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KOOI\]EY BLO!

'/OUT PREVENTER COI'ITROL

SYSTEI\1
TABLE OF CONTENTS
BLWOIIT PREVENTER CONTROL SYSTEIVI

I'IAJOR lvluLATOR EONTROL SYSTEF1

RECOI,II,IENDED

SYSTEI,I

I,IAINTENANCE AND TROUBLT.SHOOTING OF A BLOI,IOUT PR

TEST UNITS

REPRESENTATIVES AND SERVICE PERSONNEL


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3
0ilfield Division, C. Jim Sterryart & Stevenson, Im.
P.O. Box 1473, Houston, Texas 77OO1o Telex 76-2650o Cable KOOMEYHOU
Sales Otfices: 100 Waugh Drive, Suite 100 Phone (713) 861-2101
General Otlices & Manufacturing: 201 Rob rts St.o Phone (713) 222-8481
OILFIELD DIVISION ;.pri'r,ayJ'rt ;ti1 -'rL'F-

BLOI,,IOUT PREVENTER
KOOMEY
CONTROL SYSTEMS
- Land &
Sutsea B(lP
Gontrol
SYSTEM SELECTION
Syslems

- Well
With ever increasing enphasis on Drilling Safety and
specifically Blowout Prevention, the Oil Indtrstry is
Produclion
Control
qulcl(Iy realLzLrjLP,
quickLy that a rig's
r^e.Aliaing tnat rrg's Blowout Preventer Control
ulowouE vrevenle
Systems
System'is'i?friaHg ihe most iimportant components o f a safely
Syst"m'is-fdJidffgt lhe
succ?(druliy operated *),rLl$u.alq; _ oylT 1"B9li?1 or
- High
,, ^ia
oiLy a f ew short yburr , th.?-"allr-lkff6i6fl irow a.na of ten in-
9nryarew5norf,,yearS,IneawKwaro,,5Ic,wa,IICtUIf,eIIIIl-..l1;..\/
Pressure bpeiable manual biowoui preventer operators hat,e evolvedc'.'?''-:/:t.'),i('
d;'i '<-'.:-
Test Units which control and ()^''1'.!
iito highlft-ef$t'dff "SF"Rbe 7f.Cn'F'eyrt"*s ;hi.i;-;;";;;i" " ai" ,ia L

,, mon numerous funct blowor-rt preventer stack.


- Grown-0-ilalic
4fo hq|,+ rig has t e-d blowout preventer .,'. i-
SaletY <) )-
Systems con ifrftilrit for the pro j ects it is contracted
for 1 planning is e Logical selection- -
-
,'a,srlrty
Duo-BIock not guesswork- - IS A MUST t, d b 'L!41
CP"'o
$ystems

Central Air SYSTEIVI SIZING


Compressor
Systems The size and type of blowout preventer control system
is dependent upon the bLowout preventer stack components
Beciprocating
and the nanner in which they f,unctio-n. Dif,ferent blowout
and Botary preventers require various hydr.aulic pressures and Volumes
Compressors
for correct operation. For example, the F{ydri1's hyd::auJ-ic
Air Winches system should never have ]nore than 1500 PSI maximum opera-
ting pressure en it because exces-sive pressure will shorten
Degassers
the life of the rubber packing unit. Fluid pressure on the
Fresh Water curtain blowout preventer cperators should not exceed 50C
Generators PSI , except emergency, where 1500 PSI is rnaximum. Other
operators should be operated at 150CI PSI continuous pres-
Waler
sure, but shouLd hav'e 5000 PSI availabLe for emergencies
Ireatmenl
and for operating the 1"0, Cl00 and 15,000 PSI rvorking pressure
Equipment
sizes.
Wasle lllater
Units

Sludge &
SYSTEM PRESSURE AND VOLUI{E
Waste
To insure 0PTIMUM control of a blowout, the necessary
lncinerators
hydraulic volume and pressures must tre available to
Fuel promptly close the blowout preventers and maintain initial
,'t'-realmenl packoff. As well pressure increases, less closi-ng pressure
ils is required to rnaintain the packoff. Easy, Fosltive clo-
- sure prevents high pressure sand and gas from damaging or
- and more
I

wearing away blowout preventer rams or elements which seal:


against well pressure. This means a large volume of hy-
draulic fluid must be available for imrnediate use. A
minimutn initial packoff pressure of 1000 PSI is required
by almost all blowout preventer manqfacturers; therefo're,
in addition to the large volumes required for fast closure,
this operating fluid should also be supplied at pressures
in excess of 1000 PSI.

PRESSURE SOURCES
In most instances the use of punps alone to supply
these requirements is unfeasible. Very large capacity
high pressure pumps are expensive initiaLly and economi-
cally unrealistic to operate and maintain. A1so, under
blowout conditions, primary rig power is nornally turned
off, thereby removing the source of power for running the
pumps. The IDEAL solution has been to store large amounts
of hydraulic operating fluid at high pressures by means
of high pressure, 1ow volume punps and hydro-pneumatic
accumulators.

l
ACCUI/IUI-ATORS

An accumulator is a device which can store large amounts


of fluid at high pressures with the use of a compressible
gas; normally inert nitrogen gas. The accumulator vessel
is "precharged" with a pre-determined charge of nitrogen.
Since nitrogen gas is compressible, as fluid is introduced
into the vessel by means of hydraulic punps, the nitrogen
is compressed just like a mechanical spring and stores up
a tremendous amount of potential energy. The pressure and
volumetric requirements of the blowout preventers deterniine
the size and precharge of these accumulator vessels.

ADVANCED DESIGN
As drilling exploration increased, varied dril-ling 1o-
cations and geological formations prescribed blowout
preventers which would control the most severe blowout
conditions. Para11e1 to blowout preventer design improve-
ments, the control systems f or them also i-mproved. In 1957,
the first 5000 PSI working pressure accurnulator system for
blowout preventer controls was introduced to the industry.
Prior to that time most accumulator units were of 1500 PSI
working pressure design. Because of higher well pressures
encountered in portions of West Texas, Mississ:-ppi and other
parts of the wor1d, high pressure blowout preventer and
controls became a necessity. Even in areas where 6xtremely
high well pressures are not prevalent, the 5000 PSI accumu-
lator system is a more efficient piece of equipment than an
accumulator system operating at a l-ower working pl'essure,
because it stores fluid at a higher pressure range and this
allowS for a physically smaller accumulator.
?.
HOt,l THE ACCUlvlUI.ATOR UNIT l.lORKS

The primary acting force of available power supply


for prompt and sure control of a blowout preventer stack
is that fluid which is stored at high pressure inside of
a hydro-pneumatic accumulator system. Hydraulic pumps
t_he prinary source, but are only the secondary acting
force of power.

PUMPS AND ACCU|V|ULATORS

Smal1 volume, high pressure hydraulic pumps (air


and/or electric operated) force hydraulic fluid into
high pressure vessels, containing nitrogen gas stored
at high pressures. The total accumulator volume capa-
city is determined by the size, quantity and working
pressure of the blowout preventer equipment. When the
pumps fi-1l the accumulators with fluid to their working
pressure, the pumps automatically cease pumping.

VALVE MAI'IIFOLD
A set of four-way hydraulic valves tied-in to the
accurnulators can direct large volumes of the high pres-
sure fluid to the respective preventer or preventers as
needed. As the fluid is discharged from the accumulators
at high volume, the hydraulic pumps will turn on and re-
plenish the accurnulators with the same amount of fluid
us ed.

FLUID RESERVE

Several large oi1 compani-es have determineci that an


accumulator unit should be able to close all preventers
on a stack and stil1 maintain a fifty percent (50%) fluid
reserve (in other words, one-ha1f of the volume required
to close all preventers), at or above 1200 PSIG. This is
their minimum requirement. The reason 1200 PSIG has been
selected is that almost all blowout preventer manufacturers
require a closing pressure in excess of 1000 PSI under
actual blowout conditions. This pressure should be main:
tained after full closure to make initial packoff. As well
pressure increases, less closing pressure is required to
maintain packoff.
!li')
\T
U
SAFETY FACTOR I

A fifty percent (50%) safety factor is inserted be-


cause of leakage in the packings of preventers, interflow
in the control valves when valves are turned frcm ttopen"
position to "c1ose" position, and also the accumulator
unit with control manifo--ld is normally located up to 150
feet from the well bore. The control manifold on the
accumulator unit is normally below the leve1 of the blow-
out preventer stack; therefore, when the valves are in
"open" position on the accumulator unit, a portion of the
fluid in the lines connecting the accumulator unit to the
blowout pteventer stack may drain back to the accumulator
unit reservoir. I4rhen a valve is operated to close a pre-
venter, a portion of the fluid in the line has to be
replenished before the preventer starts to close.

SYSTEM PRESSURES r'.

Over the years the three main classes of accumulator


units have been 1500 PSI, 2000 PSI and 5000 PSI working
pressure systems. Considering T200 PSI as the mininum
allowab1e pressure of an accumulatorrs f1uid, then the
available fluid in an accumulator is that fluid which is
stored between 1200 PSI and the working pressure of the
accumulator vessel.
C. Jllvl STE}{ART & STEVENSON, INC. STD. 2I.'
OI LFIEL"D DIVISION

Separator Type Hydro-Nitrogen Accumulators


Offer Maximum Safety

The Oilfield Division provides three different types of


U.S. Depaftment of ASME Coded accumulators: separator or bladder type, cylindrical
Transportation Vessel (USCG guided float type and, the spherical guided float type.
(Formerly ICC) Approved on
Approved Request) The separator type is recommended for maximum
safety and is used exclusively on the Koomey S Series
Accumulator Units. They are available in sizes rang-
Seamless,
Homogeneous ing from ll2 cubic inches to 1l gallons and in both
Chrome 3,000 and 6,000 psi working pressures for oil and
Molybdenum water service. The operating temperature range is
Shell With
4 to I Safety
Factor
-30'F to * 185'F. Materials are available for othe:.
temperatures and services.
These are the three most important reasons why
the separator type accumulators rank highest in
safety:
1. The accumulator's metal shell has no welds,
seams or joints. lt is manufactured from a single
piece of chrome molybdenum steel and has a 4 to 1
safety margin above maximum working pressure.
2. A designed-in feature allows the mouth of the
shell to spread at a point below the designed burst
pressure, extruding the O-ring and causing imme-
diate pressure loss.
3. The plug assembly cannot be disassembled
Positive Gas and while the accunrulator is under pressure.
Fluid Separation These and other safety factors are why the Koomey
Permits separator type accumulators meet all applicable regu-
Accumulator Use
in Any Position lations, are ASME coded and can be furnished, on
Without Loss of High request, to comply with United States Coast Guard
Precharge Gas Volumetric requ irements.
Eff iciency
Complete detailed parts information on the Koomey
lnsensitive separator type accumulators will be found in the Com-
Fluid Contamination
ponent Parts Section. Detailed information on.the
cylindrical guided float type accumulators used on
Vibration Koomey G and E Series Accumulator Units, and on
Pulsation
And Shock the spherical guided float type accumulators will also
Dampener be found in the Component Parts Section.

Positive Shut-Down
At Minimum
( Precharge)
Pressure Withou
Loss oI Precharge lnstant Response
I ntegra I

Safety Relief ,Port Assembly Can Not


Be Disassembled Under
Precharge Pressure
Large Flow Ports
The 3000 PSI system is the most economically feasible
system available with respect to current standards. Using
the standards sheet No. 4 following this page, compare an
eighty gallon (80 Gal. total volume - gas and fluid) accumu-
lator at 1500 PSI, 2000 PSI and 3000 PSI working pressures.
At 1500 PSI working pressure (nornal nitrogen precharge
would be 750 PSI) the usable fluid available between 12,00
PSI and 1500 PSI would be approximateLy ten gallons (10
Gals. ). Were the accumulator a 2000 PSI WORKING PRESSURE
UNIT (The standard precharge would be 1000 PSI of nitrogen
gas) from 1200 PSI to 2000 PSI, the available usable fluid
would be approximately 26.6 Gallons - more than twice that
of the 1500 PSI accumulator. However, if the accumulator
was of the 3000 PSI working pressure design (nornal1y
precharged to 1000 PSI of nitrogen) there would be approxi-
nately forty gallons (40 Gals.) of usable fluid from 1200
PSI to 5000 PSI. This is four times the amount of usable
fluid of a 1500 PSI working pressure system. The 3000
PSI system represents a saving in cost and space and weight
requirements.
It is very important that accumulator unit capacity be
sized for each blowout preventer stack it is to operate.
Too often specifications for the drilling equipnent of a
project read only that "an accurnulator control system is
required to hydraulically operate the valves on the blow-
out preventer stack". Very general requirements, such as
this quite often a1low an accumulator unit to be furnished
which is totally insufficient to properly control the
blowout preventer stack during a blowout. As long as an
accumulator control unit is on location, these liberal
requirements are fulfi1led regardless of the accumulator's
capacity. A forty gallon (40 Gal.) capacity unit can
easily be placed on a project requiring an eighty gallon
(80 Gal.) unit and sti11 meet the specificalicns so liber-
aLIy outlined. In view of this, it is most important that
the accumulator control system be sized for each drilling
project and blowout preventer stack it is to operate, and
for the most extrerne conditions (see standard sheet #5
note rrCrr following this page).
To determine accumulator volume, see the preceding
page. Quick reference charts showing required volumes on
the vari-ous preventers and valves are listed after stand-
ard sheet No. 5 following this page.
_!

C. JIt'l STE}IART & STEVENSON, INC. STD. 1


OILFIELD DIVISION

Ram Type Blowout Preventers


w0Rt(. w0Rr(.
l1{G ING
I0ttEt 8.0.P. PRES. VERT. HYDRAUTIC GAr.S. GAIS TYPE 8.0.P. PNES. YERT. HYDRAUTIC GAtS GAtS.
OT stzE SURE 80iE OPERAION TO TO ct0sE OPEN OR stzE SURE BOiE OPERAIOR TO TO ct0st OPE"
TY'E lnches l.r.PS lnches PSI* ct0st OPEl' RAI IO RATI O MOOET lnches MaI. PS lnche! PSI- c[0st OPEI{ RITIO tlIl0

B0WEN T00LS, lNG., Houston, Texas CAMERON lR0N W0RKS, Houston, Texas (Continued)

51922 2VzSinek 6,000 ZYz 780 .t7 .16 7.9r 1 QRC 8 5,000 9 1,500/ 3,00( 2.36 2.70 9.05r I 1.83:1
51923 2Yz Singk 10,000 2y2 1,300 .19 .19 7.9r1 QRC 10 3,000 1l 1,500/ 3,00( 2.77 3.18 9.05: l 1.21:1
51924 2r/zTwin 5,000 2Yz 692 .36 .28 7.9r 1 QRC 10 5,000 1l 1,500/ 3,00( 2.77 3.18 9.05: I l.2ltl
60701 2UzTwln 10,000 2Vz r,001 .43 .35 7.9: I QRC 12 3,000 73s/a 1,500/ 3,00( 4.42 5.10 8.64: I 1.07:l
50460 2X. Singl€ 15,000 2%c 1,000 .3 .3 8.18:1 QRC l6 2,000 162/t 1, s00 / 3,00( 6.0 7.05 8.64:1 0.62: I
51926 3 Single 5,000 3 369 .30 .22 13.2:1 QRC 18 2,000 lTVq 1,500/ 3,00c 6.0 7.05 E.64:l 0.62: I
51927 3 Single 10,000 3 738 .30 .22 73.2r1
=F
oRc 20 2,000 173/d 1,500/ 3,00c 6.0 7.05 8.64:1 0.62: I
51928 3 Twin 5,000 3 369 .54 .49 13.2:1 SS 6 3,000 l%a ,500/ 3,00c 08 07 3 E
do
51929 3 Twln 10,000 3 738 .54 .49 13.2r I SS 6 5,000 7%t ,500/ 3,00c 08 07 3.8:1
61040 4 Single 5,000 4 555 .91 .81 15.3:1 6c
3e ss 8 3,000 9 ,500/ 3,00c 15 13 3.9:1
61044 4 Single 10,000 4 1,I10 .91 .81 15.3r I dg SS 8 5,000 I ,s00 / 3,00c 15 13 3.9:1
61048 4 Twin 5,000 4 555 l.8r t.62 15.3: I 40 SS 10 3,000 11 , s00 / 3,00c 15 13 3.9:1
61050 4 Twin 10,000 4 1,1 10 1.81 1.62 15.3:1 o SS 10 5,000 l1 ,500 / 3,00c 15 13 3.9:1
eo
47034 4X6 singlr 10,000 4Xc 1,000 .43 .34 13.6:1 <o SS t2 3,000 L3s/a ,500/ 3,000 29 25 3 7l
60467 4X6 Singl( 15,000 4Xc 3,000 .43 .34 13.6: I za SS L4 s,000 73s/s ,500i 3,000 29 25 3-i tl
E
61053 41a Singl( 3,000 4V2 370 ,91 .81 15.3 I r Type F 6 3,000 500/ 1,500 1.5 2.3 4.5: I
61055 4Vz Singlt r0,000 4y2 1,1 10 .91 .81 15.3r I with 6 5,000 500/ 1,500 1.5 2.3 4.5; I
6r057 4VzTwin 5.000 4Y2 555 1.83 1.64 15.3:1 Type W 7 10,000 7Xo 500/ 1,500 1.5 2.3 4.5r1
61060 4t/zTwin 10,000 4Y2 1,110 1.83 1.64 15.3r I opr. 7 15,000 7%u 500/1,500 1.5 2.3 4.5:l
51938 5Yz Singlt 3,000 5r/z 240 1.51 t.37 20.8:L 8 3,000 9 500/ 1,500 2.8 3.7 2.5:l
63642 7X. Sinelt 10,000 7Xt 900 .74 ,75 10.9:1 8 5,000 I 500/ 1,500 2.8 3.7 2,5r1
U
10 3,000 I1 s00/ 1,s00 2.8 3.7 2.521
o
CAMERON lR0N WORKS, Houston, Texas 10
11
5,000
10,000
1l
11
500/ 1,500
s00/1,500
2.8
2.8
3.7
3.7
] 2.5r1
2.5:1
U 6 3,000 7Xc 1,500/ 3,000 1.33 t.28 7tl 2.3tL t2 3,000 l3s/e 500/ I,500 4.1 5.3 2zl
U 6 5,000 7Xc 1,500/ 3,000 1.33 1.28 7t7 2.3tl l4 5,000 l3s/a 500/ r,5oo 4.1 5.3 2tl
U 7Xe 10,000 7X" 1,500/ 3,000 1.33 t.28 7tl 2.Tl 16 2,000 163/a 500 / 1,500 5.0 6.0 2:l
U 7%, 15,000 7Xc 1,500/ 3,000 1.33 t.28 7tl 2.3tl 16 3,000 L63/c 500 / 1,500 5.0 6.0 2tl
U l0 3,000 11 1,500/3,000 3.36 3.20 7:7 2.3r1 20 2,000 201/4 500/ 1,500 5.0 6.0 2:l
U l0 5,000 ll r,s00/ 3,000 3.36 3.20 7tl 2.3:1 20 3,000 20V+ 500 / 1,500 5.0 6.0 2rl
U 11 10,000 11 I,500 /3,000 3.36 3.20 7;7 2.3: I o
U 11 15,000 11 1,s00/ 3,000 3.36 3.20 7rl 2.3tL with 6 5,000 7)(c 500/ 1,500 2.3 3.05 4.5:1
U t2 3,000 13'6 1,500/3,000 5.80 5.45 7;7 2.3r7 Type W 7 10,000 7%e 500/ 1,500 2.3 3.05 4,5:1
U tSVa 5,000 l3ila 1,500/ 3,000 5.80 5.45 7tl 2.3tl opr. 15,000 7Xa 500/ 1,500 2.3 3.05 4.5:l
U 13% 10,000 r3% 1,s00/ 3,000 5.80 5.45 7tl 2.3tL 8 3,000 I s00/ 1,500 3.7 4.6 2,5r1
U 735/8 15,000 l3Ve r,500/ 3,000 11.3 I 1.7 6.6:1 2.3:7 8 5,000 9 500/ 1,500 3.7 4.6 2.5:L
U 163/a 3,000 76!t 1,500/ 3,000 9.8 10.6 6,7 zl 1.4:1 10 3,000 11 500/ 1,s00 3.7 4.6
E
2.5:1
U l6y4 5,000 16s/t 1,s00/ 3,000 9.8 10.6 6.7:1 1.4r1 l0 5,000 11 500/ 1,500 3.7 4.6
c
2.5tL
U l8y4 10,000 183/q r,500 / 3,000 23 24.9 7.4t1 11 10,000 11 500/ 1,500 3.7 4.6 2.5tl
U 20 2,000 20Vq 1,500 / 3,000 8.40 7,8s 7rl 7.Zt L2 3,000 L35/a 5oo/ I,5oo 6.8 8.1 2:l
U 20 3,000 20V4 1,500/ 3,000 8.40 7.85 7:l I,ZL 14 5,000 735/a 500/ 1,500 6.8 8.1 2:l
U 2Ly4 2,000 2Wc 1,500/ 3,000 8.40 ' 7.85 7tl 7.Zt 15 2,000 163/q 500/ l,5oo 7.6 9.1 2tl
U 27r/4 7,500 2lva 1,500 / 3,000 20.4 17.8 5.5:1 16 3,000 76s/q 500/ r,500 7.6 9.1 2:l
u 2lV+ 10,000 211/a 1,s00/ 3,000 26.5 24.7 7.2t7 20 2,000 20r/+ 500/ 1,500 7.6 9.1 2tl
U 26s/q 2,000 263/4 r,500/3,000 r0.4 9.85 7tL .63r1 20 3,000 20Ua s00/ 1,500 7.6 9.1 2tL
u 263/4 3,000 26e/q 1,500/ 3,000 10.4 9.81 7rl ,63r 1

U-Bl lnd LJJ/8 C,UUU LSJN ,5UU/ Z,fUU 1t 6 10.9 14:1 2,3;7
Ram wit l3s/a 10,000 735/8 ,500/ 2,500 11.6 10.9 14:1 2.3:t *Lower pressures for normal use, higher pressures for emergency only.
Shear 76y4 3,000 163/4 ,500/ 2,500 10.8 tt.7 9rl 1.4:1
Booster 76Tc 5,000 l6V4 ,500i 2,500 10.8 7rJ 9rl 1.4:1
20 2,000 2OVc ,500 / 2,500 16.8 15.7 l4:1 t.zt NoTE: Data presented are the latest recelved from the manufacturers, who are
20 3,000 20y4 ,500/ 2,500 16.8 15.7 74:7 1.2t7 invited to send latest data to the Koomey Division for inclusion in Quick Refer-
o J,UUU tX6 ,5UU/ J,UUU U.UI u.95 l.t3i ence Tables. Data not shown has not been made available. Manufacturer should
oRc 6 5,000 7X" ,500/ 3,000 0.81 0.9s 7.75t 1.5:1 be consulted for verification of figures shown and to provide additional informa-
QRC 8 3,000 I ,500/ 3,000 2.70 9.05: 1.83:1 tion not shown,
I
__l
Ram Type Blowout Preventers (Gontinued)
WORI. TOOEL 8.0.P. w.P. VERT HYO. GAtS. GAIS.
tltG OR stzE MAX BONE OPER. TO TO ct0sE OPEII
f,00Et B.0,P. PtES. YENI. ilYDntuUc Glts. BATS TYPE titcltEs PSI PSt PSI ct0sE OPEN RATIO NAIIO
0t slzE SUNE BONE OPENATOR TO r0 cL0s OPETI
IYPE lnchrs t.r. Ps lnch.s ?st. ct0st OPEi NATII RATIO
RUCKER-SHAFFER, Houston, Texas
CAMERON IRON WORKS, Houston, Texas (Continued) 10,000 4X: 1,s00/ 3,000 .50 .47 I 4.74t1
4tti 8.45:
TyPe F 6 3.000 7Xc 250/ r,500 3.97 3.46 4.9:1 6 3,000 7Xt 1,500/3,000 1.20 1.00 4.4*t 1.82:l
with 6 5,000 7Xt 250/ 1,500 3.97 3.46 4.9:1 6 5,000 7X, 1,500/ 3,000 7.20 1.00 4.45:l 1.82:1
Type L 7 10,000 7X" 250/ 1,500 3.97 3.46 4 9:1 7Xt 10,000 7Xt I,500/ 3,000 6.35 5.89 10.63: I 9.40:1

opr. 7 15,000 7%" 2s0l r,5oo 3.97 3.46 4.9:1 7X" 15,000 7X" 1,500/ 3,000 6.35 5.89 10.63: I 9.40: I
LWS
8 3,000 9 2s0l 1,500 6.85 6.19 3.44t1 E 3,000 I 1,500/ 3,oo() 2.58 2.26 5.58:1 3.00:1

8 5,000 9 250/ 1,500 6.85 6.r9 3.i14:1 I 5,000 9 r,500/ 3,000 2.58 2.26 5.58:l 3.00r 1
wl
10 3,000 11 250/ 1,500 6.85 6.19 d 3.44:1
9 10,000 9 1,500/ 3,00c 2.44 2.t4 5.58:l 1.69: I
LOCKINI
E l0 3,000 l1 1,500i 3,000 1.75 1.45 4.45: I 1.16:1
10 5,000 t1 250/ 1,500 6.85 6.19
4
3.44:L
10 5,000 1l 1,500/ 3,000 2.98 2.62 5.58:1 2.10;l
11 10,000 1l 250/ 1,500 6.85 6.19 3.44:1
MANUAI l1 10,000 11 1,500 / 3,000 3.62 3.31 7.83:1 2.20tl
t2 3,000 l3/a 250/ 1,500 10.30 9.38 2.3r1
I
SCREW t2 3,000 13% 1,500/ 3,00c 3.36 2.95 5.58r 1.75:1
l4 5,000 135/a 250/ r,500 10.30 9.38 2.3:7
r3% 5,000 r316 1,500/ 3,00( 3.36 2.95 5.58:1 1.75: I
l6 2,000 l6s/c 250/ r,500 11.71 r0.66 2.3r I r3% 10,000 13'b 1,500 / 3,00( 10.59 9.E2 10.63:1 3.47r1
16 3,000 762/q 2s0/ 1,500 lt.7t 10.66 2.3tL l6 3,000 169a 1,500/ 3,00( 4.69 4.r3 5.58: I 1.40r I
20 2,000 201/t 250/ 1, s00 IL.7L 10.66 2.3:L 16!+ 5,000 16% r,500/ 3,00( 6.60 6.03 7.85: I 1.59: I
20 3,000 20t/t 250/ 1,500 11.71 10.56 2-3:l 20 2,000 21Ya 1,500 / 3,00( 5.07 4.46 5.58: I .78:1

Type F 6 3,000 7X" 1,000/ 5,000 0.52 .05 1.5:1 20 3,000 2lY4 r,500/ 3,00( 5.07 4.46 5.58r1 .78: I
rvith 6 s,000 7Xa 1,000 /5,000 o.52 .05 1.5:1 TWP 6 3,000 7X, 500/ 3,00( 5 .51 4rl l.E1: I
Type H 7 10,000 7Xc 1,000/ 5,000 0.52 .05 1.5:1
Tvpe 8 ? o00 I 500/ 3,00( 7 .68 4tl 2.5tl
7Xo 15,000 7Xc 7.24 6.60 10.85:l 19.44:1
0pr. 7 15,000 7X" 1,000/ 5,000 0.52 .05 1.5:1
t0 5,000 ll 4.75 4.18 E.16:l 3.07: I
8 3,000 9 r,000/ 5,000 0.90 .80 l:l I
10 5,000 1l 9.31 8.48 10.85r 7.82t1
8 5,000 I 1,000 /5,000 0.90 .80 J 1:1
1l 10,000 1l 4.20 3.70 8.16:1 2.2l|1
E
l0 3,000 11 1,000/ 5,000 0.90 .80
e 1r1 *11 10,000 l1 8.23 7.50 10.85:1 5.24: I
10 5,000 11 1,000/ 5,000 0.90 .80 1:1 12 3,000 135/a 5.34 4.70 8.16:1 2.56:1
11 10,000 1l r,000/ 5,000 0.90 .80 1:l *12 3,000 73s/a 10.56 9.62 10.85:1 6.25: I
t2 3,000 L35/g r,000 / 5,000 t.52 .70 213:L L1s/a 5,000 r3% 5.30 4.67 8.16:1 2.56:1

14 5,000 l37a 1,000/ 5,000 1.52 .70 213:L


tWS *l3le 5,000 13% 10.56 9.62 10.85:1 6.25:1

16 2,000 l6t/a 1,000/ 5,000 t.73 .08 2l3tl


r13% 10,000 13% 1l.56 10.52 10.85: I 3.47tL

1,000i 5,000 7.73 .08 2l3tL


POSI-
16T+ 3,000 l6!c 7.25 6.38 8.16r 1 2.05: I
16 3,000 762/q
16Ya 5,000 l6Vq 7.25 6.38 8.16: I 1.59:1
20 2,000 2Ot/q r,000/ s,000 r.73 .08 213tl
LOCK 163/t 13.97 t2.71 10:85:1 3.61:1
1.73 .08 2lTt 'l6Vr 5,000
20 3,000 201/a 1,000/ 5,000 *18!t 10,000 lSqa 15.30 13.21 7.11r I 1.83:1

DRESSER OME (Guiberson), Dallas, Texas 20 2,000 2llq 1,500 / 3,000 7.80 6.E6 8.16:1 1.15: I
,20 2,000 2Wa 1,500/ 3,000 16.8€ 15 35 10.85:1 2,52t1
Type H 6 3,000 N,A. 2,000 1.1 .94 6.5:1 1.1
20 3,000 2Llt 1,500/ 3,000 7.8( 6.86 8.16r1 1.15:1
Hyd. Cyl. I 2,000 N.A. 2,000 1.1 .94 5.5:1 1:1
r20 3,000 2lya l,5oo/ 3,000 16.8t 15.35 10.85:1 2.52:1

'21y4 7,500 2ly4 1,500/ 3,000 r6.0t 13.8€ 7.1l:1 1.53r1


*Lower pressures for normal use, higher pressures for emergency only. *zlya 10,000 2lya 1,500/ 3,000 16.0: r3.86 7'11: I 1.63: I
6 3,000 7%c 1,500/ 3,ool 2.71 2.3 6:l 2.57:L
NoTE: Data presented are the latest received ftom the manufacturers, who
are invited to send latest data to the Koomey Division for inclusion in 0uick 6 5,000 7X, 1,500/ 3,00r 2.71 2.3 6:1 2.57 tl
Reference Tables. Data not shown has not been made available, Manutactur€r 8 3,000 9 1,500/ 3,oo( 2.74 2.3 6:1 l.E9:1
Types
should be consulted for verification of figures shown and to provide additional
information not shown. B&E E 5,000 I 1,500/3,00r 2.71 2.3 6:1 1.89:1
10 3,000 11 r,500 / 3,00r 3.2! 2.7 6:1 1:51: L

l0 5,000 l1 1,500/ 3,00r 3.21 2.7 6:1 1.35:1


12 3,000 13Ys 1,500 / 3,00r 3.5t 2.9 6:l l.14:1
t4 5,000 137s 1,500 / 3,00r 3.5: 2.9 6;1 1.14:l
l6 2,000 13l/2 1,500/ 3,00r 3.6: 3.0 6:1 1.05r1

' shear Ram


C. JIIVI STEWART & STEVENSON, INC. STD, 2
OILFIELD DIVISION

Bag Type (or Annular) Preventers,


Diverters, Strippers
8.0.P. w0Rnl{c YERT. IIYDRAUII( GAtS. Gtts. PlcroTt
slzE PRESSUNE BORE CONTNOL IO TO 0?E1{IotE
TYPE lnches Mar. PSI lnches l{ar. PSI CLOSE OPEiI Min. PSI

CAMER0N lR0N W0RKS, Houston, Texas REGAN FORGE & ENGINEERING C0., San Pedrc, Galif.

A 5 5,000 7Xt 1,500 2.2 1.9 N.A. K 3 3,000 3 3,000 ,2

A 6 10,000 7Xc 1,500 4.0* 3.1* N.A. K 4 3,000 4 3,000 .8

A 6 15,000 7X" N.A. N.A. Irl.A. N.A. K 7 3,000 6Vt 3,000 1.6

I tl s,000 ll 1,500 7.8 6.5 N.A. K 85h 3,000 7t/a 3,000 3.4

A l1 10,000 1l 1,500 12.l 10,5 N.A. K 9% 3,000 8z/a 3,000 5.7

A lt 15,000 1l N.A: N.A. N.A. N.A. K l|Tc 3,000 l0 3,000 7.6

A r3t6 5,000 73Ya 1,500 15.5 13.9 N.A. K r1% (0rd) 3,000 l|t/a 3,000 8.1

A 13% 10,000 r3% 1,500 21.5 18.7 N.A. K 113/4 (New 3,000 711/a 3,000 10.3

A 76{c 5,000 767q 1,500 33.0 29.0 N.A. K 733h 3,000 L2Vs 3,000 15.3

K 73Vt 3,000 l3t/c 3,000 19.9


HYDRIL COMPANY, Los Angeles, Calif. 16 3,000 3,000 22.5
K

2.42 1.90 1,000 K L85/B 3,000 3,000 29.5


GK 6 3,000 7X" 1,500
3.28 2.81 1,000 KFD 16 300 8 1,000 1.75
GX 6 5,000 7Xc 1,500
KFD 18% 300 8 1,000 2.5
Gr( 8 3,000 6tXt 1,500 3.58 2.90 1,050

4.93 1,150 KFD 20 300 8 1,000 2.5


GK 8 5,000 8tX" 1,500 5.81 u
22 300 8 1,000 3.0 E
GK l0 3,000 1l 1,500 6.32 4"77 1,150 KFO
E
0 J
GK 10 5,000 ll 1,500 8.34 6.78 1,150 KFD 24 300 8 1,000 3.0 o
A
t c
135/B 3,000 l3Va Well +500 L9Vz
GK t2 3,000 t37b 1,500 9.66 7.60 1,150 KFL
F
o
GK 13% 5,000 l3Vs r,500 75.28 t2.04 1,150 KFL 73qe

135/a
5,000
r0,000
737a
73s/s
Well +500
Well +500
22

24ty'2
-
GK 16 2,000 l6Vc 1,500 14.81 10.65 1,150 KFL

GK 16 3,000 l6s/c 1,500 t7.87 13.43 1,150 KFT L63/q 3,000 163/t Well +500 25e/q

GK l6Yt 5,000 l6e/+ 1,500 24.40 16.94 1,150 KFL 76s/q 5,000 L63/c Well +500 29

GK l8 2,000 L7t/a 1,500 17.93 72.28 1,r10 KFL 163/q 10.000 16s/+ Well +500 3lr/z

GK 7Xc 10,000 7Xt 1,500 8.01 6.02 1,150 KFL 20 2,000 20t/t Well +500 28Vz

GK 9 10,000 9 I,500 13.52 10.1 7 1,150 KFL 20 3.000 202/+ Well +500 32

GK 1l 10,000 11 1,500 2t.34 16.04 1,150 KFL 20 5,000 203/t Well + 500 35

G1( l3qa 10,000 l3Va 1,500 29.35 20.96 1,150 KFL 30 1,000 28 Well +500 47Vz

GL 13% 5,000 13% ,500 16.80 16.80 1,300 KFL 30 2,000 28 Well +500 52

GL l6{t 5,000 16{+ ,500 28.73 28.73 1,300 KFL 30 1,000 26lz Well +500 SLt/z

GL lBY+ 5,000 lSVq ,500 37.4 37.4 1,300 XFL 30 2,000 26t/z Well +500 56

2lUt 5.000 2lt/t 48.58 48 58 1,300 Torus 6 3,000* 7Xo 3,000 4.3
GL ,500
2,000 7)lo 1,500 2.42 1.68 1,000 Torus 6 5,000* 7h^ 3,000 4.3
MSP 6

MSP 8 2,000 81X6 1,500 3.89 2.51 1,050 Torus 8 3,000* I 3,000 8.1

1,500 6.32 4.45 1,150 Torus 8 6,000* 9 3,000 8.1


MSP IO 2,000 11

20 2,000 20s/t* 1,500 26.39 16.09 1,100


MSP RUCKER-SHAFFER, Houston, Texas
MSP 20 2,000 2lth I,500 26.39 16.09 1,100
Spherica I 6 3,000 1,500 4.57 3.21
MSP 29Y2 500 29t/z 1,500 60.0'* 0 1,500
8.0.P. 6 5,000 TYro 1,500 4.57 3,21

'0bsolet6 API Standard. 8 3,000 I 1,500 7.23 5.03


**Full Stroke, Self openlng.
NoTEr Data presented are the latest received from the manufacturers, who are
8 5,000 I 1,500 11.0 5 8.72

invited to send latest data to the Koomey Division for inclusion in Quick Refer- 10 3,000 1l 1,500 r1.00 6.78
J
ence Tables. Data not shown has not been made available. Manufacturer should
10 5,000 11 1,500 18.67 14.59 E
be consulted for verification of f]gures shown and to provide additional informa-
tion not shown. t2 3,000 13% 1,500 23.50 14.67

1,500 23.58 17.4t


4
735/a 5,000 135/8

135/a 10,000 73s/a r,500 57.24 42.68

L6t/c 5,000 163/q 1,500 33.26 25.61

782/+ 5,000 183/a 1,500 48.16 37.61

2A 2,000 2Lr/c 1,500 32.59 16.92

2L1/a 5,000 2lt/t 1,500 61.37 47.76


Hyd raulica lly-Operated Va lves
rttr uIt IotIlXc t0tE
It lrclal
Lttt 3Et trt$ulr
Iu.73l
StIE
IYDIIUUG
0?Etlfl0I
3rts.
TO
e^ts.
IO
TY?E
0n
LIIIE
slzE
w0R[lIe
ttEssutE
t0tE
EIZE
ltYDttur.tc
0PEntTr0ll
31t 3. 3lr.t.
tnGlar x.r. t3l OPEI{ ct0sE 1{0DEt lnch!s t.r. PSI lrch!r Irr. PSI
TO
0?Ex
TO
cr.03E

CAHEROiI tR0t{ W0RKS, Houston, T:ras RUCKER.SHAFFER, Houston, TGrr8


xct a 3,000 1 r,500 0.61 0.52 Flo-Seal 2 Reg. 2,000 ltXc 3,000 ,2 .2
Ict 1 5,000 4 1,500 b.or 0.52 2 2,000 2X" 3,000 .2 .2
t{ct 6 3,000 7 1,500 2.25 1.95 2 Reg. 3,000 llXc 3,000 ,2 .2
HCi 6 5,000 I 1,500 2.25 1.95 2 3,000 2Xt 3,000 .2 .2
F 2 c6u-3,000 L'nt r,)uu/5,uuo .lu .10 2 Reg. 5,000 ltXt 3,000 .2 ,2
f 2 5,000.15,000 ltXt 1,500/5,000 16 .16 2 5,000 2X" 3,000 .2 .2
I 2 960-3,000 2X, r,500/5,000 r0 .10 2X" 10,000 2X" 3,000 .4 .4
F 2 5,000-15,000 2Xt 1,500/5,000 .16 .16 2r4" 15,000 2\" 3,000 .4 ,4
7 2V2 960-10,000 2%t r,500i s,000 .20 .20 2Yz 2,000 2%c 3,000 .3 .3
l 2Uz 15,000 2X, 1,500/ 5,000 40 .40 ZYz 3,000 2%" 3,000 .3 .3
j 3 960-2,000 3rh 1,500/5,000 t5 .15 ZVz 5,000 2%" 3,000 .3 .3
7 3 3,000-5,000 3Y. I,500/ 5,000 24 .24 3 2,000 31/6 3,000 .3 .3
F 3 10,000 3Ve 1,500/ 5,000 .28 .28 3 3,000 3Ya 3,000 .3 .3
F 3 15,000 3Va r,500/ s,000 49 .49 3 5,000 3Va 3,000 .3 .3
I 4 2,000.5,000 4Va 1,500/ 5,000 30 .30 3X" 10,000 3X" 3,000 .6 .6
F 4 10,000 4t/e 1,500/s,000 59 .59 4 3,000 4X, 3,000 .8 .6
I 6 2,000.5,000 6Ve 1,500/ 5,000 84 .84 4 5,000 4X" 3,000 .E .8
DY 1 3,000 4 1,500 0.8 1.1 4X" 10,000 4X" 3,000 1.3 1.3
DY 4 5,000 4 r,500 0.8 1.1 6 3,000 7X" 3,000
0v 6 3,000 7 1,500 2.t 3.6 Flo.Seal 2 Reg, 2,000 tx" 3,000 .3 .3
DY 8 3,000 9 1,500 2.4 5.6 with 2 2,000 2X" 3,000 .3 .3
DY 10 3,000 l1 r,500 5.7 I 1.4 Ramlock 2 Reg. 3,000 |1X" 3,000 .3 .3
DY l0 5,000 ll r,500 5.7 I 1.4 2 3,000 2X" 3,000 .3 .3
DV L2 3,000 l3s/d 1,500 11.8 22.7 2 Reg. 5,000 lt%a 3,000 .3 .3
2 5,000 2X,
R0CKWELL MANUFACTURING CO., pittsburgh, pa. 3,000 .3 .3
2Xc 10,000 2X" 3,000 .4 .4
AC Valvo 2 2,000 2,500 .13 .ll 2%a 15,000 2X" 3,000 "4 .4
with U-l 2 3,000 2,500 .13 .11 2Vz 2,000 2%, 3,000 .3 .3
Hvd. 2 5,000 2,500 .13 .lt ZYz 3,000 2%" 3,000 .3 .3
opr. 2 10,000 2,500 .21 .20 2Yz 5,000 2%" 3,000 .3 .3
2r{z 2,000 2,500 .26 .23 3 2,000 3Va 3,000 .4 .4
.ZVz 3,000 2,500 .26 .23 3 3,000 3t/e 3,000 .4 .4
2y2 5,000 2,500 .26 .23 3 5,000 3Va 3,000 .4 ,4
2y2 10,000 2,500 .45 .42 3%o 10,000 3,000 .6 .6
3 2,000 2,500 .30 .25 4 3,000 4Yo 3,000 .8 .E
3 3,000 2,500 .51 .46 4 5,000 4X, 3,000 .8 .8
3 5,000 2,500 .51 .46 4X" 10,000 3,000 .8 .8
4 2,000 2,500 .69 .62 6 3,000 7X" 3,000
4 3,000 2,500 .69 .62 Type DB 3 3,000 3t/a 3,000 .3 .3
4 5,000 2,500 1_04 .98 3 5,000 3Va 3,000 .3 .3
3Xt 10,000 3,000 .6 .6
4 3,000 4Xo 3,000 .8 .8
4 5,000 4X" 3,000 .8 .8
4\" 10,000 4\, 3,000 1.3 1.3
6 3,000 11/ 3,000 2.0 2.O
c, JIll STEIAfiT & STEVf]tS0t, IilC. sil!. ,
0ttflErx Dlvlstol,t

mended Installation
KOOMEY
lowout Preventer
trol Systems

-EEE-E. -E_E_ rQ____

Typical Blowout
Freventer

3' Section Joints


at 25' lntervals
Allow Fast Set-Up

SAFETY DISTANCE
100 to 150 Feet Recommended
Using B.O.P. System Pipe Racks
With Protective Walkway
=t

Master Control Panel


KOOMEY MODEL GBK6A
Air OPerated
--

Auxiliary Control Panel


KOOMEY MODEL GARC-s
Air Operated

EE-EE-
EEEkk*EEEEE

f i--*-'=

Koomey S Series Accumulator Unit


MODEL T20180-35/AC62 and
Manifold Model SU2KBTS
C. JIIVI STEWART e STEVENSON, INC, STD. I1

OILFIELD DIVISION

Gomparison of 3,OOO,2,AOO and 1,5OO PSI


Accumulator Systems
Why the Koomey 3,000 irsi System
To Simplify the Gomparison, with 50% Reserve ls Recommended
a Bankof 8 SeParator TYPe
The Koomey B.O.P. Control System takes the- followjng fac'
Accumulators is Used tors into 6onsideration in recommending the 3,OOO psi
accumulator units:

F FLUID
TEVEL
@ 3,000 psi

FLUID
LEVEL
from "open" to "close".
@ r 200 Psi
2. Most four'way valves lose some of their fluid capacity
FLUID LEVEL
@ 1,000 psr due to "interflow" when the valves move from "open" to
"close", The 5oo/e reserve in the Koomey Syste.m more
than compensates for this.
3,OOO PSI SYSTEM 3. Frequently, there is fluid loss through the packing of the
oreventer units. Again, the reserue of the Koomey System
iakes this into consideration.

How to Determine the ProPer Size


Accumulators for 3,000, 2,000 and
1,500 PSI Systems
Using Boyle's Law P1V1 : PzYz
@ I
LEVEL
000 ps,
lnitial 00 Psi in the 3,000 and 2,000
psi sy 1,500 Psi system.
Pr accumulator when comPletelY
2,OOO PSI SYSTEM or 1,500 Psi).
- Minimum pressure ,left in .accumulator (recom'
Pz:
mended minimum is 1,200 Psi).
V : TOTAL VOLUME (Fluid and Nitrogen).
Vr : Nitrogen gas volume in accumulator at maximum
pressure P1.
Vz: Nitrogen gas volume in accumulator at minimum
pressure P2.
Vz:
- Vr plus usable fluid from maximum to minimum
pieisure (fluid needed and 50olo safety factor).
V2-Vr : Total usable fluid with 50o/o safety factor included.
V: 3Vr: Total size of 3,OOO psi system (Pre charge
1,000 psi).
FFLUID
LEVEL
@ I s00 psr
V:2Vr:Total size of 2,000 psi system (Pre charge
1,000 Psi).
V : 2Vr: Total size of 1,500 psi system (pre charge
LEVEL
@ 1,200 ps,
750 psi).

FLUID LEVEL
@ 750 psi

1,500 PSI SYSTEM


ii
.i

Estimating and Calculating Accumulator Size for


Typical Blowout Preventer Stack
Sec Quick Relerence Tables for Pressure and
Fluid Specifications of Various Preventers and Vatves

Btowour pnrvtxrdn EoutptEt{r GAu.0xs


T0 crosE

Typical Annular 8.0.P.:(13s/B" Size, 5,000 psi W.P.) after normal wear (16.00 NEw)
17.98

Three TypicalRam B.0.P.'s (l3sl"Size,5,000 psiW.P.) (3 x 5.8 gallons) 17.40

Total Gallons for Full Closure of All Preventers 35.38

Plus 500/6 Safety Factor 1i.69 "

Total Gallons lncluding Safety Factor 53.07 : X

8r Sqflty factor of 50% is recommended to provide for possibilities. are exp_lained at th€ top of page 4608 as the basis of the faster,
of fluid in "close" lines at time preventerj are activ more... positive performance of Koomey 3,000 psi system undcr blowoui
also allows lor loss of fluid capacity due to,,inte
-pacting cond ition s
valves and possible losE through the of the

Calculation of Accumulator Size Calculation of Accumulator Size


for 3,(XX) PSI System for 1,5(X) PSI System
msm 0[ fULt CL0SURE 0f 8.0.P. STACI( E0UlPl,lENT SH0Wtl AB0YE
MEIHoo ilo. 1 itErHoo t{0. 2
ilEIHoD ilo. 1 METltoD ilo. 2 : :
I,JUU V1 I,ZUU tvr + 5J.U/) l,tuu vl r,zuu tvr +tr,
1,500 V1 : 1,200 Vr + 1,200 (53.07) 1,500V1 = l,200Vr + 1,200X
300 Vr : 1,200 (53.07) 300vi:129s1
1.200 (53.07) 1.200 x
.. 1,200 x v.r - V1= *:{[
_ 1,900 v,:Ja00 :32x 300
Vr :
r.r
4 (53'07) Vx750 = 1,500Vr
Vr : .66 (53.07) Yt :
Vr = 35.03
V = 3Vr : 105 (or 110 gals. total
2X
3x,-:21 V : 2Vr =
272'28
424.56 (or 430 gals. total , : '';3$*:2v,:31
Y : 2X:2x53.07: 106.14 nitrogen and fluid) v = 8x:8x53.07:424.56
nitrogen and fluid) (or 110 gals. total (or 430 gals. total
nitrogen and fluid) nitrogen and fluid)

Calculation of Accumulator Size Results and Recommendation


for 2,(XX) PSI System The calculations show that the 3,000 psi system
requires the smallest (1lO-gallon) size accumulator
METHIID I{0. 1 METHI)D Nl), 2 and, as explained on page 4668, provides the largest
r,.uv lr'l T Jo.vt I fluid reserve. The 2,000 psi and 1,500 psi systems
1,200 vr + 1,200 (53.07)
800 1,200 (53.07)
require 160- and 430-gallon accumulators, respec-
..
vr:- 1,200 (53.07) tively-larger, heavier and more costly-and have
g00
less fluid reserve and lower effective pressure when
Vr : 1.5 (53.07) 3X
Vr = 79.605 2x ,:3Y most needed. These are the reasons most B.O.P.
Y : 2Vr: 159.2 (or 160 gals. total v :3x:3x53.07:159.21 equipment manufacturers recommend the 3,000 psi
nitrogen and fluid) (or 160 gals. total
nitrogen and fluid)
acccumulator system as pioneered and developed by
the Oilfield Division.
C. JII'I STEWART & STEVENSON, IilC, STD. 5

OILFIEL.D DIVISION

I
I

Accumulator Size Recommendations-Quick


Reference Table
8.0.P. A B c
unG Annutar une trnluta]
Marimum With Two Witi Three
ilominal Bore Worling Ram Pleventgrs Ram PrrYCnters
Sizc Size Pressure (PSl) 60% Salety Factor) (50% Salety factor)

2r/2" 5,UUU 5-Gal. Unit 5-Gal. Unit 5-Gal. Unit


2Yz" 2r/2" 10,000 5-Gal. Unit 5-Gal. Unit 5-Gal. Unit
3u 3', 5,000 5-Gal. Unit 5-Gal, Unit 5-Gal. Unit
3', 3u 10,000 Unit
S-Gal. 5-Gal. Unit 5-Gal. Unit
4u 4u 5,000 10-Gal. Unit 1S-Gal. Utrit 15-Gal. Unit
4', 4" 10,000 lO-Gal. Unit lS-Gal. Unit 15-Gal. Unit
6n 7X;', 3,000 tl0-Gal. Unit 50-Gal. Unit 50-Gal. Unit
6', 7X;', 5,000 tl0-Gal. Unit 50:Gal. Unit 50-Gal. Unit
7Xt" 7X,', 10,000 70-Gal. Unit 90-Gal. Unit 80-Gal. Unit
7X,', 1t/
t /16
il 15,000 70-Gal. Unit 90-Gal. Unit 80-Gal. Unit
8', 9" 3,000 70-Gal. Unit 90-Gal. Unit 80-Gal. Unit
8u g', 5,000 80-Gal. Unit 100-Gal. Unit 100-Gal. Unit
g', 9" 10,000 60 Gal. Unit 70-Gal. Unit 100-Gal. Unit
LO' fl" 3,000 80-Gal. Unit 100-Gal. Unit 100-Gal. Unit
10' LL" 5,000 120-Gal. Unit 160-Gal. Unit 160-Gal. Unit
LI' n' 10,000 120-Gal. Unit 150-Gal. Unit 170-Gal. Unit
LI' |,, 15,000 70-Gal. Unit 80-Gal. Unit 90-Gal. Unit
72u L3s/a" 3,000 140-Gal. Unit 170-Gal. Unit 180-Gal. Unit
735/s' L35/s" 5,000 150-Gal. Unit 180-Gal. Unit 200-Gal. Unit
l3s/a" 135/a' 10,000 250-Gal. Unit 300-Gal. Unit 390-Gal, Unit
L35/eu 135/e" 15,000 230-Gal. Unit 260-Gal, Unit 370-Gal. Unit
163/+" 163/+" 3,000 130-Gal. Unit 160-Gal. Unit 260-Gal. Unit
163/q" 163/q" 5,000 190-Gal. Unit 230-Gal. Unit 270-Gal. Unit
L834" 783/+" 10,000 300-Gal. Unit 370-Gal. Unit 410-Gal. Unit
20, 27r/t" 2,000 200-Gal. tlnit 250-Gal, Unit 260-Gal. Unit
20u 2lr/+" 3,000 290-Gal. Unit 340-Gal, iinit 450-Gal. Unit
2lr/+" 2L1/+" 7,500 320-Gal. Unit 380-Gal. Unit 450-Gal. Unit
ZLr/q" 27r/+" 10,000 350-Gal. Unit 430-Gal. Unit 470-Gal. Unit
29r/2" 29r/2" 5,000
30u 26y2" 1,000
30' 261/zn 2,000
*This size is currently used without ram preventers but is calculated lor full- 1,400 Dsi packoff against 500 psi well pressure. This system is calculated to
stroke closure, together with two 6" valves, allowing only 25% reserve with fiow through 200 feet of Lr/4t' pipe in less than 19 seconds.
Accumulator volume recommendations cover the largest known volumes of units shown in the B.O.P. charts.

NoTE Ar These figures assume the use of a 3,000 psi accumulator system is a 100-gallon unit, and 100+13.70=113.70. Round this off to 120 gallons
with total accumulator volume to fully close (open hole) the three preventers, as the recommended accumulator size for one annular plus four ram type
using any model or type preventers with size and rating shown in table. The preventers.
calculalions are based on the methods shoivn on page 4671 with the 50%
safety factor. NoTE C: These figures assume the use of a 3,000 psi accumulator system
with a 10% safety factor and the following sequence of 8.0.P. control opera-
NoTE B: These figures assume the use of a 3,000 psi accumulator system tions which are typical under severe blowout conditions!
with total accumulator volume to fully close (open hole) the four preventers, l. Close annular or bag type preventer.
using any model or type preventers with size and rating shown in table. The 2. Locate tool j0int and close ram preventer.
calculations are based on the metfiods shown on page 4671 with the 50% 3. open annular or bag type preventer.
safety factor. FoR ADDITIoNAL PREVENTERS: See tables on pages 4662-34-5 4. lf ftm preventer leaks, re-close annular or bag type preventer.
and multiply gallons to close or gallons to open (whichever is larger) for each 5. open leaking ram preventer.
additional preventer by 2, then add to volume of unit called for in table above The accunrulator pressure at the end of this sequence of control operations
and round off to the next highest 10. EXAMPLE: To add a fourth ram pre- should be 1,200 psi or more in order to hold the annular preventer cloaed
venter, using 8,, 5,000 psi, you could select the Cameron Ram Type F with L against well pressure. The l0% safety factor is to provide for control system
operator. The Quick Reference Table on Page 4663 shows 6.85 gallons to close or preventer leakage and/or air in the hydraulic lines. The sizes shown in
:
for this preventet, and 2 x 6.85 13.70 gallons. From the table above, the Column C cover any type or model preventer in the size and rating shown
accumulator size for one annular plus three ram type preventers in Column B in the table.
Examples of Accumulator and Pump Require-
ments for Blowout Preventer Control Systems
As Specilied by One Major Oi! Company Plus additional pump MODEL T315-20-3 (9.0 gpm
It is important to keep in mind that there are many output ) .
differences among B.O.P, control system require- This would provide 14.0 GPM TOTAL PUMP OUTPUT.
ments in the petroleum industry. The following
examples reflect the requirements and standards of Example No. 3
just one major oil company. These examples are Oil Company Requirements
shown for informational purposes and are not repre- B.O.P. Size and Equipment: 6" through lQ"-6pg
sented to be a "standard" for all companies. annular and three ram type preventers.
'' Example No. 1
Performance: Close and open all preventers and main-
tain 1,200 psi on accumulator systems without using
Oil Company Requirements pumps.
B.O.P. Size and Equipment: 6" through lQ"-s1s AccumuJator Size: 120-gallon at 2,000 psi
annular and two ram type preventers. 80-gallon at 3,000 psi
Performance: Close all preventers and maintain 1,200 Pump Equipment: Capable of closing all preventers
psi on accumulator system without using pumps. on 412" drill pipe in two minutes or less. Total pump
Accumulator Size: 130-gallon at 1,500 psi output of 7 gpm (3r/z gpm from each of two separate
80-gallon at 2,000 psi sources, such as air/electric or both air).
80-gallon at 3,000 psi
Pump Equipment: Capable bf closing all preventers
Koomey Equipment Recommended
One of the following accumulators (each has 5.0 gpm
on 412" drill pipe in two minutes or less. Total pump
pump output'?):
output of 7 gpm (3Yz gpm from each of two separate
sources, such as air/electric or both air). MODEL 25080-35 or 25080-3G or E25080-3B
Plus additional pump MODEL T315-10-3 (4.55 gpm
Koomey Equipment Recommended output).
One of the following accumulators (each has 5.0 gpm This would provide 9.55 GPM TOTAL PUMP OUTPUT.
pump output):
MOEEL 25080-35 or 25080-3G or E25080-38
Exannple No. 4
Plus additional pump MODEL T315-10-3 (4.55 gpm Oil Company Requirements
output'?). B.O.P. Size and Equipment: 11" through lQ"-6ns
This would provide 9.55 cPM TOTAL PUMP OUTPUT. annular and three ram type preventers.
Performance: Close and open all preventers and main-
Example No. 2 tain 1,200 psi on accumulator system without using
pumps.
Oil Company Requirements Accumulator Size: 240-gallon at 2,000 psi
B.O.P. Size and Equipment: 11" through lQ"-sns
160-gallon at 3,000 psi
annular and two ram type preventers.
Pump Equipment: Capable of closing all preventers
Performance: Close all preventers and maintain 1,200
on 4Vz" drill pipe in two minutes or less. Total pump
psi on accumulator system without using pumps.
output of 14 gpm (3Yz gpm from one source, balance
Accumulator Size: 32O-gallon at 1,500 psi from secoird source). Pumps can be air/electric or
120-gallon at 2,000 psi both air.
80-gallon at 3,000 psi
Pump Equipment: Capable of closing all preventers
Koomey Equipment Recommended
on 4t/2" drill pipe in two minutes or less. Total pump One of the following accumulators (each has 11.5
output of 14 gpm (3Yz gpm from one source, balance gpm pump output'?):
from second source). Pumps can be air/electric or MODEL 26160-35 or 26160-3G or E26160-3B
both air.
Plus additional pump MODEL T315-15-3 (6.15 gpm
output ) .
Koomey Equipment Recommended This would provide 17.65 GPM TOTAL PUMP
One of the following accumulators (each has 5.0 gpm OUTPUT.
pump output'?): NoTES:1. lnformational breakdown on Koomey Model Number designations for
accumulator units and pumps can be found on page 4675.
2.output of air pumps is based on 1,000 psi discharge pressure with
MODEL 25080.35 or 25080-3G or E25080-38 125 psi air inlet pressure.
t\

lvlAJOR CO|VIPONENTS OF AN ACCUIVIULATOR

CONTROL SYSTEI\I
TYPICAL GBKA
REMOTE CONTROL
PAN ET

. MANIFOI.D {sCHEMATIC ) ACCUMULATOR


I PRESSURE PRE SSU RE

GAGE #CLOSE GAGE

MANIFOLD I I AIR
REGUT ATOR HYDRII-
PRE S SU RE
BY PASS PRESSURE
VALVE REGULATOR

3- POSTflON
AIR VALVE

OPEN -+ LUBRICATOR
3 -POStTtON
AIR VATVE
AIR
SUP PTY

OPEN.+
3- POStTtON
AIR VAIVE
l/4" I
va"
I VATV E
VALVE
)

JUNCTION BOX TO CONTROL AIR HOSE BUNDLE


KOOIIEY PRESSURE REDUCING AND REGULATING VALVE

ANNUI-AR PREVENTER
A KOOMEY pressure reducing and regulating valve can
be installed on the fluid control rnanifold upstream of
last four-way valve on the right when facing the unit.
This valve reduces the accumulator pressure from 3000
PSI to 1500 PSI before entering the annular blowout pre-
venter. This vatrve will also regulate from 0-1500 PSI
so that stripping operations can be performed through
the annular blowout preventer. A separate fluid line
is used from the accumulator system to this KOOMEY pres-
sure reducing and regulating valve and four-way valve
so that full fluid capacity of accumulator can be uti-
l-ized.

REIqOTE OPERATIONS

It is customary to use an air operated KOOMEY


pressure reducing and regulating valve assembly in
conjunction with a GBK (remote control) panel. A
KOOMEY pressure reducing and regulating valve with a
nameplate indicating I'UNJT, and "PANEL". When opera-
ting this valve from the accumulator system, this three-
way valve handle must be in the position marked "UNIT".
This will a1low the operator to control the operation
of the KOOMEY pressure reducing and regulating valve
through the air regulator which is mounted on the accum-
ulator itself. Thru the raising and lowering of air
pressure, the pressure on the reduced side of this
KOOMEY pressure reducing and regulating valve can be
regulated for stripping operations. When operation
of this KOOMEY pressure reducing and regulating valve
is to be controlled from the remote control panel,
the position of the three -way valve handle must be
shifted to "PANEL". Thi-s allows remote operation from
the remote panel through the air regulator in the an-
nular graphic plate on the remote pane1. Through the
use of a pressure transmitter, regulated pressure can
be transferred from the accumulator system to the re-
mote control pane1.

PRIMARY REGULATION OF RAlVlS

A second KOOMEY pressure reducing and regulating


valve is installed in the fluid mani_fo1d ahead of the
I

four:way valves 'to lhe.ram,type preventers on which the


manufacturer recommends 4 1500 PSI working pressure.
This valve reduces the accumulator pressure from 3000
PSI to 1500 PSI before going to these ram type preven-
ters. A separate fluid line from the accumulator is
used to this KOOMEY pressure reducing and regulating
valve and the four-way valves to the ram type preventers.
This second , KOOMEY press.ure reducing and regulating
valve is, bypassed with a bypass valve which is installed
on the unit. , The fu11 3000 PSI accuruulator pressure
or 5000 PSI pressure (when shut off valve to accunulator
is opened) cin then be applied to the ram type Preven-
ters. (See nanufacturerts specifications fqr detailed
information on the blow,out preventers.)

a
C. JII4 STEWART & STEVENSON, INC. SID. 6-3
OILFIELD DIVISION

Rig Skid andlor Test Outlet Manifolds Can


Be Added to Any Koomey Accumulator Unit
To order rig skid and/or test outlet manifolds as an addition
to any series Koomey accumulator unit, indicate by adding
the proper designation to the unit model number, as in the
following example:
T2O12O-3S/AC62 with (Combined Rid Skid & Test Out-
lets)
(or) (Rig Skid Outlet Only)
(or) (Rig Test Outlet Only)
Be sure to specify the test pressure desired.
1--

Combined Rig Skid and Test Outlet


MODEL RST for G Series Accumulator
Complete with four-way directional control valve,
pressure relief valve for rig skid line, high
p!'essure piping for test line, 10,000 psi pump
discharge check valves, and pressure gauge-all
of which are 12,00O psi test pressure.
Model
l{umber Manifold
RS Rig Skid Manifold
RT Rig Test Manifold
RST Rig Skid & Test Manifold

Rig Skid Outlet Only


MODEL RS for G Series Accumulator
Complete with shut-off valves,
pressure relief
valve and pressure gauge.

Test Outlet Only


MODEL RT For S Series Accumulator
Complete with shut-off valves, high pressure
piping, pump discharge check valves and
pressure gauge.
A Nitrogen Back-Up System Can Provide
Emergency Energy When Auxiliary Pumps
Are Not Available
A nitrogen back-up system can be installed
on any accumulator unit when an auxiliary
pump system is not available for charging
accumulators. With the nitrogen back-up
system, the nitrogen bottles can discharge
directly into the hydraulic manifold-the same
as the standard accumulator bottles discharge
hydraulic fluid. This set-up primarily is an
emergency system and can be installed on
any accumulator unit to close the preventers
through the 4-way valves.

Nitrogen Backup System


3-Bottle Manifold
4Bottie Manifold
S-Bottle Manifold
6-Bottle Manifold
8-Bottle Manifold
4Way Nitrogen Control Added To Above
To Provide for Faster Switching To Nitrogen
Backup from Hydraulic Control
N0TE, Nitrogen back-up system price shown is LESS
the nitrogen bottles, but includes rack for
mounting, gauge, shut ott valves, connecting
hoses & fittings.

Rear views show nitrogen cylinder


back-up system on each of these two
skid-mounted Koomey Accumulator Systems.
AIR OPERATED PUMPS

The KOOMEY air operated hydraulic pumps


have provided reliable oi1 field service
to the industry for more than twenty
years, operating principles have remained
the same, although design improvements
have brought forth certain physical
changes.
The air motor operates like a steam
engine utill,zLng high pressure air
(norna11y 725 PSIG) in place of steam
to operate its piston which is di-
rectly attached to the plunger in the
hydraulic pump portion. trfhen the aLT
piston moves up and down, the hy-
draulic pump plunger does likewise.
Using a dual check valve nethod when
the ai-r piston moves downward, the
upper ball check valve in the pump
opens while the bottom check valve
closes, fluid flows thru the upper
check valve and out the pump dis-
charge. As the air motor piston
moves upward, the upper check valve
closes and the fluid above the
check valve is forced out the pump
dischauge. The bottom check valve
opens and takes in a new volume of
fluid. The cycle then continuously
repeats until the required hydraulic
pressure is reached at which time
the aLT is cut off from the air
mctor by an air pressure switch
which has sensed the required
hydraulic pressure and has reacted
by shutting off the air.

FEATURES

o Air Inlet
o Pump Discharge

o Straight Line Air


Exhaust
o Separated Motor/I-ump
Design
+++

o Pump Suction
o Stainless Steel Check
Valves
ARROWS INOICATE
DIRECTION OF
FI.UID FLOW.

Teflon packing
O
C. JIt'l STEI,{ART & STEVENSON, INC. sTD. 51-00103
OILFIEL.D DIVISION

Koomey Air Operated


Hydraulic Pump
Model 88660 (60:1 Ratio)
ln
ln 1fi.
ln llr Iolor
Compl.ia lloia Pun,
li.n trrprlr nap.lr iorlr P.rt
llunbrr ilt Ilr ltr P.n D6dlpud Ilunbor Ot.
Assy Puop & Moto. Assy Comp.tr
Assy Air Motor Ass'y 33-00151 1
Assy Pump only Ass'y 3l-50041 I
I Plug 20-23935 I
2 Scraw 33-00193 I
3 Screw 80-00505 2
4 Lftl YV.sh.r 33.00rs2 2
5 Nui, El.stic Stop 80-20002 I
6 a a Eushing 33-00153 2
7 Body 33.00154 2
8 SprinS 33-00155 2
I Spring 33-00156 2
l0 Scrs 33-00194 2
1l W.shGr 33.00157 2
t2 Nut 80-20004 8
l3 Rod, Ti. 33-00158 8
l4 a a Eumpar 33-00159 I
l5
l5
Cl.mp 33-00160 I
Locl lf.sh.r 33-00151 8
17 Scrd 80-07388 4
18 a a Pl ungcr 33-00131 2
l9 a a Toggl€ 33-00163 2
20 Wash!r 33-00164 I
21 a a Shuttl. 33-00165 I
22 a a Ring, Rrtrining 33-00195 I
2X a a Ring,ould 50-21000 I
24 Barring 33.00166 I
25 a a Bumprr 33-00167 I
26 W.shrr 33-00168 2
27 Scril 80-07085 6
28 a a 0.Rin8 50-01018 4
29 a a Carriar 33-00169 t
a a O-Ring 50-01015 4
3l a a T.ip Rod 33-00170 I
32 a a 0.Ri ng 50-01146 t
33 a a O-Ring 50-01027 I
34 Tubc 33-00171 1
35 Nut 33-00192 I
36 lvrsppcr 33-00172 I
37 gasa 33,00173 I
38 a a Ring, Qurd 50-2100I I
39 a a O-Ri ng 50-01015 2
40 a a 0.Ri ng 50-01028 2
41 Rod, Piston 33-00174 1
42 Nut 33-00191 1
43 Cylinder 33-00175 I
44 Tubo 33-00176 t
45 a a Piston 33-00177 I
46 Hub 33-00178 1
17 Cylindsr H!.d 33-00179 I
48 a a SprinE 33-00180 2
49 Cdea 33-00181 2
50 Body, V.lv6 33.00182 2
51 a a V!lv. 33-00183 1
52 a a 50-01024 2
53 a a 33.00184 I
54 a a 33-00185 I
55 a a 3l-50042 2
55 3t-50043 I
57 31-50044 1
58 a a 3r.50045 I
59 a a 31.05011 I
60 a a 31-05012 4
61 a a 3l-05013 I
62 a a 3l-50045 I
63 3l -50047 I
64 31-500tI8 I
55 a a 31-50049 I
66 a a 31-50050 I
67 a a 31-05014 1
68 a a 3t-05015 4
69 a a 31-05016 1
70 a a 31-50051 I
7l a a 31-50052 I
72 31.50053 2
73 31-50054 I
74 a a 50-15086 I
75 a a 3l-50055 I
76 ao-20177 3
7t 33-00r86 3
78 33-00187 3
79 80-20t72 3
80 33-00188 2
8l 33-00189 2
82 20-23965 2
83 80-00155 8
84 80-02558 4
85 2r -01il7 2
86 2l-01193 2
87 2l-00313 2
88 33-00r90 I
89 31-50056 1
90 31-50057 I
9l 50-06237 1
92 31-50058 I
Kit 99-31009
Kir 99,31008
Kit t 99-31007
xit 90-00002
Tml 90-02015
Tool 90-02019
Tool 90-02015
Tool 90-02045
Tool 90-02060
Tool 90.02080
Tool 90-02079
Tool 90-02077
Tol 90-03002
Performance Characteristics of Air Operated
Hydraulic Pump
I \
7) \
MODEL 88660 PUMP
(50:1 Ratio)
'/, SAE 210 Motor Oal @ 75"F
t

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AIF PRE! iURE

Ltc
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aI \ PSI uI, ;l 7t PSI N'\ ,) PS
rUHA rUVYI
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4,(
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25( I
C. JII'I STEWART & STEVENSON, INC. STD, 23
()ILFIELD DIVISION

Koomey Electric Operated Hydraulic Pumps


Triplex Model T315 and Duplex Model D25 Plunger Pumps

FIXED DISPLACEMENT
UNI.DIRECTIONAL PUMP

End View-Model T315 End View-Model D25


il
Koomey Electric Operated Hydraulic Pumps
Triplex Model 1315 and Duplex Model D2s plunger pumps

PUMP ASSEMBLY COMPLETE ORDER NUMBERS FOR PARTS


Plungrr
Sizc D-25 T-315 D.25 T-315
ln
'/6 30-00600 Itm R.p.i P.rti Prrt P.rt
3/q 30.00601
lfumbr f,tr Dcccdptlon llunbrr Qo. Ilunbrr Qr,
30.00700
% 30-00602 30-00701 I
1 Powcr Fra me 30-00606 30-00706 I
I 30-00603 30-00702 2 Crankshrft 30.00607 I 30-00707 I
3 Crankshaft Bearing 30-00608 2 30.00608 2
4 Connecting Rod 30.00609 2 30.00609 3
5 Connecting Rod Bcaring 30-00610 2 30.00610 3
6
7
Crcshoad 30.00611 2 30-0061 I 3
Crossh.ad Stub' 30-00612 2 30.00612 3
8 Crossherd Stub Spring Pin. 30-00613 2 30.00613 3
9 Crosshcad Pin 30.00614 2 30-00614 3
SPECIFICATIONS 10
1l
Croshcad Stub Dcflector
Plu
30.006r5
30-006r6
2
2
30-006r5
30.00616
3
3
Koomey Triplex Model T3l5 pump t2 Plu 2 30-00617 3
13 Cra d I 30-00618 I
Pump output t4 Cra I 30-00619 I
Plunger l5 Cro 2 30.00620 3
l$otor Moto. Pump @ lraIe Size
16 Cra I 30-00708 I
IP NPM NPil GPM @ PSr Liters l(g/cm: HP lnches 17 Oil Dellcctor I 30.00709 2
t8 Fluid Cylindcr l" I 30-00713 I
t0 t,750 510 8.5 1,500 32,2 105.5 8.62 7/e l9 Discharge Valvc Cover I 30-00714 I
10 t,750 370 6.8 2,000 25.6 141.0 8.4 7/e 20
2t
a
a
Suction
Suction
Valvc I 30-00631 6
t0 r,750 370 2tt.o Vrlye Seat 4
t5
4.6 3,000 t7.2 9.0 lt 22 a Suction Valvc Spring
30-00632 6

t5
t,750
t,750
510 10.9 1,500 41.3 105.5 1.11 I 23 Stutfins
4
I
30-00633
30-007 15
6
510 8.5 2,000 32.2 141.0 1.5 7/e 1
t5 r,750 24 Suction 2 30-00635
510 6.2 3,000 23.3 ztt.0 3/+ 3
20
25
1,7s0
r,750
510
510
9.0
I1.5
3,000
3,000
34.0
43.5
2tt.0
ztt.o
:!: 1
7/e
25
26 a
Discterge Valvo StoD
Discharge Valye Cover Gasket
2
2
30-00636
51.03020
3
3
27 Crosshc.d Stub S€al C.p Gsstet 2 5r.030t7 3
28 Crankshaft Oil Ssal I 51.10004 I
29 a Crosshead Stub Seal 4 51-10001 5
30 Crankcase Breather I 05-00001 I
3l a Crankcase Cover Gaskot I 51.0301 6 I
32 a Stuffing Box Gasket 2 5 1-03021 J
33 a Plunger Packer
34 Stuffing Box Gland Follower
35 a Pl unger
36 Stuffing Box Gland
SPECIFICATIONS 37 Stuffing Box Throat Bushins
Se Tab Below

l,oomey Duplex Model D25 Pump 38 Stuffing Box

PlrnD output
Plunger
ilotor Motor Pump @ Brale Size
HP RPM RPM EPM @ PSr Lite.s l(g/cm' HP lnches FOLLOWING FOR BOTH D.25 & T-3I5**
3 t,140 179 2.0 1,500 7.6 105.5 2.29 7/e ln
3 r,140 r79 1.5 2,000 5.5 14r.0 2.26 Vq It.m Rcpai P.rts
3 t,140 179 1.0 3,000 3.8 271.0 2.3t Ve ilumbcr l(it Ir.tcdptlon 3/e ,/t Tr I
5 t,750 274 3.1 1,500 11.6 105.5 3.5 7/s
5 t,750 274 2.2 2,000 8.5 141.0 3.48 lc 33 a Plunger Packer 51.05081 5 1.05081 5 I -05083 5r -05084
5 t,7s0 274 1.6 3,000 5.8 2tt.0 3.54 5/a 34 Stuffing Box Gland
7Yz r,750 275 4.0 1,5m 15.1 105.5 4.6 1 Follower 30-00567 30-00666 30-00665 30-00664
7Vz t,750 275 3.1 2,000 11.6 141.0 4.64 7/a 35 a Plunger 30-00643 30-00642 30-00641 30-00640
7Vz t,750 275 2.2 3,000 8.5 211.0 5.09 Yt 36 Stuffing Box Gland 30-00650 30-00649 30-00649 30-00649
37 Stufring Box Throat
Bushing 30-00661 30-00660 30.006s9 30-00558
38 Stuffing Box 30-006s4 30-00653 30.00653 30-006s3
KIT Repair Kit D-25 99-30001 99-30002 99-30003 99-30004
KIT Repair Kit T-315 99-30006 99-30007 99-30008
*NoTE: ltoms 7 & 8
.*2 Sold only Wiih ttem 6
Each Roquirod for D-zS
3 Each Rsquired for T-315

NOTE: Order by
PART NUMBER ONLY.
Do not order
by ltem Number.
C. JIIvl STEWART & STEVENSON, I NC, STD, 23-I
OI LF IELD DIVISION

B.H.P. INPUT qN q q\nq o?o) 0oHr-Ol'.


AT MAX. PRESS.
r\ lO(O N
3R N NC! N
H
N
O) N
d H 'rt + o.i c,
didd

tl)(Y) N d d
CL HYDRAULIC H.P. qNI + NNNIO
(r?

AT MAX. PRESS. NR
$
N
Ni.idoi
(\lN N H
Nd
d H
+oi.ioi
E 630
\ll il ll il ll
o.
ll I
=
o 7nE }{ *l il il o
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b

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rfr
o 1 100 grE
+ tr
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o
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:
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=! oc9
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L =d -=

ll
2".9

o.
o
oooo =l il tl il oo o o
q-
;6
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=-E
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PUMP R.P.M. B H
lr)o1oo
\tstm(r)
roO
NN
[o o
oto \(o stN@@
(OH@(O
roO
(f)H
(o +(o o
PUMP R.P.M. [j I \t (o(r) N +d([,
(\lNH
$<t(r)(r) N

oo o
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oo
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dd
N NNNi\HHHdco0o
dHdHddHd
C, JIIVI STEWART & STEVENSOI'I, INC, STD. 24
OILFIELD DIVISI()N

Koomey Electric Operated Hydraulic Pumps


Triplex Series T'33O and T'360 Pumps
PARTS BREAKDOWN FOR T.330 & T.360 PUMPS
T.330 I.3!0 I.tto r.I0
ln
1Vzil Ctl, 2Vqn Ctl. t*, crt. 2W Ctl,
It!m Rep.lr Part
l{um!rl t(lt
Part Part P..t
Parls Descrlpilon 1{umDel ct. l{un!cr qB. ]luD!.? eu. Iunl.r eE.
2
1 Power Frame 30-0r015 I 30-01015 1 30-01217 I 30.01217 I
3
Crankshaft 30.01016 I 30-010r6 1 30-01218 I 30-01218 I
Crankshaft Bearing 30-0r01 7 2 3041017 2 30.01219 2 30-01219 2
4 Connecting Rod 30-01018 3 30-01018 3 30-01220 3 30.0r220 3
5 Connecting Rod Bearing (pairs) 30-010r9 3 30-01019 3 30-0t221 3 30-0t22t 3
6 Crosshead 30-01020 3 30-01020 3 30-0t222 3 30-0t222 3
7 Crosshead Stub* 30.0r021 3 30.01021 3 30-0r226 30.01226
I Crosshead Stub SprinS pin* 30-oto22 3 30.01022 3 30-07223
3
3 30-01223
3
3
9 Crosshead Pin 30.01023 3 30.01023 3 30-01225 3 30-01225 3
10 Crosshead Pin Bearing 30.01024 3 30-01024 3 30-0t224 3 30-0t224
lt Crosshead Stub Deflector 3 30-01025 3 30-0t227 3 30-01227
3
3
t2 Crankshaft Frame Cap-out Board 1 30-0r026 30-01228 I
1 30.0r228 1
13
t4
Crankshaft Ftame Cap-lnboard I 30-01027 1 30-0t229 I 30-0t229 1
Crosshead Stub Seal Cap 3 30.01028 3 30-01230
l5 3 30-0r230 3
Crankcase Cover 1 30.01029 I 30-0r231 l 30-01231 1
16 Cranlcase Cover Gasket
t7
1 51-03000 I sl-03007 I 5l-03007 I
Crosshead Stub Seal Cap casket 3 51-03001 3 s1-03001 3 5t-03001 3
18 Crankcase oil Seal I I I
5t-10000 51-10002 51.10002 I
19
20
Crankcase Breather I 05-00001 I 05-00001 I 05-00001 I
a Crosshead Stub Seal 6 5t-10001 6 51-10003
2t 6 5r-10003 6
Fluid Cylinder I I I
22 Dlscharge Valve Cover
30-01046 30-01260 30-01270 I
3 30.01047 3 30-0126r 3 30-01271 3
23 Cylinder Head 3 30-01047 3 30-01261 3 30-0127r 3
24 o Suction & Discharge Valve 6 30-0r048 6 30-01262 6 30-01272 6
25 a Suction & Discharge Vatve Seat 6 30-01049 6 30-01263 6 30-01273
26 a 6
Suctlon & Discharge Valve Spring 6 30.01050 6 30-01264 6 30-01274
27 6
28
Stuffing Box Flange I 30-01051 1 30-01265 I 30-01275 I
Discharge Valve Stop 3 30-01055 3 30-01267 3 30-07277 3
29 o Discharge Valve Cover Gasket
30 a Stuffing Box Gasket
3 51-03005 3 5l-03010 3 51-0301 I 3
3 s1-03006 3 5t-030r2 3 51-03013 3
31 Cylinder Head Extension 3 30-0r053 3 30-01266 3 30-01276
32 3
Cylinder Head Gasket 3 51.03005 3 5l-03010 3 51.03011 3
33 Stuffing Box SEE TAI LE BELO
34 Stuffing Box SEE TAI LE BEIO
35 Stuffing Box Throat Bushing SEE TAI LE BELO
36 a Plunger SEE TAI LE BELO
3 EACH RE( IUIRED FI )R EIIHER 3
37 Gland Follower SEE TAI LE BEIO'
38 Plunger Packlng SEE TAt LE BELO'

ITEM lrEit ITEII ITEM ITEM ITEU


NUMBER: 33 NUMBER: 34 NUMBER: 35 ilUMBERT 36r* l{Ul{BER: 37 llUilBER: 38
Stuffing Box
Stuffirg Bor Stufflng Eor Gland Throat Bush- Plungor Cland Follouer Plungcr Pachng
Plunger
Slze T.330 T.360 r-330 T-360 T.330 T"360 T.330 T.360 T.330 T-3b0 T.330 r.380
I 30-01083 30-01077 30.01096 30-0 1071 30-01 109 51-05051
r+b 30-01083 30-01077 30-01095 30-01070 30.01 108 51-05052
Wc 30-01082 30.01304 30'01076 30-01298 30-01094 30.0r31 7 30-01069 30-01290 30-01 r07 30-01330 51-05053
1% 51-05068
30-01082 30-01304 30-01076 30-01298 30-01093 30-01316 30-0r068 30.01289 30.01 106 30-0r329 51-05054 5l-05069
\Yz 30-01081 30-01303 30-01076 30-01297 30-01092 30-01315 30-01067 30-01288 30-01 105 30-01328 51.05055 5l-05070
r7h 30.01081 30-01303 30-01075 30.01297 30-01091 30-01314 30-0 1066 30-0t287 30-01 104 30-0t327. 51-05056 51.05071
7Vc 30.0r081 30.01303 30-01075 30.0r 297 30-0rooo 30-013r3 30.01065 30-01286 30-01103 30-01326
ll/s 30-01081
51-05057 5l-05072
30-01302 30.0r075 30.01296 30.0r089 30-01312 30-01064 30-01285 30.01102 30.01325 51-05058
2 30-01080 51-05073
30-01302 30-01074 30-01296 30-01088 30-0 1311 30-01063 30-01284 30-01 101 30.01324
2t/a 51-05059 51-05074
30-01080 30-01302 30-01074 30-01296 30-0r087 30-01310 30-0162 30-01283 30-01 100 30-01323 5l-05060 51.05075
ZYq 30-01080 30.01301 30-01074 30-01295 30.01086 30-01309 30-01061 30-01282 30-01099 30-01322 51.05061 51-05076
zya 30-01301 30-01295 30-01308 30-01281 30-01321 5r-05077
2Vz 30.01301 30-01295 30-01307 30-01280 30-01320 51.05078
*NoTE: ltems
*tln Repair Xit7 & 8 sold only wlth ttsm 6.

PART NO. OF PUMP ASSEMBLY BY PLUNGER SIZE


PUMP ASSEMBTY COi'PLETE
Plunger Slzr T-330 I.360
1 30.01000 30-01202
lUa 30-01001 30-01203
LVq 30-01002 30-01204
l3/a 30-01003 30.01205
lYz 30-01004 30-01206
7Va 30-01005 30-07207
ls/c 30.01006 30.01208 PLU
ll/s 30-01007 30.01209 with
2 30-01008 30.01210 box
ZVa 30-01009 30-01211 Tigh
Zt/t
2V6
30-01010 30-01272
30-0r213
toc
2Vz 30-01214
too
C, JIIVI STEWART & STEVENSON, INC. STD. 6-1
OILFIELN DIVISION

Standard Electric Powered Pump Assemblies


Are Offered for 3,OOO psi or Higher
Pressur ) Systems
OTHER PRESSURES
ARE AVAILABLE
oN REQUEST

Electric Powered
Electric Powered Pump Assembly
Pump Assembly MODEL T315-20-3
MODEL D25-5.3 Unit-Mounted
Unit-Mounted

OVERALL GPM APPROXIMATE OVERALL DIMENSIONS AND WEIGI{T


At 3,000 psi
(2ll Ks,lCmz) LENGTH WIDTH HEIGHT DRY WEIGHT
G.llons Liters lnches MM. lnch.< MM t,M lhc Kilos

D25-3-3 1.01 4. r5 39 991 20 508 32 813 612 274


D25-5.3 r.55 5.87 39 991 20 508 32 813 612 278
iaa at/ a ool UL aln ?L e6l aqa 299
T3 1 5-1 0-3 455 77.24 57 1448 27 686 34 864 a82 400
T3 1 5-1 5-3 6 15 23.3 57 1448 27 686 35 889 952 432
T? I 6-rn_2 on 6R6 r nn2 , TE
T31 5-25-3 11.5 43.5 57 1448 29 737 39 99r 1130 513
T330.30.3 13.7 55.26 68 7727 44 11 18 44 1118 1395 633
T360-40-3 11 a 68 1727 44 I l lq LA tt12 lQtn 941
T360-50-3 23.8 91.6 68 t727 44 11 18 45 I 143 1895 860
r360-60-3 29.8 tt2.8 70 1778 45 I 143 47 I 194 2230 tat2
DGE25 Duplex Pump Gasoline Engine Driven
SKID.MOUNTED PUMP ASSEMBLIES
sD25-3.3 7.O2 4.76 39 991 20 508 40 1016 550 295
sD25.5-3 1.55 5.87 39 991 2A 508 40 IO1 6 650 295
qn2q-a l/^_ )2L a.49 ?q ool 24 Inl6
sT3l5-10-3 4.55 t7.24 57 1448 27 686 48 1219 930 422
sT315.15.3 6.r5 57 1448 27
9a
686
AC6
4A
L9
t2t9
1110
1000 454
sr3 1 5-20-3 9.0 34.O7 57 t448 IIEN

sT31 5-25-3 11.5 43.5 57 L44a 27 686 48 t2t9 1180 535


sT330.30-3 13.7 55.26 68 1727 46 168 50 1270 1450 658
sT360-40-3 20.o 73.8 68 17 ra LC 164 EN l rai IqAE 646.
sr360-50-3 23-A 9 r.6 68 1727 46 168 50 t270 1950 88:
sT360.60.3 29.A tt2.a 70 L77a 4A 279 54 1372 uuoi r n?(
SDGE25 Duplex Pump Gasoline Engine Driven

Prices are for 23O/46O-volt, 60 Hz or 2O8/380-volt, 50 Hz,


3-Phase. Paft-wound motors, reduced voltage starters and
other current characteristics may alter price. Other pressures,
volumes and motors are available on request. Pressure switch
is set at 3,000 psi maximum unless otherwise specified by
Electric customer.
Powered Skid-mounted configurations other than those shown can be
Pump Assembly assembled to conserve length.
MODEL ST315-15-3 SEE COMPONENT PARTS DATA FOR ADDITIONAL DATA
Skid-Mounted AND BREAKDOWN OF PUMPS AND ASSEMBLIES.
Standard Air Powered Pump Assemblies
Are Offered for 3OOO PSI or Higher
Pressure Systems

Air Powered PumP AssemblY Air Powered PumP AssemblY


MODEL AC61 MODEL AC62
Unit-Mounted Unit-Mounted

UNIT.MOUNTED PUMP ASSEMBLIES


GPII GPM GPM APPROXIMATE OVERALL DITIENSIONS AND WEIGHT
At l,dXl psi At 2,fi)o psi At 3,U)O psi
OF (70 KelGm'z) (l4l KglGm'z) (ztt KElCmzt LENGTH WIDTH HEIGHT DRY WEIGHT
PUMPS
Bellons Liters Gallons Liters Gallons Liters lnches MM. lnches MM. lnches ilM, Lbs. Kilos

AC6l I 5.75 2t.7 4.6 17.4 3.60 r 3.6 58 1473 20 508 38 965 201 9t.2
AC62 2 11.50 43.5 9.2 34.8 7.20 27.2 75 1905 ?o 508 38 965 290 132.0

AC3l 1 2.50 v,5 tz 8.3 1.75 oo +Z lUb/ 15 3Er 56 156 7t.o


AC32 2 5.00 18.9 44 r 5.6 3.50 t32 58 1473 l5 381 38 965 246 112.O
3 7.50 2A.t 66 24.9 5.25 198 74 1880 15 381 38 965 336 t52.O
AC33

Air Powered Pump AssemblY Air Powered Pump Assembly Air Powered Pump AssemblY
MODEL AC31 MODEL AC32 MODEL AC33
Unit-Mounted Unit-Mounted Unit-Mounted

\
UNIT-MOUNTED pump assemblies include one each hydro'air graded for test outlets if desired, and configurations other
pressure switch, air inlet strainer, lubricator, air gauge and than those shown can be ass€mbled to conserve length'
bypass valve plus (for each pump) a suction strainer and
shut-off valve, air valve and high pressure check valve. ln SEE GOMPONENT PARTS DATA FOR ADDITIONAL DATA
addition, the necessary pipe, tubing, fittings and unit mounts AND BREAKDOWN OF PUMPS AND ASSEMBLIES.
are furnished. All of these pump assemblies can be up-
C. JII{ STEWART & STEVENSON, IHC. STD, 6=2
OILFIELJ DIVISION
.\

G Series Control Manifolds Perform Safely


And Dependably in B.O.P. Control Systems

G Series
Control Manifold MODEL GU2KB5S

. wit13l"[3Tili,g?'ff"L*t?'""'

G Series control manifolds provide quick response, The three gauges normally included with the G
safety and dependability for average to severe B.0,P. Series manifold are mounted on a panel which is
control conditions. Manifold piping is basically the directly on the 2" manitold and connect to pressure
/-a ,,.4 same as in the S Series, with smaller KR valves but pick-up points by means of stainless steel tubing.
with the same 1" four-way valves.
UNIT.MOUNTED G SERIES COI{TROL MANIFOLDS
AT'TR(,XTIATE OVftrALL DIHENSIOFIS AND WEIEIfT
LENGTI{ WIOTH HEIGHT DRY IYEIGHT
lnches MM. lnchc3 Mil. lnches HH. Lb3. lGlo.
b UUUUI S JU t62 aa Q' '24 0lu OU 5e.J
GUlKOlS 30 762 25 et5 24 610 t20 54.i]
GUIKO2S 30 762 25 Gt5 24 610 200 90.7
GUIKO3S +o I too z2 bJ) z+ oru z6u L27.O
GU2KB3S 56 t422 25 63f ?4 6r0 3it0 154.0
GU2KB4S 72 LA29 25 Gl5 24 6r0 120 l9l.o
quz Aocc 60 ZZJJ za b5b z+ oru 500 227.O
GU2KB6S 104 2642 ?5 635 24 510 580 263.O
GU2KBTS 120 3048 25 635 24 6lo 660 299.O
UUZAUOJ lJo 5+r+ 25 635 24 510 740 336.O
GU2KB9S 152 3861 25 535 24 610 820 372.O
GU2TBlOS 168 4267 25 53t 24 6r0 900 404.o
UUZAE l5 lu+ 635 oru vou 445.O
GU2KB] 2S 200 5080 25 635 24 610 1050 4E1.0
GU2KB: 3S 2t6 5486 25 635 24 6r0 I 140 517.0
GU2KB: 4S 232 5893 25 635 24 610 1220 553.0

SKIT}MOUI{TED G SERIES CONTROL MANIFOLDS


APPROXIHATE OYERALL DIMENSIONS AND WEIGHT
LENGTH WIOTH HEIGHT DNV WEIGHT
lnches tam. lnches Aril. lnches rg. Lb.. ml!.
cs000ts 30 762 25 G35 /ta l2l9 295 r3t1
GSIKOIS 30 76? 25 635 48 t2t9 355 l6r
GSIKO2S 30 762 25 G35 48 I 219 125 193
fi51 AUJS 46 t 166 25 G35 i+8 t2l9 575 261
GS2K83S 56 t422 25 635 48 t219 665 :to2
GS2KB45 72 r829 25 635 48 t2t9 8r5 397
usznt l5 Ut, zzSa 25 €95 48 l2 l9 t0a5 1E2
GS2KB6S to4 2642 25 €35 /tg I 219 1295 5t,
GS2KBTS tza 3048 25 €,35 48 1219 1505 6t3
LiSZKE U5 150 3454 25 635 48 t2 9 1715 774
GS2KB 9S 152 386r 25 €35 4B t2 9 l9?5 E73
GS2KB l0s 168 4267 ,E G35 i+8 t2 E 2t35 a6t
USZAE rlJ 184 4674 25 f.55 48 t2 9 2315 1ff4
GS2KE 125 200 5080 25 €35 ,18 t2 9 2555 I r59
GS2KE 13S 2t6 5486 25 (,35 /tB 72 9 2765 t23a
GS2KE 14S 232 5893 25 (35 48 12 9 2975 l3/t9
*Price adiustments may occur when adding or deleting component! or wherr providing a special configuration.
Note: The above manifolds are priced with either a manual or air'lperated 3/t" tull llow type Koomey pressure reducing & regulating valve. The
above manifolds can be supplied with the I rZ " Series Koomey p!€ssure reducing and regulating valve plus a ll2" four-way contrcl valve at
an additional cost of $1387.
a,
'Y

S Series Control Manifolds Are Engineered


for Safety, Fast Response, Minimum Maintenance

-Koomey
S Series
I
Control Manifold MODEL SU2KB6S
With Air Remote Control Regulator
For the Annular Preventer

O a""r.rl"tor Shut-Off Valve @ Welded Main Manifold @ Manifold Pressure Gauge


@ ,,"n Pressure strainer O Manifold to Annular Preventer Control @ Annular Preventer Pressure Gauge
G)x @ Manifold Relief Vaive (Set at 5,500 psi) @ Air-Operated Koomey KR Valve A,,j\ A
os
VR

@"
o
@
Four-Way Control Valve Assembly
(Shear-Seal Type)
Accumulator Pressure Gauge
@ Four-Way Control Valve Assembly
(Shear.Seal Type) for Annular Preventei

The Koomey S Series control manifolds are designed for the mounted directly in the manifolding. Normally, three gauges
i fastest possible response in a B.O.P. control system. They are installed. One 10,000 psi gauge indicates the 2" mani'
offer the ultimate in dependabiiity and are virtually mainte- fold pressure, one 6,000 psi gauge shows the accumulator
nance-free because of their rugged, heavy-duty components pressure, and one 3,000 psi gauge shows the regulated
and construction. annular preventer pressure.
The 2" extra- heavy steel manifold delivers fluid from a High pressure strainers are installed upstream of each
Koomey KR pressure reduclng and regulating valve to 1" KR valve, and high pressure transmitters, each with separate
four-way hydraulic valves. This minimizes line restriction and air regulator, are supplied for remote pressure readings
leakage. Larger hydraulic valves can be provided if larger when desired.
outlets are necessary. The control manifold is an important component when
lf emergency additional pressure is needed on the rams maximum safety is engineered into B.O.P. control system.
and/or flowline valves, a 1" bypass can be utilized to permit The Koomey S Series control ma old is first choice for
full accumulator fluid pressure to pass around the KR valve. those who consider safety of maximum importance.
A separate KR valve, either manual or remote operated,
cortrols the annular or bag type preventer and allows the SEE COMPONENT PARTS DATA FOR ADDITIONAL DE-
preventer control pressure to be varied as conditions require.
The S Series control manifold utilizes heavy duty gauges TAILED INFORMATION ON MAN!FOLD COMPONENTS.

UNIT-MOUNTED S SERIES CONTROL MANIFOLDS


APPROXIMATE OVERALL DIMENSIONS AND WEIGHT
LENG'TH WIDTH HEIGHT DRY WEIGHT
lnches MM lnches MM. lnches ilM. Lbq. Kilos
SUOOOTS 30 762 25 635 24 610 80 36.3
su I K0ls 30 762 25 635 24 610 120 54.4
ct I I rara ?n aRl OE azt )L Al n )in 90.7
SUTKO3S 46 1r68 25 635 24 6lo 2AO t27,O
SU2K83S 56 7422 25 635 24 610 340 154.0
EI I?KRIA 72 r Rrq 25 A"q 24 6r o 42A 10t n
SU2KB55 88 2?-35 25 635 24 610 500 227.O
SU2KB65 r04 2642 25 635 24 610 580 263.0
ql lr(R7c 1)n ?nte 2q 535 2L 61n AAN ,co n
SU2KBSS 136 34s4 25 635 24 610 740 336.O
SU2KB9S 152 3861 25 635 24 6lo a20 372.O
su2KB 10S r68 L'EA t4 6?q 24 610 900 408.0
SU2KB: 1S 184 4674 25 635 24 610 980 445.0
SU2KB: 2S 204 5080 25 635 24 6r0 1060 481"0
SU2KB: 3S 216 5486 25 635 24 6r0 t 140 517.0
SI I'KR TE ,?2 5AO? ,q (?R ,i 6rn l rrn EE? N
*Price adjustments may occur when adding or deleting components or when providing a special configuration.
Note: The above manifolds are priced with either a manual or air-operated 3/4" lull flow type Koomey pressure reducing & regulatinJ val're. The
above manifolds can be supplied with the 1[" Series Koomey pressure reducing and regulating valve pl E a 7y2" four-way control valve at
an additional cost of $1387.
i ;.
!r-

E series Manifolds Are


offered Unit or
Skid-Mounted for Low cost Control Systems

The Koomey E Series control manifolds are designed operations. The E Series control manifolds are pre-
for economy and ease of field maintenance by utiliz- cision manufactured and tested by the Division's
,^ ilt#"'i"ffi' ,I.,?'# ;Xfl :::l:'ui"' .,*lXll'",.ill
skilled workmen.

UNIT.MOUNTED E SERIES CONTROL MANIFOLDS


APPR
LENGTII WIDTH HEIG}IT DRY WEIGHT
lnches MM. lnches MM. tnGnes ti/l. LDS.
E u0001 S 30 762 22 559 29 t3t IJ J+V
EUlKOlS 30 762 22 559 29 737 115 52.2
EU lKO2S 30 762 22 559 29 737 190 46.2
EU I KO3S 40 lutb 22 )f,y
EU2KB3S 50 7270 22 559 29 737 332 151
EU2KB4S 66 7676 22 559 29 737 407 185
EU2KB55 a2 ZUUJ 559 ZY +dz
EU2KB6S 98 2449 22 559 29 737 557 253
EU2KBTS 114 2896 22 559 29 737 632 2A7
EU2KBES 30 3302 zz 559 z9 oat
EU2KB9S 146 3708 22 559 29 737 782 355
EI.J2KBlOS 162 41 l5 22 559 29 737 857 389
EU2KB 1 1S 178 4521 22 559 29 737 922 418
EU2KB 125 194 492A 22 559 29 737 997 152
EU2KB 13S 2to 5334 22 559 29 737 to72 486
EU2KBl45 226 5740 22 559 29 737 1 157 525

SKID.MOUNTED E SERIES CONTROL MANIFOLDS


APPROXIMATE OVERALL DIMENSIONS AND WEIGHT
LENGTI.I WIDTH HEIGHT DRY WEIGHT
lnches MM. rncnes MM. rncnes MM. nIo5
ESOOOlS 30 762 24 610 50 270 290 I 32
ESI KOI S 30 762 24 6r0 50 270 350 159
ESl KO2S 30 762 24 610 50 270 415 188
ES1 K 03s 40 1016 z4 6IO 50 LZIU 509 za6
ES2KB3S 50 7270 24 610 50 1270 657 298
ES2K84S 66 7676 24 610 50 7270 462 391
a2 2083 z4 OIU 5U 2 70 tvot 4at4
/4Q2KB6s 98 2449 24 6to 50 7270 1272 577
2KB75 _1 t4 2896 24 6to 50 1270 t477 670
30 3302 24 610 50 1270 tbaz
ESzKBgS ,b5
46 3708 24 610 50 1270
ES2XAI0S
1887 456
62 41 15 21 610 50 1270 2092 949
ESZIttt l5 tt6 +JZt olu JU tUJ
ES2XBl2S r9tt 4924 24 6r0 '
5{) 1270 2492 I 130
E52XAT3S 2to 5334 24 6r0 50 t270
ES2XBtaS 226
2697 t223
5740 24 610 50 727A 29t2 1327
Price adiustments may occur when adding or deleting components or when providing
a special configuration.

t L)
Koorrrey Auxiliary Air Remote control Panels
Give Alternate Gontrol for Emergencies
air remote control
emote control tne desired or necessary for safety, an auxilia.ry
il;:L;;;&il;;6.rleti oibartial dupliiation of the master
basic design use
PhYsical size to panel.
cont lf
"ii'entiit
AUXILIARY CONTROL
PANEL DESIGNATIONS
M-Mini-Pa Remote Control
G4raPhic
,/-
lf neither,
leave blank //
ARC-5 \
\ \-
A-Air operate+J 11um5s1 91
E-Electric oPerated control functions

Koomev Auxiliary Air Remote


-Panel Auxiliarv Control Panel
iontrol MODEL MARC'6 KOOMEY MODEL GARC-s
-rioniro( Auxiliary Air Remote
Koomev (Mini-Panel) Air Operated
Panel M-oDEL ARc-5

-------TilLilt 6i-
ninGtrsions (Lcss EYes)
I w!ighl
f,it0s
HT Lbs,
m lncics tt lrc-nts
1600 285 129
2E.5 724 63 t32
?4.5 622 63 1600 292
622 28.5 724 291 135
tlc-2
^E-l 24.5
24.5 724 63 1600
Atc-3
Eti{
24.5
z{.5
622
6:z2 zu.5 tz4 6-
63
l6t u
1600
JUZ
307
t3t
139
6?.2 28.5 724 312 r42
lrc-5 24.5
622 28.5 724 63 1600
24.5 1600 Jtt 144
26.5 t24 DJ 146
FE.I z+,4 6?2 63 1600 322
124
ltc{ 21.5
2a-s
622
622
2E.s
28.5 124 63 r600 327 148
r33
DJ 160{, 293
622 ao.J t24 737
^tc-9
ti5;.t &,f t24 63 1600 301
622 28.5 309 140
cm-2 21.5
6Zl 124 63 r6@
crt-3 2t.5
721 bJ I600 3l ir r44
Em4 zc,a 6TZ
622 265 724 53 1600 325
333
147
151
GITG5 24.5 ,tq 724 63 1600
ta.5 a22 5b za
305 lo 406
2n
EI
wt
nlc.!
rla
IT 355
iE6
356
LZ
L2
1'
305
305
16
2l
&
rl06
533
oou
58
65
II
29
31
ll Jfltt t2 305
3l 187 77 35
f33 ra 356 t2
t2
305
?o5 t6 sr4 83 38
-t-
Ei-f ; -]- 356
:86 t2 30s
t05
4l
46
lur
rl6E
90
98
41
44
E. l' x5 r2 10t 49
r.rl tt 3rtl rl 305 5l 1295
price atiuslmenb.
air P'i'l
aphic outlim, Esc master air
a. Sizes and Prices on request'
lr-,,
C. JTil $MNT r SIEYffiil, Irc. lil,$D ..'.,-.
0luIEtD rrlvl$lfi

Koomey Driller's Air Control Panels Prou*ile for


Remote Gontrol of B.O.P. Eguipmerrt

Koomey Driller's Air Koomey Driller's Air


Control Panel MODEL GBK6A Control Fanel Pt4ODEL GBKSA
(Wall Mounted)
#l
a."r
The Koomey Drilier's Air Control Panels are designed for operated from the auxiiiary panel or the hydraulic rnrniieild
system operation whereby alternate control can be maintahed itself .
at the hyJraulic manifold or auxiliary control panel (if To regulate the air operated Koomey KR prtecure ]!dudr3
furnished). and regulating valve from tfre unit, a small ptrUurf, lffi
During a blowout, gas leak or other occurrence which1nay valve on the unit must be tumed to UNIT, rltcr trGft h
interfere with control from the Driller's panel, hydraulic cftrol KR valve can be operated through tt* unit eir ra*ts
positions will remain stable and hydraulic control cafi be
rh* Diicn3ixs ([6r LiQ lr.i)
!ia$ ^|ttatr rattl rcltt
loGils rH tnclas E licle$ H Laa. E
UUAJA 345 876 2t.0 533 t6 JJU 4tr zta
GBK3A 345 876 2t.o 533 76 930 it37 221
GBX4A 345 875 21.O 533 76 9S tt95 XB
U!A5A J4.5 o/o )JJ ,o ttff ilJ a-
GBK6A 34.5 876 2r.0 533 76 1930 5ll utl
GBXTA 44.s 1r30 36.5 121 76 Lgxt 7t7 tta
UERUA 445 !30 36.5 92t T6 930 ,at 5t
GBI(9A
6BXr0A
445
445
130
130
36.s
36-5
t27
921
76
76
tI)
930
753
7it
xla
T /
iaiulA &t tt
1

60.5 5J/ Jb5 ttg


laKl2A 60.5 5r7 305 '127 76 r930 aft II
iBXr3A 50.5 s37 365 927 76 t9t0 al5 IT
;BK14A 50.5 537 365 u7 76 r9to t93 IG
*Price adiustrncnts will occur lyhen adding, deletint or alterin3 functionsotter than those
l{oTE: The control panels listed above also can be used as auxiliary coatol panels, with complete or partial duplication of the mastcr pancls.
Electric pilot lights atso available.
Set-Up ls Faster with Koomey Pipe Racks
Koomey prefabricated pipe racks facilitate the set-up swivel joints provide for changes in direction and ele-
and assembly of a B.O.P. control system. Valuable vation to conduct the piping from the hydraulic control
time is saved, and if a change in set-up or move to unit to the preventer stack.
new location is required later, the dis-assembly and Grating or expanded metal walkways can be added
re-asbembly are simplified. to the pipe racks to form a convenient walkway as
All Koomey pipe racks are custom built to order, well as protect the piping. Also, brackets can be
utilizing 2l-foot lengths (other lengths availabte). installed on the sides of the racks to carry air piping
Hammer unions join the straight lengths, and Koomey and/or electric cable safely above ground.

25' Unit Length


(other lengths available)

25' Unit Length


with Protective
Walkway Grating

Two Units with


Removable Walkway
Grating over Hammer
Unions
Spherical Guided Float Accumulators
8O-Gallon Size For 3,OO0 PSI Systems

How to Avoid Sinking the Floats in How to Raise a Sunken Float in a Guided
Guided Float Accumulators Float Accumulator
flui before moving them. l. Attach a charging and gauging assembly to the accumula-
the hen moving accumula- tor and bleed off all nitrogen precharge. When pressure drops
bec accumulator unit con- to zero, remove the accurnulator drain plug and drain all fluid.
can nk. 2. Replace the drain plug and recharge with nitrogen to
2. Check the nitrogen precharge regularly to maintain at 1,000 psi.
1,000 psi. When this pressure is not maintained, the fluid 3. Turn on pumps and charge accumulators to 1,200 psi,
becomes aerated with nitrogen, and when a preventer is bleed fluid off as fast as possible and repeat three times.
operated, the aerated fluid leaves the accurnulators and is Then, pump to 1,500 psi charge and bleed off as fast as pos-
not returned. The recharging fluid will continue to aerate, sible. lf the accumulator bleeds down to precharge pressure,
reducing the nitrogen volume until the fluid forces the {loat the unit should be ready to be charged to 3,0O0 psi for nor-
to sink. mal use. However, if the accumulator retains the 1,200 psi
or 1,500 psi charge given initially, the float may be defective.
ln some cases, the float can be repaired in the field. Other.
wise, the accumulator should be returned to the Oilfield
Division for repair and recoding.
C. JII1 STEI.IART E STEVENSON, INC. sTD. 27-2

Separator (Bladder) Type Accumulators


for 3,OOO PSI Systems
ORDER NUMBERS FOR COMPLETE ASSEMBLIES
With Size and Dimension lnformation
0lL WA?ER
SERYICE SENYICE I I c
acGututtr0t PORl tssEil!t' tssEtBu 0rrExsl0 DIt'EI{SIO 0,0.
stzE IIPT IUTIEN I{UTIER lnchrr hch?s lnehr
1Vz Cu. ln. 00.00101
10 Cu. in. T+l 00-00111 00.00002 ll 7/+ 2
I Pint Vtl 00.0012: 00-00012 9tXc 6ty'z 3%
1 Quart Tct 00.00131 00-00022 llXt 7Yz 4y2
1 Gallon Wc' 00.0015: 00-00042 16% 11 6tX,
2Y2 Gal lons 2n 00.00161 00-00052 2lVc 15Uz 87/s
5 Gallons 2n 00.00171 00.00062 33Y2 27Tt 8t/s
10 Gallons lUqt 00.0019( 54Xc 50 $t/e
10 Gallons 2n 00-00072 54 48y4 87/s
10 Gallons 2n 00-00181 56 50 8r/a
1l Gallons 7Vl 00.0019( 59t/a 54 $t/s
11 Gallons lr/zl 00-0020( 60 54?h 9Yz
11 Gallons zil 00-00201 60Tq 5{ye $t/e
25 Gallons 4l 00.0021( AO5/o 6lVt 1 L3A

NOTE: Other pressures and servlces are available on request.

IMPORTANT!
Always specify port NPT size desired when
ordering port assemblies or complete accumu-
Iators.
Always giye "B" dimension as well as part num-
ber when ordering spare bdg and gas valve as-
semblies for 1O or 11-gallon size accumulators.

MODEL 17-00001
CHARGING AND GAUGING ASSEMBLY

WeighE 3/2 l-bs.


(r.6 Kilos)

PART NUMBERS FOR COMPONENTS


IIEM PART PART
I{UMBER DESCRIPTION NUMBER
Ass'y Charging and Gauging Assembly, Complete 17.00001
1 Air Chuck 17-00003
2 Adapter l7-00004
3 Gauge 40.02000
4 Tank Valve 17-00005
5 Swivel Connector 17.00006
6 Hose 25-65001
7 Coupler 20-22002
8 Nut 17.00008
9 Bleeder Valve 17.00007
10 G land 17.00009
tl Gausing Head Assy. 1 7-nnmt
,l
f'

PART NUMBERS FOR COMPONENTS


of Separator (Bladder) Type Accumulator Assemblies
FOR OrL SERVTCE (3,OOO PSt SYSTEMS)
l0.Glt_Lot t0.GALtot II.GALLO]I I I.GALLIOTI 25.GrtloX
IIEf, PART to.cu. til. l-PrilT T.QUARI l.GALtOil 2%-GArLOt s.GAt LOil ASSETBLI ASSEtBt-l tssEillr\
ilUTIER DESCRIPTIOT ASSETBtY ASSETBLY ASSETIBL\ ASSEilBLT ASSETBLY (lr/." ti,Pf (2" ilPD
ASSETBLY
(r%" ilPD
tssErltY
ASSEITBLY (2" ilPD (4" IiPD
Ass'y Accumulator,
Complete 00-001 I I 00-00121 00-00131 00-00r 5 1 00-00i61 00-001 71 00-00190 00{0181 00-00196 00.00205 00-00210
I Valve Guard 00-00250 00-00250 00-00250 00.002s1 00-0025 I 00-00251 00-00251 00-00251 00{0251 00-00251 00-00252
2 Valve Nut 00-00257 00-00257 00-00257 00-00258 00.00258 00.00258 00-00258 00-00258 00-00258 00-00258 00-00259
3 Shel I 00-00281 00-00283 00-00285 00.00287 00-00289 00-00291 00.00299 00-00293 00-00295 00-00297 00-00298
4* Bag & Gas
Valve Ass'y. 00-00307 00-0031 7 00-00327 00-00337 00-00347 00-00357 00-00367 00-00367 00-00379 00-00378 0040398
5 Valve Cap 00.00267 00-00267 00-00257 00{0267 00-00267 00-00267 00-00267 00-00267 00.00267 00-00267 00-00267
6 Valve Core 00-00270 00-00270 00-00270 00-00270 00-00270 00-00270 00-00270 00-00270 00.00270 0G00270 00.00270
7 Poppet 00-00401 00-00402 00-00402 00.00403 00-00404 00-00404 00-00403 00-00404 00.00403 00.00404 00-00406
8 Spring 00-00410 00-00412 00-00412 00-00414 00-004r6 00-00416 00-00414 00-00416 00-00414 00-00418 00-00419
9 Ring,
Anti-Extrusion 00-00427 00-00437 00-00437 00-00447 00-00457 00-00457 00.00447 00-00457 00-00447 0G00457 0040467
l0 Washer 00.00560 00-00562 00-00562 00-00566 00-00568 00-00568 00-00566 00-00568 00-00566 00.00568 00-00570
t1 Spacer 00-00575 00-00s76 00-00576 00-00578 00-00579 00-00579 00-00578 00.00579 00-00582 00-00581 00.00580
t2 Piston 00-00585 00-00586 00.00586 00.00588 00-00589 00-00589 00-00588 00-00589 00-00588 00-00589
13- Plug Ass'y. 00-00595 00-00597 00-00597 00-00601 00-00603 00-00603 00-00601 00-00603 00-00601 00-00605 00-00606
14 Plug 0-Ring 50-01 1 40 50.01 148 50-01 148 50-01 156 50-01240 50-01240 50-01 156 50-01240 50-01 156 50-01240 50-01299
H Lock Nut 00-00550 00-00551 00-00551 00-00553 00-00554 00-00554 00-00ss3 00-00554 00-00553 00-00554 00-00555
l6 Stop Nut 00-0054r 00-00541 00-00541 00-00543 00-00545 00-00545 00-00543 00-00545 00-00543 00.00545 00.00556
L7 Pipe Plug 20-23950 20.23950 20-23950 20-23950 20.239s0 20-23950 20.23950 20-23950 20-23950
7 thru 17- Port Ass'y. 00-00516 00.00520 00-00520 00-00522 00-00526 00-00526 00{0522 00-00526 00-00522 00-00526 00-00527
7 ,8, 12
13, 16 & 17. Poppet &
Plug Ass'y. 00{0530 00-00532 00-00532 00-00534 00,00537 00.00s37 00.00534 00-00537 00-00534 00.00537 00-00539
Gas Valve Ass'y. 00-00400 00-00399
0-Ring 50-0r 150
Back-Up Ring
50-20134
Bag
00.00397
*Always specify port NPT size and
"8" dimension of accumu[itor shell when ordering port assemblies or spare bag and gas valve assembties.

l{0IE: 1l-gallon accumulators arG tested to 7,500 psi.

PART NUMBERS FOR COMPONENTS


of Separator (Bladder) Type Accumulator Assemblies
FOR WATER SERVTCE (3,OOO pst SYSTEMS)
IIEI PART ro-cu. |il. 1-Pll{T l.QUART I.GALLOil 272-GALLON 5.GALlroll IO.GALLOl{
ilUTBEN DESCRIPIIOI{ ASSEiIBLY ASSEMBLY ASSEMBLY ASSEilBt Y ASSETBLY ASSETBLY ASSETBLY
Ass'y. Accumulator, Complete 00.00002 00.0c012 00,00022 00.00042 00-00052 00-00062 00.00072
I Valve Guard 00.00250 00.00250 00.002s0 00-00251 00-00251 00-00251 00-00251
2 Valve Nut 00.00257 00-00257 00.00257 00.00258 00-00258 00.00258 00.00258
3 Bag & Gas Valve Ass'y. 00-00282 00-00284 00.00286 00.00288 00-00290 00-00292 00.00294
4* Shell 00-00307 00-00317 00.00327 00.00337 00-00347 00-00257 00.00367
5 Valve Cap 00-00267 00.00267 00-00267 00.00267 00.00267 00-00267 00.00257
6 Valve Core 00-00270 00.00270 00.00270 00.00270 00-00270 00-00270
7 Poppet 00.00401 00-00402 - 00-00402 00.00403 00-00404 00.00404
00-00270
00.00404
8 Spring 00-0041 r 00-00413 00.00413 00,00415 00-00417 00-004r7 00-00417
I Ring, Anti-Ertrusion 00.00487 00.00497 00.00497 00,00507 00-00477 00.00477 00.00477
10 Washer 00-00561 00-00563 00,00563 00.00567 00.00569 00-00569 00-00569
11 Spacer 00-0057s 00.00576 00.00s76 00.00578 00-00579 00.00579 00-00s79
t2 Piston 00.00587 00-00586 00-00586 00,00588 00.00589 00.00589 00-00s89
13':' Plug Assembly 00.00596 00.00598 00.00s98 00.00601 00-00604 00.00604 00-00604
14 Plug 0-Ring 50-0 I 140 50-01 148 50-01 148 s0-0r 1s6 50-01240 50-01240 50-01240
15 Lock Nut 00-00550 00.00555 00-00s5s 00.00553 00-00554 00-00554 00-00554
16 Stop N ut 00.00542 00-00542 00-00542 00.00544 00.00546 00.00s46 00-00546
t7 Pipe Plug 20-4 I 835 20-41835 20.41835 20-41835
7 thru 17* Port Assembly 00-00517 00.00521 00.0052 I 00.00523 00-00525 00-00525 00,00525
7 ,8, 12,
13, 16 & 17i' Poppet & Plug Ass'y. 00-00531 00-00533 00.00s33 00-00535 00.00538 00-00538 00-00538
+Always specify port NPT size and
"8" dimension of accumulator shell when ordering port assemblies or spare bag and gas valve assemblies.
C. JIIvl STEI,IART A STEVENSON, INC. STD. 19
OILFIELD DIVISION

114" Three-Position
| ,"o'"u'o,- | FOUf-Way ValVe
Spring-Gentered, 150 pSt Maximum Working pressure
314' Four-Way Controt Vatve
For Rig Skid
and Test System (RST)
6,(X)O PSI Working Pressure
Shear Seal Type

ORDER NUMBERS
FOR COMPLETE VALVE OR PARTS
ttsm
l{un!rr
h nlfll P.ri
P.rt 0sscrlptlon llumDoi ety.
Ass'y,

I I
2
3 I
4 4
5
I
6
I
7
I
2
8 Sleeve, Retainer I
9
l0
Roll Pin I
1l
Lever
Ball, Lov€r
I
72 a
l3-01259 I
r3
Sprlng 13.01260 I
t4
Stop 13.01261 I
15 a
Retainer, Spring 13-07262 I
t6 Eody SeEment
r3.01263 I
t3-01002 3
t7 Cover (B End) l3-01003 I
l8 a Retainer 13.01004 6
19 a 4
20
2t I
22 4
23 I
24
I
25 I
26
I
1
27
28 I
Kit 4

Ass'y q4t, Fow-Way Control Valve


I
2
Body
r1.02000
1r-02101 1l4u Rotor Type
O-Ring, Body & Cap

4
3 cap
50.01152
7t-02t02 Four-Way Valve
Shaft
5 0-Ring, Shaft
I 1.02r03 250 PSI Maximum Working pressure
50-01060 2
6
7
Back-Up Ring, Shaft 50-20053 2 ORDER NUMBERS
Washer Shaft
8
11-02104 2 FOR COMPLETE VALVE OR PARTS
Seal ll-02105 6
9 1n
0-Ring, Seal 50.010r3 6 Item Repalr Part
l0 Back.Up Rlng, Seal 50-20014 t? llumDer t(ir Part Description qtv.
11
l{umter
Spring Seal I 1.02105 6
t2 Ass'y. Y4'f Rotor TyDe 4.Way All
Dlsc 11-02107
t3 Control Valv., 11-00293
Handle 1 1.02108 I Bracket 11-01315 I
t4 Round Head Screw, Handle 2 a 0-Rlng
80.07216
3 a 0-Rina
50.01034 I
15 Washer, Handle r 1-0211 1 4 a Washer
50-0101 r 3
l6 Detent Plate 1 1-02109 5 a Seal
77-01204 3
t7 6 11.01181 3
Counter Bore Screw I l-021 l5 Body I l-01250 1
l8 Round Head Screw 7 a Shaft 11.01127 I
80-07t32 8 a Rotor
l9 Hex NUt 80.20060 9 a 1l-01153 1
Sprlng 11-01310 I
20 Handle Stop Pins 10 Housing
tt-021t4 11.01061 I
2t l1 a Plate
Name Plate 1 1.021 r0 t2 a Ball
11-01036 I
22 Sprlng Detent 7t-02rt2 13 a Trust Washer
$.100r0 I
23 Ball Detent 83-r0010 t4 a 0-Ring
1 1.01073 I
l5 50-01059 1
24 Groove Pin Screw (Panel Mount) tt-0t278
I 1.021 l3 r6 Handle 4
Kit Repair Kit 99-l r007 t7 Knob (Part of Handle)
11.01006 I
l8 Name Plate
1l{1011 I
NOTE: Order by pART NUMBER ONLY. 19 Set Screw
t1-01302 t
20 Body Screw
&.06527 I
Do not order by ltem Number. t(it Repair K1t
8l){xlr30 4
99lt0t0

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