12-2018

NALCO,Expansion Project Stream-5

Dmanjodi,Odisha (Koraput)
Reference
thyssenkrupp NAL-HSE-MI-JSA-23
JOB SAFETY ANALYSIS
Industrial Solutions (India)

Job area is considered: Establishment/Project: JSA No.: 23

Project No: 66-6695 1.0MTPA Alumina Refinery

Contractor: tkIS India: Client:

Person participating in 1.Mr.K.Suresh Babu 1. Mr.N.K Singh 1. Mr. Arjun Basu

Job Safety Analysis. 2. Mr. Chaithanya 2. Mr.Atanu roy 2. Mr.Dhawajaraj Samal

3. Mr. Abhinav 3. Mr.Anil singh

4. Mr.Suryakanta Patra

JOB DESCRIPTION: Rubble Masonry/Toe wall Work, Rubble soling/Plinth protection & Gravel filling

Requirement of Working Permit Requirement of adding Personal Protection Requirement of adding special equipment or tool
(Check the relevant box) Equipment.
(Additional list)

Restricted space 1. Helmet 6.Goggles 1.Hammer

Heating job  2. Shoe 7. Cotton hand gloves 2. Roller
Digging 3.Full body harness (if required) 8.Gum boot 3. Earth compacter
Isolation / Energization 4. Lifeline (if required) 9.Fire extinguisher 4. Concrete machine
Other job  5. Ladder/Scaffold 5.Gamala (Pan)

JSA considering procedure Yes No Comment

tkIS India Form: Job Safety Analysis

12-2018
 12-2018
NALCO,Expansion Project Stream-5
Dmanjodi,Odisha (Koraput)
Reference
thyssenkrupp NAL-HSE-MI-JSA-23
JOB SAFETY ANALYSIS
Industrial Solutions (India)

Is JSA establishment participated by job implementing group? 

Is JSA considered by Job implementing group before carrying out the job? 

Is JSA sheet used/ consulted in work implementation? 

Is the job carried out step by step? 

Do you propose to improve JSA sheet (give in detail) 


Is detail of any trouble showing

ACTIVITIES HAZARD/ DANGER CONTROL MEASURE ACTION

Separate the job into the Describe all hazards identified for Describe fully all equipment, facility, and/or procedure controls applicable for
main tasks and record them each task based on observations and each hazard.
in sequence. experience.

Rubble Masonry/Toe wall Work

Transportation of stone at 1.Cut/bruise Injury  Inspected fit conditioned vehicle should be used. Mr.Chaithanya
site 2.Collision with vehicle to  Only authorized person having valid driving licenses should be allowed
vehicle/person to drive the vehicle.
3.Traffic problem  Helper/signal man should be with vehicle to guide the operator.

tkIS India Form: Job Safety Analysis

12-2018
 12-2018
NALCO,Expansion Project Stream-5
Dmanjodi,Odisha (Koraput)
Reference
thyssenkrupp NAL-HSE-MI-JSA-23
JOB SAFETY ANALYSIS
Industrial Solutions (India)

4.Topple of vehicle  While turning/reversing of vehicle, sound the horn to alert the public.
5.Stone fall down from vehicle while  Stone should not be over loaded in carriage of transport.
transportation  Don’t operate vehicle while the carriage is uplift conditioned.
 Ensure the vehicle movement surrounding should be cleared from
electrical lines.
 Operator should follow the traffic rules.
 Stone should not be thrown from the vehicle
 The stacking of stone area shall be barricaded.
 While parking vehicle wheel choker should provide under the wheel.

1. Joint Fracture  Try to avoid manual breaking.

2. Muscle pain  Periodic rest should give to manual stone breaking worker.
3. Imparidness/Whiteness of  Insist workmen to drink plenty of water.
finger
 Correct tools should be usage for breaking of stone.
4. Sprain injury
 Job requisite PPE's should be arranged for workmen. Mr.Chaithanya
5. Dehydrate
 Don't stack stone access, egress path.
Breaking of stone as 6. Faint/Dizziness
 At the time of manually breaking, ensure proper distance to be
required size by 7. Slip/trip
maintained between workmen.
machine(Excavator)/manual 8. Hit to person while stone
hammering  Use Goggles to protect eye.
breaking with hammer.
 No work to be allowed near the machine movement area.
9. Eye Injury
10. Hit to person /vehicle  Experienced and licensed operator only allowed operating the vehicle.
 Operator to be checked all safely checks points of vehicle before usage.

tkIS India Form: Job Safety Analysis

12-2018

NALCO,Expansion Project Stream-5
Dmanjodi,Odisha (Koraput)
thyssenkrupp
Industrial Solutions (India)
Manual handling stone to
work spot
Masonry work as required
height
tkIS India Form: Job Safety Analysis
JOB SAFETY ANALYSIS
11. Collision to person/vehicle
12. Topple of vehicle
13. Damage to existing structure.
14. Electrocution hazard
15. Noise/Dust pollution
1.Sprain injury
2.Body injury
3.Slip/trip of person
4.Ergonomical injury
5.Cut injury
6. Snake/Insect/earth worm bite
1.Ergonomical injury to person while
carry stone.
2.Cut/bruise Injury
3.Slip/trip injury
4.Rash due to direct contact of
cement on body
5.Fall of person/material
6.Collapse of scaffold/elevated
12-2018
Reference
NAL-HSE-MI-JSA-23
 Keep available first aid box near the work area.
 Helper should be with vehicle giving surrounding clearance.
 Nobody is allowed to work circumstance of machine movement area.
 Over head electrical line should be isolated, if possible reroute the line.
 Don't allow to lift over weight of a person’s capacity (refer- BOCW act
of weight lifting).
 Keep the approach tidy for safe movement.
 Pan (gamela) shall be used to carry the stone pieces by manually.
 Follow manual material handling procedure.
Mr.Chaithanya
 Usage requisite PPE's (Safety shoes,helmet, goggles , hand gloves and
nose mask) during work.
 If required pest control the work vicinity.
 Follow the manual material handling procedure. Mr.Chaithanya
 All personal protective equipment shall be provided i.e. goggles,
helmet, shoes, safety belt, hand gloves etc.
 Toolbox should be given to the worker prior to start of work
 Approach to be used for access and egress.
 Maintain clean and tidy the work area for avoid any earth worm hazard.
12-2018
 12-2018
NALCO,Expansion Project Stream-5
Dmanjodi,Odisha (Koraput)
Reference
thyssenkrupp NAL-HSE-MI-JSA-23
JOB SAFETY ANALYSIS
Industrial Solutions (India)

working platform
7. Noise/Dust pollution

 Maintain continuous clean to the working platform to avoid slip/trip. Mr.Chaithanya

 Barricade the work area
 Proper elevated working platform to be made to do the work safely.
 Competent and qualified person shall be deployed on job.
 If working height is 1.5mtrs or above height work permit and height fit
workmen only to be engaged on job.
 Proper elevated scaffold should erect to do the job safely.
 Use full body harness while working at height.
 Keep available clean water near the work area for instant cleaning any
cement spillage over body.
 Supervisor must be with job all time.

Rubble soling/Plinth protection

 Inspected fit conditioned vehicle should be used. Mr.Chaithanya

1.Collision of vehicle/person  Only authorized person having valid driving licenses should be allowed
Transportation of stone by 2.Traffic problem to drive the vehicle.
tipper to site 3.Topple of vehicle  Helper/signal man should be with vehicle to guide the operator.
4.Stone fall down from vehicle while  While turning/reversing of vehicle, sound the horn to alert the public.

tkIS India Form: Job Safety Analysis

12-2018

NALCO,Expansion Project Stream-5
Dmanjodi,Odisha (Koraput)
thyssenkrupp
Industrial Solutions (India)
transportation
Manual handling stone form
site to work spot
Manual Breaking of stone as
required
tkIS India Form: Job Safety Analysis
12-2018
Reference
NAL-HSE-MI-JSA-23
JOB SAFETY ANALYSIS
 Don’t operate vehicle while the carriage is uplift conditioned.
 Ensure the vehicle movement surrounding should be cleared from
electrical lines.
 Operator should follow the traffic rules.
 While parking vehicle wheel choker should provide under the wheel.
 Stone should not be over loaded in carriage of transport.
1.Sprain injury  Don't allow to lift over weight of a person’s capacity (refer- BOCW act Mr.Chaithanya
2.Body injury of weight lifting).
3.Slip/trip of person  Keep the approach tidy for safe movement.
4.Ergonomical injury  Pan (gamela) shall be used to carry the stone pieces by manually.
5.Cut injury  Follow manual material handling procedure.
6. Snake/Insect/earth worm bite  Usage requisite PPE's (Safety shoes,helmet, goggles , hand gloves and
nose mask) during work.
 Pest control vicinity of work area.
1. Joint Fracture  Periodic rest should give to manual stone breaking worker. Mr.Chaithanya
2. Muscle pain  Insist workmen to drink plenty of water.
3. Imparidness/Whiteness of  Correct tools should be usage for breaking of stone.
finger
 Job requisite PPE's should be arranged for workmen.
4. Sprain injury
 Follow manual material handling procedure
5. Dehydrate
 Don't stack stone access, egress path.
6. Faint/Dizziness
 At the time of manually breaking, ensure proper distance to be
7. Slip/trip
maintained between workmen.
12-2018

NALCO,Expansion Project Stream-5
Dmanjodi,Odisha (Koraput)
thyssenkrupp
Industrial Solutions (India)
Compaction by using roller
or earth compacter/hammer
6. Noise/Dust pollution
PCC work
tkIS India Form: Job Safety Analysis
JOB SAFETY ANALYSIS
8. Hit to person while stone
breaking with hammer.
9. Eye Injury
10. Personnel injury due to
breaking of hand tools
11. Noise/Dust pollution
1.Personel injury
2.Hit to person/structure
3. Fire/Explosion
4.Faint and dizziness
5.Ergonomical injury
12-2018
Reference
NAL-HSE-MI-JSA-23
 Use Goggles to protect eye.
 If required Isolate the electrical lines which is coming under the work
area.
 Follow traffic rules and speed limit 20 KMPH.
 Keep available first aid box near the work area.
 Keep restrict both end of road during work over/near the road. Mr.Chaithanya
 Maintain safe distance between structure to person.
 Keep clearance surrounding of Vehicle movement.
 Competent and licensed operator only allowed to drive the vehicle.
 Helper should be with operator all time .
 Provide periodic rest to be given to manual work doing workmen.
 Follow material handling procedure during handling of material.
 Use requisite PPE’s to workmen.
 Take care of electrical line during work.
 Time to time rest be given to diesel compactor for avoid fire/over
heating.
12-2018

NALCO,Expansion Project Stream-5
Dmanjodi,Odisha (Koraput)
thyssenkrupp
Industrial Solutions (India)
Concreting
preparation/pouring
manually/ by Ajax machine
Gravel filling
tkIS India Form: Job Safety Analysis
JOB SAFETY ANALYSIS
1.Body Rash due to contact with
cement concrete.
2. Machine/vehicle hit to person or
object.
3.Cut /bruise injury due to Fall/hit of
person.
4.slip/trip of person.
5.Sprain/pain injury
12-2018
Reference
NAL-HSE-MI-JSA-23
 Use rubber gloves, gumboots & goggles to concrete workmen. Mr.Chaithanya
 Keep available cool clean water adjacent of work area for instance
clean.
 Wash your body & eye after any concrete contact.
 If any Power connection required, it must be gone through RCCB not
by- pass.
 No naked cable permitted around the work area.
 All power cable should be insulated well and overhead.
 A signaling person should deploy for communication. If required bell or
siren to be usage.
 If chute used , Tie the it properly.
 Only skilled workers to be deployed for concreting work.
 Use proper access.
 Barricade the concreting work area.
 Ensure Proper supervision to the job.
 Give PEP talk to workmen prior before start the job.
 All debris must be removed after concreting.
 Inspected fit conditioned vehicle should be used. Mr.Chaithanya
12-2018
 12-2018
NALCO,Expansion Project Stream-5
Dmanjodi,Odisha (Koraput)
Reference
thyssenkrupp NAL-HSE-MI-JSA-23
JOB SAFETY ANALYSIS
Industrial Solutions (India)

1.Collision of vehicle/person  Only authorized person having valid driving licenses should be allowed
Transportation of stone/sand 2.Traffic problem to drive the vehicle.
by vehicle to site 3.Topple of vehicle  Helper/signal man should be with vehicle to guide the operator.
4.Stone/sand fall down from vehicle  While turning/reversing of vehicle, sound the horn to alert the public.
while transportation  Don’t operate vehicle while the carriage is uplift conditioned.
 Ensure the vehicle movement surrounding should be cleared from
electrical lines.
 Operator should follow the traffic rules.
 While parking vehicle wheel choker should provide under the wheel.
 Stone should not be over loaded in carriage of transport.
 Sand filled vehicle should have proper cover avoid of any spillage
during operation.
1.Sprain injury  Don't allow to lift over weight of a person’s capacity (refer- BOCW act Mr.Chaithanya
2.Body injury of weight lifting).
3.Slip/trip of person  Keep the approach tidy for safe movement.
4.Ergonomical injury  Pan (gamela) shall be used to carry the stone/sand pieces by manually.
Manual handling & 5.Cut injury  Follow manual material handling procedure.
spreading of stone/sand to 6. Snake/Insect/earth worm bite  Usage requisite PPE's (Safety shoes,helmet, goggles , hand gloves and
work spot 7.Eye injury nose mask) during work.
 Pest control vicinity of work area.
1. Joint Fracture  Periodic rest should give to manual stone breaking worker. Mr.Chaithanya
2. Muscle pain  Insist workmen to drink plenty of water.

tkIS India Form: Job Safety Analysis

12-2018
 12-2018
NALCO,Expansion Project Stream-5
Dmanjodi,Odisha (Koraput)
Reference
thyssenkrupp NAL-HSE-MI-JSA-23
JOB SAFETY ANALYSIS
Industrial Solutions (India)

3. Imparidness/Whiteness of  Correct tools should be usage for breaking of stone.

finger  Job requisite PPE's should be arranged for workmen.
4. Sprain injury  Follow manual material handling procedure
Manual Breaking of stone as 5. Dehydrate
 Don't stack stone access, egress path.
required 6. Faint/Dizziness
 At the time of manually breaking, ensure proper distance to be
7. Slip/trip maintained between workmen.
8. Hit to person while stone
 Use Goggles to protect eye.
breaking with hammer.
 If required Isolate the electrical lines which is coming under the work
9. Eye Injury
area.
10. Personnel injury due to
 Follow traffic rules and speed limit 20 KMPH.
breaking of hand tools
 Keep available first aid box near the work area.
11. Noise/Dust pollution

Prepared by Reviewed by Approved by

(Contractor -Mythri) (tkIS-Department Lead) (tkIS-Site Manager/HSE manager)
Name: Name: Name:

Designation: Designation: Designation:

Signature: Signature: Signature:

Date: Date: Date:

tkIS India Form: Job Safety Analysis

12-2018
 12-2018
NALCO,Expansion Project Stream-5
Dmanjodi,Odisha (Koraput)
Reference
thyssenkrupp NAL-HSE-MI-JSA-23
JOB SAFETY ANALYSIS
Industrial Solutions (India)

tkIS India Form: Job Safety Analysis

12-2018