right travel REVERSE PPC oil pressure sensor Input
54 (*1) -
55 (*1) -
56 Wiper motor reverse (W) Input
57 (*1) -
58 Model selection 5 Input
59 Model selection 1 Input
60 (*1) -
61 Starting switch C signal Input
62 External starting signal Input
63 Potentiometer 5 V power supply Output
64 CAN (C)_L Input/Output
65 (*1) -
66 (*1) -
67 Service circuit 2 potentiometer 1 Input
68 Rear pump swash plate sensor Input
69 Bucket CURL PPC oil pressure sensor Input
70 (*1) -
71 (*1) -
72 Right travel FORWARD PPC oil pressure sensor Input
73 (*1) -
74 (*1) -
75 Wiper motor stop (P) Input
76 Cab front window open limit switch Input
77 Model Selection 4 Input
78 PPC lock switch 2 Input
79 PPC lock switch 1 Input
80 Starting switch ACC signal Input
81 (*1) -

*1: Never connect these pins. Malfunctions or failures may occur.

AMP-40P [CN-CP02]
Pin No. Signal name Input/output signal
82 (*1) -
83 (*1) -
84 PPC Lock Relay Output

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

Pin No. Signal name Input/output signal

85 Travel junction solenoid valve Output
86 Attachment selector solenoid valve Output
87 2nd service EPC-L valve (*2) Output
88 LS-EPC valve Output
89 Merge-divider EPC valve (LS) Output
90 (*1) -
91 BR cut-off relay -
92 (*1) -
93 Travel speed increase solenoid valve Output
94 2-stage swing relief solenoid valve Output
95 2nd service EPC-R valve Output
96 Front pump PC-EPC valve Output
97 Attachment flow adjustment EPC valve Output
98 (*1) -
99 Fan clutch solenoid valve Output
100 System operating signal Output
101 Swing parking brake solenoid valve Output
102 1st service EPC-L valve Output
103 (*1) -
104 Rear pump PC-EPC valve Output
105 (*1) -
106 (*1) -
107 Travel alarm Output
108 Battery relay drive Output
109 2-stage relief solenoid valve Output
110 1st service EPC-R valve Output
111 (*1) -
112 Merge-divider EPC valve (main) Output
113 Variable back pressure solenoid valve Output
114 Wiper motor (-) Output
115 GND (solenoid) Input
116 Solenoid power supply Input
117 GND (solenoid) Input
118 Solenoid power supply Input
119 Wiper motor (+) Output
120 GND (solenoid) Input
121 Solenoid power supply Input

*1: Never connect these pins. Malfunctions or failures may occur.

PC210LC-11 10-115
COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

RESISTOR FOR PC-EPC VALVE

PC
Abbreviation for Pressure Compensation
EPC
Abbreviation for Electromagnetic Proportional Control

STRUCTURE OF RESISTOR FOR PC-EPC VALVE

General view

1: Resistor 2: Connector

SPECIFICATIONS OF RESISTOR FOR PC-EPC VALVE

Resistance: 20 Ω

FUNCTION OF RESISTOR FOR PC-EPC VALVE

It allows a proper current to flow to EPC valve, according to the condition, when the pump drive secondary
switch s turned to “ON” position.
REMARK
No current flows normally.

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

CAN TERMINATING RESISTOR

CAN
Abbreviation for Controller Area Network

STRUCTURE OF CAN TERMINATING RESISTOR

General view

1: Connector (with built-in resistor)

SPECIFICATIONS OF CAN TERMINATING RESISTOR

Resistance: 120 Ω

FUNCTION OF CAN TERMINATING RESISTOR

This function is used to suppress reflection of the high-frequency signals at the CAN communication line termi-
nal so that noises are not mixed in the CAN communication signals sent and received between each terminals.
REMARK
If the CAN terminating resistor is not installed, CAN communication errors occur and the operator cannot oper-
ate the machine.

PC210LC-11 10-117
COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

ENGINE CONTROLLER
STRUCTURE OF ENGINE CONTROLLER
General view

INPUT AND OUTPUT SIGNALS OF ENGINE CONTROLLER

Delphi96Pin “ECM J1”
Pin No. Signal name Input/output signal
Ground/Shield/
1 Injector #1 (-)
Return
Ground/Shield/
2 Injector #2 (-)
Return
Ground/Shield/
3 Injector #3 (-)
Return
4 (*1) -
5 (*1) -
6 (*1) -
7 (*1) -
8 (*1) -
9 Sensor power supply relay Output
Ground/Shield/
10 IMV (-)
Return
11 IMV (+) Output

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

Pin No. Signal name Input/output signal

12 (*1) -
13 EGR valve solenoid (+) Output
14 (*1) -
15 (*1) -
Ground/Shield/
16 Turbocharger speed (-)
Return
17 Turbocharger speed (+) Input
18 Engine Bkup speed sensor Input
19 (*1) -
20 (*1) -
21 (*1) -
22 (*1) -
23 (*1) -
24 (*1) -
25 Injector #1 (+) Output
26 Injector #2 (+) Output
27 Injector #3 (+) Output
28 (*1) -
29 (*1) -
30 (*1) -
31 Engine NE speed sensor Input
32 Mass air flow (MAF) sensor Input
33 (*1) -
34 (*1) -
35 (*1) -
36 (*1) -
37 (*1) -
38 (*1) -
39 (*1) -
40 (*1) -
41 (*1) -
42 Common rail pressure sensor Input
43 (*1) -
44 Ambient pressure sensor Input
45 Charge pressure sensor Input
46 (*1) -
47 (*1) -
48 (*1) -
49 Injector #4 (+) Output

PC210LC-11 10-119
COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

Pin No. Signal name Input/output signal

50 Injector #5 (+) Output
51 Injector #6 (+) Output
52 Engine oil pressure switch Input
53 (*1) -
Ground/Shield/
54 GND
Return
Ground/Shield/
55 GND
Return
Ground/Shield/
56 GND
Return
Ground/Shield/
57 GND
Return
Ground/Shield/
58 GND
Return
59 (*1) -
60 (*1) -
61 Mass air flow and temperature sensor Input
62 Charge temperature sensor Input
63 Crank case pressure sensor Input
64 (*1) -
65 (*1) -
66 (*1) -
67 VGT position sensor Input
68 (*1) -
69 CAN_C (+) Communication
70 Datalink3 (+) (KOMNET/r) Communication
71 (*1) -
72 (*1) -
Ground/Shield/
73 Injector #4 (-)
Return
Ground/Shield/
74 Injector #5 (-)
Return
Ground/Shield/
75 Injector #6 (-)
Return
Ground/Shield/
76 EGR valve solenoid (-)
Return
77 (*1) -
78 Sensor 5V power supply Power supply
79 Sensor 5V power supply Power supply
80 Sensor 12V power supply Power supply
81 Sensor 5V power supply Power supply
82 Sensor 5V power supply Power supply

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

Pin No. Signal name Input/output signal

83 Coolant temperature sensor Input
84 (*1) -
85 (*1) -
86 (*1) -
87 (*1) -
88 EGR valve lift sensor Input
89 (*1) -
90 (*1) -
91 (*1) -
92 (*1) -
93 CAN_C (-) Communication
94 Datalink3 (-) (KOMNET/r) Communication
95 (*1) -
96 (*1) -

*1: Never connect these pins. Malfunctions or failures may occur.

Delphi96Pin “CE02/ECM J2”
Pin No. Signal name Input/output signal
1 Power supply (+24 V, continuous) Power supply
Ground/Shield/
2 VGT solenoid (-)
Return
3 AdBlue/DEF line heater relay 1 Output
4 (*1) -
5 ACC (Key SW) Input
6 AdBlue/DEF pump temperature sensor/ AdBlue/DEF pump driver Input/ Output
7 AdBlue/DEF line heater relay 2 Output
8 Sensor 5 V power supply Power supply
9 Sensor 5 V power supply Power supply
10 Throttle sensor Input
11 (*1) -
12 (*1) -
13 Water-in-fuel sensor Input
14 (*1) -
15 (*1) -
16 AdBlue/DEF pump pressure sensor Input
17 (*1) -
18 (*1) -
19 (*1) -
20 (*1) -

PC210LC-11 10-121
COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

Pin No. Signal name Input/output signal

21 Datalink4 (+) (sensor controller) Communication
22 Datalink4 (+) (KOMNET/c) Communication
23 (*1) -
24 (*1) -
25 Power supply (+24 V, continuous) Power supply
26 Power supply (+24 V, continuous) Power supply
27 Power supply (+24 V, continuous) Power supply
28 Power supply (+24 V, continuous) Power supply
29 (*1) -
30 (*1) -
31 (*1) -
Ground/Shield/
32 GND
Return
Ground/Shield/
33 GND
Return
34 (*1) -
35 (*1) -
36 (*1) -
37 (*1) -
38 AdBlue/DEF line heater Diag1 Input
39 AdBlue/DEF line heater Diag2 Input
40 (*1) -
41 KDPF differential pressure sensor Input
42 KDPF outlet pressure sensor Input
(*1): Machine equipped with fuel control dial
43 -
Idle validation switch 2: Machine with accelerator pedal
(*1): Machine equipped with fuel control dial
44 -
Idle validation switch 1: Machine with accelerator pedal
45 Datalink4 (-) (Sensor controller) Communication
46 Datalink4 (-) (KOMNET/c) Communication
47 (*1) -
48 System operating lamp Output
Ground/Shield/
49 Power GND
Return
Ground/Shield/
50 Power GND
Return
Ground/Shield/
51 Power GND
Return
Ground/Shield/
52 Power GND
Return

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

Pin No. Signal name Input/output signal

Ground/Shield/
53 AdBlue/DEF injector (-)
Return
Ground/Shield/
54 GND
Return
55 (*1) -
56 Ambient temperature sensor Input
Ground/Shield/
57 GND
Return
58 (*1) -
59 (*1) -
60 (*1) -
Ground/Shield/
61 GND
Return
62 (*1) -
63 (*1) -
64 (*1) -
65 Engine room temperature sensor Input
66 (*1) -
67 (*1) -
68 (*1) -
69 (*1) -
70 (*1) -
71 (*1) -
72 (*1) -
Ground/Shield/
73 Power GND
Return
74 (*1) -
75 Intake air heater relay (+) Output
76 (*1) -
77 AdBlue/DEF injector (+) Output
78 (*1) -
79 AdBlue/DEF pump voltage Output
80 VGT solenoid (+) Output
81 AdBlue/DEF Flow control valve Output
82 AdBlue/DEF tank heating valve Output
83 AdBlue/DEF pump heater relay Output
84 (*1) -
85 (*1) -
86 (*1) -
87 (*1) -

PC210LC-11 10-123
COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

Pin No. Signal name Input/output signal

88 (*1) -
89 (*1) -
90 (*1) -
91 (*1) -
92 (*1) -
93 (*1) -
94 (*1) -
95 (*1) -
96 (*1) -

*1: Never connect these pins. Malfunctions or failures may occur.

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10 STRUCTURE AND FUNCTION COMPONENT PARTS OF CONTROL SYSTEM

FUEL CONTROL DIAL

STRUCTURE OF FUEL CONTROL DIAL
The fuel control dial is installed to R.H. console box.
General view, sectional view

1: Potentiometer 3: Knob
2: Spring

FUNCTION OF FUEL CONTROL DIAL

When knob (3) is turned, the shaft of potentiometer (1) rotates. The resistance of variable resistor in potentiome-
ter (1) varies according to this rotation, and throttle signals are sent to the controller.

PC210LC-11 10-125
COMPONENT PARTS OF CONTROL SYSTEM 10 STRUCTURE AND FUNCTION

REMARK
The hatched area in the following graph is the abnormality de-
tection area. When the throttle voltage is in this area, the en-
gine speed is set to low idle.

10-126 PC210LC-11