Professional Documents
Culture Documents
00
Fuel System Description of Operation
PART 1 - GENERAL
1.01 SUMMARY
A. This section describes the operation of the fuel system control logic to include alarms,
interlocks, and operation of individual systems. For the new Marine Facility, Fuel Receiving
Facility, and modifications to existing Tank Farm 2 at YVR, this includes;
1. Fuel Storage Tank Operation
2. Motor Operated Valves
3. Marine Receipt Filtration
4. Marine Receipt
5. Fuel Recirculation
6. Tank to Tank Transfer
7. Off Spec Fuel Transfer to ship
8. Inventory Management and Reporting
9. Fuel Transfer to TF2 from TF0
10. Tank Farm 2 Receipt Filtration
11. Reclaim Fuel Return
12. TF2 Truck Unloading
13. Off Spec Fuel Loading
14. Water Treatment
15. Emergency Fuel Shutoff (EFSO)
16. Marine Bypass Operation - Marine direct to TF2
1.02 RELATED SECTIONS
A. Section 33 09 50.02– Fuel System Controls
1.03 SUBMITTALS
A. The control system integrator shall submit the description of operation if any clarifications or
changes are made to the following text. Submit proposed graphics screens at the same time. The
integrator shall meet with the Operator and the Engineer to discuss and reach consensus before
beginning programming.
PART 2 - PRODUCTS (NOT USED)
PART 3 - EXECUTION
3.01 ALARMS
A. When alarms are specified to annunciate at the HMI, they shall be indicated both graphically
and shall sound audibly over the PC speakers. The graphic shall flicker until the alarm has been
acknowledged at the HMI or FSCP but shall remain solid until the alarm has cleared. The
audible alarm shall sound until the alarm has been acknowledged/silenced at the HMI or FSCP.
B. Alarms which are specified to initiate the external building alarm horn shall energize both upon
alarm notification. The external building horn shall sound until the alarm has been
acknowledged at the PC or the FSCP.
C. Each alarm identifed in this document shall be recorded in the historical alarm log. The log
shall record the type of alarm, date of alarm, time of alarm, the operator who acknowledged the
alarm, the date and time of the acknowlegement. The log shall be a historical log that can be
searched, printed, and exported,
only valid for flows 50% of rated flow and greater. If the flow rate is less than 50%, HMI shall
indicate "Flow is less than 50% of rated flow and Corrected DP not accurate; therefore not
shown"
D.
E. The Dehydrators are each equipped with a low level alarm (Level 3) and a high level
alarm(Level 3) in the water sump that detect the amount of water in the sump. These devices
control a motor operated drain valve on the dehydrator sump. In the event water is detected in
the dehydrator sump to a LAL level, the motor operated ball valve MOV20X-10 shall be
energized to open to allow the system pressure to drain the water from the dehydrator sump into
the water holding tank T-520 ( and future tank T-521 ).This shall only deengergize JY20XA-50
if more than one filter train is selected to continue to allow flow from the vessel. The PLC shall
maintain a minimum of one train availabe for delivery. If water is detected in all three
dehydrators via the LAH20X-10, then the go signal shall be removed.
F. When in Marine Reciept Mode and fuel is being routed through the inbound filtration, Iif the
LAH20X-10 in the dehydrator sump is activated, the solenoid JY20XA-50 on the water
slug/flow control valve CV-20X shall be de-energized to close the control valve and allow the
automatic water drain to catch up. When the LAH20X-10 then clears for 5 seconds,
JY20XA-50 shall be re-energized to allow flow through the filter train. This shall only
deengergize JY20XA-50 if more than one filter train is selected to continue to allow flow from
the vessel. The PLC shall maintain a minimum of one train availabe for delivery. If water is
detected in all three dehydrators via the LAH20X-10, then the go signal shall be removed.
G. If T -520 is in an alarm status LSH , the solenoids JY20XA-50 shall be de-energized to stop
flow through the filter trains and the potential overfill of T-520 ( or future T-521 ).
D. The Operator shall be prompted to manually position valves on the Receipt Filtration Pad to
route fuel through the desired filtration media. All the butterfly valves on the Receipt Filtration
Pad are manually operated and do not have position indicators. Each filter train is equipped
with a flow control valve; CV-201, CV-202, CV-203, CV-204, CV-205, CV-206, and CV-207.
The Operator shall be prompted to record the filter vessels that they have selected for flow via
the following matrix of available filters. The filters marked future shall have the graphic similar
to the new filters but shall be shown in grey and not selectable The operator shall print the
following table after populating data to allow the staff to manually set/double check the valve
positioning. Provide a print button on table for operator interface to allow Operator to manually
verify valve positions. Provide a button on HMI for Operator to confirm filter train selection
and that all valves are in the proper position.
E. The HMI shall record the filtration media selected for the receipt. If only the prefilters are
selected, the PLC shall energize the solenoid JY-20XB-50. If any additional filter is selected, t
he PLC shall energize the solenoid JY-20XA-50 on the CV-20X control valve on the filter
trains selected to allow flow through the train once the receipt is selected to commence.
JY-20XA-50 and JY-20XB-50 shall not be energized simultaneously. Additionally, if any
F. The HMI shall record the filtration media selected for the transfer operation. The PLC shall
determine which two pumps are next in the sequence for operation. This shall be determined by
whether or not the Hand/Off/Auto switch is in the Auto position and the two or three pumps
with the lowest run time in hours shall be selected for the transfer. The PLC shall energize the
solenoid JY-20XA-50 on the CV-20X control valves on the filter trains associated with the two
recirculation pumps to be used. The HMI shall record the DPITs from the filters during the
transfer to allow operators to trend the change in differential pressure during the
transfer. The PLC shall not energize JY-20XB to allow the higher flow rate. As the centrifugal
pumps are rated for 1400 gpm, only JY-20XA shall be energized on CV-20X to limit the flow t
hrough the pump and the resulting selected filter media.
G. One of the fuel storage tanks shall be placed into the “Tank to Tank Transfer Issue” mode. Fuel
will be removed from this tank.
1. Low level controls can be by-passed in this mode to allow the pumps to remove as much
fuel as possible from the tank. When the tank goes into low level alarm from the ATG, or
independent Low-Low level alarmcritical low level, a banner shall appear on the graphics
screen asking the operator if he wants to by-pass the alarm. When the ATG tank level
reaches 1370mm as measured from the bottom of the tank sump, the recirculation pumps
shall automatically shut down the transfer operation. If the operator wishes to further
remove fuel from the tank, the possibility of pump cavitation exists. He/she shall manually
throttle the butterfly valve immediately downstream of the pump and place the pump in
hand and manually drain the tank. An operator should monitor the pump for the audible
signs of cavitation and shall stop the transfer operation immediately upon signs of
cavitation. Using a single pump for this operation will reduce the flow rate in the suction
piping and hence reduce the friction losses which will lower the risk of cavitation. An
alarm (Level 2 Alarm) shall be activated if two or more pumps are running and these two