Supply of indigenous equipment, materials and

Spares as well as Site work and onsite Training for

Bauxite Grinding Package for 5th Stream 1.0 MTPA
Alumina Refinery Plant at Doman Jodi, Odisha.

Reference No: NALCO/ tkUIPL/ZT-

BG/JSA/Civil-
thyssenkrupp
Uhde India Pvt Ltd JOB SAFETY ANALYSIS
Page 1 of 7

Job area is considered: Bauxite Grinding Package Establishment/Project: Dated 16/04/2024.

Project No: 6695 NALCO / 1.0MTPA Alumina Refinery Revision-0.0

Contractor: Zetwerk MBPL EPCM: tkUIPL Client: NALCO

Mr. Ashwin Dalai (RCM) Mr. Jay Krushna Pradhan Mr. S.K Panda (DGM)
(RCM) Mr. Hanuman Meena (DM)

Person participating in Mr. Kazi Atikur Rahaman Mr. Jaya Kumar (CM) Mr. P.K. Dash (G.M-HSE)

Job Safety Analysis. Mr. Alam Tanvir (Engineer)

Mr. Dilip Kumar Panigrahy Mr. Legin Jose (HSE- Mr. Rakesh Kumar Behera (D.M
(HSE-Manager) Manager) HSE)
Mr. Surya Kanta Patra (HSE)
Mr. Chetan Adhikari (HSE)
=

JOB DESCRIPTION: - Job safety analysis for rock drilling & blasting.

Requirement of Permit/ Instructions Requirement of adding Personal Protection Requirement of adding special equipment or
Equipment. tool
(Additional list)
1.Excavation 1. Safety Shoe 6. Rubber hand gloves 1. Drill machine 3.Tool kit
2.Rock blsting permit 2. Safety Helmet 7. Goggles 2. Fire extinguisher 4. Blasting chemical
 Supply of indigenous equipment, materials and
Spares as well as Site work and onsite Training for
Bauxite Grinding Package for 5th Stream 1.0 MTPA
Alumina Refinery Plant at Doman Jodi, Odisha.

Reference No: NALCO/ tkUIPL/ZT-

BG/JSA/Civil-
thyssenkrupp
Uhde India Pvt Ltd JOB SAFETY ANALYSIS
Page 2 of 7

3.Last minute risk assessment (LMRA) 3. Nose Mask/ Dust mask

4.Work instructions 4. Reflective Jacket
5.Procedures 5. Ear plug

JSA considering procedure Yes No Comment

Is JSA establishment participated by job implementing group? 

Is JSA considered by Job implementing group before carrying out 

the job?
Is JSA sheet used/ consulted in work implementation?

Is the job carried out step by step? 
Do you propose to improve JSA sheet (give in detail) 
Is detail of any trouble showing 

ACTIVITIES HAZARD/ DANGER CONTROL MEASURE RESPONSIBLE

PERSON
Separate the job into Describe all hazards identified for each task Describe fully all equipment, facility, and/ or procedure
the main tasks and based on observations and experience. controls applicable for each hazard.
record them in
sequence.

Cleaning of site a) Tripping hazards & cutting injury a. All workers will be guided properly through safety induction
program regarding tripping hazards and cutting injury due to
unleveled land, bushes and cutting instruments.
b. Use of Proper protective equipment like helmet, shoes hand gloves
etc.to be ensured.
 Supply of indigenous equipment, materials and
Spares as well as Site work and onsite Training for
Bauxite Grinding Package for 5th Stream 1.0 MTPA
Alumina Refinery Plant at Doman Jodi, Odisha.

Reference No: NALCO/ tkUIPL/ZT-

BG/JSA/Civil-
thyssenkrupp
Uhde India Pvt Ltd JOB SAFETY ANALYSIS
Page 3 of 7

c. Entry of unauthorized persons should be controlled.

d. Ensure availability of first aid box.
a. Dust and noise a. Dust mask and ear plugs shall be used.
b. Injury due to unauthorized operation of b. Only authorized, skilled and experienced workers to be
drilling machine deployed for carrying out this task.
c. Electric shock c. Buried power lines if any should be diverted before drilling
Drilling of holes
d. Eye irritation due to dust and excavation permit to be taken.
d. Safety goggles and fresh water will be provided for washing
eyes in case of injury

SITE
1) Permit signed by Site-in-charge to be submitted to
Unauthorized entry of explosives and blasting ENGINEER
tkUIPL/NALCO Civil & safety Dept. for their verification and then
operation. to CISF for their final approval to avoid unauthorized entry of
explosives and control of blasting activity.
Blasting Permit 2) Ensure that blasting notice is sent to concerned agencies

Pre-Blasting
1) Before blasting all the persons and machinery to be shifted
from the blasting zone to a safe place at least 250 meters
away from the location.

2) Blow the siren before the blast to caution the persons.

 Supply of indigenous equipment, materials and
Spares as well as Site work and onsite Training for
Bauxite Grinding Package for 5th Stream 1.0 MTPA
Alumina Refinery Plant at Doman Jodi, Odisha.

Reference No: NALCO/ tkUIPL/ZT-

BG/JSA/Civil-
thyssenkrupp
Uhde India Pvt Ltd JOB SAFETY ANALYSIS
Page 4 of 7

Chances of flying of rock and ground

vibration 3) Vibration to be measured in nearby structures & to be
reported /recorded.

4) Depute flagmen at all accessible points to prohibit entry into

blasting area.

5) Ensure blasting warning board with timing detail at entry points

is kept.

After proper checking, misfire, if any, to be identified by authorized

blaster and to be re-blasted.
Chances of misfire

Post Blasting

a. Hitting hazards a No person allowed near blasting area.

b. Use of proper P.P.E. (Safety Shoe, helmet, Earplugs, Safety
b. Series accident occurs
Glasses. Nose Mask etc.)
c. Eye injury
Blasting Job c. Proper Supervision
d. Dust inhalation d. Proper Communication
 Supply of indigenous equipment, materials and
Spares as well as Site work and onsite Training for
Bauxite Grinding Package for 5th Stream 1.0 MTPA
Alumina Refinery Plant at Doman Jodi, Odisha.

Reference No: NALCO/ tkUIPL/ZT-

BG/JSA/Civil-
thyssenkrupp
Uhde India Pvt Ltd JOB SAFETY ANALYSIS
Page 5 of 7

e. Explosives & blasting hazards e. Inform and ensure to all People near blasting area while
blasting.
f. No fire shall be fought where the fire is in imminent danger
of contact with explosives
g. Maintain an inventory and use record of all explosives.
h. Smoking, firearms, matches, open flame lamps, and other
fires, flame or heat producing devices and sparks shall be
prohibited in or near explosive magazines or while
explosives are being handled, transported or used.
i. Insofar as possible, blasting operations above ground will be
conducted between sunrise and sunset.

a. After the blasting, remaining explosives and other materials

will be checked and balance will be recorded.
 Supply of indigenous equipment, materials and
Spares as well as Site work and onsite Training for
Bauxite Grinding Package for 5th Stream 1.0 MTPA
Alumina Refinery Plant at Doman Jodi, Odisha.

Reference No: NALCO/ tkUIPL/ZT-

BG/JSA/Civil-
thyssenkrupp
Uhde India Pvt Ltd JOB SAFETY ANALYSIS
Page 6 of 7

a. Unauthorized handling of explosives

Completion of
Blasting
 Supply of indigenous equipment, materials and
Spares as well as Site work and onsite Training for
Bauxite Grinding Package for 5th Stream 1.0 MTPA
Alumina Refinery Plant at Doman Jodi, Odisha.

Reference No: NALCO/ tkUIPL/ZT-

BG/JSA/Civil-
thyssenkrupp
Uhde India Pvt Ltd JOB SAFETY ANALYSIS
Page 7 of 7

Prepared by Reviewed by Approved by

(Contractor: - Zetwerk MBPL. (tkUIPL-Department Lead) (tkUIPL:-Site Manager/ HSE Manager)
Name: Ashwin Dalai Name: Name:

Designation: R.C.M Designation: Designation:

Signature: Signature: Signature:

Date: Date: Date: